Sperian PHD6 Operating Manual

PHD6™

Gas Detector

Reference

Manual

Honeywell Analytics
651 South Main Street

Middletown, CT 06457
800 711-6776 860 344-1079
Fax 860 344 – 1068
6 May 2011
Part Number 13-322
Version 2.08
www.honeywellanalytics.com

1

PHD6 PERSONAL PORTABLE GAS DETECTORS HAVE BEEN
DESIGNED FOR THE DETECTION AND MEASUREMENT OF
POTENTIALLY HAZARDOUS ATMOSPHERIC CONDITIONS

IN ORDER TO ASSURE THAT THE USER IS PROPERLY WARNED OF
POTENTIALLY DANGEROUS ATMOSPHERIC CONDITIONS, IT IS
ESSENTIAL THAT THE INSTRUCTIONS IN THIS REFERENCE MANUAL
BE READ, FULLY UNDERSTOOD, AND FOLLOWED.

PHD6

Reference Manual

Part Number 13-322

Version 2.08

Copyright 2011

by

Honeywell Analytics, Inc.

Middletown, Connecticut 06457

All rights reserved.

No page or part of this operation manual may be reproduced in any form without

written permission of the copyright owner shown above.

Honeywell Analytics reserves the right to correct typographical errors.

Specifications are subject to change without notice.

1

Table of Contents

ERTIFICATION INFORMATION 4

C

OPERATING TEMPERATURE AND HUMIDITY LIMITS 4
SIGNAL WORDS 4
WARNINGS AND CAUTIONS 4

1. DESCRIPTION 7

1.1 Methods of sampling 7

1.2 Multi-sensor capability 7

1.3 Calibration 7

1.4 Alarm logic 7

1.4.1 Atmospheric hazard alarms 8

1.4.2 Low battery alarms 8

1.4.3 Sensor over range alarms 8

1.4.4 PID lamp out alarm 8

1.4.5 LEL response failure due to lack of O2 alarm 8

1.4.6 Security beep/flash 8

1.4.7 Latching alarms 8

1.4.8 Fault detection 9

1.5 Other electronic safeguards 9

1.6 Sensors 9

1.7 Optional sample draw pump 9

1.7.1 Special precautions when using the PHD6 pump 9

1.8 Data storage 9

1.8.1 Black box data recorder 10

1.8.2 Event logger 10

1.9 PHD6 design components 10

1.10 PHD6 standard accessories 10

1.10.1 Alkaline PHD6 detectors 11

1.10.2 Li-Ion PHD6 detectors 11

1.11 PHD6 kits 11

1.11.1 PHD6 Confined Space Kits 11

1.11.2 PHD6 Value Packs 11

2. BASIC OPERATIONS 11

2.1 Turning the PHD6 On 11

2.1.1 Start up with pump 12

2.1.2 Start up with PID or IR sensor 12

2.2 Operating Logic 12

2.2.1 Status Bar 12
Battery Status Icon 12

Heartbeat Symbol 13
Pump Status Icon 13
Calibration and Bump Due Warnings 13
Time 13

