Speed Queen JCB30CE, SC75CSH, JCB30CSL, SC50CG, SCB75CE User Manual

...
Page 1
Installation and Maintenance
Instructions for Drying
Tumblers
30 Pound (13 Kg) Capacity
JCB30CE, JCB30CG, JCB30CSH, JCB30CSL, JCB30WE, JCB30XG,
SCB30CE, SCB30CG, SCB30CSH, SCB30CSL, SCB30WE and SCB30XG
50 Pound (22 Kg) Capacity
JC50CE, JC50CG, JC50CSH, JC50EG, JCB50CE, JCB50CG, JCB50CSH,
JCB50EG, SC50CE, SC50CG, SC50CSH, SC50EG, SCB50CE, SCB50CG,
75 Pound (34 Kg) Capacity
JC75CE, JC75CG, JC75CSH, JCB75CE, JCB75CG, JCB75CSH, SC75CE,
SC75CG, SC75CSH, SCB75CE, SCB75CG and SCB75CSH
ATTENTION: Please read the enclosed instructions before using the machine.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE. (If this tumbler changes ownership, be sure this manual accompanies the tumbler).
A copy of the operating instruction must remain with the tumbler after installation.
To locate the servicer nearest you, call (414) 748-3121.
Manufactured By: Speed Queen Company P.O. Box 990 Ripon, WI 54971-0990 U.S.A.
Part No. M412616 1/95
Distributed By:
Page 2
Page 3
WARNINGS AND LABELS
aWARNING FAILURE TO INSTALL, MAINTAIN, AND/OR OPERATE THIS MACHINE ACCORDING TO
MANUFACTURER’S INSTRUCTIONS MAY RESULT IN CONDITIONS WHICH CAN PRODUCE SERIOUS INJURY, DEATH AND/OR PROPERTY DAMAGE.
NOTE: The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which CANNOT be built into this tumbler. These factors MUST BE supplied by the person(s) installing, maintaining or operating the tumbler.
Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand.
aWARNING To reduce the risk of fire, electrical shock, serious injury or death to persons do not
operate the tumbler if it does not perform according to these instructions. Immediately disconnect electrical service, shut off gas supply and contact an authorized service representative. Service and repairs are to be performed by authorized service representatives only.
aWARNING To reduce the risk of fire, electrical shock, serious injury or death to persons when
using the tumbler unit, follow these basic precautions:
· Read all instructions before using tumbler.
· DO NOT tamper with controls.
· DO NOT bypass any safety devices.
· Always follow the fabric care instructions supplied by the garment manufacturer.
· Remove laundry immediately after the tumbler stops.
· DO NOT reach into tumbler if cylinder is revolving.
aWARNING To avoid creating any flammable vapors which may explode, ignite or cause corrosive
damage, DO NOT dry the following materials:
· Articles that have been cleaned in, soaked in, washed in or spotted with gasoline, dry cleaning solvents or other flammable/explosive substances.
· Plastics or articles containing foam rubber or similarly textured rubberlike materials.
· Articles that have traces of flammable substances like cooking oil, machine, oil, flammable chemicals or thinner.
· Articles containing wax or cleaning chemicals.
· Fiberglass curtains or draperies (unless the label says it can be done).
aWARNING To reduce the risk of serious injury, install lockable door(s) to prevent public access to
rear of tumblers.
© Copyright 1994. All Rights Reserved.
M412616
1
Page 4
WARNING
To reduce the risk of fire, electric shock, serious injury or death to persons when using your dryer, follow these basic precautions:
1. Do not allow children to play on or in the tumbler. Close supervision of children is necessary when the tumbler is used near children. This is a safety rule for all appliances.
2. Before the tumbler is removed from service or discarded, remove the door to the drying compartment.
3. Do not install or store the tumbler where it will be exposed to water and/or weather.
4. Failure to install, maintain, and/or operate this machine according to the manufacturer’s instructions may result in conditions which can produce serious injury, death and/or property damage.
5. Run tumbler with a load before putting tumbler into service.
6. Always disconnect the electrical power to the tumbler before servicing. Disconnect power by shutting off appropriate circuit breaker or fuse and by turning off the disconnect switch located on the rear of te tumbler.
7. All manually operated models are factory-equipped with an emergency stop button located on the front panel. If the emergency stop function is desired on coin-operated models, an external emergency stop switch may be installed as specified on the machine wiring diagram.
NOTE: Activation of the emergency stop switch stops all machine control circuit functions, but does not remove all electrical power from machine.
NOTE: This drying tumbler produces sound rated at 65 dbA.
The following warning labels will be found on the drying tumbler:
A clothes dryer produces combustible lint. TUMBLER MUST BE EXHAUSTED OUTDOORS.
Do not touch surface until it has cooled.
Do not operate without guards in place.
Disconnect electrical power before servicing.
Do not touch rotating parts.
WARNING!
To reduce risk of accumulating unsafe concentrations of combustion gases, tumbler MUST BE EXHAUSTED OUTDOORS.
2
M412616
Page 5
TABLE OF CONTENTS
NAMEPLATE LOCATION ........................................4
REPLACEMENT PARTS INFORMATION ................4
SECTION I
ROUGHING-IN DIMENSIONS AND
SPECIFICATIONS
30 pound (13 kg) Narrow Cabinet:
Gas Tumblers ........................................................5
Electric Tumblers ...................................................7
30 Pound (13 kg):
Gas Tumblers ........................................................9
Electric Tumblers .................................................11
Steam Tumblers ..................................................13
50 Pound (22 kg):
Gas Non-reversing Tumblers ..............................15
Gas and Steam Reversing Tumblers...................17
Electric Non-reversing Tumblers .........................18
Electric Reversing Tumblers................................20
Steam Non-reversing Tumblers ........................... 21
Electrical Requirements:
30 Pound (13 kg) Narrow Cabinet Tumblers ...... 35
30 Pound (13 kg) Tumblers ................................ 36
50 Pound (22 kg) Tumblers ................................ 38
75 Pound (34 kg) Tumblers ................................ 40
Electrical Connections............................................ 41
Positioning the Drying Tumbler .............................. 42
Leveling the Drying Tumbler .................................. 42
Gas Requirements (Gas Drying Tumblers) ............ 42
Example of Gas Loop Piping .............................. 43
Example of Gas Supply Piping ........................... 43
Gas Connections (Gas Drying Tumblers) .............. 45
Drying Tumbler Enclosure Construction ................ 46
Steam Requirements (Steam Drying Tumblers) .... 47
Steam Connections (Steam Drying Tumblers) ....... 47
Lighting and Shutting Down Gas Ignition System .. 49
Accessory Timing Cam Installation ........................ 50
Preliminary Operating Checks ............................... 51
Final Operating Checks.......................................... 51
SECTION III
ADJUSTMENTS
75 Pound (34 kg):
Gas Non-reversing Tumblers ..............................23
Gas and Steam Reversing Tumblers...................24
Electric Non-reversing Tumblers .........................26
Electric Reversing Tumblers................................27
Steam Non-reversing Tumblers ........................... 29
SECTION II
INSTALLATION INSTRUCTIONS
Receiving Inspection ...............................................31
Materials Required (Obtain Locally) ........................31
Facilities Required:
Floor .................................................................... 31
Layout ..................................................................31
Venting ................................................................31
Make-Up Air.........................................................32
Main Gas Burner Air Shutter (All Gas Models)....... 53
Air Flow Switch (Gas and Electric Models) ............ 53
Loading Door Switch .............................................. 55
Cylinder Door Strike ............................................... 55
Drive V-Belt ............................................................ 56
SECTION IV
PREVENTIVE MAINTENANCE INSTRUCTIONS
Daily ....................................................................... 57
Monthly................................................................... 57
Quarterly ................................................................ 58
Biannually............................................................... 58
Maintenance Check Chart...................................... 59
SECTION V
DECOMMISSIONING INSTRUCTIONS
Decommissioning Instructions .............................. 61
M412616
3
Page 6
NAMEPLATE LOCATION
IMPORTANT
When writing for information on any tumbler, be sure to mention
model and serial numbers. The
model and serial numbers will
be found on the nameplate as
shown on rear of tumbler or
underneath the door hinge.
T238IE3A
IMPORTANT
When writing for information on any tumbler, be sure to mention model and serial numbers. The model and serial numbers will be found on the nameplate as shown on the rear of tumbler or underneath the door hinge.
T276IE3A
REPLACEMENT PARTS INFORMATION
If replacement parts are required, contact the source from whom you purchased your tumbler or, contact the Ripon Service Parts Center, P.O. Box 990, Ripon, Wisconsin 54971-0990, for the name and address of the nearest authorized parts distributor.
4
M412616
Page 7
SECTION I
Roughing-In Dimensions and Specifications
30 Pound (13 kg) Narrow Cabinet Gas Tumbler
SIDE
PANEL
8.59 cm (3-3/8")
67.95 cm (26-3/4")
3.81 cm (1-1/2")
DISCONNECT
SWITCH
183.52 cm (72-1/4")
81.76 cm (32-3/16")
113.98 cm (44-7/8")
T258IE3A
15.24 cm (6") DIAMETER
EXHAUST
AIR FLOW
SWITCH
CONNECTION
AND SHUT OFF
ELECTRICAL
JUNCTION BOX
8.59 cm (3-3/8")
T024IE3B
TOP VIEW
OF EXHAUST
GAS
VALVE
CLEARANCES: Minimum
to nearest Combustible Material
Top —
12" (30.5 cm) Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Back — 0" - 24" (61 cm)
Minimum recommended for service access.
Sides — 0" Permitted.
M412616
71.12 cm (28")
T257IE3B
5
Page 8
30 Pound (13 kg) Narrow Cabinet Gas Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 26.5" x 30" (67.3 cm x 76.2 cm)
perforated galvanized steel with three baffles
Motor: ¹⁄₃ H.P., lifetime lubricated, internal overload protected
Electrical Requirements: 230 Volt, 50 Hertz, 1 Phase; 5.5 Amps
Gas Consumption: 75,000 BTU per hour (79.1 MJ/hr.)
Gas Connection: 1/2" (12.7 mm) N.P.T.
Types of Gas: Factory equipped with Natural/Mixed Gas
(6¹⁄₂ ± 1¹⁄₂ inch water column line pressure) (1.62 ± .37 kPa); or Liquefied Petroleum gas (11 ± .3" water column line pressure) (2.74 ± .07 kPa)
Air Flow: 370 C.F.M. at 0.5" W.C. (175 liters/sec. at 1.25 mBar)
Net Weight: 350 Pounds (159 kg) (approximate)
6
M412616
Page 9
30 Pound (13 kg) Narrow Cabinet Electric Tumbler
SIDE
PANEL
8.59 cm (3-3/8")
67.95 cm (26-3/4")
3.81 cm (1-1/2")
ELECTRICAL
JUNCTION BOX
81.76 cm (32-3/16")
113.98 cm (44-7/8")
DISCONNECT
SWITCH
8.59 cm (3-3/8")
T024IE3B
TOP VIEW
OF EXHAUST
T258IE3A
15.24 cm (6") DIAMETER
EXHAUST
M412616
AIR FLOW
SWITCH
183.52 cm (72-1/4")
71.12 cm (28")
CLEARANCES: Minimum
to nearest Combustible Material
Top
12" (30.5 cm) Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Back 0" - 24" (61 cm)
Minimum recommended for service access.
