SPECTRUM 64823 Owner's Manual & Safety Instructions

Page 1

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 19a

NOTICE

;<6=>%?@@6A?=B6<C

;7*,8%$.*%D/(,E%F'8%?@@6A?=B6<C% ,2$*(%6!6GC%'#*%,89%).*8%"$%)"77% +*%"97*%2&(%5&(*%$.,8%HI%5"8'$*#1

A*7,E*9%&(%"8,9*J',$*%47*,8"83%)"77% /*(5,8*8$7E%47&3%$.*%D/(,E%F'81

!"#"$%&'(%)*+#"$*%,$-%.$$/-00)))1.,(+&(2(*"3.$14&5

65,"7%&'(%$*4.8"4,7%#'//&($%,$-%/(&9'4$#'//&($:.,(+&(2(*"3.$14&5

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

To ol s re q u ir e d fo r as s e mb l y a n d s e r vi c e m a y n o t b e in c l ud e d .

Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL.

Page 2

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

Safety .......................................................................2

Specifications ...........................................................5

Setup ........................................................................6

Operation ..................................................................8

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B,+7*%&2%;&8$*8$#

Maintenance ............................................................16

Parts List and Diagram ............................................19

Warranty ..................................................................20

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

?@UTGB=>B%D=K6BC%?>DBGV;B?T>D

?>DBGV;B?T>D%U6GB=?>?>F%BT%=%G?DY%TK%K?G6L%6<6;BG?;%DZT;YL%TG%?>[VGC%BT%U6GDT>D

The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

W=G>?>F – When using tools, basic precautions should always be followed, including the following:

W&(\%=(*,

a. Y**/%$.*%)&(\%,(*,%47*,8%,89%)*77%7"3.$*91%%

Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons.

b. Y**/%+E#$,89*(#L%4."79(*8L%,89%]"#"$&(#%,),E%

)."7*%&/*(,$"83%$.*%$&&71%%Distractions are able to result in the loss of control of the tool.

Page 2 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 3

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

U*(#&8,7%D,2*$E

NOTICE

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

a. D$,E%,7*($1%%W,$4.%).,$%E&'%,(*%9&"83%,89%

'#*%4&55&8%#*8#*%).*8%&/*(,$"83%$.*%$&&71%% A&%8&$%'#*%$.*%$&&7%)."7*%$"(*9%&(%'89*(%$.*% "827'*84*%&2%9('3#L%,74&.&7L%&(%5*9"4,$"&81%%

A moment of inattention while operating the tool increases the risk of injury to persons.

b. A(*##%/(&/*(7E1%%A&%8&$%)*,(%7&&#*%47&$."83%

&(%^*)*7(E1%%;&8$,"8%7&83%.,"(1%%Y**/%.,"(L% 47&$."83L%,89%37&]*#%,),E%2(&5%5&]"83%/,($#1%%

Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.

B&&7%V#*%,89%;,(*

a. A&%8&$%2&(4*%$.*%$&&71 Use the correct tool for the

application. The correct tool will do the job better and safer at the rate for which the tool is designed.

b. A"#4&88*4$%$.*%$&&7%2(&5%$.*%,"(%#&'(4*%+*2&(*%

5,\"83%,8E%,9^'#$5*8$#L%4.,83"83%,44*##&("*#L% &(%#$&("83%$.*%$&&71 Such preventive safety

measures reduce the risk of starting the tool unintentionally. Turn off and detach the air supply, safely discharge any residual air pressure, and release the throttle and/or turn the switch to its off position before leaving the work area.

c. A&%8&$%&]*((*,4.1%%Y**/%/(&/*(%

2&&$"83%,89%+,7,84*%,$%,77%$"5*#1%%

Proper footing and balance enables better control of the tool in unexpected situations.

d. V#*%#,2*$E%*J'"/5*8$1

Wear protective paint spraying gloves and a NIOSH-approved respirator during use. Non-skid safety shoes and a hard hat must be used for

the applicable conditions.

e. =7),E#%)*,(%*E*%/(&$*4$"&81

Wear ANSI-approved safety goggles.

c. D$&(*%$.*%$&&7%).*8%"$%"#%"97*%&'$%&2%(*,4.%

&2%4."79(*8%,89%&$.*(%'8$(,"8*9%/*(#&8#1%%

A tool is dangerous in the hands of untrained users.

d. ;.*4\%2&(%5"#,7"385*8$%&(%+"89"83%&2%5&]"83%

/,($#L%+(*,\,3*%&2%/,($#L%,89%,8E%&$.*(%4&89"$"&8% $.,$%,22*4$#%$.*%$&&7_#%&/*(,$"&81%%If damaged,

have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.

e. V#*%&87E%,44*##&("*#%$.,$%,(*%"9*8$"2"*9%+E%$.*%

5,8'2,4$'(*(%2&(%$.*%#/*4"2"4%$&&7%5&9*71 Use of an accessory not intended for use with the specific tool model, increases the risk of injury to persons.

