Sperian MultiPro Operating Manual
Reference
Manual
MultiPro
Gas Detector
Sperian Instrumentation
651 South Main Street
Middletown, CT 06457
800 711-6776 860 344-1079
Fax 860 344 –1068
6DEC2010
P/N 13-278 Version 2.04
http://www.sperian.com
1
MULTIPRO PERSONAL PORTABLE GAS DETECTORS HAVE BEEN
DESIGNED FOR THE DETECTION AND MEASUREMENT OF
POTENTIALLY HAZARDOUS ATMOSPHERIC CONDITIONS
IN ORDER TO ASSURE THAT THE USER IS PROPERLY WARNED OF
POTENTIALLY DANGEROUS ATMOSPHERIC CONDITIONS, IT IS
ESSENTIAL THAT THE INSTRUCTIONS IN THIS REFERENCE
MANUAL BE READ, FULLY UNDERSTOOD, AND FOLLOWED.
MultiPro
Reference Manual
Part Number 13-278
Version 2.04
Copyright 2010
by
Sperian Instrumentation
Middletown, Connecticut 06457
All rights reserved.
No page or part of this operation manual may be reproduced in any form without written
permission of the copyright owner shown above.
Sperian Instrumentation reserves the right to correct typographical errors.
1
Table of Contents
ERTIFICATION INFORMATION 4
C
OPERATING TEMPERATURE 4
SIGNAL WORDS 4
WARNINGS AND CAUTIONS 4
1. DESCRIPTION 6
1.1 Methods of sampling 6
1.2 Multi-sensor capability 6
1.3 Calibration 6
1.4 Alarm logic 7
1.4.1 Atmospheric hazard alarms 7
1.4.2 Low battery alarms 7
1.4.3 Sensor over range alarms. 7
1.4.4 LEL response failure due to lack of O2 alarm 7
1.4.5 Security beep/flash 7
1.4.6 Latching peak alarms 8
1.4.7 Fault detection 8
1.5 Other electronic safeguards 8
1.5.1 Heartbeat 8
1.6 Sensors 8
1.7 Optional sample draw pump 8
1.7.1 Special precautions when using the MultiPro pump 8
1.8 Data storage 9
1.8.1 Black box data recorder 9
1.8.2 Event logger 9
1.9 MultiPro design components 9
1.10 MultiPro standard accessories 10
1.10.1 Alkaline MultiPro detectors 10
1.10.2 Li-Ion MultiPro detectors 10
1.11 MultiPro kits 10
1.11.1 MultiPro Confined Space Kits 10
1.11.2 MultiPro Value Packs 10
2. BASIC OPERATIONS 10
2.1 Turning the MultiPro On 10
2.1.1 Start up with pump 11
2.2 Operating Logic 12
2.3 Turning the MultiPro Off 12
2.4 Alarms 12
2.4.1 Warning Alarms 12
2.4.2 Danger Alarms 13
2.4.3 STEL Alarms 13
2.4.4 TWA Alarms 13
2.4.5 Low battery alarms 13
2.4.6 Sensor over range alarms 13
2.4.7 LEL failure due to lack of oxygen alarm 14
2.5 PC connection via infrared port 14
2.6 Error Messages 14
2.7 Contact Cover 14
3. SAMPLING 15
3.1 Manual sample draw kit 15
3.1.1 Manual sample draw kit usage 15
3.2 Motorized sample draw pump 15
2
3.2.1 Starting the motorized sample pump 16
3.2.2 Turning off the pump 16
3.2.3 Pump low flow alarm 16
3.3 Sample draw probe 17
4. CALIBRATION 17
4.1 Functional (Bump) testing 17
4.2 Fresh Air/Zero Calibration 18
4.2.1 Fresh air/zero calibration failure 18
4.2.2 Forced fresh air / zero calibration 19
4.3 Span Calibration 19
4.3.1 Span calibration failure: Toxic and LEL sensors 20
4.3.2 Span calibration failure: Oxygen sensors 20
5. MAINTENANCE 20
5.1 Cleaning 21
5.2 Storage 21
5.3 Batteries 21
5.4 Replacing alkaline batteries 21
5.5 Maintaining Li-Ion battery packs 21
5.5.1 Storage guidelines for the Li-Ion versions 21
5.5.2 Charging guidelines for Li-Ion battery 22
5.5.3 Charging procedure for Li-Ion battery 22
5.5.4 Charging with the pump attached. 22
5.5.5 Battery troubleshooting 22
5.6 Sensor replacement 22
5.6.1 Sensor replacement (Not Duo-Tox) 22
5.7 Sample probe assembly 23
5.7.1 Changing sample probe filters 23
5.7.2 Changing sample probe tubes (wands) 24
5.8 MultiPro Pump Maintenance 24
5.8.1 Replacing pump filters 24
6. DIRECT PROGRAMMING 24