Sides 0" Permitted.
T259IE3B
7
Page 10
30 Pound (13 kg) Narrow Cabinet Electric Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester.
Cylinder: 26.5" x 30" (67.3 cm x 76.2 cm)
perforated galvanized steel with three baffles
Motor: ¹⁄₃ H.P., lifetime lubricated, internal overload protected
Electrical Requirements: 230 Volt, 50 Hertz, 1 Phase; 90 Amps (See nameplate for 230 Volt, 50 Hertz, 3 Phase; 53 Amps voltage of your tumbler) 380 Volt, 50 Hertz, 3 Phase; 33 Amps
415 Volt, 50 Hertz, 3 Phase; 30 Amps
Element: 18,000 Watts
Air Flow : 625 C.F.M. at 0.5" W.C. (294 liters/sec. at 1.25 mBar)
Net Weight: 410 Pounds (184.5 kg) (approximate)
8
M412616
Page 11
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Back 0" - 24" (61 cm)
Minimum recommended for service access.
Sides 0" Permitted.
30 Pound (13 kg) Gas Tumbler
71.5 cm (28-1/4")
DISCONNECT
GAS CONNECTION
AND
SHUT OFF VALVE
ELECTRICAL
JUNCTION BOX
AIR FLOW SWITCH
(Energy Saver Models)
SWITCH
3.81 cm (1-1/2")
183.5 cm (72-1/4")
157.8 cm (62-1/8")
81.75 cm (32-3/16")
114 cm (44-7/8")
118.6 cm (46-11/16")
11.3 cm
(4-7/16")
AIR FLOW SWITCH
(Standard Models)
140.7 cm (55-3/8")
55.6 cm
(21-7/8")
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE CONNECTION (Energy Saver
Models)
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
(Standard
Models)
M412616
80 cm (31-1/2")
9
T266IE3B
Page 12
30 Pound (13 kg) Gas Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 30" x 30" (76.2 x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds (13.6 kg) dry weight (cotton load)
Motor: ¹⁄₃ H.P., lifetime lubricated, internal overload protected
Electrical Requirements: 230 Volt, 50 Hertz, 1 Phase, 5.5 Amp
Gas Consumption: Energy Saver Models — 80,000 BTU per hour (84.4 MJ/hr.)
Standard Models 105,000 BTU per hour (110.8 MJ/hr.)
Types of Gas: Factory equipped with Natural/Mixed Gas
(6¹⁄₂ ± 1¹⁄₂ inch water column line pressure) (1.62 ± .37 kPa); or Liquefied Petroleum gas (11 ± .3" water column line pressure) (2.74 ± .07 kPa)
Gas Connection: ¹⁄₂ inch (12.7 mm) N.P.T.
Air Flow: 600 C.F.M. at 0.5 " W.C. (283 liters/sec. at 1.25 mBar)
Net Weight: 450 Pounds (204 kg.) (approximate)
Calorific Value: Natural Gas 8900 kCal/m3 (37.2 MJ/m3)
L.P. Gas 22,250 kCal/m3 (93.1 MJ/m3)
10
M412616
Page 13
30 Pound (13 kg) Electric Tumbler
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Back 0" - 24" (61 cm)
Minimum recommended for service access.
Sides 0" Permitted.
71.7 cm (28-1/4")
DISCONNECT
ELECTRICAL
JUNCTION BOX
SWITCH
AIR FLOW
SWITCH
3.81 cm (1-1/2")
81.75 cm (32-3/16")
114 cm (44-7/8")
183.5 cm (72-1/2")
11.3 cm
(4-7/16")
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
55.6 cm
(21-7/8")
M412616
11
80 cm (31-1/2")
T267IE3B
Page 14
30 Pound (13 kg) Electric Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 30" x 30" (76.2 x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds (13.6 kg) dry weight (cotton load)
Motor: ¹⁄₃ H.P., lifetime lubricated, internal overload protected
Electrical Requirements: 230 Volt, 50 Hertz, 1 Phase, 90 Amp (see nameplate for voltage 230 Volt, 50 Hertz, 3 Phase, 54 Amp of your tumbler) 380 Volt, 50 Hertz, 3 Phase, 33 Amp
415 Volt, 50 Hertz, 3 Phase, 30 Amp
Element: 21,000 Watts (all voltages)
Air Flow: 600 C.F.M. at 0.5" W.C. (283 liters/sec. at 1.25 mBar)
Net Weight: 450 pounds (204 kg) (approximate)
12
M412616
Page 15
30 Pound (13 kg) Steam Tumbler
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Back 0" - 24" (61 cm)
Minimum recommended for service access.
Sides 0" Permitted.
71.75 cm (28-1/4")
DISCONNECT
SWITCH
ELECTRICAL
JUNCTION BOX
3.81 cm (1-1/2")
183.5 cm (72-1/4")
174.6 cm (68-3/4")
155.6 cm (61-1/4")
81.75 cm (32-3/16") 114 cm (44-7/8")
(High Pressure Models)
114.4 cm (45-1/32")
(Low Pressure Models)
35.6 cm (14")
11.27 cm (4-7/16")
19.05 cm (7-1/2")
1.9 cm (3/4") I.D. STEAM
OUTLET
1.9 cm (3/4") I.D. STEAM OUTLET
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
M412616
80 cm (31-1/2")
13
(21-7/8")
55.56 cm
T268IE3B
Page 16
30 Pound (13 kg) Steam Tumbler
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 30" x 30" (76.2 x 76.2 cm) perforated galvanized steel with three baffles;
30 pounds dry weight (13.6 kg) (cotton load)
Motor: High Pressure (4 coils) ¹⁄₂ H.P.
Low Pressure (4 coils) ³⁄₄ H.P.
Boiler Horsepower: 4 coil High Pressure – 3.7 Bhp (123,950 BTU/hr., 58 kg/hr, 31,235 kCal/hr.)
4 coil Low Pressure – 2.6 Bhp (87,100 BTU/hr., 40 kg/hr, 21,949 kCal/hr.)
Electrical Requirements: Low Pressure: (see nameplate for 230 Volt, 50 Hertz, 1 Phase, 8 Amp voltage of tumbler) 380 Volt, 50 Hertz, 3 Phase, 3 Amp
415 Volt, 50 Hertz, 3 Phase, 3 Amp
High Pressure:
230 Volt, 50 Hertz, 1 Phase, 4 Amp 380-415 Volt, 50 Hertz, 3 Phase, 2 Amp
Air Flow: Low Pressure 600 C.F.M. at 0.5 W.C. (283 liters/sec. at 1.25 mBar)
High Pressure 600 C.F.M. at 0.5 W.C. (283 liters/sec. at 1.25 mBar)
Net Weight: 470 pounds (214 kg) (approximate)
14
M412616
Page 17
50 Pound (22 kg) Gas Non-reversing Tumblers
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Back 0" - 24" (61 cm)
Sides 0" Permitted.
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Minimum recommended for service access.
71.75 cm (28-1/4")
DISCONNECT
ELECTRICAL
JUNCTION BOX
AIR FLOW
SWITCH
(Energy Saver
Models)
SWITCH
3.81 cm (1-1/2")
GAS CONNECTION
194.6 cm (76-5/8")
167 cm (65-3/4")
81.75 cm (32-3/16")
119.4 cm (47")
AND SHUT OFF
VALVE
13.65 cm (5-3/8")
AIR FLOW SWITCH
(Standard Models)
146.37 cm (57-5/8")
34 cm
(13-3/8")
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE CONNECTION (Energy Saver
Models)
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
(Standard
Models)
M412616
98.1 cm (38-5/8")
15
T269IE3B
Page 18
50 Pound (22 kg) Gas Tumblers
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 37" x 30" (94 cm x 76.2 cm) perforated galvanized steel with four baffles;
50 pounds (22.7 kg) dry weight (cotton load)
Motor: 1/2 H.P., lifetime lubricated, internal overload protected (Nonreversing Models) (See below for reversing models.)
Electrical Requirements: 230 Volt, 50 Hertz, 1 Phase, 6.0 Amp Non-Reversing Models
Electrical Requirements: 230 Volt, 50 Hertz, 1 Phase, 8.0 Amp Reversing Models
Gas Consumption: Energy Saver Models 95,000 BTU per hour (100.2 MJ/hr.)
Standard Models 120,000 BTU per hour (126.6 MJ/hr.)
Types of Gas: Factory equipped with Natural/Mixed Gas
(6-1/2 ± 1-1/2 inch water column line pressure) (1.62 ± .37 kPa); or Liquefied Petroleum gas (11 ± .3" water column line pressure) (2.74 ± .07 kPa)
Gas Connection: 1/2 inch (12.7 mm) N.P.T.
Air Flow: Energy Saver Models 390 C.F.M. at 0.5" W.C. (185 liters/sec. at 1.25 mBar)
Standard Models 600 C.F.M. at 0.5" W.C. (284 liters/sec. at 1.25 mBar)
Net Weight: 545 Pounds (247 kg) (approximate)
Calorific Value: Natural Gas 8900 kCal/m3 (37.2 MJ/m3)
L.P. Gas 22,250 kCal/m3 (93.1 MJ/m3)
REVERSING MOTOR SIZES
STEAM
GAS ELECTRIC
HIGH PRESSURE LOW PRESSURE
FAN
50 LB.
CYLINDER
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/2 H.P.
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
16
M412616
Page 19
50 Pound (22 kg) Gas and Steam Reversing
Tumblers
ELECTRICAL
DISCONNECT
SWITCH
JUNCTION BOX
CYLINDER
MOTOR
20.3 cm (8") DIAMETER
EXHAUST THIMBLE
CONNECTOR
(Energy Saver
Gas Models)
AIRFLOW
SWITCH
194.6 cm (76-5/8")
146.4 cm (57-5/8")
20.3 cm (8") DIAMETER
EXHAUST
THIMBLE
CONNECTION
34 cm
(13-3/8")
M412616
FAN
MOTOR
13.65 cm (5-3/8")
98.1 cm
(38-5/8")
T264IE3B
17
Page 20
50 Pound (22 kg) Electric Non-reversing Tumblers
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Back 0" - 24" (61 cm)
Sides 0" Permitted.
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Minimum recommended for service access.
