Sperry instrument DM-4100A Operating Instructions Manual

04/06 Form # 414
OPERATING INSTRUCTIONS
Model DM-4100A
DIGITAL MULTIMETER
PLEASE READ THESE OPERATING INSTRUCTIONS CAREFULY
Misuse and abuse of these instruments cannot be prevented by any printed word and may cause injury and or equipment damage. Please follow all these instructions and measurement procedures faithfully and adhere to all standard industry safety rules and practices.
The Professional’s Choice
®
2150 Joshua’s Path, Suite 302
Hauppauge, New York 11788
1-800-645-5398 | 631-231-7050
Fax: 631-434-3128
CONTENTS
SECTION TITLE PAGE
Warranty 1 1 Description 2 2 Features 2 3 Specifications 2-4 4 Safety Rules 5-6 5 Front Panel Controls 7 6 Preparation for Use 7
6.1 Unpacking and Contents Check 7 6-2 Pre-Operation Procedure 7-8 7 Battery Replacement 8-9 8 Fuse Replacement 10 9 Operation 11
9.1 Voltage Measurements 11
9.2 Current Measurements 12-13
9.3 Resistance Measurements 13
9.4 Battery Test Measurements 13
9.5 Diode Tests 14
9.6 Non Contact Voltage (NCV) Tests 14 10 Maintenance 15
10.1 Cleaning 15
10.2 Battery Replacement 15
10.3 Fuse Replacement 15 11 Calibration 16-17
11.1 Calibration procedure 17-18 12 Diagrams 19
12.1 Circuit Diagram 19
12.2 Parts List 20-21 13 Return For Repairs 21
1
ONE YEAR LIMITED WARRANTY
Sperry Instruments, Inc. warrants that this Sperry instrument has been carefully tested, inspected and warranted for one (1) year from the date of purchase by the original end user, provided the instrument has not been misused, damaged due to negligence, neglect or unauthorized repair, abused or used contrary to the operating instructions. Instruments and proof of purchase in the form of a legible copy or original of the sales receipt clearly identifying the distributor, model num­ber and date of purchase must be returned to Sperry Instruments, Inc. Attention: Customer Service Center, 2150 Joshua’s Path, Suite 302, Hauppauge, New York 11788, postage prepaid for examination and verification of manufacturing defect under warranty. Sperry Instruments, Inc., shall be the sole judge of such defect. The liability of Sperry Instruments, Inc., shall be limited to the repair or replacement at its sole option of any defective product.
THIS WARRANTY AND THE OBLIGATIONS AND LIABILITIES OF SELLER THEREUNDER ARE EXCLUSIVWE AND IN LIEU OF AND BUYERS HEREBY WAIVES ALL OTHER REMEDIES, EXPRESS WARRANTIES, GUARANTEES OR LIABILITIES OF AND FOR INCIDENTAL OR CONSEQUENTAIL DAMAGES OR WHETHER OR NOT OCCASIONED BY’S SELLER’S NEGLIGENCE. THIS WARRANTY SHALL NOT BE EXTENDED, ALTERED OR VARIED EXCEPT BY A WRITTEN INSTRUMENT SIGNED BY SELLER AND BUYER. SOME STATES ALLOW LIMITATIONS ON HOW LONG AND IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIED LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY STATE TO STATE.
WARRANTY RETURN
Refer to section "Return for Repairs" for complete instructions. All Warranty returns must include a legible copy or original of the sales receipt clearly identify­ing the model number, serial number and date of purchase.
Sec. 1 DESCRIPTION
This exceptional 3-1/2 digit handheld, digital multimeter has the capacity of reading up to 6 functions on up to 18 ranges. This DMM offers a powerhouse of measurement capability in a small self-contained housing. It is designed for the professional at work, in the field or in the laboratory. Yet simple enough to operate, making it perfect for the hobbyist too. Safety was prime consideration in the design of this DMM. Housed in shock resistant ABS plastic, this instrument stands up to the use and abuse of every­day service and electrically insulates the user from potential shock hazards. Electronic overload protection against accidental application of voltage to resistance and continuity circuits, combined with its rugged construction make it a durable and reliable instrument.