2.2.2 Screen Flip 13

2.3 Turning the PHD6 Off 13

2.4 Atmospheric Hazard Alarms 13

2.4.1 O2 Alarms 13

2.4.2 Combustible Gas Alarms 13

2.4.3 Toxic and VOC sensor alarms 13

2.4.4 Alarm Descriptions 13
Warning Alarms 13

Danger Alarms 14
STEL Alarms 14
TWA Alarms 14

2.5 Other Alarms 14

2.5.1 Missing Sensor Alarms 14

2.5.2 Sensor Overrange alarm 14

2.5.3 PID Lamp Out Alarm 14

2.5.4 O2 Too Low for LEL Alarms 14

2.5.5 Low Battery Alarms 14

2.5.6 Calibration Due Warning 15

2.5.7 Out of Temperature Range 15

2

PC Connection via Infrared Port 15

2.6

2.7 PID sensor reactivity ratios 15

2.7.1 Displayed VOC 16

2.7.2 Specified VOC Calibration Gas 16

2.8 Special Instructions for NDIR sensors 16

2.8.1 Special Calibration Requirement for NDIR CO2 (Carbon Dioxide) Sensor 16

2.8.2 Special Consideration for IR CH4 Methane sensor gas calibration 16

2.8.3 Hydrogen Warning for IR CH4 Methane Sensor 16

3. SAMPLING 16

3.1 Manual sample draw kit 17

3.1.1 Manual sample draw kit usage 18

3.2 Motorized sample draw pump 18

3.2.1 Starting the motorized sample pump 18

3.2.2 Turning off the pump 19

3.2.3 Pump low flow alarm 19

3.3 Sample draw probe 19

4. CALIBRATION 20

4.1 Functional (Bump) testing 20

4.2 Fresh Air/Zero Calibration 20

4.2.1 Fresh air calibration failure 21

4.2.2 Forced fresh air calibration 21

4.2.3 Fresh air calibration in a contaminated atmosphere 21

4.3 Gas Calibration 22

4.3.1 Gas calibration failure: All sensors except oxygen 22

4.3.2 Gas calibration failure: Oxygen sensors 22

4.4 Special Calibration Instruction for NDIR CO2 sensor 23

4.4.1 CO2 Sensor True Zero 23

4.5 Special Calibration Instructions for NDIR-CH4 Sensor 23

5. MENU OPTIONS 23

5.1 Basic Menu 23

5.1.1 Entering the Basic Menu 23

5.2 Main Menu 24

5.2.1 Entering the Main Menu 24

5.2.2 Using the submenus. 25

5.2.3 Alarms Menu 25

5.2.4 Calibration Menu 25

5.2.5 Configuration Menu 26

5.2.6 Screen Menu 26

5.2.7 Information Menu 26

5.2.8 Datalogger Menu 26

6. MAINTENANCE 27

6.1 Batteries 27

6.2 Replacing alkaline batteries 27

6.3 Maintaining Li-Ion battery packs 28

6.3.1 Storage guidelines for the Li-Ion battery 28

6.3.2 Charging guidelines for Li-Ion battery 28

6.3.3 Charging procedure for Li-Ion battery 28

6.3.4 Charging with the pump attached 28

6.3.5 Battery troubleshooting 28

6.4 Sensors 28

6.4.1 Sensor replacement 28

6.4.2 Care and maintenance of PID sensors 29

6.4.2.1 Troubleshooting the PID 29

6.4.2.2 Cleaning and replacing PID components 29

6.5 Sample probe assembly 30

6.5.1 Changing sample probe filters 30

6.5.2 Changing sample probe tubes (wands) 30

6.6 PHD6 Pump Maintenance 30

6.6.1 Replacing pump filters 30

APPENDICES 32

Appendix A Toxic gas measurement – Warning, Danger, STEL and TWA alarms 32

1. Warning and Danger Alarms 32

2. Time Weighted Average (TWA) 32

3. Short Term Exposure Limits (STEL) 32

3

Appendix B Calibration Frequency Recommendation 33

Appendix C PHD6 Sensor Information 34

*The CO2 sensor has an internal resolution of 0.025% but displays readings rounded to the

nearest 0.01%. It will, therefore, display steps of 0.03%, 0.05%, 0.08%, 0.10%, etc. 34

Appendix D Electrochemical Toxic Sensor Cross-Sensitivity 34

** SENSOR MANUFACTURER RATES CROSS SENSITIVITY FOR (54-54-23) HCN SENSOR TO H2S AS

FOLLOWS FOR
SATURATION

N/D = NO DATA HONEYWELL ANALYTICS WARRANTY GAS DETECTION PRODUCTS 34

HONEYWELL ANALYTICS WARRANTY GAS DETECTION PRODUCTS 35

20 PPM EXPOSURE AT 20C: “SHORT GAS EXPOSURE IN MINUTE RANGE; AFTER FILTER

: CA. 40 PPM READING”. 34

Certification Information

The PHD6 carries the following certifications:

SGS USTC Class I Division 1 Groups A,B,C,D Temp Code T3C (Approved to UL 913)
SGS USTC Class II Division 1 Groups E,F,G (Approved to UL 913)
SGS USTC Class III (Approved to UL 913)

CSA Class I, Division 1 Groups A,B,C,D Temp Code T3C
ONLY THE COMBUSTIBLE GAS DETECTION PORTION OF THIS INSTRUMENT HAS BEEN ASSESSED
FOR PERFORMANCE.

