Spicer IPL Models ON or AFTER User Manual
Spicer® Drive Axles
Illustrated Parts List
AXIP-0057A - Models Designed ON or
AFTER June 10, 2013
November 2013
D170, D170D, R170, R170D - Single Reduction - Tandem Axles
D190, D190D, R190, R190D - Single Reduction - Tandem Axles
S170, S170D, S190, S190D -Single Reduction - Tandem Axles
S170E, S190E, S190DE - High Entry - Single Axles
D590, D590D, R590, R590D, S590, S590D - Double Reduction Axles
IMPORTANT: Dana made changes to the carriers designed
AFTER June 10, 2013. Only models made ON or AFTER this date
are shown in this IPL. For models BEFORE June 10, 2013, see
AXIP-0057.
Table of Contents
Table of Contents
How To Use Illustrated Parts List .................................................................................................................................2
Model Identification ................................................................................................................................................. 3-4
Model Information - Model Line-up - Models Made On or After June 10, 2013 ..........................................................5
Single Reduction ..................................................................................................................................................... 5
Double Reduction ....................................................................................................................................................5
Tridems ...................................................................................................................................................................5
High Entry ...............................................................................................................................................................5
FORWARD AXLES .........................................................................................................................................................
Forward Single Reduction Models - D170, D170D, D190, D190D - Carrier Exploded View ........................................6
Forward Single Reduction Models - D170, D170D, D190, D190D - Power Divider - Exploded View .......................... 7
Forward Single Reduction Models - D170, D170D, D190, D190D - Parts List ...................................................... 8-10
Double Reduction Models - D590, D590D - Carrier Exploded View ..........................................................................11
Double Reduction Models - D590, D590D - Power Divider - Exploded View ............................................................ 12
Double Reduction Models - D590, D590D - Parts List ........................................................................................ 13-14
Double Reduction Models - S590, R590 / S590D, R590D - Carrier Exploded View .................................................. 15
Double Reduction Models - S590, R590 / S590D, R590D - Power Divider - Exploded View ....................................16
Double Reduction Models - S590, R590 / S590D, R590D - Parts List ................................................................ 17-18
High Entry Single Models - S170E, S190E, S190DE - Forward Carrier Exploded View .............................................19
High Entry Single Models - S170E, S190E, S190DE - Forward Carrier Power Divider - Exploded View ...................20
High Entry Single Models - S170E, S190E, S190DE - Parts List......................................................................... 21-22
REAR-REAR & SINGLE AXLES ......................................................................................................................................
Rear-Rear Single Reduction Models - R170, R170D, R190, R190D, S170, S170D, S190, S190D - ...........................
Carrier Exploded View ...........................................................................................................................................23
Rear-Rear Single Reduction Models - R170, R170D, R190, R190D, S170, S170D, S190, S190D - Parts List .. 24-25
Gear and Pinion Kits ............................................................................................................................................ 26-27
Bearing Kits ...............................................................................................................................................................28
Pinion Bearing Selective Spacers & Spacer Kits ........................................................................................................29
Wheel Differential Case Kits - All Models ............................................................................................................ 30-33
Wheel Differential Lock Shift Parts - Exploded View & Parts List ..............................................................................34
Axle Housing and Output Shaft Assembly - Exploded View .......................................................................................35
Axle Housing and Output Shaft Assembly - Parts List ............................................................................................... 36
Summary of Axle Housing Related Service Kits ..................................................................................................... 37
Axle Housing Hardware Kits & Axle Housing Cover Kits ..................................................................................... 37-38
Axle Housings - Most Popular Bare Axle Housing Chart ..........................................................................................39
Axle Housings - All D170 ................................................................................................................................ 39-41
Axle Housings - All R170, S170 ............................................................................................................................ 42
Axle Shafts .......................................................................................................................................................... 43-44
Service Carriers ................................................................................................................................................... 45-54
Yokes & Flanges ........................................................................................................................................................55
Pinion Seal Driver Tool Kit ........................................................................................................................................56
Service Kits - Quick Reference List ...................................................................................................................... 57-58
1
General Information
How To Use Illustrated Parts List
Ordering Parts
This parts book is organized in sections according to parts •
servicing requirements. Use the Contents or page headings
and colored tabs to find information.