Sec. 2
FEATURES
• Pocket-size
• Simple Operation
• 1000 hour battery life
• 10 ADC Range
• Recessed safety designed input terminals
• Built-in tilt stand
• Overload protection on all ranges
• Diode test function
• Battery test function
• Non contact Voltage detection
Sec. 3 SPECIFICATIONS
Display: 3-1/2 digit LCD, 0.5" numerals, maximum reading
1999 with automatic sign and " " annunciators.
Overrange
Indication: "1" most significant digit blinks. Sampling Rate: 3 times per second. Operating
Environment: 5°C to 40°C (32°F to 104°F)
Relative humidity: 80% for temperatures up to 31 degrees C
Decreasing linearly to 50% relative humidity at 40 degrees C.
2
Storage
Environment: -20° C to 60° C (-4 F to 140° F) at 80% relative
humidity.
Power Source: One (1) 9V Transistor Type Battery.
(NEDA #1604).
Power
Consumption: 30mW typical Battery Life: 1000 hours typical with zinc carbon. Battery Indicator: " " symbol appears in display to indicate
low battery voltage.
Fuse: Part F-17; 0.5A, 250V, 5 x 20mm fast acting. Dimensions: 5.0"H x 2.8"W x 1.4"D
(128H x 72W x 36Dmm).
Weight: Approximately 7.0 oz. (200g) including battery.
RANGES: DC Voltage
3
Range Resolution Accuracy (18°C to 28°C) Input Impedance
2V 1mV ±(0.5% of rdg + 2D) 1MΩ
20V 10mV " "
200V 100mV " "
1000V 1V " "
Normal Mode Rejection Ratio: Greater than 46dB at 50 Hz (1K unbalance). Overload Protection: 11000VDC or 500VAC rms for 1 minute.
AC Voltage (Average Responding, Calibrated in RMS of Sine Wave)
Range Resolution Accuracy (18°C to 28°C) Input Impedance
(50Hz-500Hz)
200V 100mV ±(1.2% of rdg + 4D) 4.5MΩ 500V 1V " "
Response: Average responding calibrated in RMS of a sine wave. Overload Protection: 500VAC for 1 minute.
DC Current
Overload Protection: 0.5A/250V fuse on mA inputs
10A for 60 seconds on 10A input (unfused)
Resistance
Overload Protection: 250VDC or peak AC – Electronic (No fuse blow).
4
Range Resolution Accuracy (18°C to 28°C) Full Scale
Burden Voltage
2mA 1µA ±(1.0% of rdg + 1D) 0.35V
20mA 10µA " "
200mA 100µA " "
10A 10mA ±(2.0% of rdg + 3d) 0.70V
Range Resolution Accuracy (18°C to 28°C) Open Circuit
Voltage
200 10mΩ ±(1.2% of rdg + 3d) 2.8V
2K 1Ω ±(1.0% of rdg + 1d) 0.3V
20K 10Ω " "
200K 100Ω " "
2M 1KΩ ±(1.5% of rdg + 2d) "
Diode Check
Overload Protection: 250VDC or peak AC – Electronic (No fuse blow).
Range Test Current Open Circuit Volts
DCV 2V 1.0 ± 0.6mA 2.8Vdc
Battery Check
Overload Protection: 0.5A/250V fuse on mA inputs.
Range Resolution Approximate Load Current
1.5V .001V 100mAdc 9V .01V 6mAdc
Non Contact Voltage (NCV Test)
Range Frequency Dielectric Strength
100-600VAC 50/60Hz 2000V, 1 minute, 100uA or less during
max to ground dielectric strength test
5
Sec. 4 SAFETY RULES
1. Read these operating instructions thoroughly and completely before oper-
ating your DMM. Pay particular attention to WARNINGS and CAUTIONS, which will inform you of potentially dangerous procedures. These instruc­tions must be followed.
2. Always inspect your DMM, test leads and accessories for any sign of damage or abnormality before every use. If any abnormal conditions exist (e.g. broken test leads, cracked cases, display not reading, etc.), do not attempt to take any measurements. Refer to section 14 Return for Repair.
3. Never ground yourself when taking electrical measurements. Do not touch exposed metal pipes, outlets, fixtures, etc., which might be at ground potential. Keep your body isolated from ground by using dry cloth­ing, rubber shoes, rubber mats or any approved insulating material.
