Speed Queen LTZ90A*N1102 Front-Load Parts Diagram

Homestyle
Frontload
Washers
Service
www.comlaundry.com
FLW1515C
Part No. 801728R3
May 2007

Table of Contents

Model Identification ................................................2
Section 1 – Safety Information
Locating an Authorized Servicer ............................4
Section 2 – Introduction
Customer Service ....................................................5
Nameplate Location ................................................5
How Your Washer Works .......................................6
Section 3 – Troubleshooting
1. Motor Circuit ....................................................9
2. Troubleshooting Knocking Noise ....................9
3. Error Code Listing .........................................10
4. Washer Will Not Start – No LEDs/Lights lit
(No response to start switch) ..........................12
5. Washer Will Not Start – Door Open Error (Wash/Rinse LEDs Flashing – Door must be
closed and attempting to lock) .......................14
6. Washer Will Not Start – No Door Lock
(Door LED Flashing) .....................................16
7. Motor Will Not Run
(Door/Final Spin LEDs Flashing) ..................18
8. Washer Will Not Fill – No Communication Error
(Wash/Door LEDs Flashing) .........................20
9. Washer Overflows ..........................................22
10. Pump Does Not Operate ................................24
11. Serial Communication Error
(Final Spin/Rinse LEDs Flashing) .................26
12. Washer Will Not Heat – Open/Shorted Temperature Sensor (Heating LED flashing at end of cycle)
(Models equipped with heater) ......................28
13. Washer Will Not Heat (Models equipped with
heater) .............................................................30
Section 4 – Grounding
14. Wall Receptacle Polarity Check ....................33
15. Machine Ground Connections - Front Control
Washers ..........................................................34
16. Machine Ground Connections - Front Control Washers with Suffix 3050
in Model Number ...........................................36
17. Machine Ground Connections - Rear Control
Washers ..........................................................38
Section 5 – Service Procedures
18. Control Cabinet (Front Control Washers) ......41
19. Control Hood Assembly (Rear Control
Washers) ........................................................43
20. Cycle Switch ..................................................45
21. Temperature Switch .......................................45
22. Pressure Switch ..............................................46
23. Control ...........................................................46
24. Indicator Lights ..............................................47
25. Push-to-Start/Rocker Switch ..........................47
26. Graphic Panel .................................................48
27. Lower Access Panel .......................................48
28. Cabinet Top Assembly ...................................48
29. Mixing Valve .................................................52
30. Junction Box and Line Filter ..........................54
31. Inverter Control ..............................................55
32. Electric Drain Pump .......................................56
33. Belt .................................................................57
34. Front Panel .....................................................59
35. Loading Door .................................................61
36. Door Seal And Hose Assembly .....................62
37. Door Switch ...................................................63
38. Door Latch Switch .........................................63
39. Motor ..............................................................63
40. Heating Element (Models equipped
with heater) ....................................................66
41. Outer Tub Front Panel ...................................67
42. Inner Basket Pulley ........................................69
43. Inner Basket Assembly ..................................70
44. Bearing Housing ............................................75
Section 6 – Adjustments
45. Cabinet Leveling Legs ...................................79
46. Loading Door .................................................80
47. Door Catch .....................................................81
48. Motor Belt Tension ........................................82
49. Shipping Braces .............................................83
© Copyright 2007, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without
the expressed written consent of the publisher.
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Model Identification

Information in this manual is applicable to these machines:
ATZ90A*N1102 ATZ95A*N1102 FTS90A*N3000 FTS90A*N3050 FTS90A*N3300 FTZ90A*N1102 FTZ91A*N1102 LTK95A*N3050 LTS95A*N3000 LTS95A*N3020 LTZ90A*N1102
* Add Letter To Designate Color. W – White Q – Bisque
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Section 1

Safety Information

Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION,” “WARNING” and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine.
a DANGER
Danger indicates an imminently hazardous situation that, if not avoided, will cause severe personal injury or death.
a WARNING
Warning indicates a hazardous situation that, if not avoided, could cause severe personal injury or death.
a CAUTION
Caution indicates a hazardous situation that, if not avoided, may cause minor or moderate personal injury or property damage.
Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions.
IMPORTANT
The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed.
NOTE
The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related.
In the interest of safety, some general precautions relating to the operation of this machine follow.
WARNING
• Failure to install, maintain and/or operate this product according to the manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
• Do not repair or replace any part of the product or attempt any servicing unless specifically recommended or published in this Service Manual and unless you understand and have the skills to carry out the servicing.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire, electric shock, serious injury or death.
W006R2
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Section 1 Safety Information
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be
reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.
WARNING
Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you or the inexperienced person making such repairs to the risk of serious injury, electrical shock or death.
WARNING
W485
W007
If you or an unqualified person perform service on your product, you must assume the responsibility for any personal injury or property damage which may result. The manufacturer will not be responsible for any injury or property damage arising from improper service and/or service procedures.
W008
NOTE: The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining or operating the washer.
Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.

