Spellman’s SLM Series of high voltage modules are
designed for OEM applications up to 70kV at 1200 watts.
Its universal input, small package size and choice of three
standard digital interfaces simplifies integrating the SLM
into your system design. Models are available in either
positive or negative polarity. The SLM is fully arc and
short protected. Excellent regulation specifications are
provided along with outstanding stability performance.
TYPICAL APPLICATIONS
Capacitor Charging
HiPot Testing
CRT Testing
Electrostatics
E Beam Systems
CW Lasers
FIRMWARE CONFIGURATIONS
STANDARD BASED FEATURES
AOL Adjustable Overload Trip
AT Arc Trip
NAD No Arc Detect
NSS No Slow Start
PSS Programmable Slow Start
RFRRemote Fault Reset
RMI Remote Mode Indicators
ROV Remote Overvoltage Adjust
SPECIFICATIONS
Input Voltage:
Power factor corrected input, ≥0.98
90-264Vac, 47-63 Hertz, for 300 watt units
180-264Vac, 47-63 Hertz for 600 and 1200 watt units
Output Voltage:
11 models—1kV to 70kV
Output Polarity:
Negative or positive, specify at time of order
Local Indicators:
Arc, HV On, Temp Error, OVP, I Mode
Power On, OC, Reg Error
Power:
3 power ranges available—300, 600 and 1200 watts.
Other power levels available on special order.
Voltage Regulation:
≤0.01% of rated output voltage over specified
input voltage range
≤0.01% of rated output voltage for a full load change
Current Regulation:
≤0.01% of rated output current over specified
input voltage range
≤0.01% of rated output current for a ±100μA
for a full voltage change
Ripple:
≤0.2% rms of maximum rated voltage,
measured with a 10 foot long HV cable
Stability:
≤50ppm/hr after a 2 hour warm up
Temperature Coefficient:
≤100ppm per degree C
Environmental:
Temperature Range:
Operating: 0˚C to 40˚C
Storage: -40˚C to 85˚C
Humidity:
20% to 85% RH, non-condensing.
Control Interface
Local Interface:
Potentiometers are provided to adjust voltage and current.
Remote Interface: USB, Ethernet and RS-232 are standard,
implemented with 12 bits of resolution.
All digital monitors have an accuracy specification of 2%.
Control Software: A VB GUI will be provided for
RS-232/USB, the Ethernet interface will have an
embedded applet for control.
HV Control Enable/Interlock:
A dry contact, hardware based interlock is provided for
remote mode. In local mode this I/O is the enable.
Monitor Signals:
Voltage and current monitor signals are scaled 0-10Vdc
equals 0-100% of full scale, accuracy is 1%.
Cooling:
Forced air
Dimensions:
300/600 watts:
4.75˝ H X 6˝ W X 12˝ D (120.65mm x 152.4mm x 304.8mm)
1200 watts:
4.75˝ H X 12˝ W X 12˝ D (120.65mm x 304.8mm x 304.8mm)
RS-232 DIGITAL INTERFACE—
J3 9 PIN FEMALE D CONNECTOR
PINSIGNALSIGNAL PARAMETERS
1NCNo Connection
2TX outTransmit Data
3RX inReceive Data
4NCNo Connection
5SGNDGround
6NCNo Connection
7NCNo Connection
8NCNo Connection
9NCNo Connection
*Specify “P” for positive polarity or “N” for negative polarity
USB DIGITAL INTERFACE—
J4 4 PIN USB “B” CONNECTOR
PINSIGNALSIGNAL PARAMETERS
1VBUS+5 Vdc
2
D-Data 3D+Data +
4GNDGround
SLM ANALOG INTERFACE—
J2 15 PIN MALE D CONNECTOR
PIN SIGNALSIGNAL PARAMETERS
1 Power Supply FaultOpen Collector, 35V @ 10mA Maximum
2
Current Program In0 to 10V=0 to 100% Rated Output, Zin=10MΩ
3 Voltage Program In0 to 10V=0 to 100% Rated Output, Zin=10MΩ
4 NC No Connection
5 Local Voltage Prog.Multi-turn front panel potentiometer
6 NCNo Connection
7 Local Current Prog.Multi-turn front panel potentiometer
8 Voltage Monitor 0 to 10V=0 to 100% Rated Output, Zout =4.99k, 1%
9 Signal GroundGround
10 Current Monitor0 to 10V=0 to 100% Rated Output, Zout =4.99k, 1%
11 HV Enable InputConnect to Pin 12 to HV Enable Supply
12 HV Enable Output+15V @ Open, ≤15mA @ Closed
13 NCNo Connection
14 HV On Output SignalOpen Collector, 35V @10mA Maximum
15 SpareNo Connection
he SLM Series of high voltage generator modules are
designed for OEM applications up to 70kV and up to
T
1200watts. Its universal input, small package size and
choice of three standard digital interfaces simplifies
integrating the SLM into your system. DSP based control
circuitry provides excellent regulation, along with
outstanding stability performance. User programmable
firmware option makes the operation of the SLM flexible.