71.75 cm (28-1/4")
DISCONNECT
SWITCH
ELECTRICAL
JUNCTION BOX
AIR FLOW
SWITCH
3.81 cm (1-1/2")
81.75 cm (32-3/16")
13.65 cm
194.6 cm (76-5/8")
119.4 cm (47")
(5-3/8")
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
34 cm
(13-3/8")
98.1 cm (38-5/8")
18
T270IE3B
M412616
Page 21
50 Pound (22 kg) Electric Tumblers
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 37" x 30" (94 x 76.2 cm) perforated galvanized steel with four baffles;
50 pounds (22.7 kg) dry weight (cotton load)
Motor: 1/2 H.P., lifetime lubricated, internal overload protected (Nonreversing models) (See below for reversing models.)
Electrical Requirements: 230 Volt, 50 Hertz, 1 Phase, 90 Amp (see nameplate for voltage 230 Volt, 50 Hertz, 3 Phase, 78 Amp of your tumbler) 380 Volt, 50 Hertz, 3 Phase, 48 Amp
415 Volt, 50 Hertz, 3 Phase, 45 Amp
Element: 30,000 watts (all voltages) Long life nichrome wire
Air Flow: 900 C.F.M. maximum at .5" W.C.
(425 liters/sec at 1.25 mBar)
Net Weight: 550 pounds (250 kg) (approximate)
REVERSING MOTOR SIZES
GAS ELECTRIC
FAN
50 LB.
CYLINDER
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/2 H.P.
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
STEAM
HIGH PRESSURE LOW PRESSURE
M412616
19
Page 22
50 Pound (22 kg) Electric Reversing Tumblers
CYLINDER
MOTOR
DISCONNECT
194.6 cm (76-5/8")
SWITCH
ELECTRICAL
JUNCTION BOX
AIRFLOW
SWITCH
MOTOR
FAN
20.3 cm (8") DIAMETER
EXHAUST
THIMBLE
CONNECTION
34 cm
(13-3/8")
13.65 cm (5-3/8")
98.1 cm
(38-5/8")
T263IE3B
20
M412616
Page 23
50 Pound (22 kg) Steam Non-reversing Tumblers
71.75 cm (28-1/4")
203.2 cm (80") (6 Coil)
194. 6 cm (76-5/8") (4 Coil)
ELECTRICAL
JUNCTION BOX
3.81 cm (1-1/2")
81.75 cm (32-3/16")
119.4 cm (47")
38.7 cm (15-1/4") 19.05 cm (7-1/2")
1.9 cm (3/4") I.D. STEAM OUTLET
13.65 cm (5-3/8")
200 cm (78-3/4") (6 Coil)
164.5 cm (64-3/4")
184.8 cm (72-3/4") (4 Coil)
1.9 cm (3/4") I.D. STEAM INLET
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
M412616
98.1 cm (38-5/8")
21
34 cm (13-3/8")
T271IE3A
Page 24
50 Pound (22 kg) Steam Tumblers
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 37" x 30" (94 x 76.2 cm) perforated galvanized steel with four baffles;
50 pounds (22.7 kg) dry weight (cotton load)
Motor: High Pressure Steam 1/2 H.P. (Nonreversing Models) Low Pressure Steam 3/4 H.P.
Both motors are lifetime lubricated, internal overload protected (See below for reversing models.)
Boiler Horsepower: High Pressure Steam (6 Coil) 4.60 BHP
(154,100 BTU/hr, 72.1 kg/hr, 38,833 kCal/nr.)
Low Pressure Steam (4 Coil) 3.00 BHP
(134,000 BTU/hr, 62.7 kg/hr, 33,768 kCal/hr.)
Electrical Requirements: Low Pressure (see nameplate for voltage 230 Volt, 50 Hertz, 1 Phase, 7.0 Amp of your tumbler)
High Pressure
230 Volt, 50 Hertz, 1 Phase, 7.0 Amp 380 Volt, 50 Hertz, 3 Phase, 3.0 Amp 415 Volt, 50 Hertz, 3 Phase, 2.5 Amp
Air Flow: Low Pressure 950 C.F.M. at 0.5" W.C. (449 liters/sec. at 1.25 mBar)
High Pressure 900 C.F.M. at 0.5" W.C. (426 liters/sec. at 1.25 mBar)
Net Weight: 4 Coil Tumbler 565 pounds (257 kg) (approximate)
6 Coil Tumbler 580 pounds (263 kg) (approximate)
REVERSING MOTOR SIZES
STEAM
GAS ELECTRIC
HIGH PRESSURE LOW PRESSURE
FAN
50 LB.
CYLINDER
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/2 H.P.
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
22
M412616
Page 25
75 Pound (34 kg) Gas Non-reversing Tumblers
71.75 cm (28-1/4")
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Back 0" - 24" (61 cm)
Minimum recommended for service access.
Sides 0" Permitted.
DISCONNECT
SWITCH
ELECTRICAL
JUNCTION BOX
AIR FLOW
SWITCH
3.81 cm (1-1/2")
194.6 cm (76-5/8") 167 cm (65-3/4")
97 cm (38-3/16")
134.6 cm (53")
13.65 cm (5-3/8")
GAS CONNECTION
AND
SHUT OFF VALVE
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
(Standard Models)
34 cm
(13-3/8")
M412616
23
98.1 cm (38-5/8")
T272IE3B
Page 26
75 Pound (34 kg) Gas and Steam Reversing
Tumblers
DISCONNECT
SWITCH
194.6 cm (76-5/8")
ELECTRICAL
JUNCTION BOX
CYLINDER
MOTOR
AIRFLOW
SWITCH
FAN
MOTOR
20.3 cm (8") DIAMETER
EXHAUST
THIMBLE
CONNECTION
34 cm
(13-3/8")
13.65 cm (5-3/8")
98.1 cm
(38-5/8")
T265IE3B
24
M412616
Page 27
75 Pound (34 kg) Gas Tumblers
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 37" x 36" (94 x 91.4 cm) perforated galvanized steel cylinder with four baffles;
75 pounds (34.1 kg) dry weight (cotton load)
Motor: 3/4 H.P., lifetime lubricated, internal overload protected. (Non-reversing models) (See below for reversing models.)
Electrical Requirements Nonreversing Models: 230 Volt, 50 Hertz, 1 Phase, 9.0 Amp
Electrical Requirements Reversing Models: 230 Volt, 50 Hertz, 1 Phase, 9.0 Amp
Gas Consumption: 165,000 B.T.U. per hour (174.1 MJ/hr.)
Types of Gas: Factory equipped with Natural/Mixed gas (6-1/2 A 1-1/2 inch
water column line pressure) (1.62 A .37 kPa); or Liquefied Petroleum gas (11.0 A .3 inch water column line pressure) (2.74 A .07 kPa)
Gas Connection: 1/2 inch (12.7 mm) N.P.T.
Air Flow: 1000 C.F.M. at 0.5" W.C.
(472 liters/sec. at 1.25 mBar)
Net Weight: 550 Pounds (250 kg) (approximate)
Calorific Value: Natural Gas 8900 kCal/m
3
(37.2 MJ/m3)
L.P. Gas 22250 kCal/m3 (93.1 MJ/m3)
REVERSING MOTOR SIZES
GAS ELECTRIC
HIGH PRESSURE LOW PRESSURE
FAN
75 LB.
CYLINDER
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/2 H.P.
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
STEAM
M412616
25
Page 28
75 Pound (34 kg) Electric Non-reversing Tumblers
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Back 0" - 24" (61 cm)
Sides 0" Permitted.
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Minimum recommended for service access.
71.75 cm (28-1/4")
DISCONNECT
SWITCH
ELECTRICAL
JUNCTION BOX
AIR FLOW
SWITCH
3.81 cm (1-1/2")
97 cm (38-3/16")
194.6 cm (76-5/8")
134.6 cm (53")
13.65 cm (5-3/8")
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
26
98.1 cm (38-5/8")
34 cm
(13-3/8")
T273IE3B
M412616
Page 29
75 Pound (34 kg) Electric Reversing Tumblers
CYLINDER
MOTOR
DISCONNECT
194.6 cm (76-5/8")
SWITCH
ELECTRICAL
JUNCTION BOX
AIRFLOW
SWITCH
MOTOR
FAN
20.3 cm (8") DIAMETER
EXHAUST
THIMBLE
CONNECTION
34 cm
(13-3/8")
13.65 cm (5-3/8")
98.1 cm
(38-5/8")
T263IE3B
M412616
27
Page 30
75 Pound (34 kg) Electric Tumblers
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 3 7" x 36" (94 x 91.4 cm) perforated galvanized steel with four baffles;
75 pounds (34.1 kg) dry weight (cotton load)
Motor: 3/4 H.P., lifetime lubricated internal overload protected. (Non-reversing models) (See below for reversing models.)
Electrical Requirements: 230 Volt, 50 Hertz, 3 Phase, 77 Amps (See nameplate 380 Volt, 50 Hertz, 3 Phase, 50 Amps for voltage of 415 Volt, 50 Hertz, 3 Phase, 45 Amps your tumbler)
Element: 30,000 Watts (all models)
Air Flow: 850 C.F.M. at 0.5" W.C. (401 liters/sec at 1.25 mBar)
Net Weight: 555 Pounds (252 kg) (approximate)
75 LB.
FAN
CYLINDER
REVERSING MOTOR SIZES
STEAM
GAS ELECTRIC
HIGH PRESSURE LOW PRESSURE
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/2 H.P.
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
28
M412616
Page 31
75 Pound (34 kg) Steam Non-reversing Tumblers
CLEARANCES: Minimum
to nearest Combustible Material
Top 12" (30.5 cm)
Back 0" - 24" (61 cm)
Sides 0" Permitted.
Minimum. 0" permitted for first 4" (10.2 cm) along front of machine.
Minimum recommended for service access.
DISCONNECT
ELECTRICAL
JUNCTION BOX
71.75 cm (28-1/4")
SWITCH
3.81 cm (1-1/2")
97 cm (38-3/16")
39.1 cm (15-1/4")
203 cm (80") (6 Coil)
194.6 cm (76-5/8") (4 Coil)
134.6 cm (53")
19 cm (7-1/2")
1.9 cm (3/4")
I.D. STEAM INLET
1.9 cm (3/4")
I.D. STEAM OUTLET
M412616
200 cm (78-3/4") (6 Coil)
164.5 cm (64-3/4")
184.8 cm (72-3/4") (4 Coil)
98.1 cm (38-5/8")
29
13.65 cm (5-3/8")
20.3 cm (8") DIAMETER
EXHAUST DUCT
THIMBLE
CONNECTION
34 cm
(13-3/8")
T274IE3B
Page 32
75 (34 kg) Pound Steam Tumblers
Cabinet Finish: Electrostatically applied thermosetting polyester
Cylinder: 37" x 36" (94 x 91.4 cm) perforated galvanized steel with four baffles;
75 pounds (34.1 kg) dry weight (cotton load)
Motor: High Pressure Steam 3/4 H.P. (Non-reversing models) Low Pressure Steam 3/4 H.P.