Use this book to order parts for your Dana•
For convenience, part numbers have been included for all •
pieces of the carrier assembly. Some of these parts, such as
the carrier and caps, are serviced only in kits or assemblies.
Part numbers are for your reference only. Those parts not
serviced separately are identified with NSS.
Kits and Assemblies
Kits and Assemblies contain groups of individual or •
assembled parts developed for optimal replacement or repair
of a service problem.
Kits and Assemblies are shown with applicable parts •
groupings in the parts listing.
See the Appendix for detailed information concerning kits •
applicable to this model.
Abbreviations
AR - As Required - Parts that vary in quantity with each axle. •
Example: shims
NSS - Not Serviced Separately - Items which can only be •
purchased in sets, kit form or service assemblies. Example:
brake shoes.
RH/LH - Right Hand/Left Hand - Determined as viewed from •
behind the vehicle looking forward.
“RTV” - Gasket Compound - Formed-in-place gasket sealer. It •
is recommended for use on all surfaces requiring a gasket.
Assy - Assembly•
Brg - Bearing•
Diff - Differential•
Hsg - Housing•
Inv - Involute•
ABS - Antilock Brake System•
N/A - Not Applicable•
Str - Straight•
®
Spicer® Axle.
General Information
Illustrations
Illustrations show parts in assembly groups.•
Item numbers on illustrations correspond with parts listings •
on pages that accompany the drawings.
Notes are included on illustrations where needed.•
Parts Listings
Parts listings are defined by parts groupings and are broken •
down by service assemblies.
Parts Listings identify a part for servicing with the following •
categories:
Item - corresponds with numbers on illustrations for part •
identification
Part Name - specifies part name or description•
Quantity (Qty) - quantity required for assembly•
Current Part - service part numbers are broken down by •
model, type or other applicable information
Notes - define unique characteristics or replacement •
notes
Kits / Assy’s Where Used - indicates Kits or Assemblies •
that contain a particular part
Other pertinent information is listed in tables or parts •
listings as required.
2
General Information
Model Identification
Locating Model Designation Information
Axle Model Identification, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate •
information in this book and to identify the correct parts for servicing.
Drive Axles
Country or origin 1 -
Axle model identification 2 -
Specification number assigned to the axle built by Spicer. Identifies all component parts of the axle including special OEM 3 requirements such as yokes or flanges.
OEM part number assigned to the axle build 4 -
Carrier assembly serial number assigned by the manufacturing plant 5 -
Axle gear ratio 6 -
Carrier assembly production or service part number 7 -
3
Identification
1
PT. NO.
HSG. CAP. LB
S.
HSG. I.D. NO.
HOUSING MADE IN
Spicer
®
2
D 46-1 7 0 D
D - Dual Drive Forward Axle
with Inter-Axle Differential
R - Rear Tandem Axle
Gear Type
1 - Standard Single Reduction
5 - Helical Reduction
Options
D - Differential Lock
H - Heavy Wall
P - Lube Pump
R - Retarder Ready
W - Wide-Track
Design Level
Head Assembly Series
GAW Rating
x 1000 lbs.
Axle Housing Axle Shaft
1 - ID Tag 2 - Axle shaft part number
Using Model Designation to Identify Axle Components
The Axle Model Identification number contains information that is important to understand when purchasing service parts or new
components. The Model Identification number provides important vehicle, capacity and application information and model features. Use this
guideline to understand your Axle Model Identification. If you need assistance, contact your Dana Aftermarket representative.