The dramatically reduced size of the SLM module,
compared to traditional high voltage modules, is obtained
by a state of the art off-line resonant converter. The
resonant converter utilizes a unique control scheme,
which allows constant frequency operation while
maintaining high efficiency. The high efficiency is
obtained by zero current switching (ZCS) resonant
control. High operating frequency, typically 50 kHz,
allows for low ripple and excellent dynamic response
capabilities.
The DC output voltage and current are controllable over
the full range of operation. Monitoring and control
signals are provided for simple, yet flexible control of the
power supply. The SLM series operates from 90 265Vac, at 50/60 Hz single phase for the 300Watt models
and 180–264Vac, at 50/60 Hz single phase for the
600Watt and 1200Watt models. The input is power
factor corrected and the SLM series operates at full power
continuous. The ambient temperature must be kept below
the maximum rating as specified in 1.2. The standard
warranty applies to the modules. Consult factory about
the warranty for custom SLM modules.
1.2 SLM Specifications
Input Voltage:
90-264Vac 47-63Hz, for 300watt models
180-264Vac 47-63Hz, for 600watt models
180-264Vac 47-63Hz, for 1200watt models
Power Factor:
FL: ≥ 0.99
Voltage Regulation:
≤ 0.01% of rated output voltage over specified input
voltage range
≤ 0.01% of rated output voltage for a full load
change
Current Regulation:
≤ 0.01% of rated output current over specified input
voltage range
≤ 0.01% of rated output current for a ±100μA for a
full voltage change
Ripple: ≤ 0.2% rms of maximum rated voltage,
measured with a 10 foot long HV cable
Polarity: Positive or Negative polarity with respect
to ground. (Specify at time of ordering).
Stability: ≤ 50ppm/hr after a 2 hour warm up
Temperature Coefficient: ≤ 100ppm / C.
Temperature:
Operating: 0C to 40C
Storage: -40C to +85
Humidity: 20% to 85% RH, non-condensing
Control Interface
Local Interface: Voltage and current are externally
programmable over the entire range from zero to
maximum rating via 0-10VDC input.
+10Vdc Reference: A +10Vdc reference is provided
for local programming via two potentiometers to be
used to adjust voltage and current.
Remote Interface: USB, Ethernet and RS232 are
standard, implemented with 12 bits of resolution.
All digital monitors have an accuracy specification of
2%.
Control Software: A VB GUI will be provided for
RS-232/USB, the Ethernet interface will have an
embedded applet for control.
Monitor Signals:
Voltage and current monitor signals are scaled 010Vdc equals 0-100% of full scale. Accuracy is 1
.
%.
SLM MANUAL 1 118073-001 Rev C
HV Control Enable/Interlock:
A dry contact, hardware based interlock is provided
for remote mode. In local mode this I/O is the enable.
IMPORTANT
This control signal in not a safety
interlock and should not be used for
protection from high voltage generation
for safety purposes.
Cooling:
Forced air
Dimensions:
4.75˝ H X 6˝ W X 12˝ D (120.65mm x 152.4mm x
304.8mm)
Weight:
14 pounds (5.44kg)
Input Line Connector:
IEC320 cord set with integrated EMI filter
Output Cable:
A detachable 10’ (3.3m) long shielded HV cable is
provided
1.3 Standard Features
The SLM series incorporates several standard features
designed to optimize user operation.
Standard Firmware Configurable
Features:
Slow Start:
Provides a gradual increase in high voltage output until
the maximum set point is reached. This ramp time can be
configured in the firmware from 0.1 seconds to 60
seconds, and is stored internally in the SLM memory. The
factory default setting is 5 seconds.
Adjustable Overload Trip: AOL
The overload trip protection feature shuts down the high
voltage output when the current exceeds the limit set by
the current control. The DSP inhibits the generation of
high voltage and reverts the unit to HV OFF mode,
illuminating the OVER CURRENT indicator. This can
be enabled in the firmware and is stored internally in the
SLM memory. When AOL is disabled the default
overcurrent trip point is 110% of full-scaled output. The
factory default setting for AOL is disabled.