Both motors are lifetime lubricated, internal overload protected. (See below for reversing models.)
Boiler High Pressure Steam (6 Coil) 4.60 BPH Horsepower: (154,100 BTU/hr., 72.1 kg/hr., 38,833 kCal/hr.)
Low Pressure Steam (4 Coil) 4.00 BHP
(134,000 BTU/hr., 62.7 kg/hr., 33,768 kCal/hr.)
Electrical Requirements: Low Pressure 230 Volt, 50 Hertz, 1 Phase, 8.5 Amp (See nameplate for voltage of your tumbler) High Pressure 230 Volt, 50 Hertz, 1 Phase, 9.0 Amp
Air Flow: Low Pressure 950 C.F.M. at 0.5" W.C. (449 liters/sec at 1.25 mBar)
High Pressure 900 C.F.M. at 0.5" W.C. (425 liters/sec at 1.25 mBar)
Net Weight: 615 Pounds (280 kg) (approx.)
REVERSING MOTOR SIZES
GAS ELECTRIC
FAN
75 LB.
CYLINDER
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/2 H.P.
1/3 H.P. 1/3 H.P. 1/3 H.P. 1/3 H.P.
STEAM
HIGH PRESSURE LOW PRESSURE
30
M412616
Page 33
SECTION II
Installation Instructions
RECEIVING INSPECTION
Upon delivery, visually inspect crate carton and parts for any visible shipping damage. If crate, carton or cover are damaged or signs of possible damage are evident, have carrier note condition on shipping papers before shipping receipt is signed, or advise carrier of condition as soon as it is discovered.
Remove crate and protective cover as soon as possible and check items listed on packing list.
Advise carrier of any damaged or missing articles as soon as possible. A written claim should be filed with carrier immediately if articles are damaged or missing.
IMPORTANT: Remove shipping tape from two back draft dampers located in exhaust thimble
MATERIALS REQUIRED (Obtain Locally)
GAS, ELECTRIC OR STEAM DRYING TUMBLERS
••
One circuit breaker.
••
GAS DRYING TUMBLERS ONLY
••
One gas shut-off valve for gas service line to each
••
tumbler.
STEAM DRYING TUMBLERS ONLY
••
One steam shut-off gate valve for steam service
••
line to be connected upstream of solenoid steam valve.
••
Two steam shut-off gate valves for each
••
condensate return line.
••
Flexible steam hoses with a 125 psig (pounds per
••
square inch gauge) (8.79 kg/sq. cm) working pressure for connecting steam coils, and 25.
••
Two steam traps for steam coil outlet to
••
condensate return line.
••
One steam pressure relief valve rated at 125 psig.
••
(8.79 kg/cm2).
.
Figures 24
FACILITIES REQUIRED
FLOOR
Drying tumbler may be installed on any level floor capable of supporting 100 pounds per square foot (488 kg/m2). Floor covering materials such as carpeting or tile should be removed.
LAYOUT
Whenever possible, tumbler should be installed along an outside wall where duct length can be kept to a minimum, and make-up air can be easily accessed.
M412616
Construction must not block airflow at top rear of tumbler. Doing so would prevent adequate air supply to tumblers combustion chamber.
VENTING
For maximum efficiency and minimum lint accumulation, tumbler air must be exhausted to outdoors by shortest possible route.
31
Page 34
Proper sized exhaust ducts are essential for proper operation. All elbows should be sweep type. Do not install elbows with a radius less than shown in table below. Exhaust ducts must be assembled so interior surfaces are smooth to reduce accumulation of lint. Do not use sheet metal screws to join vent sections. Improperly sized or assembled ductwork causes excess back pressure which results in slow drying, lint collecting in duct, lint blowing back into room, and increased fire hazard.
Exhaust ducts shall be constructed of sheet metal or other noncombustible material. Such ducts must be equivalent in strength and corrosion resistance to ducts made of galvanized sheet steel not less than 0.0195 inches (0.495 mm) thick.
Where exhaust duct pierces a combustible wall or ceiling, an opening having a diameter of 4 inches (10.2 cm) larger than diameter of exhaust duct shall be provided, with duct centered in opening. When ducts pass through walls, ceilings, floors or partitions, space around the duct shall be sealed with non­combustible material. See
••
Individual Venting
••
Figures 1, 2
and
3.
For maximum efficiency and performance, it is preferred to exhaust tumbler(s) individually to outdoors. At no point may cross area of
installed venting be less than cross area of exhaust thimble of tumbler.
Maximum allowable length of venting is 14 feet (4.3 m) and two 90° elbows or equivalent. If equivalent length of a duct required for an installation exceeds maximum allowable equivalent length, diameter of a round duct must be increased by 10% for each additional 20 feet (6.1 m). Cross section area of a rectangular duct must be increased by 20% for each additional 20 feet (6.1 m). Table below shows how to determine equivalent venting:
DUCT
DIAMETER
6" (15.2 cm)
8" (20.3 cm) 10" (25.4 cm) 12" (30.5 cm)
EQUIVALENT LENGTH OF
STRAIGHT DUCT
One 90° elbow = 7' (2.1 m) One 90° elbow = 9.3' (2.83 m) One 90° elbow = 11.6' (3.5 m) One 90° elbow = 14' (4.3 m)
With tumbler in operation, airflow at any point in duct must be at least 1200 feet (366 m) per minute to insure that lint remains airborne.
••
Collector Venting
••
While it is preferable to exhaust tumblers individually to outdoors, a main collector duct may be used if it is sized according to
Figure 3.
NOTE: This illustration indicates minimum diameters, and should be increased if collector length exceeds 20 feet (6.1 m).
Collector duct may be rectangular in cross section, as long as area is not reduced. Provisions should be made for lint removal and cleaning of collector duct.
Collector duct must be tapered, as shown in
Figure 3.
Individual tumbler ducts must enter the
collector duct at a 45° angle in direction of air flow.
Never connect a tumbler duct at a 90° angle to collector duct. Doing so will cause excessive back pressure, resulting in poor performance. Never connect two tumbler exhaust ducts directly across from each other at point of entry to collector duct.
Collector system must be designed so static back pressure measured 12 inches (30.5 cm) from exhaust thimble does not exceed maximum allowable pressure specified on installation sticker on rear of tumbler. Measured with all tumblers running that are vented into collector.
MAKE-UP AIR
A tumbler is forced air exhausted and requires provisions for make-up air to replace the air exhausted by tumbler.
Manufacturers recommended make-up air opening for each tumbler is 144 square inches (928 sq. cm) for 30 and 50 pound tumblers and 195 square inches (1258 sq. cm) for 75 pound tumblers. At a minimum,
tumblers must have at least 1 in2 (2.54 cm2) of opening for every 1000 BTU/hr (252 Kcal/hr) of input rating for proper combustion.
Example: A tumbler with a rated input of 120,000
BTU/hr (30,240 Kcal) requires 120 in (774 cm2) of free opening.
2
Equivalent Length (feet) (m) =
1.17 x Duct Diameter (inches) (cm)
Example: A 6-inch (15.2 cm) diameter duct’s
equivalent length of 14 feet (4.3 m) of duct and two 90° elbows is:
Equivalent length
= 14 feet (4.3 m) + (2) 90° elbows = 14 feet (4.3 m) + 7 feet (2.1 m) + 7 feet (2.1 m) = 28 feet (8.5 m)
Protective louvers in opening to outdoors can reduce air movement by approximately 40%. Opening must compensate for area taken up by louvers.
Make-up air openings for a room containing tumbler(s) and/or gas fired hot water heater or other gravity vented appliances must be increased sufficiently to prevent downdrafts in any vents when all tumblers are in operation. Do not locate gravity vented appliances between tumbler(s) and make-up air openings. If it is necessary to duct make-up air to tumbler(s), increase area of work by 25% to compensate for any restriction in air movement.
32
M412616
Page 35
WARNINGWARNING
WARNING
WARNINGWARNING
Solvent gases and vapors from dry cleaning machines create acids when drawn through the heater of a drying tumbler. These acids are corrosive to the drying tumbler as well as to the laundry load being dried. Be sure make-up air is free of solvent gases and vapors.
If the dry cleaning machines are in the same area as the tumbler, then the tumbler make-up air must come from a source free of solvent gases and vapors.
FOR BEST PERFORMANCE Provide an individual exhaust duct for each tumbler. Do not install a hot water heater in room containing tumblers. It is better to have the water heater in a separate room with a separate air inlet.
WARNINGWARNING
WARNING
WARNINGWARNING
To reduce the risk of fire and accumulation of combustible gases, DO NOT exhaust tumbler air into a window well, gas vent, chimney or enclosed, unventilated area such as an attic wall, ceiling, crawl space under a building, or concealed space of a building.
NOTE: Do not install wire mesh or screen in this opening as lint will build up and prevent proper discharge of air from tumblers.
ROOF 30" (76.2 CM)
T075IE3A
REMOVABLE STRIP OF PANEL IN FRAMING WALL TO
PERMIT REMOVAL OF TUMBLER FROM FRAMING WALL
ONE
TUMBLER
T108IE3A
TWO
TUMBLERS
THREE
TUMBLERS
ROOF 30" (76.2 cm)
PARTITION OR
BULKHEAD
CONSULT YOUR LOCAL BUILDING CODE FOR REGULATIONS WHICH MAY ALSO APPLY
NOTE: Inside of duct shall be smooth. Do not use sheet metal screws to join sections.
CEILING
WALL
36 INCHES
(91.4 cm)
RECOMMENDED
SERVICE AREA
24 INCHES
(61.0 cm) MINIMUM
T108IE3B
M412616
Figure 1
33
Page 36
VERTICAL EXHAUST INSTALLATION
HORIZONTAL EXHAUST INSTALLATION
WALL
CONNECT TO TUMBLER
2" (5.1 cm)
MINIMUM
WALL
2" (5.1 cm) MINIMUM
WALL
CONNECT TO TUMBLER
EXHAUST AIR FLOW
MAXIMUM LENGTH OF
DUCT 14 FEET
(4.3 m)
NOTE: WHERE THE EXHAUST DUCT PIERCES A COMBUSTIBLE WALL OR CEILING, AN OPENING HAVING A DIAMETER FOUR INCHES (10.2 cm) LARGER THAN THE DIAMETER OF THE EXHAUST DUCT SHALL BE PROVIDED, AND THE EXHAUST DUCT CENTERED WITHIN THE OPENING.
Figure 2
NOTE: WHERE THE EXHAUST DUCT PIERCES A COMBUSTIBLE WALL OR CEILING, AN OPENING HAVING A DIAMETER FOUR INCHES (10.2 cm) LARGER THAN THE DIAMETER OF THE EXHAUST DUCT SHALL BE PROVIDED, AND THE EXHAUST DUCT CENTERED WITHIN THE OPENING.