Locating an Authorized Servicer

Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.
Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts.
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Section 2

Introduction

Customer Service

If literature or replacement parts are required, contact the source from whom the machine was purchased or contact Alliance Laundry Systems at (920) 748-3950 for the name and address of the nearest authorized parts distributor.
For technical assistance, call (920) 748-3121.

Nameplate Location

When calling or writing about your product, be sure to mention model and serial numbers. Model and serial numbers are located on nameplate(s) as shown.
NAMEPLATE
LOCATION
H129PE1A
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Section 2 Introduction

How Your Washer Works

(Front Control Shown)
Start
Switch
Control
(Located in control
cabinet)
Cycle
Selector
Pressure Switch
(Located in control
cabinet)
S T
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WA
R M
C
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F P E
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801141
Mixing
Valve
Belt
Inner
Basket
Outer
Tub
Inverter Control
Electric
Drain
Pump
Motor
FLW1734S
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Section 2 Introduction
General
This frontload washer provides some of the same principles of operation as the typical topload washers. It senses water level, it dispenses the desired laundry detergent, agitates the clothes for good cleaning action, pumps the water out of the washer and spins the clothing in preparation for the dryer.
The difference in operation is primarily the rotational washing agitation created for the horizontal basket and drum. This agitation tumbles the clothes in a clockwise, pause, and counter-clockwise direction. This reversing tumbling action provides an efficient washing process and requires less water.
The cycle begins by pressing the start button, which locks the loading door after the vend is satisfied. The type of cycle and water temperature are determined by the temperature selector switch and the cycle select switch.
The inner basket starts agitating during the wash water fill. A column of air is trapped in a pressure bulb and hose. The air pressure continues to increase as the inner basket fills with water until it is great enough to activate the pressure switch which then causes the wash fill to stop.
The regular and perm press agitate cycle tumble the clothing in a clockwise direction for a period of 15 seconds, pauses for nine seconds and then tumbles the clothing in a counterclockwise direction for 15 seconds. This agitation continues until the wash soak cycle. The machine stops agitating and turns on the pump which removes the wash water.
Upon completion of the wash cycle, the machine goes into two rinse cycles. Fresh cold water is brought into the inner basket via the mixing valve until the pressure switch shuts off the water while agitating. The rinse cycle consists of agitation for a predetermined amount of time, then a spin mode with the pump running while the machine goes into a series of 4 short 500 RPM spins.
NOTE: Washer may not reach 1000 RPM because of an out-of balance condition. Control may limit speed to 850, 650 or 500 RPM depending on severity of out-of-balance condition.
Perm Press
minutes
minutes
Delicate
4
4
minutes
2
0
minutes
650 RPM
1000 RPM
Regular
3
minutes
3
minutes
Technical
The basic operational system of this washer consists of the control, temperature switch, inverter control, pressure switch, water valves, electric pump, A.C. motor and cycle select switch.
The control performs all timing functions like the timer in a topload washer.
The inverter control uses a speed sensor on the motor to measure the drum RPM. Before entering any spin step, the inverter control measures the RPM of motor to sense out-of-balance. The inverter control will try to redistribute the clothes if an out-of-balance condition exists; the inverter control will limit the spin speed to several speeds depending on the severity of the out-of­balance condition. If the out-of-balance condition is severe enough, the inverter control will limit speed to 90 RPM and will not spin.
NOTE: An additional out-of-balance switch is used to detect any out-of-balance condition during spins. If this switch opens during a spin step, the inverter control immediately stops and then restarts the spin.
After all the rinse cycles have been completed, the washer goes into a final high spin cycle to extract as much water as possible from the clothing to prepare them for the dryer. The spin speeds and duration of this final high spin cycle are determined by the type of wash cycle selected (refer to table).
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Section 2 Introduction
Notes
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Section 3

Troubleshooting

WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.

1. MOTOR CIRCUIT

Windings
W485
Gray
Red
Red
Resistance Values:
Tachometer Circuit: Terminals 4–5 Approx. 115 ohms

2. TROUBLESHOOTING KNOCKING NOISE

If a frontload washer produces a noise similar to a knock on a door, it might be due to a flat spot on the belt. The knocking sound is made when the flat spot hits the pulley. The knocking may occur during a pulse spin and fade after reaching a higher RPM.
White
1
4
5
2
3
Red
Windings:
Terminals 1–2, 2–3, 1-3 Approx. 4.5 ohms
To correct this condition, replace the belt. Refer to Paragraph 33.
Tach. Circ uit
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Section 3 Troubleshooting
WARNING
To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be reconnected to ensure that the washer is properly grounded.
• Motor not grounded! Disconnect electric power before servicing motor.