4. Never touch exposed wiring, connections or any live circuit conductors when attempting to take measurements.
5. Never replace the protective fuse inside the DMM with any other than the AWS Part number specified or approved equal.
6. Remember: Think Safety and Act Safely.
7. When testing for the presence of voltage, make sure the voltage function is operating properly by reading a known voltage in that range before assuming that a zero reading indicates a no-voltage condition.
8. Calibration and repair should be performed by qualified maintenance per­sonnel only.
9. Do not attempt calibration or service unless another person, capable of rendering first aid and resuscitation is present.
10. Do not install substitute parts or perform any unauthorized modification of the instrument. Return the instrument to Sperry Instruments for service and repair to insure that safety features are maintained.
11. To avoid electric shock use CAUTION when working with voltages above 40Vdc or 20Vac. Such voltages pose a shock hazard.
12. Do not operate this instrument in an explosive atmosphere (i.e. in the presence of flammable gases or fumes, vapor or dust).
13. For indoor use only.
14. Altitude up to 2000 meters.
15. This equipment has been evaluated to INSTALLATION CATEGORY II. Pollution Degree 2, and according to EN61010-1.
NCV Sensor End
6
Fig. 1
Non Contact Voltage Function
Digital Display
Input Terminals
Range Selector
Switch
Sec. 5 FRONT PANEL CONTROLS
(See Fig. 1)
1. Digital Display: 3-1/2 digit LCD, 0.5" numerals, maximum reading 1999 with automatic sign and " " annuciators. 3-1/2 digit LCD with Automatic func­tion and range annunciators including the following: " “ "-".
2. Range Selector Rotary Switch: Rotating this switch will turn the DMM on or off as well as change the function. For the available functions your DMM has refer to section 3 (Specifications).
3. Input Terminals: These terminals should be used in conjunction with the position of the function switch.
Sec. 6
PREPARATION FOR USE
Sec. 6.1 UNPACKING AND CONTENTS CHECK
The DM-4100A comes complete and ready to use. Check the following contents list when unpacking. If any pieces are missing notify the distributor you purchased the instrument from or Sperry Instrument, Inc.
• Operating Instructions # 414
• Test Leads TL-54 (one black, one red).
• 9V Transistor type Battery (Part #B-4) See Battery replacement section 10.2 for proper installation.
• One Fuse installed, one spare FusePart # F-17; 0.5A,
250V, 5mm X 20 mm, fast acting (See Fuse Replacement section 10.3)
Sec. 6.2
PRE-OPERATION PROCEDURE
1. Install the 9V transistor type battery See Battery
Replacement procedure in section 10.2.
2. Inspect the instrument for any external defects by comparing
with the diagram on page 6. If any abnormal conditions exist, do not attempt to take any measurements. Refer to sections 10 (maintenance) and 14 (Return for Repairs).
7
3. Insert the test leads into the "COM" and "V-Ω" jacks.
Connect the two ends of the test leads together.
4. Place the range selector switch into the off position.
Nothing will appear on the display. Replace the range selector switch into the following ranges shown in the chart below. Check for the appropriate meter response.
Range Display Readings
1000DCV 000 ±4 digits 200DCV 00.0 " 20DCV 0.00 " 2DCV .000 " 200Ω 1 . 2KΩ 1. 20KΩ 1 . 200KΩ 1 .
5. As you can see, the decimal point moves as the ranges are
changed. The maximum display reading is 1999. The 200DCV range will actually only read 199.9Vdc. We call this the 200DCV range for convenience only.
6. You can now check the decimal point on each range by
referring to sec. 3 Specifications where the ranges are all listed. Refer to the Range and Resolution columns to compute the decimal point location.
7. If any abnormal conditions exist, do not attempt to take any
electrical measurements. Instead refer to sec. 14 Return for Repairs.
Sec. 7
BATTERY REPLACEMENT
The DM-4100A has a self-contained power supply consisting of One 9V Transistor Type Battery (NEDA #1604).
8
WARNING
Before attempting to replace the battery, first disconnect the test leads from any energized circuit and then disconnect the test leads from the instrument.