Effectively using a Parts Listing - Example
Follow the example below to locate and order exactly what is required for servicing. •
Match to Order this quantity Indicated information
items on Use to identify Part for servicing Order Part Number important to ordering or use
illustration
Item Part Name Qty D170 D190(P) Notes
1 Axle Shaft 2 xxxxxx xxxxxx See Axle Shaft Chart
2 Flat Washer 4 xxxxxx xxxxxx
Kits and Assemblies
Item Part Name Qty D170 D190(P) Notes
Bearing Kits 1 xxxxxx xxxxxx Contents Identified with *
4
Model Information
Model Information - Models made On or AFTER June 10, 2013
The following models are included in this publication:
Single Reduction Models
Forward Axle Rear Axle Axle Capacity Gear Size
D40-170 R40-170 40,000 Ibs. 17.7" Hypoid Gear
D40-170P R40-170 40,000 Ibs. 17.7" Hypoid Gear
D40-170DP R40-170 40,000 Ibs. 17.7" Hypoid Gear
D46-170 R46-170 46,000 Ibs. 17.7" Hypoid Gear
D46-170P R46-170 46,000 Ibs. 17.7" Hypoid Gear
D46-170DP R46-170 46,000 Ibs. 17.7" Hypoid Gear
D52-190P R52-190 52,000 Ibs. 18.5" Hypoid Gear
D52-190DP R52-190 52,000 Ibs. 18.5" Hypoid Gear
D60-190P R60-190 60,000 Ibs. 18.5" Hypoid Gear
Double Reduction Models
Forward Axle Rear Axle Axle Capacity Gear Size
D46-590P R46-590 46,000 Ibs. 18.5" Hypoid Gear
D52-590P R52-590 52,000 Ibs. 18.5" Hypoid Gear
D60-590P R60-590 60,000 Ibs. 18.5" Hypoid Gear
D70-590P R70-590 70,000 Ibs. 18.5" Hypoid Gear
Tridem Models
Forward Axle Forward Axle Rear Axle Axle Capacity Gear Size
T69-170HP T69-170HP R69-170H 69,000 Ibs. 17.7" Hypoid Gear
T78-190P T78-190P R78-190 78,000 Ibs. 18.5" Hypoid Gear
T78-590P T78-590P R78-590 78,000 Ibs. 18.5" Hypoid Gear
*Tridem model configuration consist of 3 axles; Two Forward Carriers and a Rear-Rear Carrier. Example would be: (D170>D170>R170)
(D190>D190>R190) or (D590>D590>R590).
High Entry Single Axle Models
Single Axle Axle Capacity Gear Size
S21-170E 21,000 Ibs. 17.7" Hypoid Gear
S23-170E 23,000 Ibs. 17.7" Hypoid Gear
S25-170E 25,000 Ibs. 17.7" Hypoid Gear
S23-190E 23,000 Ibs. 18.5" Hypoid Gear
S26-190E 26,000 Ibs. 18.5" Hypoid Gear
S30-190E 30,000 Ibs. 18.5" Hypoid Gear
The suffix letter “P” in the model number indicates lube pump. The pump is designed to provide additional lubrication to the inter-axle
differential and related parts. The “190” and “590” models come standard with pumps and the suffix letter “P” may not be referenced in all
model callouts.
5
13
12
14
20
19
15
11
22
22
23
24
28
26
25
29
27
21
22
10
9
8
7
6
17
5
18
16
17
5
5
2
4
3
2
5
2
1a
D170
3
4
D190
1b
D170 / D190 Axle Parts Explode
D170 / D190 Forward Axle - Parts Exploded View
Models Made ON or AFTER June 10, 2013
6
D170 / D190 Power Divider Parts Explode
40
47
46
43
41
35
44
48
49
30
33
34
32
31
45
D170
D190
36
39
38
37
Output Shaft
Parts, see page 35-37
42
61
60
50
53
51
52
56
57
59
58
58A
58
Yo kes - see page 55
62
63
50
53
51
52
55
54
56
57
58A
D170 / D190 Forward Axle Power Divider - Parts Exploded View
7
D170 / D190 Axle Parts List
D170 / D190 Forward Axle - Parts List
Models Made ON or AFTER June 10, 2013
Item Description Qty Per D170 D190 Notes
Axle D170D D190D
BEARING KIT 1 504126 504128
Contents identified with * 1 504127 -------- D170D Diff Lock Models Only