6.1 Entering the Advanced Menu 24
6.2 Set options 25
6.3 Set time 25
6.4 Set date 26
6.5 Set alarms 26
6.6 Set cal gas 26
6.7 Set cal due 26
6.8 Set bump test due 26
6.9 Setup accept 27
APPENDICES 28
Appendix A Toxic gas measurement – Warning, Danger, STEL and TWA alarms 28
1. Warning and Danger Alarms 28
2. Time Weighted Average (TWA): 28
3. Short Term Exposure Limits (STEL): 28
Appendix B Calibration Frequency Recommendation 29
Appendix C MultiPro Sensor Information 30
Appendix D Toxic Sensor Cross-Sensitivity 30
Appendix E Basic Parts List 30
MultiPro Remote Sampling Accessories 30
MultiPro Sensors 30
MultiPro Charging & Datalogging Accessories 30
Appendix F Sperian Instrumentation Standard Gas Detection Warranty 31
3
Certification Information
UL Class I Division 1 Groups A,B,C,D Temp Code T4
UL Class II, Division 1 Groups E,F,G
UL Class III
CSA Class I, Division 1, Groups A,B,C,D Temp Code T4
(Per CSA C22.2 No. 152, only the combustible gas detection portion of this instrument
has been assessed for performance)
ATEX Certification:
II 2 G EEx ia d IIC T4
UL International DEMKO A/S 05 ATEX 0424116X
IECEx Certification:
Ex ia d IIC T4
IECEx UL 07.0003X
Operating Temperature
The MultiPro’s operating temperature range is printed on the label on
the back of the instrument. Use of Sperian Gas Detectors outside of the instrument’s
specified operating temperature range may result in inaccurate and potentially
dangerous readings.
Signal Words
The following signal words, as defined by ANSI Z535.4-1998, are used in
the MultiPro Reference Manual.
indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
indicates a potentially hazardous situation, which if not
avoided, may result in moderate or minor injury.
CAUTION used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in property damage.
Warnings and Cautions
1. The MultiPro personal, portable gas detector has been
designed for the detection of dangerous atmospheric conditions. An alarm
condition indicates the presence of a potentially life-threatening hazard and should
be taken very seriously.
2.
established procedures. The safest course of action is to immediately leave the
affected area, and to return only after further testing determines that the area is
once again safe for entry. Failure to immediately leave the area may result in
serious injury or death.
3.
whenever alkaline batteries are removed from the alkaline battery pack.
Removal of the alkaline batteries from the battery pack in a hazardous area may
impair intrinsic safety.
4.
E91-LR6, Eveready EN91 batteries in the alkaline battery pack. Substitution of
batteries may impair intrinsic safety.
5.
batteries with new batteries and do not mix batteries from different manufacturers.
6.
appropriate MultiPro charger. Standard versions of the MultiPro must be charged
In the event of an alarm condition it is important to follow
The MultiPro must be located in a non-hazardous location
Use only Duracell MN1500 or Ultra MX1500, Eveready Energizer
To reduce the risk of explosion, do not mix old or used
Do not charge the MultiPro with any charger other than the
4
with the UL/CSA-approved charger, which is part number 54-49-103-1. European
versions of the MultiPro must be charged with the ATEX-approved charger, which is
Sperian Instrumentation part number 54-49-103-5.
7.
The MultiPro must be located in a non-hazardous location
during the charging cycle. Charging the MultiPro in a hazardous location may
impair intrinsic safety.
8.