Remote Overvoltage Adjust: ROV
The overvoltage trip protection feature shuts down the
high voltage output when the voltage exceeds the limit
configured in the firmware. The DSP inhibits the
generation of high voltage and reverts the unit to HV OFF
mode, illuminating the OVER VOLTAGE indicator.
This can be enabled in the firmware and is adjustable
from 0% to 110% of full-scaled output voltage. The select
values are stored internally in the SLM memory. When
ROV is disabled the default overvoltage trip point is
110% of full-scaled output. The factory default setting for
ROV is disabled.
ARC Trip: AT
The SLM provides firmware configurable arc detection.
The user can set the arc detection parameters to custom fit
their requirements. The follow parameters are
programmable in the firmware and are
the SLM memory:
Arc Count:
This sets how many arc’s are require within the selected
time period to cause an arc shutdown. It is programmable
from 1 arc to 20 arc. The factory default setting is 8 arc.
Time Period:
This sets the time period that the selected arc count must
occur within to cause an arc shutdown .It is
programmable from 1 second to 60 seconds.
default setting is 20 seconds.
Quench Time:
This sets the length of time that the high voltage is
shutdown to quench the arc after an arc occurs. It is
programmable from 100ms to 500ms. The factory default
setting is 500ms.
Re-Ramp:
After an arc occurs, the kV output will slow start at the
programmed ramp time. If Re-ramp is disabled then there
will be no ramping after an arc. The factory default
setting is enabled.
The SLM will not accept Arc Count and Time Period
setting that exceed 1 arc per second.
No Arc Detect: NAD
When No Arc Detect mode (NAD) is enabled, the HVPS
has no arc shutdown protection. The HVPS is designed to
handle an arc rate of 1 arc per second.
stored internally in
The factory
Exceeding 1 arc
per second could cause damage to the HVPS.
HVPS failure caused by excessive arc will not be
covered under the warranty
setting for NAD is disabled.
. The factory default
SLM MANUAL 2 118073-001 Rev C
Watchdog Timer
If there is no communication between the HVPS and the
host computer for more than 10 seconds the HV output
will shutdown and the Watchdog Timer fault will be sent
via the digital communication when and if
communication is resumed. This can be enabled via the
digital communication and is defaulted to disable upon
power up.
Standard Input Features:
Power Factor and Universal Input: The input voltage
of the SLM can operate within the range from 90Vac to
265Vac for the 300Watt model and at 180–264Vac, for
the 600Watt model. The power factor is actively
corrected across this entire range and is better than 0.99 at
full load.
Internal EMI Filter and Fuse Protection: An internal
EMI filter and fuse provide protection against line voltage
surges and power supply faults.
Remote Operating Features
Remote Control: USB, Ethernet and RS232 are standard.
A provided G.U.I allow user to control the unit via RS232
and USB interfaces. An imbedded Applet web browser
allow user to control the unit via Ethernet. Refer to SLM
digital protocol spec for details.
Remote Monitor: Allows remote monitoring of the
Output voltage, current, HV On clock counter, and user
configurable firmware features via the USB, Ethernet or
RS232.
Remote Programming: Allows remote programming of
the output voltage, current and user configurable firmware
features via the USB, Ethernet or RS232.
HV Enable/Interlock: In local mode, allows remote
ON/OFF control of the high voltage. In remote mode, the
hardware based dry contact closure must be closed in
order to enable the high voltage via the USB, Ethernet or
RS232.
OVER CURRENT FAULT: Indicates the over
current protection circuitry has caused the high
voltage to turn off. This fault will occur if the output
current exceeds 110% of full scale. If AOL is enable
this fault will occur when the current exceeds the
current program set point. This fault is indicated by
illumination of over current LED status on the front
panel and via RS-232, USB or Ethernet as Over
Current.
OVERVOLTAGE: Indicates the over voltage
protection circuitry has caused the high voltage to
turn off. This fault will occur if the output voltage
exceeds 110% of full scale. If ROV is enable this
fault will occur when the voltage exceeds the
programmed ROV setpoint. This fault is indicated by
over voltage LED status on the front panel and via
the RS-232, USB or Ethernet as Over Voltage.
ARC FAULT: Indicates that the programmed arc
count was exceeded within programmed time period.
This fault is indicated by steady state illumination of
Arc Fault LED status on front panel and via RS-232,
USB or Ethernet as Arc Fault. The LED will pulse
for each arc, but will be a steady state ON if a
shutdown occurs.