T030IE3B
2" (5.1 cm) MINIMUM
EXHAUST
OUTLET
NO SCREEN
OR CAP
INSPECTION OR
CLEANOUT COVER
ALKJ I HGF EDCB
NO SCREEN
OR CAP
AIR OUT
DUCT
STATION
MINIMUM DIAMETER
*GAS
ELECTRIC
STEAM
DUCT
STATION
MINIMUM DIAMETER
*GAS
ELECTRIC
STEAM
A 9" (22.9 cm) 10" (25.4 cm) G 23" (58.4 cm) 26" (66 cm) B 12" (30.5 cm) 14" (35.6 cm) H 25" (63.5 cm) 28" (71.1 cm) C 15" (38.1 cm) 17" (43.2 cm) I 26" (66 cm) 30" (76.2 cm) D 17" (43.2 cm) 20" (50.8 cm) J 27" (68.6 cm) 31" (78 cm)
E 19" (48.3 cm) 22" (55.9 cm) K 29" (73.9 cm) 33" (83.8 cm) F 21" (53.3 cm) 24" (61 cm) L 30" (76.2 cm) 34" (86.4 cm)
Figure 3
34
45˚
T056IE3B
M412616
Page 37
ELECTRICAL REQUIREMENTS For 30 Pound (13 kg) Narrow Cabinet Tumblers
REQUIREMENTS
Heat Source Electrical Specs Wires Required and Terminal Block Connection
Gas 230-50-1 L1 L2 Ground to PE Busbar Electric 230-50-1 L1 L2 Ground to PE Busbar Electric 230-50-3 L1 L2 L3 Ground to PE Busbar Electric 380-50-3 L1 L2 L3 Ground to PE Busbar Electric 415-50-3 L1 L2 L3 Ground to PE Busbar
Figure 4
GAS DRYING TUMBLERS
GAS DRYING TUMBLERS
240V, 1 Phase, 50 Hz. 120V, 1 Phase, 30 Hz. Minimum Wire Size 14 AWG (2.081 mm²) 14 AWG (2.081 mm²) Circuit Breaker 15 AMP 15 AMP No. of Poles 2 2
Figure 5
ELECTRIC DRYING TUMBLERS
ELECTRIC DRYING TUMBLERS
240V 50 Hz. 1 Ph 240V 50 Hz. 3 Ph 380V 50 Hz. 3 Ph 415V 50 Hz. 3 Ph
Amp Rating 91 Amp 55 Amp 34 Amp 31 Amp
Circuit Breaker 100 Amp 60 Amp 40 Amp 35 Amp
Poles 2 3 3 3
Minimum Wire Size 2 AWG (33.63 mm²) 6 AWG (13.32 mm²) 8 AWG (8.366 mm²) 8 AWG (8.366 mm²)
Figure 6
GROUNDING INSTRUCTIONS
Drying tumbler must be grounded. In event of malfunction or breakdown, grounding will reduce risk of electric shock by providing a path of least resistance for electric current. Drying tumbler must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with circuit conductors and connected to PE Busbar.
WARNING
To reduce the risk of fire and electric shock, check with a qualified serviceman for proper grounding procedures. Improper connection of the equipment grounding conductor can result in a risk of electric shock.
WARNING
To reduce the risk of fire and electric shock, if electrical supply is coming from a three phase service, DO NOT connect a Stinger Leg to a single phase machine.
M412616
35
Page 38
ELECTRICAL REQUIREMENTS For 30 Pound (13 kg) Tumblers
REQUIREMENTS
Heat Source Electrical Specs Wires Required and Terminal Block Connection
Gas & Steam 230/50/1 L1 L2 Ground to PE Busbar Electric 230/50/1 L1 L2 Ground to PE Busbar Electric 380/50/3 L1 L2 L3 Ground to PE Busbar Electric 415/50/3 L1 L2 L3 Ground to PE Busbar Steam 380/50/3 L1 L2 L3 Ground to PE Busbar
Figure 7
GAS AND HIGH PRESSURE STEAM DRYING TUMBLERS
GAS AND HIGH PRESSURE STEAM DRYING TUMBLERS
240 V, 1 Phase, 50 Hz. 380 V, 3 Phase, 50 Hz. Minimum Wire Size 14 AWG (2.081 mm²) 14 AWG (2.081 mm²) Circuit Breaker 15 AMP 15 AMP Poles 2 2
Figure 8
ELECTRIC DRYING TUMBLERS
NOTE: DO NOT use aluminum wire.
ELECTRIC DRYING TUMBLERS
240 V, 1 Ph, 50 Hz. 240 V, 3 Ph, 50 Hz. 380 V, 3 Ph, 50 Hz. 415 V, 3 Ph, 50 Hz.
Minimum Wire Size 2 AWG (33.63 mm²) 6 AWG (13.32 mm²) 8 AWG (8.366 mm²) 8 AWG (8.366 mm²)
AMP Rating 90 Amp 54 Amp 33 Amp 30 Amp
Circuit Breaker 100 Amp 60 Amp 40 Amp 35 Amp
Poles 2 3 3 3
Figure 9
36
M412616
Page 39
30 Pound (13 kg) Tumblers
LOW STEAM DRYING TUMBLERS
LOW PRESSURE STEAM DRYING TUMBLERS
240 V, 1 Phase 50 Hz.
Minimum Wire Size 16 AWG (1.309 mm²)
Circuit Breaker 20 AMP Poles 2
Figure 10
GROUNDING INSTRUCTIONS
Drying tumbler must be grounded. In event of malfunction or breakdown, grounding will reduce risk of electric shock by providing a path of least resistance for electric current. Drying tumbler must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with circuit conductors and connected to PE Busbar.
WARNING
To reduce the risk of fire and electric shock, check with a qualified serviceman for proper grounding procedures. Improper connection of the equipment grounding conductor may result in a risk of electric shock.
WARNING
To reduce the risk of fire and electric shock, if electrical supply is coming from a three phase service, DO NOT connect a Stinger Leg to a single phase machine.
M412616
37
Page 40
ELECTRICAL REQUIREMENTS For 50 Pound (22 kg) Tumblers
REQUIREMENTS
Heat Source Electrical Specs Wires Required and Terminal Block Connection
Non-Reversing Models
Gas & Steam 230/50/1 L1 L2 Ground to PE Busbar Steam 380-415/50/3 L1 L2 L3 Ground to PE Busbar Electric 230/50/1 L1 L2 Ground to PE Busbar Electric 380-415/50/3 L1 L2 L3 Ground to PE Busbar
Reversing Models
Gas & Steam 230/50/1 L1 L2 Ground to PE Busbar Gas & Steam 380-415/50/3 L1 L2 L3 Ground to PE Busbar Electric 230/50/3 L1 L2 L3 Ground to PE Busbar Electric 380-415/50/3 L1 L2 L3 Ground to PE Busbar
Figure 11
GAS AND HIGH PRESSURE STEAM DRYING TUMBLER
GAS AND HIGH PRESSURE STEAM DRYING TUMBLERS
208V / 240 V
1 Phase, 50 Hz.
Minimum Wire Size 14 AWG (2.081 mm²) 14 AWG (2.081 mm²) 14 AWG (2.081 mm²) Circuit Breaker 15 AMP 15 AMP 15 AMP Poles 2 3 3
Figure 12
208 / 240 V
3 Phase, 50 Hz.
380 / 415 V
3 Phase, 50 Hz.
ELECTRIC DRYING TUMBLERS
NOTE: DO NOT use aluminum wire.
ELECTRIC DRYING TUMBLERS
240 V, 3 Phase
50 Hz.
Minimum Wire Size 3 AWG (26.67 mm²) 6 AWG (13.32 mm²) 6 AWG (13.32 mm²) AMP Rating 78 AMP 48 AMP 45 AMP
380 V, 3 Phase
50 Hz.
415 V, 3 Phase
50 Hz.
Circuit Breaker 80 AMP 50 AMP 50 AMP Poles 3 3 3
Figure 13
38
M412616
Page 41
50 Pound (22 kg) Tumblers
LOW PRESSURE STEAM DRYING TUMBLERS
LOW PRESSURE STEAM DRYING TUMBLERS
240 V
1 Phase, 50 Hz.
Minimum Wire Size 14 AWG (2.081 mm²) Circuit Breaker 15 AMP Poles 2
Figure 14
GROUNDING INSTRUCTIONS
Drying tumbler must be grounded. In event of malfunction or breakdown, grounding will reduce risk of electric shock by providing a path of least resistance for electric current. Drying tumbler must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with circuit conductors and connected to the PE Busbar.
WARNING To reduce the risk of fire and electric shock, check with a qualified service technician for proper grounding procedures. Improper connection of the equipment grounding conductor can result in a risk of electric shock.
WARNING
To reduce the risk of fire and electric shock, if electrical supply is coming from a three phase service, DO NOT connect a Stinger Leg to a single phase machine.
M412616
39
Page 42
ELECTRICAL REQUIREMENTS For 75 Pound (34 kg) Tumblers
REQUIREMENTS
Heat Source Electrical Specs Wires Required and Terminal Block Connection
Gas & Steam 230/50/1 L1 L2 Ground to PE Busbar Electric 208-230/50-60/3 L1 L2 L3 Ground to PE Busbar Electric 380/50/3 L1 L2 L3 Ground to PE Busbar Electric 415/50/3 L1 L2 L3 Ground to PE Busbar Steam 380/50/3 L1 L2 L3 Ground to PE Busbar
Figure 15
GAS AND HIGH PRESSURE STEAM DRYING TUMBLERS
GAS AND HIGH PRESSURE STEAM DRYING TUMBLERS
208V / 240 V
1 Phase, 50 Hz.
Minimum Wire Size 14 AWG (2.081 mm²) 14 AWG (2.081 mm²) 14 AWG (2.081 mm²) Circuit Breaker 15 AMP 15 AMP 15 AMP Poles 2 3 3
Figure 16
208 / 240 V
3 Phase, 50 Hz.
380 / 415 V
3 Phase, 50 Hz.
ELECTRIC DRYING TUMBLERS
NOTE: DO NOT use aluminum wire.
ELECTRIC DRYING TUMBLERS
380 V, 3 Ph, 50 Hz. 415 V, 3 Ph, 50 Hz. Minimum Wire Size 6 AWG (13.32 mm²) 6 AWG (13.32 mm²) AMP Rating 48 Amp 45 Amp Circuit Breaker 50 Amp 50 Amp Poles 3 3
Figure 17
GROUNDING INSTRUCTIONS
Drying tumbler must be grounded. In event of malfunction or breakdown. Grounding will reduce risk of electric shock by providing a path of least resistance for electric current. Drying tumbler must be connected to a grounded metal, permanent wiring system; or an equipment grounding conductor must be run with circuit conductors and connected to PE Busbar.
aWARNING To reduce the risk of fire and electric shock, check with a qualified service technician
for proper ground procedures. Improper connection of the equipment grounding conductor may result in risk of electric shock.