1. Disconnect the test leads from any energized circuit and then from the instrument.
2. Turn the range switch to the "OFF" position
3. Slide off the back case battery cover.
4. Remove the battery from the compartment and unsnap the battery connector. (See Fig. 2)
5. Replace the battery with a 9V transistor type battery (NEDA # 1604), For maximum battery life, alkaline cells are recommended.
6. Reverse the above procedure to complete replacement.
9
Fig. 2
9V
Battery
Sec. 8 FUSE REPLACEMENT
A 0.5A, 250V, 5 x 20mm fast acting fuse, Part # F-17 is installed in the instru­ment and used to protect the ampere ranges (other than the 10A range) along with other solid state components.
WARNING
Before attempting to replace the fuse, disconnect the test leads from any energized circuit and then disconnect the test leads from the instrument. Replace the fuse with Part # F-17 or approved equal only. Always use fast acting, high interrupting type fuses.
1. Disconnect the test leads from any energized circuit and then from the
instrument.
2. Turn the range selector switch to the "OFF" position.
3. Remove the battery cover.
4. Remove the fuse from the clip on the end of the PCB. (See Fig. 5).
5. Install the replacement fuse being certain it meets the Part # F-17
specifications.
6. Replace battery cover.
10
Fig. 3
Fuse
Sec. 9 OPERATION
Before making any measurements always examine the instrument and acces­sories used with the instrument for damage, contamination (excessive dirt, grease, etc.) and defects. Examine the test leads for cracked or frayed insula­tion and make sure the lead plugs fit snugly into the instrument jacks. If any abnormal conditions exist do not attempt to make any measurements. Instead refer to sec. 14 Return for Repairs.
Sec. 9.1
VOLTAGE MEASUREMENTS
1. Insert the black and red test leads into the respective "COM" and "V-Ω" jacks
2. Place the range selector switch to the 1000DCV position if a DC voltage is to be measured or into the 500ACV position if an arc voltage is to be measured.
CAUTION
To avoid possible electric shock, instrument damage and/or equipment damage, do not attempt to take any voltage measurements if the voltage is above 1000Vdc/500Vac or if the voltage is unknown. 1000Vdc and 500Vac is the maximum voltages that this instrument is designed to mea­sure. The "COM" terminal potential should not exceed 500V measured to ground.
3. Apply the test leads to the two points at which the voltage read­ing is to be taken. Be careful not to touch any energized con­ductors with any parts of your body.
4. Turn the range selector switch to the next lower range for a more accurate reading only if the reading is within that next lower range.
5. When measurements are completed, disconnect the test leads from the circuit under test. Remove the test leads from the instruments.
11
Sec. 9.2 CURRENT MEASUREMENTS
1. Insert the black and red test leads into the respective "COM" and "10A" terminals.
2. Place the function switch to the 10A position. Always start with the highest range of the function to be measured.
CAUTION
The 10A range is unprotected and has a very low internal resistance. Do not attempt to take a current measurement if the current is unknown or above 10Adc. The "COM" terminal potential should not exceed 500V measured to ground.
3. Completely de-energized the circuit in which the current is to be measured. Place the DMM in series with the conductor carrying the current, which is to be measured. Energized the circuit.
4. If the reading is less than 0.20 Amps, you can switch to a lower range for greater accuracy. If not, you have completed your measurement and skip to step 7.
CAUTION
Before changing ranges, always de-energize the circuit completely. An open circuit exists between the test leads during range change on the DMM.
5. To change ranges, always de-energize the circuit completely. An open circuit exists between the test leads during range change on the DMM.
CAUTION
The mA ranges are fuse protected. To avoid possible electrical shock, instrument damage and/or equipment damage do not:
1. Attempt to take mA current readings on circuits having more than 0.2A current flow.
2. Impress a voltage between the "COM" and "mA" terminals exceeding 250Vac/dc. Some circuit damage may result for voltages below 250Vac/dc
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3. Raise the "COM" terminal potential above 500V to ground.
4. Energize the circuit. If the reading is within the next lower range, switch to that range after completely de-energizing the circuit under test. Continue changing to lower ranges if the reading is within the next lowest range to obtain the best accuracy.