REGULATION ERROR: Indicates a failure in the
voltage, current or power regulation circuitry. This
fault usually occurs when there is a lack of output
power to maintain regulation. This fault is indicated
by illumination of the Regulation Error LED status
on front panel and via RS-232, USB or Ethernet as
Under Current.
OVER TEMPERATURE: Indicates either a failure
in the cooling system that would cause the internal
heat sink temperature to exceed the operating range
or the ambient temperature to exceed 40 degrees C,
resulting in shutdown of HV. This fault is indicated
by Over Temperature LED status on the front panel
and via RS-232, USB or Ethernet as Over
Temperature.
1.4 System Status and Fault
Diagnostic Display
If a fault occurs, the power supply will revert to the
Shutdown mode indicated by extinguishing of HV ON
LED and via RS-232 as HV OFF. To reset a fault in local
mode the enable must be reset. To reset a fault in remote
mode a HV ON or a RESET FAULTS command must be
sent via the RS-232, USB or Ethernet.
SLM MANUAL 3 118073-001 Rev C
PS Fault Indication: PS Faults an open collector
output with a 1k ohm impedance on J2-1, indicates
that a faults has occurred. High = no faults
HV On Indication: HV On Signal is an open
collector output with a 1k ohm impedance on J2-14,
indicates that HV is enabled. High = HV OFF
HV On LED: When the high voltage status is “On”
state it is indicated by HV ON LED status on the
front panel.
Power On LED: When the input power is applied to
the unit it is indicated by PWR ON LED status on the
front panel.
I MODE: Indicates the output current regulator
circuit is maintaining current regulation. This is
indicated by I Mode LED status on the front panel
and via RS-232, USB or Ethernet as I Mode.
1.5 Interpreting the Model Number:
The model number of the power supply describes its
capabilities. After the series name is:
(1) The maximum voltage in kilovolts.
(2) The polarity of the output – positive (P), or
negative (N).
(3) The maximum output in watts.
(4) Custom “X” number representing details listed
in a separate specification control drawing.
SLM 70 P 600/X(#)
Serie
Nam
Maximu
Voltag
Polarity
Maximu
Powe
Custo
"X" Number
WARNING
TOP COVER
FRONT PANEL
J6
HV OUT
J1 AC INPUT
CURRENT MODE
HV 0N
OVER CURRENT
OVER TEMPERATURE
STATUS LIGHTS
J2 CONTROL I/O
J3
RS232
REGULATION ERROR
PWR ON
LOCAL CURRENT ADJ
LOCAL VOLT ADJ
ARC
OVER VOLTAGE
J5
ETHERNET
J4
USB
Figure 1.1 LED Legend and Connector Assignment
(shown 300W and 600W)
SLM MANUAL 4 118073-001 Rev C
Chapter 2
INSPECTION AND
INSTALLATION
nitial inspection and preliminary checkout procedures
are recommended. For safe operation, please follow
I
the step-by-step procedures described in Chapter 3,
Operating Instructions.
2.1 Initial Inspection
Inspect the package exterior for evidence of damage due
to handling in transit. Notify the carrier and Spellman
immediately if damage is evident. Do not destroy or
remove any of the packing material used in a damaged
shipment. After unpacking, inspect the panel and chassis
for visible damage.
Fill out and mail the Warranty Registration card
accompanying the unit. Standard SLM high voltage
power supplies and components are covered by warranty.
Custom and special order models (with an X suffix in the
model number) are also covered by warranty.
1KV - 50KV
2.2 Mechanical Installation
The SLM series module power supplies are
designed for installation into existing or newly
developed OEM equipment. The power supply
can also easily fit into bench top applications or
test set requirements. Standard unit dimensions
are shown in Figure 2.1
For custom mounting requirements or specific
package size requirements consult Spellman’s
Sales Department. Spellman has many package
designs available, or can design a specific
enclosure for your requirements.
60KV - 70KV
1.063.88
12.00
4.75
6.00
4.75
10.50
.75
12.00
4X 10-32 FEMALE THD
BOTTOM VIEW
6.00
Figure 2.1 Unit Dimensions (300W and 600W)
SLM MANUAL 5 118073-001 Rev C
Figure 2.2 Unit Dimensions (1200W)
SLM MANUAL 6 118073-001 Rev C
Chapter 3
OPERATING INSTRUCTIONS
3.1 Operation
WARNING
THIS EQUIPMENT GENERATES
DANGEROUS VOLTAGES THAT MAY BE
FATAL. PROPER GROUNDING OF ALL HIGH
VOLTAGE EQUIPMENT IS ESSENTIAL.