3. ERROR CODE LISTING Error Conditions

If any of the following errors occur, the control enters Error Mode. For all fatal errors, the control will terminate the current cycle, turn off all outputs, and flash two LEDs one second on/one second off to indicate the error.
W485
Motor Failure Error.
Fill Error.
Door Open Error.
Door Lock/Unlock Error.
If the control receives the motor failure signal from the motor control, the control will enter Error Mode. The control will turn off all outputs and flash the DOOR and FINAL SPIN LEDs one second on/one second off to indicate a motor failure error. This is a fatal error. The machine must be unpowered to clear this error.
If the control receives no full input from the pressure switch indicating the cylinder is full within 30 minutes of starting the fill, the control will enter Error Mode. The control will turn off all outputs and flash the WASH and DOOR LEDs one second on/one second off to indicate a fill error. This is a fatal error. The machine must be unpowered to clear this error.
If the control senses the door open during Run Mode, the control will enter Error Mode. The control will turn off all outputs and flash the WASH and RINSE LEDs one second on/one second off to indicate a door open error. This is a fatal error. The machine must be unpowered to clear this error.
If the door doesn’t lock in 15 seconds in Door Locking Mode or the door doesn’t unlock in 3 minutes in Door Unlocking Mode, the control will enter Door Lock Error Mode. The control will turn off all outputs and flash the DOOR LED one second on/one second off to indicate a door lock/unlock error.
To clear this error in Door Locked Mode the door must either open or lock. If the door locks, the cycle will start normally. If the door opens, the control will revert back to Start Mode.
To clear this error in Door Unlocking Mode the door must unlock or open. If the door unlocks or opens, the control will enter End of Cycle Mode.
SPI Communications Error.
This error occurs when there is a problem with communications between the front-end control and the motor control. The control will turn off all outputs and flash the FINAL SPIN and RINSE LEDs one second on/one second off to indicate an SPI communications error. This is a fatal error. The machine must be powered down at this point.
Open/Shorted Temperature Sensor Error (Models equipped with heater)
Any time the control senses a temperature less than 32°F (0°C) or greater than 212°F (100°C) while heating, the control will turn off the heater output and not attempt to heat. The control will continue and finish the cycle normally. At the end of the cycle the control will flash the HEATING LED one-second on/one second off to indicate an open/ shorted temperature sensor error. This error will be cleared when the door is opened at the end of the cycle.
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Notes
Section 3 Troubleshooting
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Section 3 Troubleshooting
4. WASHER WILL NOT START – NO LEDS/LIGHTS LIT (NO RESPONSE TO START SWITCH)
(1)
Is there
220-240 VAC
(or 120 Volts)*
to control
transformer?
Yes
(2)
No
Check wiring to transformer.
Is there 24 VAC
from "H1-1" to "H1-3"
on the machine control ?
Yes
(3)
Is there
continuity across
terminals "H9-3" to "H9-7"
on the machine control when
the start switch is
depressed?
Yes
(4)
Is the
configuration
header plugged
into "H7"?
Yes
Replace machine control.
No
No
No
Replace transformer.
Correct wiring to and/or replace start switch.
Correct wiring on "H7" configuration plug.
*Refer to machine serial plate for correct voltage.
FLW1727S
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WASHER WILL NOT START – NO LEDS/LIGHTS LIT
(NO RESPONSE TO START SWITCH)
Section 3 Troubleshooting
4
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
3
6.8k Ohm
CONFIG. RESISTOR
(Models with 220-240 VAC)
2
1
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Section 3 Troubleshooting
5. WASHER WILL NOT START – DOOR OPEN ERROR (WASH/RINSE LEDS FLASHING – DOOR MUST BE CLOSED AND ATTEMPTING TO LOCK)
(1)
Is there
220-240 VAC (or
120 Volts)* across
"H4-5" to "H6-5" on
the machine
control?
No
(2)
Is there
220-240 VAC (or
120 Volts)* from the
BLU/BLK wire on door
lock assembly
to neutral?
Yes
Yes
Replace machine control.
Replace door lock assembly.
No
(3)
Is there
220-240 VAC (or
120 Volts)* from the
BLK wire on the secondary
door switch to
neutral?
No
Correct wiring to the secondary door switch.
*Refer to machine serial plate for correct voltage.
Yes
Replace the secondary door switch.
FLW1728S
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Section 3 Troubleshooting
WASHER WILL NOT START – DOOR OPEN ERROR
(WASH/RINSE LEDS FLASHING – DOOR MUST BE CLOSED AND ATTEMPTING TO LOCK)
2
3
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
1
6.8k Ohm
CONFIG. RESISTOR
(Models with 220-240 VAC)
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Section 3 Troubleshooting
6. WASHER WILL NOT START – NO DOOR LOCK (DOOR LED FLASHING)
Is the
"Wash" light
lit?
Yes
(2)
Is there
220-240 VAC (or
120 Volts)* at machine
control terminals
"H4-5" to "H6-5"?
Yes
No No
No
(1)
Is there
24 VAC from
"H1-1" to "H1-3"
on the machine
control?
Check secondary door switch, door strike adjustment, and/or wiring. Replace door lock if necessary.
Replace transformer.
(3)
Is there
220-240 VAC (or
120 Volts)* at machine
control terminals
"H4-4" to "H6-5"?
Yes
(4)
Is there
220-240 VAC (or
120 Volts)* at the door
lock between the WHT/RED
and the PNK/BLK
wires?
Yes
Replace door lock assembly.
*Refer to machine serial plate for correct voltage.
No
No
Replace machine control.
Correct wiring between machine control and door lock assembly.
FLW1729S
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WASHER WILL NOT START – NO DOOR LOCK
(DOOR LED FLASHING)
Section 3 Troubleshooting
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
6.8k Ohm
CONFIG. RESISTOR
(Models with 220-240 VAC)
1
4
3
2
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Section 3 Troubleshooting

