Spicer 16120 User Manual

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Spicer® Components Bulletin ABIB-9608
16120 Model Replaced by 16130 Series
Effective as of October 1995, the Spicer 16120 model was replaced by the 16130 series. Some of the modifications include ring gear pinions that have 34 involute splines with metric threads, and an upgraded wheel differential assembly. This bulletin listing the components for the 16130 and 16120 series axles replaces bulletin number 91-05, dated June 1991.
1 6 1 3 0
After 3/31/90
Gearing Type
1 - Single Reduction 2 - 2-Speed 3 - Double Reduction 4 - Controlled Traction
3
2
5
14 16 18 20 24 26 27 23
7
6
32
4
1
1
Gear Size
33 34
28
24
Design Variation
36 37 35 36 33 39
28
21
19
17
40
41
4238
15
22 23 25 29
This bulletin contains product improvement information.
Dana Corporation is not commited or liable for canvassing existing product.
30
31
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Item Part Name Qty
DIFFERENTIAL CARRIER & BEARING CAP KIT “Includes Items 1-15, 43”
1 Diff Carrier & Cap - NSS 1 76425 - NSS 113699 - NSS 113699 - NSS
2 Bearing Capscrew
3 Lockwire
4 Brg Cap Adjuster Lock (LH) 1 90168 13377 13377
5 Cotter Pin (LH) 1 90873 90873 90873
6 Brg Cap Adjuster Lock (LH) 1 14275 46773 46773
7 Cotter Pin (LH) 1 90876
8 Capscrew (LH) 2 126076 126076
9 Lockwire 1 90533 90533
10 Expansion Plugs 2 9797 9797
11 Shift Fork Opening Cover 1 45521 45521
12 Stud/Screw 2 20807 20807
13 Lockwasher 2 90415 90415
14 Diff Bearing Adjuster (RH) 1 33682 110243 110243
15 Diff Bearing Adjuster (LH) 1 31562 118776 118776
BEARING KIT Includes Items 16-19, 32, 33, 36, 39, 43
16 Diff Bearing Cup (RH) Plain 1
17 Diff Bearing Cup (LH) Flange 1 90943 15092 15092
18 Diff Bearing Cone (RH) Plain 1 40679 15094 27813
19 Diff Bearing Cone (LH) Flange 1 6082 27876 27876
WHEEL DIFF CASE KIT Includes Items 20-22
20 Diff Case (Plain half) - NSS 1 118735 207234 118774
21 Diff Case (Flange Half) - NSS 1 118736 207233 118775
Diff Case Capscrew
22
Long Short
WHEEL DIFF SIDE GEAR KIT - - (Note 5) 1 114242 114242 119601
Diff Side Gear - 36 Inv
23
Diff Side Gear - 30 Inv
24 Side Gear Thrust Washer 2 18346 18346 27827
25 Side Pinion 4 102500 102500 104139
26 Side Pinion Thrust Washer - (Note 3) 4 129301 129301 27810
27 Spider 1 25971 25971 38289
28 Ring Gear & Drive Pinion Set 1 VARIES - SEE GEAR/PINION CHART
RING GEAR NUT & BOLT KIT Includes Items 29-31
29 Bolts 16 119900 119900 128046
30 Nuts 16 67592 67592 75184
31 Washers 16 119934
32 Pinion Pilot Bearing - (Note 4) 1 129751 129175 129175
1
4 2 2
4 2
1 99040 99050 (Note 2)
1 68021 211570 119604
12
8 4
2 2
1 1
16120
Before 3/31/90
76426 (NLA)
(Note 1)
14970
12563
90951 9803 9803
118740 118741
110524 102499
67686 67686 219512
16120
After 3/31/90
213446 213446
14970
127181
90536 90536
96283
118741
110524 102499
127181
118777
16130
14970
96271
NSS = Not Sold Separately
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Item Part Name Qty
16120
Before 3/31/90
16120
After 3/31/90
16130
33 Pinion Bearing Cone 2 49848 33699 33699
34 Pinion Bearing Spacer 1 VARIES - SEE SPACER CHART
Pinion Bearing Cage/Cup Assy
35
Includes Items 36
1 75967 75108 75108
36 Pinion Bearing Cup 2 49849 12495 12495
37 Pinion Bearing Cage Shims AR 75968 107567 107567
38 Bearing Cage Capscrew 6 113325 113325 113325
Oil seal - 2 5/8" I.D. Seal
39
For 2 3/8" I.D. Seal (Included in Brg Kit)
1
935735
81674
119427 119427
40 Input Yoke 1 VARIES - SEE YOKE CHART
Pinion Nut - English Threads
41
Pinion Nut - Metric Threads
1
95204 95204
210133
42 Flat Washer 1 14354 14354 210114
43 Gasket Compound - RTV 1 107276 107276 107276
Note 1: Part number 76426 is NLA, you must order new carrier, call your OEM. Note 2: There is no Bearing kit part number established yet, use the 99050 kit but order item #18 p/n 27813 instead of 15094. Note 3: Original 64467 washer now replaced by 129301 washer. Note 4: Original 15828 pinion pilot bearing is now replaced by part number 129175. Note 5: For models with No-Spin wheel differentials. Complete No-Spin p/n: 110828 - (36 lnv Spline), 91878 - (30 lnv Spline).
