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permission of the publisher.
ii
F232096
Section 1
Safety
Anyone operating or servicing this machine
must follow the safety rules in this manual.
Particular attention must be paid to the
DANGER, WARNING, and CAUTION
blocks which appear throughout the manual.
CAUTION
Be careful around the open door,
particularly when loading from a level
below the door. Impact with door edges
can cause personal injury.
SW025
WARNING
Dangerous voltages are present in the
electrical control box(es) and at the motor
terminals. Only qualified personnel familiar
with electrical test procedures, test
equipment, and safety precautions should
attempt adjustments and troubleshooting.
Disconnect power from the machine before
removing the control box cover, and before
attempting any service procedures.
SW005
The following warnings are general examples
that apply to this machine. Warnings specific
to a particular operation will appear in the
manual with the discussion of that operation.
DANGER
Death or serious injury can result if children
become trapped in the machine. Do not
allow children to play on or around this
machine. Do not leave children unattended
while the machine door is open.
SW001
WARNING
This machine must be installed, adjusted,
and serviced by qualified electrical
maintenance personnel familiar with the
construction and operation of this type of
machinery. They must also be familiar with
the potential hazards involved. Failure to
observe this warning may result in personal
injury and/or equipment damage, and may
void the warranty.
SW004
F232096
1–1
Safety
Ensure that the machine is installed on a
level floor of sufficient strength and that the
recommended clearances for inspection
and maintenance are provided. Never allow
the inspection and maintenance space to
be blocked.
SW020
CAUTION
Key To Symbols
WARNING
Never touch internal or external steam
pipes, connections, or components. These
surfaces can be extremely hot and will
cause severe burns. The steam must be
turned off and the pipe, connections, and
components allowed to cool before the pipe
can be touched.
SW014
The lightning flash and arrowhead within the
triangle is a warning sign indicating the
presence of dangerous voltage.
The exclamation point within the triangle is a
warning sign indicating important instructions
concerning the machine and possibly
dangerous conditions.
This warning symbol indicates the presence of
potentially dangerous drive mechanisms
within the machine. Guards should always be
in place when the machine is in operation.
This warning symbol indicates the presence of
possibly dangerous chemicals. Proper
precautions should be taken when handling
corrosive or caustic materials.
This warning symbol indicates the presence of
hot surfaces that could cause serious burns.
Stainless steel and steam lines can become
extremely hot and should not be touched.
This warning symbol indicates the presence of
possibly dangerous pinch-points. Moving
mechanical parts can crush and/or sever
body parts.
1–2
F232096
Safety
Safety decals appear at crucial locations on the
machine. Failure to maintain legible safety
decals could result in injury to the operator or
service technician.
(
8
0
-
p
o
u
n
d
m
o
d
e
l
s
o
n
l
y
)
(Not present on EDC models)
H018IE1A
F232096
Figure 1–1
1–3
Safety
NEVER insert hands or objects into basket
until it has completely stopped. Doing so
could result in serious injury.
SW012
WARNING
To provide personal safety and keep the
machine in proper working order, follow all
maintenance and safety procedures presented
in this manual. If questions regarding safety
arise, contact the factory immediately.
Use factory-authorized spare parts to avoid
safety hazards.
Operator Safety
To ensure the safety of machine operators,
the following maintenance checks must be
performed daily:
1. Prior to operating the machine, verify that
all warning signs are present and legible.
Missing or illegible signs must be replaced
immediately. Make certain that spares are
available.
If the door lock and interlock are
not functioning properly, call a
service technician.
3. Do not attempt to operate the machine
if any of the following conditions
are present:
a. The door does not remain securely
locked during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly
grounded circuit.
Do not bypass any safety devices in
the machine.
Safe Operating Environment
Safe operation requires an appropriate
operating environment for both the operator
and the machine. If questions regarding safety
arise, contact the factory immediately.