MultiPro rechargeable battery packs are supplied with
Panasonic CGA103450 Lithium-Ion batteries. These batteries are not replaceable by
the user. The rechargeable pack must be obtained from Sperian Instrumentation and
replaced as an assembly.
9.
The accuracy of the MultiPro should be checked periodically
with known concentration calibration gas. Failure to check accuracy can lead to
inaccurate and potentially dangerous readings. (The Canadian Standards
Association (CSA) requires an accuracy check using known concentration
calibration gas prior to each day’s use.)
10.
Fresh air/zero calibrations may only be performed in an
atmosphere that is known to contain 20.9% oxygen, 0.0% LEL and 0 PPM toxic gas.
11.
The accuracy of the MultiPro should be checked immediately
following any known exposure to contaminants by testing with known concentration
test gas before further use. Failure to check accuracy can lead to inaccurate and
potentially dangerous readings.
12.
The accuracy of the MultiPro should be checked immediately
following any physical shock. Failure to check accuracy can lead to inaccurate and
potentially dangerous readings.
13.
A sensor that cannot be calibrated or is found to be out of
tolerance should be replaced immediately. An instrument that fails calibration may
not be used until testing with known concentration test gas determines that
accuracy has been restored, and the instrument is once again fit for use.
14.
Do not reset the calibration gas concentration unless you are
using a calibration gas concentration that differs from the one that is normally
supplied by Sperian Instrumentation for use in calibrating the MultiPro.
Customers are strongly urged to use only calibration materials when calibrating the
MultiPro. Use of non-standard calibration gas and/or calibration kit components can
lead to dangerously inaccurate readings and may void the standard Sperian
Instrumentation warranty.
15.
Use of non-standard calibration gas and/or calibration kit
components when calibrating the MultiPro can lead to inaccurate and potentially
dangerous readings and may void the standard Sperian Instrumentation warranty.
Sperian Instrumentation offers calibration kits and long-lasting cylinders of test
gas specifically developed for easy MultiPro calibration. Customers are strongly
urged to use only Sperian Instrumentation calibration materials when calibrating
the MultiPro.
16.
17.
Substitution of components may impair intrinsic safety.
For safety reasons this equipment must be operated and
serviced by qualified personnel only. Read and understand this reference manual
before operating or servicing the MultiPro.
18.
A rapid up-scale reading followed by a declining or erratic
reading may indicate a hazardous combustible gas concentration that exceeds the
MultiPro’s zero to 100 percent LEL detection range.
19.
The MultiPro is not designed for use in oxygen enriched
atmospheres.
20.
Do not use the MultiPro pump for prolonged periods in an
atmosphere containing a concentration of solvent or fuel that may be greater than 50%
LEL.
5
1. Description
The MultiPro is
a multi-sensor
gas detector
that can be
configured to
meet a wide
variety of user
requirements.
This chapter
provides an
overview of many of the features of the
MultiPro. More detailed descriptions of the
specific features of the MultiPro are contained
in the subsequent chapters of this manual.
1.1 Methods of sampling
The MultiPro may be
used in either
diffusion or sampledraw mode. In
either mode, the gas
sample must reach
the sensors for the
instrument to
register a gas
reading. The
sensors are located at the bottom of the
instrument. There are three distinct sensor
ports that allow the sample to reach the
individual sensors.
The sensor ports must be
kept free of obstruction. Blocked sensor
ports can lead to inaccurate and
potentially dangerous readings.
In diffusion mode, the atmosphere being
measured reaches the sensors by diffusing
through the vents at the bottom of the
instrument. Normal air movements are
enough to carry the sample to the sensors.
The sensors react quickly to changes in the
concentrations of the gases being measured.
Diffusion-style operation monitors only the
atmosphere that immediately surrounds the
detector.
The MultiPro can also be used to sample
remote locations with the hand-aspirated
sample-draw kit or with the motorized,
continuous sample draw pump (both available
separately). During remote sampling, the gas
sample is drawn into the sensor compartment
through the probe assembly and a length of
tubing. Remote sampling operations only
monitor the atmosphere at the end of the
sample draw probe.
Use of the hand-aspirated sample draw
kits is covered in section 3.1.
Use of the motorized sample draw pump is
covered in section 3.2.