WARNING
To reduce the risk of fire and electric shock, if electrical supply is coming from a three phase service, DO NOT connect a Stinger Leg to a single phase machine.
40
M412616
Page 43
ELECTRICAL CONNECTIONS
T260IE1A
NAMEPLATE
GUARD
JUNCTION
BOX
COVER
DISCONNECT
SWITCH
WARNING
All electrical connections should be made by a qualified electrician.
To reduce the risk of electrical shock, de-energize the electrical circuit being connected to the tumbler before mak­ing any electrical connections. Never attempt to connect a live circuit.
Use the following steps to connect electrical service to the tumbler:
1. Install a circuit breaker, as close to tumbler as possible. If more than one tumbler is being installed, a circuit breaker should be provided for each tumbler. This will make it possible to disconnect each tumbler for maintenance purposes.
2. a. Connect conduit-encased leads to circuit
breaker.
b. Turn off disconnect switch on tumbler and
open junction box.
c. Insert conduit-encased leads through
one of the knockout holes in junction box.
d. Connect wire leads to disconnect switch.
Figure 18
ELECTRICAL CONNECTIONS
1 Phase Units: Connect one lead to top left
connection point. Connect other lead to top right connection point.
3 Phase Units: Connect one lead to each connection point.
e. Connect a ground wire to PE Busbar,
Figure 19,
in junction box.
3. Check electrical service phase sequence (three phase only) as follows:
a. Energize electrical service and momentarily
start tumbler. Check direction of the cylinder rotation. If cylinder rotates clockwise (viewed from front), phase sequence is correct. If cylinder rotates counterclockwise, proceed with step “b”.
b. Disconnect and reverse any two leads at
connections.
4. Close junction box cover and turn on
disconnect
switch.
ELECTRICAL
DISCONNECT
GAS AND STEAM
BUSBAR
MODELS
PE
ELECTRICAL
DISCONNECT
Figure 19
PE
BUSBAR
ELECTRIC
MODELS
T277IE1A
M412616
41
Page 44
POSITIONING DRYING TUMBLER
Tumbler may be removed from skid before moving to installation location or moved while still attached to skid. Remove tumbler from skid by unscrewing four shipping capscrews (one at each corner) and remove tumbler from skid. Lint panel door will have to be removed in order to remove two front capscrews.
NOTE: Do not throw these four capscrews away they are the leveling legs.
LEVELING DRYING TUMBLER
Each tumbler should be leveled within ¹⁄₈ inch (3.2 mm) from front to rear, and ¹⁄₈ inch (3.2 mm) from side to side. Check front to rear level by rotating clothes cylinder until one rib is at bottom, then place a
Screw four leveling legs back into level adjusting fittings from top. Slide tumbler to its permanent location and level. Keep tumbler as close to floor as possible. All four legs must rest firmly on floor so weight of tumbler is evenly distributed. Tumbler must not rock.
level on bottom rib. Side to side level should be checked by placing a level on front and rear of top panel.
GAS REQUIREMENTS (Gas Drying Tumblers)
WARNING
Size of gas service pipe is dependent upon many variables (lengths, tees, etc.). Specific pipe size information should be obtained from gas supplier. Refer to table in
It is important that equal gas pressure be maintained at all tumbler gas connections. This can best be done by installing a one inch pipe gas loop as shown in
Figures 20 and 21.
Figure 22
for general pipe size data.
To reduce the risk of fire or explosion, if the tumbler is to be connected to Liquefied Petroleum (L.P.) gas, a vent to the outdoors must be provided in the room where the tumbler is installed.
42
M412616
Page 45
Example of Gas Loop Piping
IMPORTANT: Gas loop piping must be installed as illustrated to equalize gas pressure for all tumblers connected to single gas service. Other gas using appliances should be connected upstream from loop.
MAIN
REGULATOR
GAS SPACE HEATER
TUMBLERS
GAS
SHUT-OFF
VALVES
GAS LINE
PRESSURE TAP
GAS
METER
IMPORTANT: Line pressure must be maintained at 6-1/2" ± 1-1/2" water column inches (1.62 ± .37 kPa) for Natural Gas (11 ± .3 water column inches for L.P. Gas) (2.74 ± .07 kPa) with all gas appliances running (tumblers, water heaters, space heaters, furnace, etc.).
An in-line pressure regulator may be required on Natural Gas models if the line pressure exceeds eight water column inches (2.00 kPa) pressure with all gas appliances firing.
GAS WATER
HEATERS
PRESSURE
REGULATOR
(If required)
NOTE: Minimum pipe size to
tumbler is 1/2" (1.27 cm)
T034IE3D
ONE INCH (2.54 cm)
GAS LOOP
Figure 20
Example of Gas Supply Piping
NOTE: See BTU/HR. rating on dryer nameplate.
GAS SPACE
HEATERS
(70,000 BTU/HR. each)
GAS TUMBLER DRYERS
(75,000 BTU/HR. each)
123456789
FURNACE
(120,000 BTU/HR.)
MAIN
REGULATOR
GAS
GAS WATER
HEATERS
(400,000 BTU/HR. each)
GAS
METER
PIPE
PRESSURE
25' (7.6 m)
SAMPLE CALCULATIONS: Equivalent Length = Total length of main gas supply pipe from
the gas meter to the far end of the tumbler dryers. = 25' + 19' (7.6 m + 5.8 m) gas supply pipe. = 44' (13.4 m) Total Gas Liner
Using the table in Figure 22, the main supply pipe diameter should be 2" (5.08 cm).
REGULATOR
Total BTU/HR = The sum of the BTU/HR. of all tumblers being fed by the main gas supply pipe. = 9 x 75,000 = 675,000 BTU/HR.
Figure 21
M412616
43
19' (5.8 m)
19' (5.8 m)
T035IE3E
Page 46
GAS PIPE SIZE REQUIRED FOR 1,000 BTU NATURAL GAS .64 SPECIFIC GRAVITY
AT 6½
±±
± 1½ INCH WATER COLUMN PRESSURE (1.62 ± .37 kPa)
±±
EQUIVALENT LENGTH
GAS
APPLIANCES
TOTAL
BTU/HR. (Kcal/hr)
100,000 (25,200) 120,000 (30,240) 140,000 (35,280) 160,000 (40,320) 180,000 (45,360) 200,000 (50,400) 300,000 (75,600) 400,000 (100,800) 500,000 (126,000) 600,000 (151,200) 700,000 (176,400) 800,000 (201,600) 900,000 (226,800)
25 FT.
(7.63 m)
50 FT.
(15.25 m)
75 FT.
(22.88 m)
100 FT.
(30.50 m)
125 FT.
(38.13 m)
150 FT.
(45.75 m)
BASED ON 0.3" WATER COLUMN (0.75 mBar) PRESSURE DROP FOR LENGTH GIVEN
³⁄₄" (1.905cm) ³⁄₄" (1.905cm) ³⁄₄" (1.905cm) ³⁄₄" (1.905cm)
1" (2.54cm) 1" (2.54cm)
1" (2.54cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₂" (3.81cm) 1¹⁄₂" (3.81cm) 1¹⁄₂" (3.81cm)
2" (5.08cm)
³⁄₄" (1.905cm)
1" (2.54cm) 1" (2.54cm) 1" (2.54cm) 1" (2.54cm)
1" (2.54cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₂" (3.81cm) 1¹⁄₂" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
1" (2.54cm) 1" (2.54cm) 1" (2.54cm) 1" (2.54cm)
1" (2.54cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₂" (3.81cm) 1¹⁄₂" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
1" (2.54cm)
1" (2.54cm)
1" (2.54cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₂" (3.81cm) 1¹⁄₂" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2¹⁄₂" (6.35cm)
1" (2.54cm) 1" (2.54cm)
1" (2.54cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₂" (3.81cm) 1¹⁄₂" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
1" (2.54cm)
1" (2.54cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₄" (3.18cm) 1¹⁄₂" (3.81cm) 1¹⁄₂" (3.81cm)
2" (5.08cm)
2" (5.08cm)
2" (5.08cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
1,000,000 (252,000) 1,100,000 (277,200) 1,200,000 (302,400) 1,300,000 (327,600) 1,400,000 (352,800) 1,500,000 (378,600) 1,600,000 (403,200) 1,700,000 (428,400) 1,800,000 (453,600) 1,900,000 (478,800) 2,000,000 (504,000) 2,200,000 (554,400) 2,400,000 (604,800) 2,600,000 (655,200) 2,800,000 (705,600) 3,000,000 (756,000)
2" (5.08cm) 2" (5.08cm) 2" (5.08cm) 2" (5.08cm) 2" (5.08cm) 2" (5.08cm) 2" (5.08cm)
2" (5.08cm) 2¹⁄₂ (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
2" (5.08cm) 2" (5.08cm)
2" (5.08cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
2" (5.08cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm)
3" (7.62cm) 3¹⁄₂" (8.89cm)
2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
3" (7.62cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm)
2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
3" (7.62cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm)
2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm) 2¹⁄₂" (6.35cm)
3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm) 3" (7.62cm)
3" (7.62cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm) 3¹⁄₂" (8.89cm)
4" (10.16cm)
Figure 22
44
M412616
Page 47
GAS CONNECTIONS (Gas Drying Tumblers)
Before connecting gas piping to tumbler, make certain gas service is same as that specified on nameplate (near gas connection), Page 5.
NATURAL GAS service must be supplied at 6¹⁄₂ ± 1¹⁄₂ inch water column pressure (1.62 ± .37 kPa).
L.P. GAS service must be supplied at 11 ± .3 inch water column pressure (2.74 ± .07 kPa).
If gas service is not same as that specified, DO NOT CONNECT THE GAS LINE TO TUMBLER! It will first be necessary to convert gas burner orifice and gas valve.
IMPORTANT: Any product revisions or conversions must be made by the Manufacturer’s Authorized Dealers, Distributors or local service personnel.
WARNING
The tumbler and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa).
Purge air and sediment from gas service line before connecting it loosely to tumbler. Purge remaining air until odor of gas is detected, then tighten connection.
Use pipe compound, resistant to actions of L.P. gas, on all pipe threads.
WARNING
Check all pipe connections, internal and external, for gas leaks using a soapy solution. To reduce the risk of explosion or fire, DO NOT USE AN OPEN FLAME TO CHECK FOR GAS LEAKS! Gas connections should be checked annually for leakage.
The tumbler must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig (3.45 kPa).
M412616
45
Page 48
DRYING TUMBLER ENCLOSURE CONSTRUCTION
IMPORTANT: DO NOT block airflow at top rear of tumbler with laundry, etc. Doing so would prevent adequate air supply to tumblers heat chamber.
A typical tumbler enclosure is shown in
Figure 23.
Note that enclosure does touch tumbler top and side panels. Note, too, minimum and maximum dimensions. Be aware that there may be local codes and ordinances which must be complied with.