Environmental Conditions
2. Check door interlock before starting
operation of the machine:
a. Attempt to start the machine with the
door open. The machine should not
start with the door open.
b. Close the door without locking it and
attempt to start the machine. The
machine should not start with the door
unlocked.
c. Close and lock the door and start a
cycle. Attempt to open the door while
the cycle is in progress. The door
should not open.
1–4
• Ambient Temperature. Water in the
machine will freeze at temperatures of 32°
F or below.
Temperatures above 120° F (50° C) will
result in more frequent motor overheating
and, in some cases, malfunction or
premature damage to solid state devices
that are used in some models. Special
cooling devices may be necessary.
Water pressure switches are affected by
increases and decreases in temperature.
Every 25° F (10° C) change in temperature
will have a 1% effect on the water level.
F232096
• Humidity. Relative humidity above 90%
may cause the machine’s electronics or
motors to malfunction or may trip the
ground fault interrupter. Corrosion
problems may occur on some metal
components in the machine.
If the relative humidity is below 30%, belts
and rubber hoses may eventually develop
dry rot. This condition can result in hose
leaks, which may cause safety hazards
external to the machine in conjunction
with adjacent electrical equipment.
• Ventilation. The need for make-up air
openings for such laundry room
accessories as dryers, ironers, water
heaters, etc., must be evaluated
periodically. Louvers, screens, or other
separating devices may reduce the
available air opening significantly.
Safety
DANGER
Do not place volatile or flammable fluids
in any machine. Do not clean the machine
with volatile or flammable fluids such as
acetone, lacquer thinners, enamel reducers,
carbon tetrachloride, gasoline, benzene,
naptha, etc. Doing so could result in serious
personal injury and/or damage to
the machine.
SW002
• Water Damage. Do not spray the machine
with water. Short circuiting and serious
damage may result. Repair immediately all
seepage due to worn or damaged
gaskets, etc.
Machine Location
• Radio Frequency Emissions. A filter is
available for machines in installations
where floor space is shared with
equipment sensitive to radio frequency
emissions.
•
Elevation. If the machine is to be operated
at elevations of over 3,280 feet (1,000
meters) above sea level, pay special
attention to water levels and electronic
settings (particularly temperature) or
desired results may not be achieved.
Chemicals. Keep stainless steel surfaces
•
free of chemical residues.
• Foundation. The concrete floor must be of
sufficient strength and thickness to handle
the floor loads generated by the high
extract speeds of the machine.
• Service/Maintenance Space. Provide
sufficient space to allow comfortable
performance of service procedures and
routine preventive maintenance.
This is especially important in connection
with machines equipped with an AC
inverter drive.
Consult installation instructions for specific
details.
F232096
1–5
Safety
Replace all panels that are removed to
perform service and maintenance
procedures. Do not operate the machine
with missing guards or with broken or
missing parts. Do not bypass any
safety devices.
SW019
CAUTION
Safe Operating Environment
(Continued)
Input and Output Services
Water Pressure. Best performance will be
•
realized if water is provided at a pressure
of 30–85 psi (2.0–5.7 bar). Although the
machine will function properly at lower
pressure, increased fill times will occur.
Water pressure higher than 100 psi
(6.7 bar) may result in damage to machine
plumbing. Component failure(s) and
personal injury could result.
• Steam Heat (Optional) Pressure. Best
performance will be realized if steam is
provided at a pressure of 30–80 psi
(2.0–5.4 bar). Steam pressure higher
than 125 psi (8.5 bar) may result in
damage to steam components and may
cause personal injury.
For machines equipped with optional
steam heat, install piping in accordance
with approved commercial steam
practices. Failure to install the supplied
steam filter may void the warranty.
• Drainage System. Provide drain lines or
troughs large enough to accommodate
the total number of gallons that could
be dumped if all machines on the site
drained at the same time from the highest
attainable level. If troughs are used,
they should be covered to support light
foot traffic.