A detailed description of the MultiPro
probe assembly is given in section 5.7.
1.2 Multi-sensor capability
The MultiPro can be configured to
simultaneously monitor oxygen, carbon
monoxide, hydrogen sulfide and combustible
gases and vapors. All sensors are
replaceable in the field. Each of the MultiPro’s
sensor channels is configured for a specific
type of sensor.
Note: It is necessary to verify the accuracy
of the MultiPro by calibration with known
concentration test gas whenever a change
is made to the sensors installed in the
instrument.
Calibration procedures are discussed in
detail in Chapter 4.
The MultiPro uses electrochemical toxic gas
sensors that have been designed to minimize
the effects of common interfering gases.
These sensors provide accurate, dependable
readings for toxic gases commonly
encountered during confined space entry and
other industrial applications.
Different measurement units are used
depending on the gas being measured.
Type of Hazard Measurement unit
Oxygen (O2) Percentage by
volume
Combustible gas Percentage of lower
explosive limit
(%LEL)
Carbon Monoxide,
Hydrogen Sulfide
Table 1.2. Units of Measurement.
Parts per million
(PPM)
1.3 Calibration
The MultiPro detector features one-button
fresh air and span calibration.
The accuracy of the
MultiPro should be checked periodically
with known concentration calibration gas.
Failure to check accuracy can lead to
inaccurate and potentially dangerous
readings. (The Canadian Standards
Association (CSA) requires an accuracy
check using known concentration
calibration gas prior to each day’s use.)
Calibration procedures are discussed in
detail in Chapter 4.
Recommended calibration frequency is
discussed in Appendix B.
6
1.4 Alarm logic
MultiPro gas alarms can be adjusted with
BioTrak Software through a PC with an IrDA
port or directly with the MODE button (see
Chapter 6 for direct programming
instructions). Alarms may be set anywhere
within the nominal range of the specific sensor
type. When an alarm set point is exceeded a
loud audible alarm sounds, and the bright red
LED alarm lights flash.
1.4.1 Atmospheric hazard alarms
The combustible gas alarm is activated when
the percent LEL (Lower Explosive Limit) gas
concentration exceeds any pre-set alarm
level.
Two oxygen alarm set points have been
provided; a danger alarm for low
concentrations associated with oxygen
deficiency and a warning alarm for high
concentrations associated with oxygen
enrichment.
Four alarm set points have been provided for
each toxic gas sensor: Warning, Danger,
STEL (Short Term Exposure Limit) and TWA
(Time Weighted Average).
S
E
N
S
O
R
CO 35 100 100 35
H2S 10 20 15 10
Default Toxic Sensor Alarm Levels
Appendix A discusses alarm levels and
factory default alarm settings.
detectors have been designed for the
detection of deficiencies of oxygen,
accumulations of flammable gases and
vapors, and accumulations of specific
toxic gases. An alarm condition indicating
the presence of one or more of these
potentially life-threatening hazards should
be taken very seriously.
condition it is important to follow
established procedures. The safest course
of action is to immediately leave the
affected area, and to return only after
further testing determines that the area is
once again safe for entry. Failure to
immediately leave the area may result in
serious injury or death.
followed by a declining or erratic reading
W
A
R
N
I
N
D
A
N
G
E
R
S
T
E
L
W
G
MultiPro portable gas
In the event of an alarm
A rapid up-scale reading
T
A
may indicate a hazardous combustible gas
concentration that exceeds the MultiPro’s
zero to 100 percent LEL detection range.
1.4.2 Low battery alarms
The MultiPro may be equipped with either a
rechargeable Lithium Ion (Li-Ion) or an
alkaline battery pack. The MultiPro includes
multi-staged low battery alarms to let the user
know that the battery is running low.
For detailed information concerning the
low battery alarms, see section 2.4.5.
Use only Duracell MN1500
or Ultra MX1500, Eveready Energizer E91LR6, Eveready EN91 batteries.
Substitution of batteries may impair
intrinsic safety.
