SPHINX Project10, Project Ten Service Manual

1.
SERVICE MANUAL
PROJECT TEN
INTEGRATED
STEREO AMPLIFIER
SPHINX Project Ten Service Manual
1. UNPACKING.......................................................................................................................................3
2. SPHINX WARRANTY CARD..............................................................................................................3
3. CONTACTING THE MANUFACTURER.............................................................................................3
4. THE AMP AT A GLANCE...................................................................................................................4
Front panel................................................................................................................................................... 4
Rear panel ...................................................................................................................................................5
5. SPHINX REMOTE CONTROL............................................................................................................6
Buttons and LED indication..........................................................................................................................6
Operation.....................................................................................................................................................7
Selecting without switching..........................................................................................................................7
Batteries.......................................................................................................................................................7
Encountering problems................................................................................................................................7
6. TECHNICAL SPECIFICATIONS.........................................................................................................8
7. GENERAL CHECKLIST .....................................................................................................................9
Protection modes.........................................................................................................................................9
Short Circuit.............................................................................................................................................9
Standby mode.............................................................................................................................................. 9
Necessary Equipment..................................................................................................................................9
8. ADJUSTMENT PROCEDURES........................................................................................................10
Bias............................................................................................................................................................10
Offset ......................................................................................................................................................... 11
9. PROBLEMS AND SOLUTIONS .......................................................................................................12
10. DIAGRAMS AND PARTS LISTS ....................................................................................................13
Connection diagram bias adjustment.........................................................................................................14
Connection diagram offset adjustment.......................................................................................................15
Connections main board and display board of Project 10..........................................................................16
General overview Project 10......................................................................................................................17
Project 10 power supply and input selection..............................................................................................18
Project 10 volume board............................................................................................................................19
Project 10 amplifier left ..............................................................................................................................20
Project 10 amplifier right ............................................................................................................................ 21
Project 10 control.......................................................................................................................................22
PCB drawings of Project 10.......................................................................................................................23
Parts list.....................................................................................................................................................24
SPHINX Project Ten Service Manual
The Sphinx Project Ten design
The Sphinx Project Ten was designed for the ever­increasing group of quality-conscious audiophiles. We are very proud of the tradition connected with the SPHINX name, especially concerning audio quality perfection. This service manual will help you to optimally service and repair the Sphinx Project Ten Integrated Stereo Amplifier
This integrated high-end stereo amplifier is of exceptional quality. With exception of the balanced input section, it is of discrete design throughout (no IC's are used). The pre-amp section is built around Dual FET's and the amplifier is DC-coupled from input to output. The two mono power amps (each channel is totally independent) use special power transistors with a power bandwidth of over 20 MHz, a very fast slew rate and an unsurpassed phase linearity over the power bandwidth. The amplifiers are therefore very stable and can effortlessly drive every type and format of loudspeaker (even the most complex ones such as electrostatic and magnetostatic...) at maximum quality. All internal audio cabling is Siltech pure silver and the amp outputs are sent to the loudspeaker connectors via heavy duty, completely sealed gold­plated relays.
To obtain the maximum quality from this integrated amp it is necessary for it to be properly aligned and to be used with top quality audio components, preferably other Sphinx components.
1. UNPACKING
Before leaving the factory every Project Ten is subjected to stringent and extensive technical and exterior quality inspection. This ensures the user many years of high quality audio from a perfect­looking product. We recommend owners to ship the Project Ten in its original carton.
After unpacking the Project Ten we therefore recommend you carefully check it for any transport damage. If you find any damage and the product has not been shipped in the original carton the ensuring repair costs will not be covered by the warranty.
2. SPHINX WARRANTY CARD
To be entitled to any warranty repairs the owner must have send the filled out warranty card to Sphinx or a distributor where it has been registered. Other regulations may apply in your specific country: when in doubt, please consult the proper authorities.
3. CONTACTING THE MANUFACTURER
In case of any problem not covered in this manual or if you have other questions you may contact the Sphinx International Service Department in The Netherlands (local time: GMT +1h) during office hours at the following numbers:
Telephone (+31) 35 602 0302 Fax (+31) 35 602 2806 E-mail audionl@euronet.nl
It is always very helpful and efficient if you have all relevant information about the specific product and the problem ready.
Please also refer to the User Manual of the Project Ten for information about functions not described in this manual. It is important to familiarise yourself with the special functions, operation and possibilities of the Sphinx Project Ten.
SPHINX Project Ten Service Manual
4. THE AMP AT A GLANCE
Front panel
1. VOLUME: With this motor-controlled knob you may adjust the volume of the loudspeakers. The volume can be controlled manually or via the optional Remote Control.
2. STANDBY: To switch the component on and off. When the component is 'off' (standby) this is indicated by the red LED. When the component is active the LED will be green.
3. MUTE: Press this button to temporarily mute the sound. The red LED will light.
4. CD: To select the CD input.
5. TUNER: To select the TUNER input.
6. LINE 1: To select the LINE 1 input.
7. LINE 2: To select the LINE 2 input (cinch or balanced).
8. TAPE MON: To select the TAPE IN input. As soon as you have pressed one of the buttons
5. to 9. the corresponding red LED next to it will light.