ATEX: Ex d ia IIC 170 °C (T3)
IECEx: Ex d ia IIC 170 °C (T3)
CE Mark

Operating Temperature and Humidity Limits

The PHD6’s operating temperature range is printed on the label on the
back of the instrument. Use of Honeywell Gas Detectors outside of the instrument’s
specified operating temperature range may result in inaccurate and potentially dangerous
readings.

Signal Words

The following signal words, as defined by ANSI Z535.4-1998, are used in the PHD6
Reference Manual.

indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

indicates a potentially hazardous situation, which if not avoided, may

result in moderate or minor injury.

CAUTION used without the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

Warnings and Cautions

1. The PHD6 personal, portable gas detector has been designed for

the detection of dangerous atmospheric conditions. An alarm condition indicates the
presence of a potentially life-threatening hazard and should be taken very seriously.
Failure to immediately leave the area may result in serious injury or death.

2.

established procedures. The safest course of action is to immediately leave the affected
area, and to return only after further testing determines that the area is once again safe
for entry. Failure to immediately leave the area may result in serious injury or death.

3.

alkaline batteries are removed from the alkaline battery pack. Removal of the alkaline
batteries from the battery pack in a hazardous area may impair intrinsic safety.

In the event of an alarm condition it is important to follow

The PHD6 must be located in a non-hazardous location whenever

4

4.

Use only Duracell MN1500 or Ultra MX1500, Eveready Energizer

E91-LR6, Eveready EN91 batteries in the alkaline battery pack. Substitution of batteries
may impair intrinsic safety.

5.

To reduce the risk of explosion, do not mix old or used batteries

with new batteries and do not mix batteries from different manufacturers.

6.

Do not charge the PHD6 with any charger other than the
appropriate PHD6 charger. Standard versions of the PHD6 must be charged with the
UL/CSA-approved charger, which is part number 54-49-103-1. European versions of the
PHD6 must be charged with the ATEX-approved charger, which is part number 54-49­103-5.

7.

The PHD6 must be located in a non-hazardous location during the
charging cycle. Charging the PHD6 in a hazardous location may impair intrinsic safety.

8.

PHD6 rechargeable battery packs are supplied with Panasonic
CGR18650D Lithium-Ion batteries. The Li-Ion batteries in the battery packs may not be
replaced by the user. The rechargeable pack must be obtained from Honeywell Analytics
and replaced as a complete assembly to maintain intrinsic safety.

9.

The accuracy of the PHD6 should be checked periodically with
known concentration calibration gas. Failure to check accuracy can lead to inaccurate
and potentially dangerous readings. (The Canadian Standards Association (CSA)
requires an accuracy check using known concentration calibration gas prior to each
day’s use.)

10.

Fresh air/zero calibrations may only be performed in an
atmosphere that is known to contain 20.9% oxygen, 0.0% LEL and 0 PPM toxic gas.

11.

The accuracy of the PHD6 should be checked immediately
following any known exposure to contaminants by testing with known concentration test
gas before further use. Failure to check accuracy can lead to inaccurate and potentially
dangerous readings.

12.

A sensor that cannot be calibrated or is found to be out of
tolerance should be replaced immediately. An instrument that fails calibration may not
be used until testing with known concentration test gas determines that accuracy has
been restored, and the instrument is once again fit for use.

13.

Do not reset the calibration gas concentration unless you are using
a calibration gas concentration that differs from the one that is normally supplied by
Honeywell Analytics for use in calibrating the PHD6.
Customers are strongly urged to use only Honeywell calibration materials when
calibrating the PHD6. Use of non-standard calibration gas and/or calibration kit
components can lead to dangerously inaccurate readings and may void the standard
Honeywell Analytics warranty.

14.

Use of non-standard calibration gas and/or calibration kit
components when calibrating the PHD6 can lead to inaccurate and potentially
dangerous readings and may void the standard Honeywell Analytics warranty.
Honeywell Analytics offers calibration kits and long-lasting cylinders of test gas
specifically developed for easy PHD6 calibration. Customers are strongly urged to use
only Honeywell calibration materials when calibrating the PHD6.