1.4.3 Sensor over range alarms.
The MultiPro will go into alarm if a sensor is
exposed to a concentration of gas that
exceeds its established range. In the case of
an LEL reading that exceeds 100% LEL, the
LEL channel will be automatically disabled by
the instrument and the instrument will remain
in constant alarm until it is turned off, brought
to an area that is known to be safe, and then
turned back on. The display will show “OL” in
place of the sensor reading for any channel
that has gone into over range alarm.
See section 2.4.5 for further details on
sensor over range alarms.
A sensor range chart is provided in
Appendix C.
In the event of an LEL
overrange alarm the MultiPro must be
turned off, brought to an area that is
known to be safe and then turned on again
to reset the alarm.
1.4.4 LEL response failure due to lack of
alarm
O
2
The MultiPro features automatic warning
against LEL sensor response failure due to
lack of oxygen. See section 2.4.7 for details.
1.4.5 Security beep/flash
The MultiPro includes a security beep function
that is designed to notify the user that the
instrument is powered up and running. Once
enabled the MultiPro will emit a short audible
beep and give a short flash on the LED at a
user-defined interval. The security beep/flash
function may be enabled and the interval may
be changed with BioTrak software or directly
with the MODE button (see Chapter 6 for
direct programming instructions).
7
1.4.6 Latching peak alarms
The MultiPro’s alarms are self-resetting unless
the alarm latch is enabled. With the MultiPro’s
alarm latch enabled, the audible and visible
alarms will continue to sound after the
atmospheric hazard has cleared. Press the
MODE button to reset the alarms. If the alarm
latch is disabled and the alarm condition is no
longer present, the instrument will
automatically return to normal operation, and
the visible and audible alarms cease without
further input from the user.
1.4.7 Fault detection
MultiPro software includes a number of
additional alarms designed to ensure the
proper operation of the instrument. When the
MultiPro detects that an electronic fault or
failure condition has occurred, the proper
audible and visible alarms are activated and
an explanatory message or message code is
displayed.
The MultiPro is designed
to detect potentially life threatening
atmospheric conditions. Any alarm
condition should be taken seriously. The
safest course of action is to immediately
leave the affected area, and return only
after further testing determines that the
area is once again safe for entry.
1.5 Other electronic safeguards
Each time the detector is turned on, the
MultiPro automatically tests the LED alarm
light, audible alarm, internal memory and
pump status (if so equipped). The battery is
monitored continuously for proper voltage.
The MultiPro also monitors the connection of
sensors that are currently installed. The
detection of any electronic faults causes the
activation of the audible and visible alarms
and causes the display of the appropriate
explanatory message.
1.5.1 Heartbeat
At the center of the display is a heart symbol
that will blink every few seconds to show that
the instrument is functioning normally.
Instructions are included with the
replacement sensor.
Replacement sensor part numbers and
sensor ranges are given in Appendix B.
Sensor cross-sensitivity figures are given
in Appendix C.
A sensor that cannot be
calibrated or is found to be out of
tolerance must be replaced immediately.
An instrument that fails calibration may
not be used until testing with known
concentration test gas determines that
accuracy has been restored, and the
instrument is once again fit for use.
Calibration procedures are discussed in
detail in Chapter 4.
1.7 Optional sample draw pump
A motorized sample-draw pump is available
for the MultiPro for situations requiring
continuous "hands free" remote monitoring.
Use only part number 5449-102 sample draw pump with the
UL/CSA-approved version of the MultiPro.
Use only part number 54-49-102-5 sample
draw pump with the ATEX-approved
version of the MultiPro.
The pump contains a
pressure sensor that
detects restrictions in
airflow caused by water
or other obstructions
being drawn into the
unit and immediately
acts to turn the pump
off in order to protect
the sensors, pump, and
other MultiPro components from damage.
Pump status is continuously monitored by the
MultiPro microprocessor. When the pump is
active and functioning properly, “PUMP” is
displayed near the center of the display. Low
flow or other pump fault conditions activate
audible and visible alarms and cause the
display of the appropriate explanatory
message.
1.6 Sensors
The MultiPro can be configured to
simultaneously monitor oxygen, carbon
monoxide, hydrogen sulfide and combustible
gases and vapors. The sensor configuration
of the MultiPro may be specified at the time of
purchase, or changed in the field by
appropriately trained personnel.
Note: A CF Value may be required when
replacing the 54-49-24 CO/H2S sensor.