• Power. For personal safety and for proper
operation, the machine must be grounded
in accordance with state and local codes.
The ground connection must be to a
proven earth ground, not to conduit or
water pipes. Do not use fuses in place of
the circuit breaker. An easy-access cutoff
switch should also be provided.
WARNING
Ensure that a ground wire from a proven
earth ground is connected to the ground lug
near the input power block on this machine.
Without proper grounding, personal injury
from electric shock could occur and machine
malfunctions may be evident.
SW008
Always disconnect power and water supplies
before a service technician performs any
service procedure. Where applicable, steam
and/or compressed air supplies should also be
disconnected before service is performed.
1–6
F232096
Misuse
Never use this machine for any purpose other
than washing fabric.
• Never wash petroleum-soaked rags in the
machine. This could result in an explosion.
• Never wash machine parts or automotive
parts in the machine. This could result in
serious damage to the basket.
• Never allow children to play on or around
this machine. Death or serious injury can
result if children become trapped in the
machine. Do not leave children unattended
while the machine door is open. These
cautions apply to animals as well.
Safety
F232096
1–7
Safety
NOTES
1–8
F232096
Section2
Operation
This manual is designed as a guide to
operating the cabinet hardmount
washer-extractor equipped with the
Electronic Control.
The manuals, installation instructions, and
wiring diagrams which accompany the
machine have been included with the machine
at no charge. Additional copies are available at
a nominal charge.
Note: Read this manual thoroughly before
attempting to operate the machine.
Note: Do not use this manual in conjunction
with earlier model computer-controlled
machines. Do not use technical literature
intended for earlier models when operating
this machine.
Customer Service
If literature or replacement parts are
required, contact the source from whom
the machine was purchased or contact
Raytheon Commercial Laundry at (920) 7483950 for the name and address of the nearest
authorized parts distributor.
For technical assistance, call any of the
following numbers:
(850) 718-1035
(850) 718-1026
Marianna, Florida
(920) 748-3121
Ripon, Wisconsin
A record of each machine is on file with
the manufacturer. Always provide the
machine’s serial number and model
number when ordering parts or when seeking
technical assistance.
Note: All information, illustrations, and
specifications contained in this manual are
based on the latest product information
available at the time of printing. We reserve
the right to make changes at any time
without notice.
F232096
2–1
Operation
Theory of Operation
The design of the machine emphasizes
performance reliability and long service life.
The cylinder, shell, and main body panels are
fabricated of stainless steel.
The cylinder is supported with two sealed
bearings mounted in a machined cast iron
trunnion bolted to a heavy gamma frame.
The machine uses one motor to drive the
cylinder via a V-belt drive in all speeds.
A door-lock system prevents opening of the
stainless steel door when water is in the
machine. It also prevents operation of the
machine when the door is open.
An electrically operated drain valve is used
to retain the water and wash solution in the
machine during the wash and rinse steps.
The drain valve closes when power is applied
and opens when power is removed, allowing
the machine to drain in the event of a
power failure.
The polypropylene supply dispenser is
located under a flexible cover on the left side
of the machine, viewed from the front. The
compartments are numbered 1–3, starting from
the left side of the machine. A nozzle flushes
dry supplies from the compartment with water
at the appropriate time in the cycle.
Electronic Control
The Electronic Control is a programmable
computer capable of running 4 cycles at 3
different cycle temperatures. A detailed
description of these cycles is included near the
end of this manual. The Electronic Control
comes paired with either a coin meter or the
CardMate Plus™ smart card vending system.
The cylinder is designed with lifters or ribs
that lift the garments from the wash solution
when the cylinder rotates at slow speed and
allow the garments to tumble back into the
solution. The cylinder is perforated, allowing
the water to pass through and drain from
within during the wash process and extract.
Electrical controls for the machine are housed
in a separate enclosure located underneath the
top cover of the machine.
The operator can select from among 4 cycles,
all of which are preprogrammed at the factory.
2–2
F232096
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