15.

16.

Substitution of components may impair intrinsic safety.

For safety reasons this equipment must be operated and serviced
by qualified personnel only. Read and understand this reference manual before

operating or servicing the PHD6.

17.

A rapid up-scale reading followed by a declining or erratic reading
may indicate a hazardous combustible gas concentration that exceeds the PHD6’s zero

to 100 percent LEL detection range.

18.

The PHD6 is not designed for use in oxygen enriched
atmospheres.

5

19.

Do not use the PHD6 pump for prolonged periods in an
atmosphere containing a concentration of solvent or fuel that may be greater than 50%
LEL.

20.

Do not unplug the NDIR-CH4 or NDIR-CO2 sensors in an explosive
atmosphere. Unplugging IR sensors in an explosive atmosphere may impair intrinsic
safety.

6

1. Description

The PHD6 is a multi-sensor gas detector that can
be configured to meet a wide variety of user
requirements. This chapter provides an overview
of many of the features of the PHD6. More
detailed descriptions of the specific features of
the PHD6 are contained in the subsequent
chapters of this manual.

1.1 Methods of sampling

The PHD6 may be used in either diffusion or
sample-draw mode. In either mode, the gas
sample must reach the sensors for the instrument
to register a gas reading. The sensors are
located at the lower front of the instrument.

The sensor ports must be

kept free of obstruction. Blocked sensor
ports can lead to inaccurate and potentially
dangerous readings.

In diffusion mode, the atmosphere being
measured reaches the sensors by diffusing
through the sensor ports at the front of the
instrument. Normal air movements are enough to
carry the sample to the sensors. The sensors
react quickly to changes in the concentrations of
the gases being measured. Diffusion-style
operation monitors only the atmosphere that
immediately surrounds the detector.

The PHD6 can also be used to sample remote
locations with its hand-aspirated sample-draw kit
or with its motorized, continuous sample draw
pump. During remote sampling, the gas sample
is drawn into the sensor compartment through the
probe assembly and a length of tubing. Remote
sampling operations only monitor the atmosphere
at the end of the sample draw probe.

Use of the hand-aspirated sample draw kits is
covered in section 3.1.

Use of the motorized sample draw pump is
covered in section 3.2.

A detailed description of the PHD6 probe
assembly is given in section 6.5

1.2 Multi-sensor capability

The PHD6 can be configured to simultaneously
monitor oxygen, combustible gases and vapors,
volatile organic compounds (VOCs), and a wide

variety of toxic gases. All sensors are
replaceable in the field.

Note: The accuracy of the PHD6 must be
verified by calibration with known
concentration test gas whenever a change is
made to the sensors installed in the
instrument.

Calibration procedures are discussed in detail
in Chapter 4.

The PHD6 can utilize a variety of sensor types to
detect atmospheric contaminants including
electrochemical sensors, PID (Photo Ionization
Detector) sensors, NDIR (Non-Dispersive Infra­Red Absorbance) sensors and catalytic hot-bead
LEL sensors.

Different measurement units are used depending
on the gas being measured.

Type of Hazard Measurement unit

Oxygen (O2)

Combustible gas
(LEL Sensor)

Hydrocarbon-specific
combustible gas
sensor
(NDIR – CH

)

4

Volatile Organic
Compounds (VOCs)
(PID Sensor)

Percentage by
volume

Percentage of lower
explosive limit
(%LEL) or %/Vol CH

Percentage of lower
explosive limit
(%LEL) or %/Vol CH

Parts-per-million
(PPM) or tenths of a
part-per-million
(0.1PPM)

4

4

Parts-per-million
Toxic Gases (by
electrochemical
sensor

(PPM) – some

sensors capable of

tenths of a part-per-

million (0.1PPM)
Toxic Gas by NDIR –
CO

sensor

2

%/Vol CO

2

Table 1.2. PHD6 Units of Measurement.

1.3 Calibration

The PHD6 detector features fully automatic fresh
air and gas calibration.

The accuracy of the
PHD6 should be checked periodically with
known concentration calibration gas. Failure
to check accuracy can lead to inaccurate and
potentially dangerous readings. (The
Canadian Standards Association (CSA)
requires an accuracy check using known
concentration calibration gas prior to each
day’s use.)