IMPORTANT:
Before connecting the power supply to the
AC line, follow this step-by-step procedure.
Do not connect the power supply to the AC
line until Step F is reached.
Failure to follow these procedures may void
the warranty.
A) Insure that the high voltage cable is properly
installed and terminated to the load. Insure that all
circuits connected to the high voltage output are safely
interlocked against accidental contact. Insure external
load is discharged.
B) Check the input voltage rating on the serial
nameplate of the supply and make certain that this is the
rating of the available power source
C) PROPER GROUNDING TECHNIQUE: The
chassis of high voltage power supplies must be grounded,
preferably to a water system ground using copper pipe or
other earth ground. A ground stud is provided on the front
panel. See Figure 3.1 for a typical operating setup. The
return line from the load should be connected to the
power supply chassis. Using a separate external ground
at the load is not recommended. An IEC 320 connector is
provided for connection to the line voltage source. A
standard line cord is also provided.
D) Hook-up: Connect control and monitoring
connections as described in this manual.
E) For initial turn-on, program the voltage and
current for zero output. Connect the enable/disable signal
to disable.
F) The input power cable may now be connected to
the AC power line.
G) Enable the power supply via the enable/disable
hardware based, dry contact closure.
H) Slowly program the output voltage and current
to desired level. Monitor the output voltage and current
via the monitoring test points. Note equipment operation
is normal, i.e. load is behaving as predicted.
I) To turn high voltage off, use the enable/disable
signal. If equipment is to be kept off for extended
periods, disconnect power supply from line voltage
source.
WARNING
AFTER TURNOFF, DO NOT HANDLE THE LOAD
UNTIL THE CAPACITANCE HAS BEEN
DISCHARGED!
LOAD CAPACITANCE MAY BE DISCHARGED BY
SHORTING TO GROUND.
WARNING
THE VOLTAGE MONITOR ON THE POWER
SUPPLY FRONT PANEL DOES NOT READ THE
OUTPUT VOLTAGE WHEN THE POWER IS
TURNED OFF, EVEN IF A CHARGE STILL
EXISTS ON THE LOAD.
CAUTION
ALWAYS OPERATE THE UNIT WITH THE COVER
ON. DO NOT ATTEMPT TO ACCESS OR REPAIR
ANY INTERNAL CIRCUITS. DANGEROUS AND
LETHAL VOLTAGES ARE GENERATED INSIDE
THE MODULE.
SLM MANUAL 7 118073-001 Rev C
J2 CONTROL I/O
USB
J4
J5
ETHERNET
HV OUT
OUTPUT
LOAD
OUTPUT RETURN
Figure 3.1 Proper Grounding Technique
3.2 Standard Features
A note on remote interface circuitry and remote signal
grounding: whenever possible, electrical isolation should
be provided when interfacing with any high voltage
power supply. For enable/disable signal connections, an
isolated relay or optocoupler should be used. For PS
Fault indication an optocoupler should be used. If
possible, analog programming and monitoring signals
should be isolated via analog isolation amplifiers.
Spellman application engineers are available to assist in
interface circuitry design. All interface cables should be
properly shielded. All power supply signals should be
referenced to the power supplies signal ground or power
supply chassis ground
Local Programming potentiometers: The voltage and
current controls on the front panel can be used as follows:
For local current control, jump J2-2 to J2-7. For local
voltage control, jump J2-3 to J2-5. See Figure 3.2.
LOCAL PROGRAMMING: Allows local adjustment
of the output voltage and current level via an external
voltage source. 0-10Vdc signal is supplied to pin 3 of the
J2 for voltage programming and 0-10 Vdc signal is
supplied to Pin 2 J2 for current programming.
Programming signals should be referenced to Pin 9 of J2,
signal ground. By adjusting the voltage source from 0
volts (zero output) to 10 Vdc (full rated output) the
desired output can be selected. See Figure 3.3 for wiring
diagram and specifications.
Local Monitoring: Monitor outputs are made available
for monitoring the voltage and current output. The
monitor outputs are always positive regardless of the
output polarity, where zero 0 to 10 Vdc equals 0-100% of
J3J6
HAZARDOUS VOLTAGE PRESENT
output. See Figure 3.4 for monitoring wiring and see data
sheet for pin outs.
HV Enable/Interlock: In Local Mode allows ON/OFF
control of the high voltage. The hardware based dry
contact closure must be closed in to enable the high
voltage. In Remote Mode this I/O acts as an Interlock.