1a Carrier Sub-Assy 1 132483 -------- D170 models
1a Carrier Sub-Assy 1 132484 -------- D170D Diff Lock models - refer to chart Pg 10
1b Carrier Sub-Assy 1 -------- 132485 All D190, D190D models - refer to chart Pg 10
2 Capscrew - Bearing Cap 6 131016 131016
3 Pilot Bearing Web Support 1 N/A N/A Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web 4 N/A 131017
5 Cotter Pin 2 090311 090311
6 Bearing Adjuster - Plain Half 1 139993 139993
7 Bearing Cup - Plain Half Diff 1 140012* 140020* Standard model
1 140020* 140020* Diff Lock model
8 Bearing Cone - Plain Half Diff 1 140014* 140019* Standard model
1 140019* 140019* Diff Lock model
9 Bearing Adjuster - Flange Half 1 139992 139992
10 Bearing Cup - Diff Flange Half 1 140012* 140012*
11 Bearing Cone - Diff Flange Half 1 140014* 140014*
KIT - RING GEAR BOLT 1 504069 504069 Includes qty 16 of 131473
12 Bolt - Ring Gear 16 131473 131473
13 Diff Case - Flange Half 1 See Diff Case Kits Pg 30-33 All models
14 Diff Case - Plain Half 1 See Diff Case Kits Pg 30-33 Standard models
15 Diff Case - Plain Half - Diff Lock 1 See Diff Case Kits Pg 30-33 Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/WASHERS 504096 504096 Includes items 16-20
16 Thrust Washer - Side Pinion 4 300HS100-1 300HS100-1
17 Thrust Washer - Side Gear 2 HS108-1 HS108-1
18 Side Pinion 4 131040 131040
19 Spider - Differential 1 131039 131039
20 Side Gear - Differential 2 300GD101 300GD101 46 Involute
NO SPIN ASSEMBLY - 46 Inv 1 131882 -------- Item not illustrated
21 Bearing - Pinion Pilot 1 -------- 129947*
22 Ring Gear and Pinion - NSS See Ring & Pinion Kits Page 26-27
23 Bearing Cone - Inner Pinion 1 139968* 139968*
24 Bearing Cup - Inner Pinion 1 139969* 139969*
25 Bearing Cone - Outer Pinion 1 139971* 139971*
26 Bearing Cup - Outer Pinion 1 139972* 139972*
27 Helical Gear - Pinion 1 131343 131343
28 KIT - PINION BRG SPACER A/R 504041 504041 Individual pinion spacers listed on Pg 29
KIT - PINION NUT 1 131095K 131095K Kit includes 29 & 64
29 Locknut - Pinion 1 131095 131095 Socket size 69mm
MANIFOLD PARTS KIT Non-Pump Models 1 513880 -------- Includes item 30a
Pump Model 1 513878 513878 Includes items 30b, 31-34
30a Manifold Assembly - Non Pump 1 132435-NSS -------- Used in Non-Pump models only
30b Manifold Assembly - Pump Models 1 131366-NSS 131366-NSS Used in all Pump models
31 Clamp 1 129338 129338
8
D170 / D190 Axle Parts List
Item Description Qty Per D170 D190 Notes
Axle D170D D190D
32 Collar Lock 1 134010 134010
33 Hose 1 131524 131524
34 Screen Filter Assembly 1 133964 133964
35 Bearing Cup - Output Side Gear 1 139976* 139976*
36 Bearing Cone - Output Side Gear 1 139975* 139975*
KIT - OUTPUT GEAR & LUBE PUMP 1 504065 504065 Includes items 37, 38a, 39
37 Pump - Lube - NSS 1 131368-NSS 131368-NSS Order Lube Pump Kit 504065
38a Output Side Gear - Pump Models 1 131466 131466
38b Output Side Gear - Non Pump 1 131467 --------
39 Pin 1 131541 131541
40 INTER-AXLE DIFFERENTIAL 1 139965 139965
41 Helical Side Gear & Bushing Assy. 1 131345 131345 Gear ID # 131005 includes item 42
42 Bushing - Helical Gear 2 131344 131344
43 Thrust Washer 1 132440 132440
44 Sliding Clutch 1 131332 131332