Calibration procedures are discussed in detail
in Chapter 4.

Recommended calibration frequency is
discussed in Appendix B.

1.4 Alarm logic

PHD6 gas alarms can be adjusted manually
using the PHD6’s built in menu functions, with

7

BioTrak II software via IrDA interface, or with the
IQ Database Manager Program through the IQ6
Dock. (See Chapter 6 for direct menu
programming instructions). Alarms may be set
anywhere within the nominal range of the specific
sensor. When an alarm set point is exceeded a
loud audible alarm sounds, and the bright red
LED alarm lights flash.

1.4.1 Atmospheric hazard alarms

PHD6 portable gas
detectors have been designed for the
detection of deficiencies of oxygen,
accumulations of flammable gases and
vapors, and accumulations of specific toxic
gases. An alarm condition indicating the
presence of one or more of these potentially
life-threatening hazards should be taken very
seriously. Failure to immediately leave the
area may result in serious injury or death.

In the event of an alarm
condition it is important to follow established
procedures. The safest course of action is to
immediately leave the affected area, and to
return only after further testing determines
that the area is once again safe for entry.
Failure to immediately leave the area may
result in serious injury or death.

A rapid up-scale reading
followed by a declining or erratic reading may
indicate a hazardous combustible gas
concentration that exceeds the PHD6’s zero
to 100 percent LEL detection range. Failure to
immediately leave the area may result in
serious injury or death.

The combustible gas alarms are activated when
the reading for combustible gases exceeds one
of the alarm setpoints. Combustible gas readings
are typically given in terms of percent of LEL
(Lower Explosive Limit), but may also be shown
in terms of percent-by-volume methane (CH

4

).
The PHD6 includes Warning and Danger alarms
for the both the LEL sensor and the NDIR-CH

4

sensor.
Two oxygen alarm set points have been

provided; a low alarm for oxygen deficiency and a
high alarm for oxygen enrichment.

Up to four alarm set points are provided for the
PID sensor and for each toxic gas sensor:
Warning, Danger, STEL (Short Term Exposure
Limit) and TWA (Time Weighted Average).

Appendix A discusses Warning, Danger,
STEL and TWA alarms.

1.4.2 Low battery alarms

The PHD6 includes multi-staged alarms for both
the Li-Ion and alkaline battery packs to let the
user know that the battery is running low.

For detailed information concerning the low
battery alarms, see section 2.5.5.

Use only Duracell MN1500
or Ultra MX1500, Eveready Energizer E91-LR6,
Eveready EN91 batteries. Substitution of
batteries may impair intrinsic safety.

1.4.3 Sensor over range alarms

The PHD6 will go into alarm if a sensor is
exposed to a concentration of gas that exceeds
its established range. In the case of an LEL or
NDIR-CH

sensor reading that exceeds 100%

4

LEL, the sensor channel will be automatically
disabled by the instrument and the instrument will
remain in constant alarm until it is turned off,
brought to an area that is known to be safe, and
then turned back on. The display will show a
vertical arrow with two heads in place of the
sensor reading for any channel that has gone into
over range alarm.

See section 2.5.2 for further details.

In the event of an LEL
overrange alarm the PHD6 must be turned off,
brought to an area that is known to be safe
and then turned on again to reset the alarm.

1.4.4 PID lamp out alarm

The PHD6 monitors the status of the PID lamp to
ensure that it is functioning properly. Alarms are
generated if the PHD6 determines that the lamp
is out. See section 2.5.3 for further details

1.4.5 LEL response failure due to lack of O

2

alarm

The PHD6 features automatic warning against
LEL sensor response failure due to lack of
oxygen. See section 2.5.4 for details.

1.4.6 Security beep/flash

The PHD6 includes a security beep function that
is designed to notify the user that the instrument
is powered up and running. Once enabled the
PHD6 will emit a short audible beep and give a
short flash on the LED at a user-defined interval.

The security beep/flash can be enabled manually
through the Main Menu (see chapter 5), with
BioTrak II software or through the IQ6 Dock.