5. Completely de-energize the circuit before removing the test leads.
Sec. 9.3
RESISTANCE MEASUREMENTS
1. Insert the black and red test leads into the respective "COM" and "V-W" terminals.
2. Place the range selector switch into the W range desired for a measurement.
CAUTION
All resistance measurements should be taken on de-energized cir­cuits only. To avoid possible electric shock, instrument damage and/or
equipment damage do not connect the "COM" and "V-Ω" terminals to cir­cuits having a potential difference exceeding 250VDC/AC. Do not con­nect the "COM" terminal to potentials exceeding 500V to ground.
3. Completely de-energize the circuit or device, which is to be measured. Connect the test leads to the device (the red test lead is positive with respect to the black test lead). A reading of
1 indicates an overrange condition. This will occur with the test leads open on all resistance ranges. If overrange occurs when taking a reading, switch to the next highest range.
Sec. 9.4
BATTERY TEST MEASUREMENTS
1. Insert the black and red test leads into the respective "COM" and "mA" terminals for 1.5Vdc and 9Vdc.
2. Place the range selector switch into the 1.5V or 9V battery test range. The load current it approximately 200mA at 1.5Vdc and 6mA at 9Vdc.
13
CAUTION
To avoid electric shock, instrument damage and/or equipment damage. Do not exceed 10Vdc while set to take measurements in the battery test range.
3. Connect the test leads to the 1.5Vdc battery under test. Normally a good 1.5Vdc battery will read above 1.25Vdc. Consult the battery manufacturer for complete battery specifica­tions to determine actual battery life remaining and condition of battery
Sec. 9.5
DIODE TESTS
1. Connect the red test lead to the "VΩ" jack and the black test lead to the "COM" jack.
2. Set the Function/Range switch to the " " position.
3. Turn off power to the circuit under test. External voltage across the components causes invalid readings.
4. Touch probes to the diodes. A forward-voltage drop is about
0.6V (typical for a silicon diode).
5. Reverse probes. If the diode is good, "1" is displayed. If the diode is shorted, ".000" or another number is displayed.
6. If the diode is open, "1" is displayed in both directions.
7. If the junction is measured in a circuit and a low reading is obtained with both lead connections, the junction may be shunt­ed by a resistance of less than 1kΩ. In this case the diode must be disconnected from the circuit for accurate testing.
Sec. 9.6
NON CONTACT VOLTAGE (NCV) TESTS
1. Switch to "OFF", push "NCV" button.
2. Check device with a known live current source (wall receptacle or cord). The Volt Sensor is operative if the red LED light remains on and the "beep" sound continues in close proximity of a cord connected to a power source.
3. After checking the above performance, you may now test the circuitry in question.
14
Sec. 10 MAINTENANCE
Maintenance consists of periodic cleaning, battery replacement, fuse replacement and recalibration.
Sec. 10.1
CLEANING
The exterior of the instrument can be cleaned with a soft clean cloth to remove any oil, grease or grime from the exterior of the instru­ment. Never use liquid solvents or detergents. If the instrument gets wet for any reason, dry the instrument using low pressure "clean" air at less than 25 PSI. Use care and caution around the LCD display protector and areas where water or air could enter the interior of the instrument while drying.
Sec. 10.2
BATTERY REPLACEMENT
Required when " " appears on display or nothing appears. See BATTERY REPLACEMENT in section 7.
Sec 10.3
FUSE REPLACMENT
Required when current ranges other than 10Aac/dc range do not function. See FUSE REPLACEMENT in section 8.
Sec. 11
CALIBRATION
Calibration on these meters should be performed every year. This can be done by sending the instruments prepaid to:
Sperry Instruments, Inc. Customer Service Center 2150 Joshua’s Path, Suite 302 Hauppauge, New York 11788
Specify in writing that calibration is necessary. The instrument will be returned to you normally within one week. Estimates will be furnished upon request
15
CAUTION
The following procedure should be performed by persons trained and qualified in electronics and electronic equipment service. DO NOT attempt this procedure if not qualified.
WARNING
Do not attempt calibration or service unless another person, capable of rendering first aid and resuscitation is present.
Sec. 11.1
CALIBRATION PROCEDURE
The procedure should be performed at an ambient temperature of 25°C ± 2°C and at a relative humidity of less than 80%. Allow the instrument to stabilize at this temperature for a minimum of 30 min­utes.