NOTICE: CLEARANCE OF TUMBLER CABINET FROM COMBUSTIBLE CONSTRUCTION MUST BE A MINIMUM OF 12 INCHES (30.5 cm) AT TOP.
WARNING
To reduce the risk of serious injury, install lockable doors to prevent public access to rear of tumblers.
IMPORTANT: Install tumblers with sufficient clearance for servicing and operating, see
Figure 23.
NOTE: Shaded areas indicate adjacent structure.
0" CLEARANCE
PERMITTED FOR
FIRST 4" (10.16 cm)
4" (10.16 cm)
MAXIMUM
12" (30.5 cm)
MINIMUM
CLEARANCE
GUARD
PROVISION
FOR
MAKE-UP
AIR
T038IE3B
0" CLEARANCE
Figure 23
46
24" (61 cm)
MINIMUM
36" (91.4 cm)
RECOMMENDED
FOR
MAINTENANCE
PURPOSES
M412616
Page 49
STEAM REQUIREMENTS (Steam Drying Tumblers)
Size of steam service pipe is dependent upon many variables (length, tees, high pressure system, low pressure system, etc.) Specific pipe size
information should be obtained from the steam system supplier or a qualified steam fitter.
STEAM CONNECTIONS (Steam Drying Tumblers)
INSTALLING STEAM SOLENOID VALVE AND MAKING STEAM INLET CONNECTIONS
High pressure machines require a (constant) 80 to 100 psig (5.62 to 7.03 kg/sq. cm) steam service for optimum operation. Low pressure machines require a (constant) 10 to 15 psig (.70 to 1.05 kg/sq. cm) steam service for optimum operation. The following steps outline procedure for installing steam solenoid valve and connecting steam service.
a. Install a manual shut-off gate valve in condensate
return line after steam trap for each coil.
b. Connect steam solenoid valve to related steam
coil inlet connection with nipples, flex hoses, unions, tee and pressure relief valve. See
24
for a typical installation.
c. Install a gate shut-off valve in steam supply
line,
Figure 24.
outlet to solenoid steam valve inlet connection.
aWARNING The flexible steam hoses connecting
the solenoid steam valve to the coil inlets must have a 125 psig (pounds per square inch gauge) (8.79 kg/sq. cm) working pressure. A shut-off gate valve must be installed upstream from the solenoid steam valve. This way, steam can be shut off for maintenance purposes, or in the event the hose ruptures.
The steam solenoid valve must be supported so minimum load is exerted on the steam coil inlet connections.
Connect shut-off gate valve
Figure
INSTALLING STEAM TRAP AND MAKING CONDENSATE RETURN CONNECTIONS
Steam trap must be installed and coil outlet connections must be connected to condensate return lines. The following steps outline the procedure for installing steam trap and connecting condensate return lines. See
a. Connect a flexible hose to each steam coil outlet,
Figure 24.
b. Install a strainer to the ends of each flexible hose. c. Install a steam trap to each strainer.
IMPORTANT: Steam trap must be installed a minimum of 10 inches (25.4 cm) below steam coil outlet connections, see
d. Install a gate shut-off valve to each steam trap. e. Connect to condensate return lines.
aWARNING The flexible steam hoses connecting
the coil outlet connections and steam traps must have a minimum of 125 psig (pounds per square inch gauge) (8.79 kg/sq. cm.) working pressure. A shutoff gate valve must be installed downstream from each steam trap so the condensate return line can be isolated in event a steam trap requires maintenance.
Each steam trap must be supported so minimum load is exerted on the coil outlet connection.
Figure 24
for a typical installation.
Figure 24.
M412616
47
Page 50
STEAM CONNECTIONS (Steam Drying Tumblers)
NOTE: See Figure 25 for sizing of steam lines. Piping must also be sized accordingly for length of runs, and number of elbows.
SUPPLY
RETURN
UNION
30.5 cm (12") RISERS
CHECK
VALVE
TRAP WITH
BUILT-IN
STRAINER
STEAM
BONNET
RELIEF
VALVE
SOLENOID
VALVE
(Supplied with
machine)
OPTIONAL
VACUUM
BREAKER
CONDENSATE
RETURN LINE
FROM
SUPPLY LINE
CHECK
VALVE
Figure 24
TUMBLER
MODEL
STEAM PRESSURE
(PSI)
MINIMUM
PIPE DIAMETER
STEAM TRAP SIZE
(Pounds Condensate/Hour)
30CSL 7-15 3/4" (1.9 cm) 140
GATE
VALVE
T262IE3A
30 CSH 80-100 3/4" (1.9 cm) 140
50 CSL 7-15 3/4" (1.9 cm) 140
50 CSH 80-100 3/4" (1.9 cm) 160
75 CSL 7-15 3/4" (1.9 cm) 140
75 CSH 80-100 3/4" (1.9 cm) 160
Figure 25
48
M412616
Page 51
LIGHTING AND SHUTTING DOWN GAS IGNITION SYSTEM
1. Turn machine disconnect switch, located on rear of tumbler, to the on position.
2. Turn gas shut-off valve, located on rear of tumbler, to the on position (gas valve handle should be parallel with gas line).
3. Start tumbler, following operating instructions which accompanied it.
NOTE: Ignition control circuitry will verify airflow switch, located on rear of tumbler, is open before starting cylinder motor. Once cylinder motor is started, air flowing through tumbler will cause airflow switch to close. Tumbler will purge air from tumbler for 18 seconds. Ignition will start by a three second release of gas from gas valve and sparking of ignitor. If ignition does not occur
during first three seconds ignition control will lockout causing gas valve to close and a red button on ignition control to illuminate.
To reset ignition system , open access door and press red button on ignition control. Close and lock access door, verify that gas shut-off valve is in the “on” position and return to step three.
4. If tumbler will not start, remove it from service by turning machine disconnect switch, located on rear of tumbler, to the off position and turn the gas shut-off valve, located on rear of tumbler, to the off position (gas valve handle should be at a right angle to gas line).
SPARK
IGNITER
TO GAS VALVE
GAS
VALVE
ELECTRONIC
IGNITION
POWER TO
IGNITION SYSTEM
T261IE3B
M412616
Figure 26
49
Page 52
ACCESSORY TIMING CAM INSTALLATION
T039IE1A
LINE UP NOTCH
TO CLEAR RATCHET
TOOTH
LIFT GENTLY
WITH NARROW
BLADE
(Coin Meter Models)
REMOVAL OF EXISTING TIMING CAM
No. of Pins in Cam
6 5 4
Cycle Length (Minutes)
10 12 15
Figure 27
1. Rotate cam by hand until "V" notch lines up beneath the ratchet tooth see
2. Insert narrow screwdriver under nylon cam, close to the clock shaft. Lift gently off shaft. Make sure that pressure is directed upward and that the "V" notch clears the ratchet tooth.
Figure 28.
Cams that allow other timer increments are available through your distributor.
To figure time increments, use this formula: Timer Motor Speed (60) divided by number of pins on cam = Cycle Length (minutes). Cams are available with 1 to 12 pins.
Example: 60 ÷ 5 (Pin cam) = 12 minute cycle.
INSTALLATION OF NEW TIMING CAM
1. Insert drive into timing cam with wide prong in wide hole of cam.
2. Position timing cam and drive fork over the timer shaft, aligning the timer flat with the drive fork and the "V" notch with one of the ratchet teeth.
3. Press timing cam down firmly to seat timing cam onto the motor shaft.
Figure 28
4. Remove all accumulated time by turning cam counterclockwise until switch shuts off. Apply moderate clockwise pressure to fully seated timing cam and drive against the timing motor shaft. Meter must be advanced electrically for one cycle before an accurate measure of time can be made.
50
M412616
Page 53
PRELIMINARY OPERATING CHECKS
1. Remove or open all panels and inspect accessible bolts, nuts, screws, terminals and fittings for security.
2. Check belt tension, adjust if necessary (refer to Adjustment Section).
3. Energize electrical circuit to tumbler circuit breaker and turn on tumbler disconnect switch.
4. Turn on gas supply at manual gas shut off valve in gas supply line (gas models only). Handle of gas shut off valve should be parallel with gas supply line when in ON position.
5. Press and hold in Push-to-Start Button for approximately three (3) seconds. Release button and open cylinder door. Cylinder should stop rotating within seven (7) seconds after door is opened 3" (7.5 cm) plus or minus 1/4" (0.635 cm). If cylinder does not stop rotating, adjust cylinder door interlock (refer to Adjustment Section).
6. Load tumbler with clothes or clean rags.
7. Start tumbler and check burner flame, adjust gas inlet shutter if necessary (refer to Adjustment Section).
8. Check air flow switch operation by opening lint panel. Heating system should shut off when lint panel is opened approximately 1-1/2" (3.81 cm). Adjust if necessary (refer to Adjustment Section).
9. Turn off tumbler.
10.Check air flow switch operation by opening lint panel. Heating systems should shut off when lint panel is opened approximately 6" (15.24 cm) with a full load.
FINAL OPERATING CHECKS
Manual Dual Timer Tumbler
1. Set temperature selector to HIGH and set drying and cool down selectors to their maximum settings.
2. Press and hold in Push-to-Start Button for approximately three (3) seconds. Motor will start, heat system will turn on, drying indicator will light and drying selector will rotate counterclockwise.
3. When drying selector reaches zero (0) heat system will shut off, drying indicator will turn off, cooling indicator will light and cooling selector will rotate counterclockwise.
4. When cooling selector reaches zero (0) motor will stop and cooling indicator will turn off indicating drying cycle is finished.
Coin Operated Tumbler
1. Set temperature selector to HIGH.
2. Insert required amount of coins.
3. Press and hold in Push-to-Start Button for approximately three (3) seconds. Motor will start and heat system will turn on.
4. Near end of cycle a preset 2 1/2 minute cool down cycle will start.
5. When metered time expires, motor will stop indicating drying cycle is finished.
Electronic Control Tumbler
Tumbler comes equipped with Electronic Control. Electronic Control gives owner a variety of programming options. To learn how to use Electronic Control, consult supplemental manual.
M412616
51
Page 54
NOTES
52
M412616
Page 55
SECTION III
Adjustments
MAIN GAS BURNER AIR SHUTTER (All Gas Models)
NOTICE: Both air inlet shutters on burner must be adjusted so sufficient air is metered into system for proper combustion and maximum efficiency. Before adjusting inlet shutters be sure that all lint is removed from lint compartment and lint screen.
Air shutter adjustments will vary from location to location and will depend on vent system, number of units installed, make-up air and line gas pressure. Opening shutter increases amount of primary air supplied to burner while closing shutter decreases primary air supply. Adjust air shutter as follows:
1. Unlock and open access door.
2. Start tumbler and check flame pattern. Correct air and gas mixture is indicated if flame pattern is primarily blue, with small yellow tips, and bends to right of heater section. (See air is indicated if flame is yellow, lazy and smokey.