1.4.7 Latching alarms

The PHD6’s alarms are self-resetting unless the
alarm latch is enabled. With the PHD6’s alarm
latch enabled, the audible and visible alarms will
continue to sound after the atmospheric hazard
has cleared. To reset the alarms, simply press
the MODE button. If the alarm latch is disabled
and the alarm condition is no longer present, the
instrument will automatically return to normal
operation, and the visible and audible alarms
cease without further input from the user.

Latching alarms can be enabled manually
through the Main Menu (see chapter 5), with
BioTrak II software or through the IQ6 Dock.

8

1.4.8 Fault detection

PHD6 software includes a number of additional
alarms designed to ensure the proper operation
of the instrument. When the PHD6 detects that
an electronic fault or failure condition has
occurred, the proper audible and visible alarms
are activated and an explanatory message is
displayed.

Faults and other electronic safeguards are
discussed in detail in section 2.5.

The PHD6 is designed to

detect potentially life threatening atmospheric
conditions. Any alarm condition should be
taken seriously. The safest course of action
is to immediately leave the affected area, and
return only after further testing determines
that the area is once again safe for entry.

1.5 Other electronic safeguards

Several automatic programs prevent tampering
and misuse of the PHD6 by unauthorized
persons. Each time the detector is turned on, the
PHD6 automatically tests the LED alarm lights,
audible alarm, internal memory and pump status
(if so equipped). The battery is monitored
continuously for proper voltage. The PHD6 also
monitors the connection of sensors that are
currently installed. The detection of any
electronic faults causes the activation of the
audible and visible alarms and causes the display
of the appropriate explanatory message.

1.6 Sensors

The PHD6 can be configured to simultaneously
monitor oxygen, combustible gases and vapors,
volatile organic compounds (VOCs) and a
number of toxic gases. The sensor configuration
of the PHD6 may be specified at the time of
purchase, or changed in the field by appropriately
trained personnel.

The PHD6 must be calibrated following any
sensor replacement.

Replacement sensor part numbers and
sensor ranges are given in Appendix C.

A sensor that cannot be
calibrated or is found to be out of tolerance
must be replaced immediately. An instrument
that fails calibration may not be used until
testing with known concentration test gas
determines that accuracy has been restored,
and the instrument is once again fit for use.

Calibration procedures are discussed in detail
in Chapter 4.

1.6.1 Cross Sensitivity

Sensor cross-sensitivity figures are given in
Appendix D.

The CO channel in the Duo-Tox sensor in the
PHD6 may exhibit high levels of cross sensitivity
to organic vapors (VOCs). For best performance

in an atmosphere known to contain VOCs, use a
dedicated CO sensor.

1.7 Optional sample draw pump

A motorized sample-draw pump is available for
the PHD6 for situations requiring continuous
"hands free" remote monitoring.

The PHD6 continuous
sample draw pump (part number 54-54-102) is
the only pump that can be used with the
PHD6.

The pump contains a pressure
sensor that detects restrictions in
airflow caused by water or other
obstructions being drawn into the
unit and immediately acts to turn
the pump off in order to protect
the sensors, pump, and other
PHD6 components from damage.

Pump status is continuously
monitored by the PHD6
microcontroller. When the pump
is active and functioning properly,
the spinning pump icon is displayed in the status
bar at the bottom of the display. Low flow or
other pump fault conditions activate audible and
visible alarms and cause the display of the
appropriate explanatory message.

1.7.1 Special precautions when using the

PHD6 pump

The rubber material used in the PHD6 diaphragm
pump is susceptible to temporary compromise by
exposure to high levels of flammable fuel and
solvent vapors. If the PHD6 is being used to
sample atmospheres that exceed 50% LEL, test
the pump frequently to ensure that pump function
has not been compromised.

To test the pump, block the end of the sampling
line (probe) inlet with a finger. The pump should
quickly go into alarm, which indicates proper
function. If the pump fails to go into alarm while
the inlet is blocked, it is not working properly; and
the PHD6 may not be providing an accurate
reading. If the pump test fails, the safest course
of action is to immediately leave the affected area
and to return only after further testing with known,
functional detection equipment confirms that the
area is once again safe for entry.

Do not use the pump to
sample for prolonged periods in conditions
where the concentration of solvent or fuel
vapors may be greater than 50% LEL.