1.7.1 Special precautions when using the
MultiPro pump
The rubber material used in the MultiPro
diaphragm pump is susceptible to temporary
compromise by exposure to high levels of
flammable fuel and solvent vapors. If the
MultiPro is being used to sample atmospheres
that exceed 50% LEL, test the pump frequently
to ensure that pump function has not been
compromised.
8
To test the pump, block the end of the sampling
line (probe) inlet with a finger. The pump should
quickly go into alarm, which indicates proper
function. If the pump fails to go into alarm while
the inlet is blocked, it is not working properly;
and the MultiPro may not be providing an
accurate reading. If the pump test fails, the
safest course of action is to immediately leave
the affected area and to return only after further
testing with known, functional detection
equipment confirms that the area is once again
safe for entry.
Do no use the pump to
sample for prolonged periods in
conditions where the concentration of
solvent or fuel vapors may be greater than
50% LEL.
1.8 Data storage
The MultiPro includes a black box data
recorder and an event logger as standard
features.
1.8.1 Black box data recorder
A black box data recorder is a standard
feature in the MultiPro. The “black box” is
continually in operation whether the user is
aware of it or not. The black box stores
important information such as gas readings,
turn-on times, turn-off times, temperatures,
battery conditions, the most recent calibration
date and settings, types of sensors currently
installed, sensor serial numbers, warranty
expiration and service due dates, and current
alarm settings.
There is a finite amount of memory storage
available in the black box data recorder.
Once the memory is “full”, the MultiPro will
begin to write the new data over the oldest
data. The black box data recorder will store
approximately 41 hours of data in one-minute
increments before it begins to write new data
over the oldest data. In this way, the newest
data is always conserved.
To extract the information from the black box
data recorder, the MultiPro must be returned
to Sperian Instrumentation. Once the data is
downloaded from the instrument, a report will
be generated. The instrument and the report
will then be returned to the user. Simply call
Sperian’s Instrument Service Department to
obtain a return authorization number. There is
no charge for the downloading service, but the
user is responsible for any freight charges
incurred.
The “black box” data recorder in the MultiPro
can be upgraded to a fully enabled datalogger
at any time. All that is required is the
activation code that corresponds to the serial
number of the MultiPro.
1.8.2 Event logger
The event logger in the MultiPro stores data
associated with alarm conditions. Each
(alarm) event includes the following data for
each of the installed sensors: Sensor type,
Max reading, average reading, start time, end
time and duration of the event. The MultiPro
stores the 20 most recent events. Once 20
events have been stored, the MultiPro will
begin to systematically overwrite the data from
the oldest event in memory with data from
new events. One event may be a combination
of different alarms occurring simultaneously or
in immediate succession. The event logger
may be downloaded using Sperian
Instrumentation’s' BioTrak software. The PC
must be equipped with IrDA to provide a
connection.
1.9 MultiPro design components
1. Case: The instrument is enclosed in a
solid PC (polycarbonate) case with TPE
(rubber) overmold.
2. Front face: The front face of the
instrument houses the MODE button, LCD
(liquid crystal display), LED alarm light,
IrDA port and audible alarm.
3. Display: A liquid crystal display (LCD)
shows readings, messages, and other
information.
4. Alarm light: A top and front-mounted LED
(light emitting diode) alarm lights provides
a visual indication of alarm state. The
light emits a bright red light when the
instrument is in alarm.
5. Infrared Port: The infrared port is located
next to the MODE button on the front face
of the instrument. The infrared port is
used for communications between the
MultiPro and a PC.
6. On / Off "MODE" button: The large black
push-button on the front of the instrument
is called the "MODE" button. The MODE
button is used to turn the MultiPro on and
off as well as to control most other
operations, including the automatic
calibration adjustment.
7. Sensor compartment cover: The
sensors are located in a vented
compartment at the bottom of the
instrument.
8. Audible alarm port: A cylindrical port
extending through the front of the
instrument just above the display houses
the loud audible alarm. The waterproof
audible alarm seats directly to the rubber
inner-liner to protect the instrument
against leakage or exposure to liquids.
9. Battery pack: Two types of
interchangeable battery packs
9
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