3. To adjust air shutter, loosen air inlet shutter adjusting screw, see
4. Open or close air shutter as necessary to obtain proper flame intensity.
Figure 29
Figure 29
.
.) Too little
5. After air shutter is adjusted for proper flame, tighten air shutter adjusting screw securely. Control panel may have to be removed temporarily to loosen air shutter screws to turn shutter.
6. If shutter is correctly adjusted, but flame pattern is straight up, ( flowing through tumbler and airflow switch is improperly set. A flame pattern that flares to right and left ( through tumbler.
Figure 29
Figure 29
), insufficient primary air is
) indicates no air is flowing
AIR FLOW SWITCH (Gas and Electric Models, see
Air flow switch is set at factory for proper operation. Steam models do not have an air flow switch. However, if there is a problem with airflow switch, it should be adjusted as follows:
NOTICE: Control panel must be in place and access door closed before attempting to adjust air flow switch.
IMPORTANT: Air flow switch disc must remain closed during operation. If it opens and closes during drying cycle, this indicates insufficient air flow through tumbler.
Figure 30
)
PROPER
AIR FLOW
T048SE3A
AIR SHUTTER
ADJUSTING
SCREWS
NOTE: Burner configuration will differ between the 30, 50 and 75 pound tumblers, but flame pattern will be as shown.
M412616
INSUFFICIENT
AIR FLOW
AIR SHUTTER
ADJUSTING
SCREWS
Figure 29
53
NO AIR FLOW
T047SE3A
AIR SHUTTER
ADJUSTING
SCREWS
T049SE3A
Page 56
Electric Models: If switch remains open, or pops open and closed during cycle, heating system will shut off. Cylinder and fan will continue to operate even though air flow switch is malfunctioning.
Gas Models: If switch remains open, entire unit will shut down when Push-to-start button is released. Once tumbler starts and continues to run, a loss of air flow, air flow switch jams or a bouncing air flow switch will shut entire tumbler down.
WARNING
To reduce the risk of fire, air flow switch operation may be affected by a clogged lint screen, lack of make-up air, obstructions in the vertical recirculation stack or in the customer installed main or collector ducts. These conditions must be checked and necessary corrections made before adjusting air flow switch. Always adjust air flow at installation.
Air flow switch operation is controlled by counter­weight position on shaft. Moving counterweight either increases or decreases air flow switch sensitivity.
Counterweight should be adjusted so air flow will force disc away from cabinet when lint panel is opened 6 inches (15.24 cm) with a full load. Adjust air flow switch as follows:
1. Load tumbler.
NOTE: This adjustment is much faster to make with one person opening lint panel in front and another adjusting the counterweight in rear of tumbler.
2. Start tumbler. Open lint panel 6 inches (15.24 cm). Airflow disc should move away from cabinet, opening switch contacts and shutting off heat system. This indicates proper operation and proper adjustment.
3. If switch is not opening as described in step “2”, it should be adjusted so it is MORE sensitive. Depress spring clip and move counterweight toward disc. Retest by opening lint panel and continue moving counterweight toward disc until switch operates as described in step “2”.
4. If switch opens BEFORE lint panel is opened proper distance, step “2”, it should be adjusted so it is LESS sensitive. Depress spring clip and move counterweight away from disc. Retest by opening lint panel and continue moving counterweight away from disc until switch operates as described in step “2”.
AIR FLOW
SWITCH
COUNTERWEIGHT
MOUNTING
BRACKET
SWITCH
LEVER
DISC
SPRING
CLIP
Figure 30
REAR
PANEL OF
TUMBLER
AIR FLOW
SWITCH
VANE
LEVER
AIR
DISC
SWITCH
ADJUSTING
SCREWS
SCREW
SWITCH
LEVER
SPRING
CLIP
COUNTERWEIGHT
T041IE3A
54
M412616
Page 57
LOADING DOOR SWITCH
CYLINDER DOOR STRIKE
Loading door switch turns off tumbler any time loading door is opened. To adjust loading door switch, follow these steps:
1. Start tumbler following operating instructions which accompanied it.
2. Slowly open loading door. Cylinder and heating
system should stop when door is open 3" (7.5 cm) plus or minus 1/4" (0.635 cm).
3. Slowly close loading door. Loading door switch
should close with an audible click when loading door is closed 3" (7.5 cm) plus or minus 1/4" (0.635 cm).
4. If loading door switch does not close when
loading door is closed 3" (7.5 cm) plus or minus 1/4" (0.635 cm): a. Close loading door completely. b. Loosen lower screw on switch coupler and
rotate switch coupler COUNTERCLOCKWISE
until it stops. c. Tighten lower screw on switch coupler. d. Return to step 1 to verify loading door switch
operation.
The door strike must be adjusted to have sufficient tension to hold loading door closed against force of load tumbling against it. Proper adjustment is when 8 to 15 pounds (35.6 N - 66.7 N) pull is required to open door.
To adjust, open door, loosen jamnut and turn door strike screw in or out as required. Retighten jamnut.
DOOR
STRIKE
Figure 31
LOADING
DOOR
SWITCH
SWITCH
COUPLER
T275IE1A
ACORN
NUT
DOOR
LATCH
T048IE1A
Figure 32
M412616
55
Page 58
DRIVE V-BELT
WARNING
To reduce the risk of serious injury or death, disconnect power to the tumbler before performing this operation.
Proper tension is when belt can be depressed approximately ¹⁄₂ inch (1.27 cm) by applying light thumb pressure at a point midway between the sheave and motor pulley.
1. Remove guard from rear of tumbler.
WARNING
To reduce the risk of serious injury or death, guard MUST be installed on rear of tumbler after belt adjustment is made.
2. To adjust belt tension, loosen adjusting bolt holding idler housing assembly to housing support.
3. To tighten V-belt:
a. Loosen lower nut on adjusting bolt. b. Turn bolt up until belt has proper tension. c. Tighten upper and lower nut or adjusting bolt.
4. To loosen V-belt:
a. Loosen top nut on adjusting bolt. b. Turn bolt down until belt has proper tension. c. Tighten upper and lower nut or adjusting bolt.
5. Replace guard on rear of tumbler.
6. Upper belt requires no adjustment since it is self­adjusting.
POLY
V-BELT
(Poly V-belt is
self-adjusting)
IDLER
HOUSING
BOLTS
(2)
ADJUSTING
BOLT
DRIVE
V-BELT
IDLER
HOUSING
ASSEMBLY
Figure 33
56
T278IE3A
M412616
Page 59
SECTION IV
Preventive Maintenance Instructions
DAILY
1. Make certain drying cycle has ended.
2. Open loading door.
3. Unlock and remove lint panel.
4. Remove accumulated lint in lint compartment. Lint left in lint compartment will be drawn back onto lint screen and restrict air circulation.
5. Clean lint from lint screen. If lint screen is torn replace immediately. A torn lint screen allows lint to flow into ductwork system restricting air circulation.
THERMOSTAT
SENSING PROBE
6. Ensure lint screen covers entire opening in lint screen hood. Gaps between lint screen and lint screen hood allows lint to flow into ductwork system restricting air circulation.
7. Wipe any accumulated lint off thermostat sensing probe. Lint buildup on sensing probe will cause overheating of tumbler.
8. Replace and securely lock lint panel.
WARNING
MONTHLY
1. Perform daily cleaning of accumulated lint.
2. Deactivate electrical circuit by turning off electrical disconnect switch on rear of tumbler.
4. Remove exhaust duct from rear of tumbler and clean out all accumulated lint.
5. Reinstall exhaust duct.
LINT
SCREEN
T046IE3A
Figure 34
6. Remove bottom cover from vertical exhaust duct and clean out all accumulated lint.
7. Reinstall vertical exhaust duct cover.
8. Inspect entire duct work assembly and clean out all accumulated lint.
9. Energize electrical circuit to tumbler by turning on electrical disconnect switch on rear of tumbler.
M412616
57
Page 60
Quarterly
1. Deactivate electrical circuit by turning off disconnect switch on rear of tumbler.
2. Perform daily cleaning of accumulated lint.
3. Perform monthly inspection and cleaning of accumulated lint.
4. Clean accumulated lint and other debris from
front and back motor air vents.
5. Shut off gas supply at manual gas shut off valve
in gas supply line (gas models only). Handle of gas shut off valve should be at 90 supply line when in OFF position.
0
angle to gas
Biannually
1. Deactivate electrical circuit by turning off disconnect switch on rear of tumbler.
2. Perform daily cleaning of accumulated lint.
3. Perform monthly inspection and cleaning of
accumulated lint.
4. Perform quarterly inspection and cleaning of
accumulated lint.
5. Remove or open all panels and check accessible
bolts, nuts, screws, terminals and fittings for tightness.
6. Shut off gas supply at manual gas shut off valve
in gas supply line (gas models only). Handle of gas shut off valve should be at 900 angle to gas supply line when in OFF position.
6. Remove screws holding rear drive guard to back of tumbler.
7. Inspect belts for wear and proper tension (refer to Adjustments section).
8. Reinstall rear drive guard to back of tumbler.
9. Energize electrical circuit to tumbler by turning on electrical disconnect switch on rear of tumbler.
10. Turn on gas supply at manual gas shut off valve in gas supply line (gas models only). Handle of gas shut off valve should be parallel with gas supply line when in “ON” position.
NOTE: Spraying a mild solution of soap and water on joints will cause bubbles to appear on any leaking connections.
8. Close and securely lock service panel.
9. Open electrical junction box cover and inspect all electrical and grounding connections for security. Tighten any loose electrical connections.
10. Close electrical junction box cover and energize electrical circuit to tumbler by turning on electrical disconnect switch.
11. Turn on gas supply at manual gas shut off valve in gas supply line (gas models only). Handle of gas shut off valve should be parallel with gas supply line when in “ON” position.
7. Unlock and open service panel and inspect gas connections for evidence of leakage or loose connections.
58
M412616
Page 61
QUARTERLY
MAINTENANCE
Clean air vents on drive motor.
Check and clean steam coils. (Steam Models Only)
Clean exhaust ducts.
Check flow of combustion air.
Check flow of ventilation air.
Check belt tension.
Check chain tension.
(DATES)
BIANNUAL
MAINTENANCE
Check for loose nuts.
Check for loose bolts.
Check for loose screws.
Check for loose gas connections.
Check for loose electrical connections.
Check for loose steam connections. (Steam Models Only.)
(DATES)
M412616
59
Page 62
NOTES
60
M412616
Page 63
SECTION V
Decommissioning Instructions
1. Turn off electrical supply external to machine.
2. Turn off electrical disconnect on machine.
3. Turn off gas supply external to machine.
4. Turn off manual gas shut-off valve on machine.
5. Turn off steam supply external to machine.
6. Remove all electric, gas and steam connections.
M412616
61
Page 64
NOTES
62
M412616
Page 65
M412616
63
Page 66
64
M412616
Loading...