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a. B&&7%#*(]"4*%5'#$%+*%/*(2&(5*9%&87E%

+E%J',7"2"*9%(*/,"(%/*(#&88*71

b. W.*8%#*(]"4"83%,%$&&7L%'#*%&87E%"9*8$"4,7%

(*/7,4*5*8$%/,($#1%%V#*%&87E%,'$.&("`*9%/,($#1

Page 3K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 4

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D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

a. >*]*(%4&88*4$%$&%,8%,"(%#&'(4*%$.,$%

"#%4,/,+7*%&2%*a4**9"83%bII%/#"1

Over pressurizing the tool may cause bursting, abnormal operation, breakage

of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.

%D=!6%BZ6D6%?>DBGV;B?T>D1

DE5+&7%A*2"8"$"&8#

DE5+&7 U(&/*($E%&(%D$,$*5*8$

UD?

;K@

D;K@

Pounds per square inch of pressure

Cubic Feet per Minute flow

at standard conditions

b. >*]*(%'#*%&aE3*8L%4,(+&8%9"&a"9*L%4&5+'#$"+7*%

3,#*#%&(%,8E%+&$$7*9%3,#%,#%,8%,"(%#&'(4*% 2&(%$.*%$&&71%%Such gases are capable of

explosion and serious injury to persons.

DE5+&7 U(&/*($E%&(%D$,$*5*8$

WARNING marking concerning Risk of Eye Injury. Wear ANSI-approved eye protection.

WARNING marking concerning Risk of Respiratory Injury. Wear NIOSH-approved respirator.

>UB

>UD

National pipe thread, tapered

National pipe thread, straight

WARNING marking concerning Risk of Explosion.

WARNING marking concerning Risk of Fire. Do not use solvents improperly.

Page 4 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 5

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

D/*4"2"4%D,2*$E%?8#$('4$"&8#

NOTICE

1. Do not direct spray at people or animals.

2. Do not exceed maximum air pressure.

3. Do not spray near open flames, pilot lights, stoves, heaters, the air compressor, or any other heat source. Most solvents and coatings are highly flammable, particularly when sprayed. Maintain a distance of at least 25 feet from the air compressor. If possible, locate the air compressor in a separate room.

4. Read all of the information concerning coating products and cleaning solvents.

A&%8&$%'#*%4.7&("8,$*9%#&7]*8$#% c*131%MNMNM%$("4.7&(&*$.E7*8*%,89% 9"4.7&(&5*$.,8*L%,7#&%\8&)8%,#% 5*$.E7*8*%4.7&("9*d%$&%47*,8%#/(,E%3'8#1%% @,8E%#/(,E%3'8#%4&8$,"8%,7'5"8'5L% )."4.%(*,4$#%#$(&837E%$&%4.7&("8,$*9%#&7]*8$#1%%

Contact the solvent or coating manufacturer as needed regarding potential chemical reactions.

5. RISK OF INJECTION - Do not point spray gun at any person or any part of the body. In case of skin injection, seek medical attention immediately.

6. Industrial applications must follow OSHA requirements.

7. Spraying hazardous materials may result in serious injury or death. Do not spray pesticide, acid, corrosive material, fertilizer, or toxic chemicals.

8. Paints and solvents may be harmful or fatal if swallowed or inhaled. Avoid prolonged skin contact with solvents or paints as they will irritate skin. After any contact, immediately wash off exposed area with hot, soapy water.

9. Attach all accessories properly to the tool before connecting the air supply. A loose accessory may detach or break during operation.

10. Install an in-line shutoff valve to allow immediate control over the air supply in an emergency, even if a hose is ruptured.

11. Air hose fittings may get hot during use. Allow fittings to cool before disconnecting.

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D/*4"2"4,$"&8#

Working Air Pressure (with Trigger fully depressed) Air Inlet 1/4″ - 18 NPS 1/4″ - 18 NPS Air Consumption 11.3 CFM @ 28 PSI 10.8 CFM @ 35 PSI Cup Capacity 20 oz. 20 oz. Tip Size 1.7mm 1.3mm

PeObH PeObe

HVLP Compliant from 14 - 28 (Max) PSI

HTE Compliant from 14 - 35 (Max) PSI

Page 5K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 6

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

?8"$",7%D*$%V/

G*,9%$.*%6>B?G6%?@UTGB=>B%D=K6BC%?>KTG@=B?T>%#*4$"&8%% ,$%$.*%+*3"88"83%&2%$."#%5,8',7%"847'9"83%,77%$*a$%'89*(%#'+.*,9"83#%$.*(*"8%% +*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

>&$*- For additional information regarding the parts listed in the following pages,

refer to the Assembly Diagram near the end of this manual.