The hardware based dry contact closure must be closed in
order to enable the high voltage via the USB, Ethernet or
RS232. This can be done by connecting pins 11 and 12
on J2. See Figure 3.5.
REMOTE PROGRAMMING:
After establishing communication with the UUT as per
the SLM Digital Protocol spec. Switch the UUT to Remote
Mode by sending a Program Local/Remote Mode
command (this is done automatically upon opening of the
Spellman GUI/APPLET).If the unit is in Local Mode and
enabled prior to switching it to Remote Mode, the UUT
will shutdown and a P.S Fault indictor will occur when it
is switch to Remote Mode. A clear command can be sent
to clear this fault.
Remote Control: USB, Ethernet and RS232 are standard
Refer to SLM Digital Protocol spec for Details.
Remote Monitor: Allows remote monitoring of the
Output voltage and current via the USB, Ethernet or
RS232.
Remote Programming: Allows remote programming of
the Output voltage and current via the USB, Ethernet or
RS232.
SLM MANUAL 8 118073-001 Rev C
WARNING
It is extremely dangerous to use this
circuit to inhibit high voltage generation
for the purpose of servicing or
approaching any area of load considered
unsafe during normal use.
Figure 3.2 Local Programming Via Internal Front Panel Pot Voltage Source.
SLM MANUAL 9 118073-001 Rev C
Figure 3.3 Local Programming via External Voltage Source
SLM MANUAL 10 118073-001 Rev C
Figure 3.4 Remote Monitoring
SLM MANUAL 11 118073-001 Rev C
RELAY
Figure 3.5 Enable/Interlock Logic Control
WARNING
It is extremely dangerous to use this
circuit to inhibit high voltage generation
for the purpose of servicing or
approaching any area of load considered
unsafe during normal use.
SLM MANUAL 12 118073-001 Rev C
Chapter 4
PRINCIPLES OF OPERATION
he SLM Series of high voltage power supplies
utilizes sophisticated power conversion technology.
T
Advanced analog and power conversion techniques
are used in the SLM series. The intention of the
Principles of Operation is to introduce the basic function
blocks that comprise the SLM power supply. For details
on a specific circuit, consult Spellman’s Engineering
Department.
The SLM power supply is basically an AC to DC power
converter. Within the power supply, conversions of AC
to DC then to high frequency AC, then to high voltage
DC take place.
Typical SLM power supplies comprise a few basic
building blocks. These are: 1) AC to DC rectifier, 2)
Power Factor correction boost circuitry 3) High frequency
quasi-resonant inverter, 4) High voltage transformer and
rectifier circuits, and 5) Control and monitoring circuits.
The following is a brief description of each building
block.
4.1 Power Factor and Associated
Circuits
The SLM series can operate from 90 - 265Vac, for the
300Watt model and 180 –264Vac for the 600 and
1200Watt models. The input voltage is connected via a
typical IEC 320 type input connector. An internal EMI
filter and fuse housing is an integral part of the SLM
module. The input circuits actively correct the power
factor.
The input line voltage is applied to a current limit device
to reduce the initial inrush current. The input line voltage
is converted to a 400Vdc voltage via an active PFC
Converter.
WARNING
The energy levels used and generated by the
power supply can be lethal! Do not attempt to
operate the power supply unless the user has a
sufficient knowledge of the dangers and hazards
of working with high voltage. Do not attempt to
approach or touch any internal or external
circuits or components that are connected or
have been connected to the power supply. Be
certain to discharge any stored energy that may
be present before and after the power supply is
used. Consult IEEE recommended practices for
safety in high voltage testing #510-1983.
4.2 High Frequency Inverter
The SLM is a resonant converter operating in a zero
current switching, series resonant, parallel loaded
topology. MOSFET transistors switch the 400 Vdc
voltage to the resonant tank circuit. Typical operating
frequency is in the range of 35-65 KHz depending on
model. Control of the resonant circuit output is done by
the low voltage control circuits, and are isolated by an
isolated pulse transformer. The output of the resonant
circuit is applied to the primary of the high voltage
transformer.
4.3 High Voltage Circuits
The high voltage transformer is a step-up type. The
secondary of the high voltage transformer is connected to
the high voltage output circuit. The output circuit will
vary depending upon the rated output voltage and a full
wave Cockroft-Walton multiplier is used. A feedback
signal is generated by the high voltage resistor divider.