45 V-Ring 1 131333* 131333*
KIT - SHIFT FORK & SPRING 1 510870 514142 Includes items 46-47
46 Compression Spring 1 129859 129859
47 Shift Fork Assembly - NSS 1 129856-NSS 131330-NSS Order kit listed above
KIT - INPUT SHAFT - NON-PUMP 1 513839 -------- Includes items 48a, 63-64
KIT - INPUT SHAFT - PUMP 1 513840 513840 Includes items 48b, 63-64
48a Input Shaft - NSS - NON-PUMP 1 131348-NSS -------- Order kit listed above
48b Input Shaft - NSS - PUMP 1 131349-NSS 131349-NSS Order kit listed above
49 Bearing Cone - Input Shaft 1 139973* 139973*
KIT - AIR LOCKOUT REPAIR 1 512892 512892 Includes items 50-53
KIT - AIR LOCKOUT (Complete w/Shift Fork) 1 512893 N/A Includes items 46-47, 50-53
50 Piston 1 131232 131232
51 O-Ring - Piston 1 210180 210180
52 O-Ring Cover 1 131665 131665 Production#131665, alternate service# is 220HH102
53 Piston Cover 1 131096 131096
KIT - INPUT COVER - D170 1 504067 -------- Includes items 49, 54-58A
54 Input Cover - 131221-NSS 1 131686 -------- Order 504067 kit
55 Capscrew - Input Cover 10 131374 --------
56 Nut - Adjuster Stud 1 131693 131693 M12 thread
57 Stud - Adjuster 1 131692 131692 M12 thread
58 Input Adjuster & Cup Assy. 1 134354 134354
58A Bearing Cup - Input Adjuster 1 139974* 139974* Part of item# 58
KIT - INPUT COVER - D190 1 -------- 504066 Includes items 49, 56-58A, 59-60
59 Input Cover - 131328-NSS 1 -------- 131687 Order 504066 kit
60 Capscrew - Input Cover 12 -------- 131374
61 Plug - Carier 1 131544 --------
KIT - INPUT SEAL & LOCKNUT 1 131008K 131008K Includes items 62-64
62 Input Seal 1 134323* 134323* Sold in 131008K kit also
KIT - PINION NUT 1 131095K 131095K Includes item 61-62
63 Input Locknut 1 131095 131095 Socket size 69mm
64 Loctite Adhesive .5ml tube 1 129293 129293 Item not illustrated
65 RTV Sealant - 3oz 1 107276S* 107276S* Item not illustrated
9
D170 / D190 Axle Parts List
Service Diff Carrier Sub-Assembly
Item Model Part No. Notes
1a D170 132483 Includes items 1-4
1a D170D 132484 Includes items 1-4
1b D190, D190D 132485 Includes items 1-4
Carrier Sub-Assembly Identification Information:
Part No. Casting # Notes
132483 131222 No Pilot Web (D170)
132484 131218 No Pilot Web (D170D)
132485 131322 Built w/Pilot Web (D190, D190D)
Note 1: The D170 & D170D models are the over-hung design (no pilot web).
10
D590 / D590D Axle Parts Explode
13
12
14
20
19
15
11
22
22
23
24
28
26
25
29
27
21
10
9
8
7
6
17
5
18
16
17
5
2
2
1
3
4
D590 / D590D Double Reduction Axle - Parts Exploded View
11
D590 / D590D
47
46
43
41
40
44
48
49
45
30
33
34
32
31
35
36
39
38
37
55
54
1
64
42
53
50
52
51
Output Shaft Parts
See Page 35-37
59
58
60
Yokes - see page 55
61
63
62
56
57
58A
Power Divider Parts Explode
D590 / D590D Double Reduction Power Divider - Parts Exploded View
12
D590 / D590D Axle Parts List
D590 / D590D Double Reduction Axle - Parts List
Qty
Item Description Per D590 Notes
Axle D590D
BEARING KIT 1 504128 Contents identified with *
1 Carrier Sub-Assy 1 132485 Includes items 1-4 See chart Pg 14
2 Capscrew - Bearing Cap 6 131016
3 Pilot Bearing Web Support 1 N/A Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web 4 131017
5 Cotter Pin 2 090311
6 Bearing Adjuster - Plain Half 1 139993