YOKE CHART
STYLE X STYLE Y
Half Round
Yoke
Series
Joint Angle Style Yoke & Slinger Notes Diameter
Full Round
1410 30 X 126425
1480 25 X 126427 Thru Holes 4.275
1480 25 X 126533 Tapped Holes 4.275
1550 25 X 126429 4.275
1610 35 X 126469
1610 30 X 126531
1710 34 X 126535
6C Z 128594
STYLE Z
Half Round Tapped Holed Bearing Strap
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PINION SPLINE: 10 Straight 1.75"
16120 STANDARD SPIRAL GEAR SETS
RATIO
4.62 37/8 98124* 50186 50187
4.88 39/8 98125* 50188 50189
5.57 39/7 98126* 50190 50191
6.14 43/7 98127* 50192 50193
6.50 39/6 98128* 50194 48430
7.17 43/6 98129* 50196 50197
7.60 38/5 98130* 48701 48702
* Obsolete - Replace with 16130 Gear Set & New Yoke Assy
RATIO
4.62 37/8 218832 50186 129241
4.88 39/8 218833 50188 129242
5.57 39/7 218834 50190 129243
6.14 43/7 218835 50192 129244
6.50 39/6 218836 50194 129245
7.17 43/6 218837 50196 129246
7.60 38/5 218838 48701 129247
TOOTH
COMBO
PINION SPLINE: 34 Involute 1.75"
16130 STANDARD SPIRAL GEAR SETS
TOOTH
COMBO
SERVICE
GEAR
SET P/N
SERVICE
GEAR
SET P/N
15" GEAR (NSS)
15" GEAR (NSS)
ENGLISH
THREADS
PINION (NSS)
METRIC
THREADS
PINION (NSS)
16120 RH SPIRAL GEAR SETS
RATIO
4.62 37/8 98773* 50174 79267
4.88 39/8 98774* 50176 84383
5.57 39/7 99686** 50178 99684
6.14 43/7 98775* 50180 79689
6.50 39/6 98776* 50182 93661
7.17 43/6 98777** 50184 90986
7.60 N/A N/A N/A
** Obsolete - No Replacement
RATIO
4.62 37/8 218839 50174 129248
4.88 39/8 218840 50176 129249
5.57 N/A N/A N/A
6.14 43/7 218841 50180 129250
6.50 39/6 218842 50182 129251
7.17 N/A N/A N/A
7.60 N/A N/A N/A
TOOTH
COMBO
16130 RH SPIRAL GEAR SETS
TOOTH
COMBO
SERVICE
GEAR
SET P/N
SERVICE
GEAR
SET P/N
15" GEAR (NSS)
15" GEAR (NSS)
ENGLISH
THREADS
PINION (NSS)
METRIC
THREADS
PINION (NSS)
PINION BEARING SPACERS
16120 MODEL
.514 91617 .526 91633
.515 91618 .527 91637
.516 91619 .528 91641
.517 91620 .529 91645
.518 91621 .530 91649
.519 91622 .531 91653
.520 91623 .532 91657
.521 91624 .533 91661
.522 91625 .534 91665
.523 91627 .535 91667
.524 91629 .536 91669
.525 91631 .537 91671
16130 MODEL
.634 91511
.635 91513
.636 91515
.637 91519
.638 91523
.639 91527
.640 91531
.641 91535
.643 91539
.644 91541
.645 91542
.646 91543
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Dana Aftermarket Group
PO Box 321 Toledo, Ohio 43697-0321
Warehouse Distributors: 1.800.621.8084 OE Dealers: 1.877.777.5360
www.spicerparts.com
ABIB-9608 Printed in U.S.A. Copyright Dana Limited, 2012. All rights reserved. Dana Limited.
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