1. Remove the back case screw and carefully pry up the back case.
2. Set the range switch to the "200mVdc" position.
3. Set the output of the DC calibrator for 190.0mV ± 0.02% and connect it to the "V-Ω" and "COM" input terminals.
4. Adjust R47 until the display reads 190.0mV ± 1 digit.
16
Fig. 4
5. Carefully inspect the other DCV ranges. Your readings should be within specification ±0.5% + 1 digit.
6. There is no adjustment for ACV. Calibrate DCV first.
7. Carefully inspect the ACV ranges. Your readings should be within ± 1.2% + 4 digits of the ACV calibration source.
8. Set the output of the DC calibrator for 1.9 ±0.02% and connect it to the "10A" and "COM" input terminals.
9. Adjust R001 (shunt resistor) until the display reads 1.9A.
10. If the reading is over 1.9A, add solder to R001. If the reading is under 1.9A, shave away lightly some of the solder and metal from R001.
11. Carefully inspect the other DCA ranges. Your readings should be within specification ±1.0% + 1 digit.
12. Turn off calibrator and disconnect from the DMM.
13. Install the back case and insert the back case screw.
17
Sec. 12 DIAGRAMS
Sec. 12.1 CIRCUIT DIAGRAM
18
Note: Subsequent revisions to this document may exist.
Use for general references only.
19
Sec. 12.2 PARTS LIST
Note: subsequent revisions to this document may exist.
Use for general references only.
Part
R001 R002 R003 R004 R005 R01 R02 R03 R04 R05 R06 R07 R08 R10,R98 R11,R13,R20 R12,R16,R19 R41,R42,R43 R14 R17 R18,R95 R401 R402 R44 R45 R46 R47 R49,R97,R100 R90 R91 R92 R93 R94 R96 C10 C11 C12,C16 C13
Description
Cu 100J* 1F 9F 90F 274KF X2 176KF X2 90KF 9KF 900F 100F 47KJ X2 110KJ X3 1MJ X6
1MJ 560KJ* 470KJ X2
5.6KJ
3.9J 27KF 2KF 900F VR 200Ω 1 KJ X3
2.7MJ 22MJ 100KJ 15KJ* 220KJ 300J
0.22uF/50V
0.22uF/25V
0.1uF/25V X2 100pF/25V
Size
Cu SMD 1/4WC 1/4WC 1/4WC 1/4WC 1/4WC 1/4WC 1/4WC 1/4WC 1/4W C SMD SMD SMD
SMD 1/2W SMD SMD SMD SMD 1/4W SMD SMD SMD SMD SMD SMD SMD SMD SMD SMD SMD Met SMD SMD SMD
C14 C24 C40,C90 C91 D10,D11,D12,D13 D22 D40,D90 D91 D92 Q10 Q11,Q12,Q90,Q91 F1 PTC U10 U90 BEEPER
10nF/25V 10uF/16V 1uF/25V X2 330PJ 1N4004 X4 1 N4007 1N4148 X2 LED (red) Zn 3.6VB 2SC2859 PN2222 X4
0.5A/250V PTC 2.2K A/D 5106 4069 3V
SMD SMD SMD SMD SMD SMD SMD 3mm SMD 1/2W SMD SMD
500V
S0-8
20
Sec. 13 RETURN FOR REPAIR
Before returning your digital Multimeter for repair be sure to check that the fail­ure to operate properly is not due to the following:
1. Weak battery
2. Open fuse
3. Open, loose or intermittent test leads. If these conditions do not exist and the instrument fails to operate properly return the instrument and accessories prepaid to:
Sperry Instruments, Inc.
Customer Service Center
2150 Joshua’s Path, Suite 302
Hauppauge, New York 11788
State in writing what is wrong with the instrument. All warranty repairs must include proof of purchase In the form of a legible or original copy of the sales receipt clearly identifying the distributor, model number and date of pur­chase and must have a warranty card on file. See warranty statement on page 1 for full warranty disclosure. Repair estimate will be furnished if requested for out of warranty instruments. Be sure to include all accessories, which may be related to the problem and a note describing the malfunction you observed.
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