7 Bearing Cup - Plain Half Diff 1 140020*
8 Bearing Cone - Plain Half Diff 1 140019*
9 Bearing Adjuster - Flange Half 1 139992
10 Bearing Cup - Diff Flange Half 1 140012*
11 Bearing Cone - Diff Flange Half 1 140014*
KIT - RING GEAR BOLT 1 504069 Includes qty 16 of 131473
12 Bolt - Ring Gear 16 131473
13 Diff Case - Flange Half 1 See Kits Pg 30-33 All models
14 Diff Case - Plain Half 1 See Kits Pg 30-33 Standard models
15 Diff Case - Plain Half - Diff Lock 1 See Kits Pg 30-33 Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/WASHERS 1 504096 Includes items 16-20
16 Thrust Washer - Side Pinion 4 300HS100-1
17 Thrust Washer - Side Gear 2 HS108-1
18 Side Pinion 4 131040
19 Spider - Differential 1 131039
20 Side Gear - Differential 2 300GD101 46 Involute
21 Bearing - Pinion Pilot 1 129947*
22 Ring Gear and Pinion - NSS See Ring & Pinion Kits Pg 26-27
23 Bearing Cone - Inner Pinion 1 139968*
24 Bearing Cup - Inner Pinion 1 139969*
25 Bearing Cone - Outer Pinion 1 139971*
26 Bearing Cup - Outer Pinion 1 139972*
27 Pinion Helical Gear 1.39:1 1 131249 1.39:1 Reduction
28 KIT - PINION BRG SPACER A/R 504041 Individual pinion spacers listed on Pg 29
KIT - PINION NUT 1 131095K Includes 29 & 65
29 Locknut - Pinion 1 131095 Socket size 69mm
MANIFOLD PARTS KIT Pump Model 1 513878 Includes items 30-34
30 Manifold Assembly - NSS 1 131366-NSS Pump model
31 Clamp 1 129338
32 Collar Lock 1 134010
33 Hose 1 131524
34 Screen Filter Assembly 1 133964
35 Bearing Cup - Output Side Gear 1 139976*
36 Bearing Cone 1 139975*
KIT - LUBE PUMP 1 504065 Includes items 37-39
37 Pump - Lube - NSS 1 131368-NSS Order Lube Pump Kit 504065
38 Output Side Gear 1 131466 Pump model
39 Pin 1 131541
13
D590 / D590D Axle Parts List
Qty
Item Description Per D590 Notes
Axle D590D
40 INTER-AXLE DIFFERENTIAL 1 139965
41 Helical Side Gear & Bushing Assy. 1.39:1 1 131346 Gear stamp id# 131341, includes item 42
42 Bushing - Helical Gear 2 131344
43 Thrust Washer 1 132440*
44 Sliding Clutch 1 131332
45 V-ring 1 131333*
KIT - SHIFT FORK & SPRING 1 514142 Includes items 46-47
46 Compression Spring 1 129859
47 Shift Fork Assembly - NSS 1 131330-NSS Must order kit above
KIT - INPUT SHAFT - PUMP MDL 1 513840 Includes items 48, 60 & 65
48 Input Shaft - NSS - PUMP 1 131349-NSS
49 Bearing Cone - Input Shaft 1 139973*
KIT - AIR LOCKOUT REPAIR 1 512892 Includes items 50-53
50 Piston 1 131232
51 O-Ring - Piston 1 210180
52 O-Ring Cover 1 131665 Production#131665, alternate service# is 220HH102
53 Piston Cover 1 131096
KIT - INPUT COVER 1 504066 Includes items 49, 54-58A
54 Input Cover - 131328-NSS 1 131687 Order 504066 kit
55 Capscrew - Input Cover 12 131374
56 Nut - Adjuster Stud 1 131693 M12 thread
57 Stud - Adjuster 1 131692 M12 thread
58 Input Adjuster & Cup Assy. 1 134354
58A Brg Cup - Input Adjuster 1 139974* Part of item# 58
KIT - INPUT SEAL & LOCKNUT 1 131008K Includes items 59-60 & 65
59 Input Seal 1 134323* Sold in 131008K kit also
KIT - PINION NUT 1 131095K Includes item 60 & 65
60 Locknut - Input Shaft 1 131095 Socket size 69mm
61 Cover - Diff Lock Shift 1 131096 For Non-diff lock mdls. For diff lock models see Pg 34
62 Plug - Diff Lock Shift 1 127195 For Non-diff lock mdls. For diff lock models see Pg 34