9. PHONES: To connect dynamic stereo headphones.
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2
3
4
5 6
9
7
8
SPHINX Project Ten Service Manual
Rear panel
11. ON/OFF: This is the mains power switch.
12. Fuse holder: Contains a fuse (3.15 A slow).
13. AC Power: Connect the mains cable to a mains power outlet (230 - 240 VAC).
14. CONTROL OUT: To connect the optical cable going to another Sphinx component.
15. RIGHT OUTPUT: To connect the cable from the right loudspeaker: red + white -
16. LEFT OUTPUT: To connect the cable from the left loudspeaker: red + white -
17. Manufacturer's label: This shows important data for the component, such as serial number and mains power voltage.
18. BALANCED LINE 2 RIGHT: To connect the XLR signal cable (balanced cable) from the right output of the signal source for Input 2.
19. BALANCED LINE 2 LEFT: To connect the XLR signal cable (balanced cable) from the left output of the signal source for Input 2.
20. CINCH/BALANCED: This switch is to select the input connector for LINE 2: out LINE 2 (cinch) in BALANCED LINE 2
21. LINE 2: To connect the cinch signal cable from the signal source for LINE 2.
22. LINE 1: To connect the cinch signal cable from the signal source for LINE 1.
23. TUNER: To connect the cinch signal cable from the tuner.
24. CD: To connect the cinch signal cable from the CD player.
25. TAPE IN: Connect this input to the output of the recorder.
26. TAPE OUT: Connect this output to the Input of the recorder..
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24 25 26
SPHINX Project Ten Service Manual
5. SPHINX REMOTE CONTROL
This single Sphinx Remote Control lets you control all functions: not only of the Project Ten, but of all other Sphinx equipment.
Only the following buttons and indications on the Remote apply to the Project Ten (the others will not function):
Buttons and LED indication
1. PRE-AMP: To select the amp. All buttons pressed hereafter will only control the amp functions. The buttons TUNER and CD will have no effect on the amp.
2. STANDBY: Use this red button to switch the Project Ten to stand-by.
3. : Pressing this green button mutes the outputs (temporarily) and you will not hear any
sound. The red LED will be illuminated. Another press on this button un-mutes the outputs
4. TAPE/MONITOR: Use this button to select the Tape IN input. Pressing this button has the same effect as pressing the TAPE button on the front panel. Note: The LED of the selected input (see 5.) will remain illuminated.
5. 1 - 4: To select inputs CD to Line 2 . 1 CD 2 Tuner 3 Line1 4 Line 2
6. ñ button: Pressing this button has the same effect as clockwise rotating the VOLUME control on the front panel. You will increase the volume.
7. ò button: Pressing this button has the same effect as anti-clockwise rotating the VOLUME control on the front panel. You will decrease the volume.
SPHINX Project Ten Service Manual
7
Operation
The Sphinx Remote is used for several different models and can therefore transmit different control codes, depending on which model has been selected with the select buttons (1.).
Important: Always press the PRE-AMP button before you send a command (even if you only have one Sphinx component).
If not it is possible that although the Remote will send a signal (LED blinks) nothing happens because the transmitted signal is not 'recognised' by the component. Indoors the Remote may be used up to a distance of 7 meter, provided there is no strong sunlight in the room and if you aim the Remote at the component. Always aim the Remote straight at the front panel of the component, the maximum offset angle is 30°.
Selecting without switching
Suppose for instance that you would like to select the Tuner to Radio 4 without interrupting the CD playback. In that case you momentarily depress (not longer than 0.5 sec) the 'TUNER' button and the '4' button. The same procedure is used for the other system components
How to operate the Remote Control with the different Sphinx components will be explained in the corresponding User Manual of each component.
Batteries
The four batteries have a life span of approx. one year during normal use, but shorter when used more intensely. Replacement batteries: 1.5 V, model penlight or AAA . You may also use rechargeable 1.5 V batteries.
Note: Position the new batteries exactly as shown in the illustration at the bottom of the battery compartment, otherwise the Remote will not function!
Encountering problems...