7. MOTOR WILL NOT RUN (DOOR/FINAL SPIN LEDS FLASHING)

(1)
Is there
continuity between
motor terminals?
Refer to values
at right.
No
Yes
Replace motor control.
Motor Resistance Values: Tach. Circuit: Approx. 115 ohms (Terminals 4-5) Windings: Approx. 4 - 5 ohms (Terminals 1-2, 1-3, 2-3)
Replace motor.
FLW1712S
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MOTOR WILL NOT RUN
(DOOR/FINAL SPIN LEDS FLASHING)
1
Section 3 Troubleshooting
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
6.8k Ohm
CONFIG. RESISTOR
(Models with 220-240 VAC)
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Section 3 Troubleshooting
8. WASHER WILL NOT FILL – NO COMMUNICATION ERROR (WASH/DOOR LEDS FLASHING)
Is the door
locked?
Yes
(1)
Is there
220-240 VAC (or
120 Volts)*
"H9-4" and "H1-1" on the
120 Volts)* "H9-1" to "H1-1" on the
at terminals
motor control
board?
Yes
(3)
Is there
220-240 VAC (or
at terminals
motor control
board?
Yes
No
No
No
Washer Will Not Start -
Replace pressure switch.
Refer to section:
No Door Lock .
220-240 VAC (or
120 Volts)*
the BRN/YEL wire on the
pressure switch and
"H6-5" on machine
Is there
control?
Yes
Replace pressure switch.
(2)
between
No
Correct wiring between machine control and pressure switch.
(4)
Is there 220-240 VAC (or 120 Volts)*
at the
mixing valve?
Yes
Replace mixing valve.
*Refer to machine serial plate for correct voltage.
No
Replace motor control.
FLW1730S
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Section 3 Troubleshooting
WASHER WILL NOT FILL – NO COMMUNICATION ERROR
(WASH/DOOR LEDS FLASHING)
4 4
3
2
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
6.8k Ohm
CONFIG. RESISTOR
(Models with 220-240 VAC)
1
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Section 3 Troubleshooting

9. WASHER OVERFLOWS

Washer Overflows
(1)
Is there
220-240 VAC (or
120 Volts)*
terminal on pressure switch
at the over level
to "H6-5" on machine
control?
Yes
No
Replace
inoperative
pressure switch.
(2)
Is there
220-240 VAC (or
120 Volts)*
*Refer to machine serial plate for correct voltage.
across the coil of
either the hot or cold
water solenoid?
No
Replace
inoperative
mixing valve.
Yes
Check for
improper wiring
and replace inoperative
pressure switch
if necessary.
FLW1691S
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Section 3 Troubleshooting
WASHER OVERFLOWS
2
2
1
220-240 VAC (or 120 VAC) 50/60Hz (SEE MACHINE SERIAL PLATE)
6.8k Ohm
CONFIG. RESISTOR
(Models with 220-240 VAC)
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Section 3 Troubleshooting

10. PUMP DOES NOT OPERATE

NOTE: Check at beginning of spin/drain portion of cycle.
Pump or Drain Valve Does Not Operate
120 Volts)*
1
(1)
Is there
220-240 VAC (or
across the WHT/BLK
and the WHT wire going
to the pump?
NOTE: Check at
beginning of spin/drain
portion of cycle.
Yes
If the pump
does not operate
check for
obstruction and
replace if necessary.
No
2
(2)
Is there
220-240 VAC (or
120 Volts)*
"H6-2" to "H6-5" on the
machine control?
machine control.
*Refer to machine serial plate for correct voltage.
from
No
Replace
Yes
Correct wiring
between pump
and
machine control.
FLW1692S
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