This feedback signal is sent to control circuits to provide
voltage regulation and monitoring. A current sense
resistor is connected at the low voltage end of the output
circuit. The circuit sense signal is sent to the control
circuits to provide current regulation and monitoring.
The high voltage output is connected to the output
limiting resistors. These resistors limit the peak surge
current in the event an arc or discharge occurs. The
limiting resistor output is connected to the output
connector provided.
WARNING
THE HVPS IS DESIGNED TO HANDLE AN
ARC RATE OF 1 ARC PER SECOND,
EXCEEDING 1 ARC PER SECOND COULD
CAUSE DAMAGE TO THE HVPS. HVPS
FAILURE CAUSED BY EXCESSIVE ARC
WILL NOT BE COVERED UNDER THE
WARRANTY.
SLM MANUAL 13 118073-001 Rev C
4.4 Control Circuits
Control circuits are used for regulation, monitoring,
pulse-width, control, slow-start and inhibit control.
Feedback signals are calibrated and buffered via general
purpose OP-AMPS. Pulse width control is accomplished
by a typical PWM type control I.C. Logic enable/disable
is provided by a logic gate I.C. Regulators generate ±
15Vdc and 10Vdc. DSP based control circuitry provides
excellent regulation, along with outstanding stability
performance
WARNING
LINE VOLTAGE IS PRESENT
WHENEVER THE POWER SUPPLY IS
CONNECTED TO EXTERNAL LINE
VOLTAGES. BE SURE TO DISCONNECT
THE LINE CORD BEFORE OPENING THE
UNIT. ALLOW 5 MINUTES FOR
INTERNAL CAPACITANCE TO
DISCHARGE BEFORE REMOVING ANY
COVER.
4.5 Options
Due to the variations of models and options provided in
the SLM series, details of actual circuits used may differ
slightly from above descriptions. Consult Spellman’s
Engineering Department for questions regarding the
principles of operations for the SLM series.
SLM MANUAL 14 118073-001 Rev C
Chapter 5
5.1 Custom Designed Models X (#)
Units built to customer specifications are assigned an X
number be the factory. If this unit is an X model,
specification control sheet is added at the end of this
instruction manual.
SLM MANUAL 15 118073-001 Rev C
Chapter 6
MAINTENANCE
his section describes periodic servicing and
performance testing procedures.
T
WARNING
THIS POWER SUPPLY GENERATES VOLTAGES
THAT ARE DANGEROUS AND MAY BE FATAL.
OBSERVE EXTREME CAUTION WHEN
WORKING WITH HIGH VOLTAGE.
6.1 Periodic Servicing
Approximately once a year (more often in high dust
environments), disconnect the power to the unit. Use
compressed air to blow dust out of the inside of the unit.
Avoid touching or handling the high voltage assembly.
6.2 Performance Test
WARNING
High voltage test procedures are described in Bulletin
STP-783, Standard Test Procedures for High Voltage
Power Supplies. Copies can be obtained from the
Spellman Customer Service Department. Test equipment,
including an oscilloscope, a high impedance voltmeter,
and a high voltage divider such as the Spellman HVD100 is needed for performance tests. All test components
must be rated for operating voltage.
6.3 High Voltage Dividers
High voltage dividers for precise measurements of output
voltage with an accuracy up to 0.1% are available from
Spellman. The HVD-100 is used for voltages up to
100KV. The Spellman divider is designed for use with
differential voltmeters or high impedance digital
voltmeters. The high input impedance is ideal for
measuring high voltage low current sources, which would
be overloaded by traditional lower impedance dividers.
HIGH VOLTAGE IS DANGEROUS.
ONLY QUALIFIED PERSONNEL SHOULD
PERFORM THESE TESTS.
SLM MANUAL 16 118073-001 Rev C
Chapter 7
FACTORY SERVICE
7.1 Warranty Repairs
During the Warranty period, Spellman will repair all units
free of charge. The Warranty is void if the unit is worked
on by other than Spellman personnel. See the Warranty
in the rear of this manual for more information. Follow
the return procedures described in Section 7.2. The
customer shall pay for shipping to and from Spellman.
THE SLM HVPS IS DESIGNED TO HANDLE AN
ARC RATE OF 1 ARC PER SECOND. EXCEEDING
1 ARC PER SECOND COULD CAUSE DAMAGE
TO THE HVPS. HVPS FAILURE CAUSED BY
EXCESSIVE ARC WILL NOT BE COVERED
UNDER THE WARRANTY
7.2 Factory Service Procedures
Spellman has a well-equipped factory repair department.