Remote Control does not work
Wrong component selected Select the correct one Distance to component exceeds 7mUse remote at closer
range
Angle between Remote and component exceeds ±30°
Decrease angle
Sensor window on front dirty Clean window Batteries empty or incorrectly
placed
Use new batteries or replace the old ones
correctly Strong (sun)light in room Shade off Component is not switched on (!) Switch it on
Component reacts differently than expected or not at all
Wrong component selected Select the correct one Component or remote does not
function
Check component
with it's original
remote Batteries of remote empty Use new batteries
SPHINX Project Ten Service Manual
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6. TECHNICAL SPECIFICATIONS
Bandwidth 0 - 60,000 Hz (+0/-3 dB with RF input filter) Phase response error <15° (from 0 - 20,000 Hz) Gain 21 dB max. Minimum Power Output (1 - 20.000 Hz)
>2x 80 W into 8 (19.0 dBW), THD <0.01% >2x 120 W into 4 (20.8 dBW), THD <0.02%
>2x 160 W into 2 (22.0 dBW), THD <0.02% Output voltage / current, max. 34 V / 20 A THD+N (IHF-A)
<0.01% (80 W into 8 Ω) IMD <0.03% S/N ratio (IHF-A) >106 dB Channel separation >80 dB (1 - 20,000 Hz) Slew rate >25 V/µs Damping factor >200 (1 - 20,000 Hz)
Inputs XLR, balanced cinch, unbalanced
1x Line 2
1x Line 2, 1x Line 1, 1x CD, 1x Tuner, 1x Tape level, nominal
0.15 V (-16.5 dBV) for 60 W into 8
impedance
20 k (3 k balanced) Outputs
cinch 1x Tape level 10 V max. (20 dBV) (1 - 20,000 Hz, THD <0.01%) headphones 1x 6.3 mm stereo jack, adjustable level clamp 1x loudspeaker L, 1x loudspeaker R
Supply capacitance 54,400 µF per channel Power consumption 480 W max. (57.5 W standby) Dimensions (h x w x d) 110 x 482 x 330 mm Weight 12 kg
This unit conforms to the EMC interference regulations from the EU and to the CE standards. This unit complies with safety regulation VDE 0860 and thus with international safety regulation IEC 65.
Technical specifications can be changed by SPHINX without prior notice if technical developments make this necessary.
©1998 Audioscript BV
SPHINX Project Ten Service Manual
9
7. GENERAL CHECKLIST
Before you test or service the Project Ten please check the following items. They will give information about the current status of the amplifier.
Protection modes
The Project Ten has one protection mode.
Short Circuit
If the Left or Right output is shorted, fuse Z1 or Z2 will blow respectively.
Standby mode
The Project Ten will switch to Standby Mode if the:
Standby button on the front panel or
Standby button on the Remote is pressed.
In this Mode the following will happen:
The output relay is switched off.
The Control Output will be activated (red light).
The bias current for the Left and Right amplifiers
is reduced to 0 mA thus greatly decreasing the operating temperature.
Necessary Equipment
To properly service the Project Ten you need some specific measurement equipment and use a specific set-up.
For the correct measurement set-up and hook-up please refer to the drawing titled “Connection Connection diagram… at pages 14 and 15.
q 2x millivolt-meter (Ri >1 MΩ) q 2x non-inductive load resistor 8 / 100 Watt q 1x harmonic distortion analyser
(internal distortion <0.0005%, measured without filters)
q 1x 2-channel oscilloscope
(minimum bandwidth >60 MHz)
q 1x connection unit / switch box
(to connect scope, resistors and amp outputs to distortion analyser)
q 2x shorting connector
(for balanced pre-amp inputs)
q 2x balanced cable set
(to connect distortion analyser to Project Ten)
SPHINX Project Ten Service Manual
10
8. ADJUSTMENT PROCEDURES
The Project Ten is an integrated amplifier, meaning the pre-amp and power amp sections are combined into one cabinet.
The Project Ten only has two parameters for each channel (so four in total) that might need adjustment:
- Bias: to set the bias current and bias voltage of the amplifier for normal use.
- Offset: to set the DC-offset voltage of the output.
These adjustments might be necessary when the amplifier has been used for a period of time (and settings have changed due to ageing) or when a part of the Project Ten have been replaced.
Attention:
When re-adjusting any setting please ensure that there is no loudspeaker connected to the output! Otherwise the loudspeaker may be seriously damaged.
Attention:
The amplifier is able to generate high output voltages of over + or -40 V. Please be very careful during the adjustments!
The Project Ten is a two channel amplifier. After removing the top cover plate you will see the Left and Right Channels clearly marked.
The power transistors are mounted underneath the heatsinks.
Bias
With this procedure you set the proper bias level for the power transistors. This ensures their Class A operation at low power levels.
Connect the amplifier according to the drawing “Connection Diagram Bias Adjustment” (page 14). The input of the amplifier must be shorted (by way of the MUTE function of the oscillator).
Switch the amplifier ON and wait until it has reached the proper working temperature (this takes an hour).
Set the millivolt-meter to the DC-range.
Place the two measuring clips of the meter
across one of the emitter resistors Left: R267, R271, R273, R277 Right: R467, R471, R473, R477 (refer to schematic in Pj10main.PDF). These resistors are positioned to the left of the power supply condensers.
The level for each should be 40 mV DC (±2 mV). If not: adjust potmeter P202 (Left) or potmeter P402 (Right) until the level is 40 mV.
Switch the oscillator on and set it to 1 kHz and a level of 0 dBu.
Check the distortion with a THD analyser: it should be conform the specified values (0.01% IHF-A @ 1 – 20 kHz @ 80 W into 8 ohm).
If this is correct the procedure is finished.
You may now switch off the amplifier or continue
with another adjustment procedure.
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