1.8 Data storage

The PHD6 includes a black box data recorder
and an event logger as standard features. A full
datalogger is available as an upgrade at any
time.

9

1.8.1 Black box data recorder

A black box data recorder is a standard feature in
the PHD6. The “black box” is continually in
operation whether the user is aware of it or not.
The black box stores important information such
as gas readings, turn-on times, turn-off times,
temperatures, battery conditions, the most recent
calibration date and settings, types of sensors
currently installed, sensor serial numbers,
warranty expiration and service due dates, and
current alarm settings.

There is a finite amount of memory storage
available in the black box data recorder. Once
the memory is “full”, the PHD6 will begin to write
the new data over the oldest data. The black box
data recorder will store a minimum of 63 hours of
data in one-minute increments before it begins to
write new data over the oldest data. In this way,
the newest data is always conserved.

To extract the information from the black box data
recorder, the PHD6 must be returned to
Honeywell Analytics. Once the data is
downloaded from the instrument, a report will be
generated. The unit and the report will then be
returned to the user. Simply call Honeywell
Analytics’ Instrument Service Department to
obtain a return authorization number. There is no
charge for the downloading service, but the user
is responsible for any freight charges incurred.

The “black box” data recorder in the PHD6 can
be upgraded to a fully enabled datalogger at any
time. All that is required is the activation code
that corresponds to the serial number of the
PHD6 and the PHD6 Upgrade Utility Program.

1.8.2 Event logger

The event logger in the PHD6 stores data
associated with alarm conditions. Each (alarm)
event includes the following data for each of the
installed sensors:

 Sensor type

 Max reading

 Average reading

 Start time

 End time

 Duration of the event.

The PHD6 stores the data from the 20 most
recent alarm events. Once 20 events have been
stored, the PHD6 will begin to systematically
overwrite the data from the oldest event in
memory with data from new events. One event
may be a combination of different alarms
occurring simultaneously or in immediate
succession. The event logger may be
downloaded using BioTrak II software. The PC
must be equipped with IrDA to provide a
connection.

1.9 PHD6 design components

1. Case: The instrument is enclosed in a solid

PC (polycarbonate) case with TPE (rubber)
overmold.

2. Front face: The front face of the instrument

houses the MODE button, navigation keys,
LCD (liquid crystal display), LED alarm lights,
and audible alarm ports.

3. Display: A liquid crystal display (LCD)

shows readings, messages, and other
information.

4. Alarm LEDs: Top, front and side-mounted

LED (light emitting diode) alarm lights provide
a visual indication of alarm state.

5. Infrared Port: The infrared port is located at

the bottom of the instrument and is used for
communication between the PHD6 and a PC.

6. On / Off "MODE" button: The large black

push-button on the front of the instrument is
the "MODE" button. The MODE button is
used to turn the PHD6 on and off as well as
to control most other operations, including
the initiation of the automatic calibration
adjustment.

7. Navigation Keys: The up and down

navigation keys are located between the
MODE button and the display.

8. Sensor compartment cover: The sensors

are located in a vented compartment at the
bottom of the instrument.

9. Audible alarm ports: Two cylindrical ports

extending through the front of the instrument
on opposing sides of the MODE button house
the loud audible alarms. The waterproof
audible alarms seat directly to the rubber
inner-liner to protect the instrument against
leakage or exposure to liquids.

10. Battery pack: Two types of interchangeable

battery packs (rechargeable Lithium Ion (Li­Ion) and disposable alkaline) are available for
use. Li-Ion battery packs are recharged with
the pack installed on the PHD6.

11. Battery charger connector: A water-

resistant connector at the bottom of the case
assembly is used to connect the PHD6 to the
“drop in” style charger.

12. Battery Compartment / Clip: The battery

inserts from the back of the instrument. A
sturdy clip attached to the battery allows the
user to wear the PHD6 on a belt or other
article of clothing.

1.10 PHD6 standard accessories

Standard accessories included with every PHD6
include calibration adapter, additional tubing for
use during calibration, manual sample draw kit,
reference manual and quick reference card. The
manual sample draw kit consists of a sample
draw / calibration adapter, squeeze bulb,
replacement sample probe filters, ten feet/three
meters of tubing and a sample probe.

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