If a unit is returned to the factory for calibration or repair,
a detailed description of the specific problem should be
attached.
For all units returned for repair, please obtain an
authorization to ship from the Customer Service
Department, either by phone or mail prior to shipping.
When you call, please state the model and serial numbers,
which are on the plate on the rear of the power supply,
and the purchase order number for the repair. A Return
Material Authorization Code Number (RMA Number) is
needed for all returns. This RMA Number should be
marked clearly on the outside of the shipping container.
Packages received without an RMA Number will be
returned to the customer. The Customer shall pay for
shipping to and from Spellman.
.
A preliminary estimate for repairs will be given by phone
by Customer Service. A purchase order for this amount is
requested upon issuance of the RMA Number. A more
detailed estimate will be made when the power supply is
received at the Spellman Repair Center. In the event that
repair work is extensive, Spellman will call to seek
additional authorization from your company before
completing the repairs.
7.3 Ordering Options and
Modifications
Many of the options listed in Chapter 5 can be retrofitted
into Spellman power supplies by our factory. For prices
and arrangements, contact our Sales Department.
7.4 Shipping Instructions
All power supplies returned to Spellman must be sent
shipping prepaid. Pack the units carefully and securely in
a suitable container, preferably in the original container, if
available. The power supply should be surrounded by at
least four inches of shock absorbing material. Please
return all associated materials, i.e. high voltage output
cables, interconnection cables, etc., so that we can
examine and test the entire system.
All correspondence and phone calls should be directed to:
Spellman High Voltage Electronics Corp.
475 Wireless Boulevard
Hauppauge, New York 11788
TEL: (631) 630-3000 FAX: (631) 435-1620
E-Mail: sales@Spellmanhv.com
http://www.spellmanhv.com
SLM MANUAL 17 118073-001 REV C
SPELLMAN HIGH VOLTAGE ELECTRONICS
WARRANTY
Spellman High Voltage Electronics (“Spellman”) warrants that all power supplies it manufactures will be
free from defects in materials and factory workmanship, and agrees to repair or replace, without charge, any
power supply that under normal use, operating conditions and maintenance reveals during the warranty
period a defect in materials or factory workmanship. The warranty period is twelve (12) months from the
date of shipment of the power supply. With respect to standard SL power supplies (not customized) the
warranty period is thirty-six (36) months from the date of shipment of the power supply.
This warranty does not apply to any power supply that has been:
• Disassembled, altered, tampered, repaired or worked on by persons unauthorized by Spellman;
• subjected to misuse, negligent handling, or accident not caused by the power supply;
• installed, connected, adjusted, or used other than in accordance with the original intended application and/or
instructions furnished by Spellman.
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
The buyer’s sole remedy for a claimed breach of this warranty, and Spellman’s sole liability is limited, at
Spellman’s discretion, to a refund of the purchase price or the repair or replacement of the power supply at
Spellman’s cost. The buyer will be responsible for shipping charges to and from Spellman’s plant. The
buyer will not be entitled to make claim for, or recover, any anticipatory profits, or incidental, special or
consequential damages resulting from, or in any way relating to, an alleged breach of this warra nty.
No modification, amendment, supplement, addition, or other variation of this warranty will be binding unless
it is set forth in a written instrument signed by an authorized officer of Spellman.
For an authorization to ship contact Spellman’s Customer Service Department. Please state the model and
serial numbers, which are on the plate on the rear panel of the power supply and the reason for return. A
Return Material Authorization Code Number (RMA number) is needed from Spellman for all returns. The
RMA number should be marked clearly on the outside of the shipping container. Packages received without
an RMA Number may delay return of the product. The buyer shall pay shipping costs to and from Spellman.
Customer Service will provide the Standard Cost for out-of-warranty repairs. A purchase order for this
amount is requested upon issuance of the RMA Number (in-warranty returns must also be accompanied by
a “zero-value” purchase order). A more detailed estimate may be made when the power supply is received
at Spellman. In the event that the cost of the actual repair exceeds the estimate, Spellman will contact the
customer to authorize the repair.
Spellman will warrant for three (3) months or balance of product warranty, whichever is longer, the repaired
assembly/part/unit. If the same problem shall occur within this warranty period Spellman shall undertake all
the work to rectify the problem with no charge and/or cost to the buyer. Should the cause of the problem be
proven to have a source different from the one that has caused the previous problem and/or negligence of
the buyer, Spellman will be entitled to be paid for the repair.
For a complete listing of Spellman’s Global Service facilities please go to:
http://www.spellmanhv.com/customerservice/service.asp