63 O-Ring - Diff Lock Cover 1 131665 For Non-diff lock mdls. For diff lock models see Pg 34
64 Plug & O-Ring - Diff Lock Cylinder 1 131487 For Non-diff lock mdls. For diff lock models see Pg 34
65 Loctite Adhesive .5ml tube 1 129293 Not illustrated
66 RTV Sealant - 3oz 1 107276S* Not illustrated
Service Diff Carrier Sub-Assembly
Item Model Part No. Notes
1 D590, D590D 132485 Includes items 1-4
Carrier Sub-Assembly Identification Information:
Part No. Casting # Notes
132485 131322 Built w/Pilot Web (D590, D590D)
14
S590 / S590D / R590 Axle Parts Explode
13
12
14
20
19
15
11
22
22
23
24
28
26
25
29
27
21
10
9
8
7
6
17
5
18
16
17
5
2
2
1
3
4
S590 / S590D / R590 / R590D Double Reduction Axle -
15
S590 / S590D / R590 Power Divider
30
31
32
33
38
39
See Yokes Page 55
40
35
1
44
34
41
43
42
41
43
42
36
37
38A
Parts Exploded View
S590 / S590D / R590 / R590D Double Reduction Power Divider -
16
S590 / S590D / R590 Axle Parts List
Parts Exploded View
S590 / S590D / R590 / R590D Double Reduction Axle - Parts List
Qty
Item Description Per S590, R590 Notes
Axle S590D, R590D
BEARING KIT 1 504128 Contents identified with *
1 Carrier Sub-Assy 1 132485 Includes items 1-4 See chart Pg 18
2 Capscrew - Bearing Cap 6 131016
3 Pilot Bearing Web Support 1 N/A Not a serviceable part - order item 1
4 Capscrew - Pilot Bearing Web 4 131017
5 Cotter Pin 2 090311
6 Bearing Adjuster - Plain Half 1 139993
7 Bearing Cup - Plain Half Diff 1 140020*
8 Bearing Cone - Plain Half Diff 1 140019*
9 Bearing Adjuster - Flange Half 1 139992
10 Bearing Cup - Diff Flange Half 1 140012*
11 Bearing Cone - Diff Flange Half 1 140014*
KIT - RING GEAR BOLT 1 504069 Includes qty 16 of 131473
12 Bolt - Ring Gear 16 131473
13 Diff Case - Flange Half 1 See Kits Pg 30-33 All models
14 Diff Case - Plain Half 1 See Kits Pg 30-33 Standard models
15 Diff Case - Plain Half - Diff Lock 1 See Kits Pg 30-33 Diff Lock models
KIT - WHEEL DIFF SIDE GEAR w/WASHERS 1 504096 Includes items 16-20
16 Thrust Washer - Side Pinion 4 300HS100-1
17 Thrust Washer - Side Gear 2 HS108-1
18 Side Pinion 4 131040
19 Spider - Differential 1 131039
20 Side Gear - Differential 2 300GD101 46 Involute
21 Bearing - Pinion Pilot 1 129947*
22 Ring Gear and Pinion - NSS See Ring & Pinion Kits Pg 26-27
23 Bearing Cone - Inner Pinion 1 139968*
24 Bearing Cup - Inner Pinion 1 139969*
25 Bearing Cone - Outer Pinion 1 139971*
26 Bearing Cup - Outer Pinion 1 139972*
27 Pinion Helical Gear 1.39:1 1 131249 1.39:1 Reduction
28 KIT - PINION BRG SPACER A/R 504041 Individual pinion spacers listed on Pg 29
KIT - PINION NUT 1 131095K Includes 29 & 45
29 Locknut - Pinion 1 131095 Socket size 69mm
30 Bearing Cup 1 139976*
31 Bearing Cone 1 139975*
32 Input Shaft & Helical Gear 1.39:1 131353
33 Bearing Cone - Input Shaft 1 139973*
KIT - INPUT COVER 1 504066 Includes items 33-38A
34 Input Cover - 131328-NSS 1 131687 Order 504066 kit
35 Capscrew - Input Cover 12 131374
36 Nut - Adjuster Stud 1 131693 M12 thread
37 Stud - Adjuster 1 131692 M12 thread
38 Input Adjuster & Cup Assy. 1 134354
38A Bearing Cup - Input Adjuster 1 139974* Part of item# 38
17
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