X*2&(*%D*$'/

This air tool may be shipped with a protective plug covering the air inlet. Remove this plug before set up.

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BT%UG6!6>B%D6G?TVD%?>[VGC%KGT@%6fU<TD?T>-% V#*%&87E%47*,8L%9(EL%(*3'7,$*9L%4&5/(*##*9%,"(%$&%/&)*(%$."#%$&&71%%% A&%8&$%'#*%&aE3*8L%4,(+&8%9"&a"9*L%4&5+'#$"+7*%3,#*#L%&(%,8E%&$.*(%+&$$7*9%3,#% ,#%,%/&)*(%#&'(4*%2&(%$."#%$&&71

1. Incorporate a filter, regulator with pressure gauge, in-line shutoff ball valve, and quick coupler for best service, as shown on Figure A on page 7 . %=8%"8N7"8*%#.'$&22%+,77%],7]*%

"#%,8%"5/&($,8$%#,2*$E%9*]"4*%+*4,'#*%"$% 4&8$(&7#%$.*%,"(%#'//7E%*]*8%"2%$.*%,"(%.&#*% "#%('/$'(*91%%B.*%#.'$&22%],7]*%#.&'79%+*%,% +,77%],7]*%+*4,'#*%"$%4,8%+*%47&#*9%J'"4\7E1

>TB?;6-%%A&%8&$%'#*%,8%,'$&5,$"4%&"7*(%#E#$*5% &(%,99%&"7%$&%,"(7"8*1%%B.*%&"7%)"77%4&8$,5"8,$*%$.*% 5,$*(",7%+*"83%/(&/*77*9L%('"8"83%$.*%2"8,7%(*#'7$1

>&$*-%%Air flow, and therefore tool performance,

can be hindered by undersized air supply components.

2. Attach an air hose to the compressor’s air outlet.

4. Turn on the air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.

5. Adjust the air compressor’s regulator so that the air output is:

a. 60 PSI for 64823

b. 70 PSI for 64824

Adjust the pressure gradually, while checking the regulator, to set the right pressure.

6. Inspect the air connections for leaks. Repair any leaks found.

7. If the tool will not be used at this time, turn off the compressor.

3. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.

Page 6 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 7

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

F G

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Tools

K"3'(*%=-%%U&($,+7*%="(%D'//7E%D*$'/

Non-lubricated

gT/$"&8,7%4&5/&8*8$#1

A*#4("/$"&8 K'84$"&8

A Shutoff Ball Valve Isolates sections of system for maintenance

B Air Hose Connects air to tool

F Coupler and Plug* Provides quick connection and release

E Compressor Regulator Adjusts air pressure to tool

D Filter Prevents dirt and condensation from damaging tool or workpiece

C Air Cleaner / Dryerg Prevents water vapor from damaging workpiece

G Spray Gun Regulator For fine tuning airflow at tool

Page 7K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 8

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

T/*(,$"83%?8#$('4$"&8#

G*,9%$.*%6>B?G6%?@UTGB=>B%D=K6BC%?>KTG@=B?T>%#*4$"&8%% ,$%$.*%+*3"88"83%&2%$."#%5,8',7%"847'9"83%,77%$*a$%'89*(%#'+.*,9"83#%$.*(*"8%% +*2&(*%#*$%'/%&(%'#*%&2%$."#%/(&9'4$1

?8#/*4$%$&&7%+*2&(*%'#*L%7&&\"83%2&(%9,5,3*9L%7&&#*L%,89%5"##"83%/,($#1%% ?2%,8E%/(&+7*5#%,(*%2&'89L%9&%8&$%'#*%$&&7%'8$"7%(*/,"(*91

W&(\/"*4*%,89%W&(\%=(*,%D*$%V/

1. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury.

2. Route the air hose along a safe path to reach the work area without creating a tripping hazard or exposing the air hose to possible damage. The air hose must be long enough to reach the work area with enough extra length to allow free movement while working.

3. Before spraying, mask nearby objects not being sprayed and lay cloths (not included) on the floors.

Page 8 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 9

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

;&5/&8*8$#%,89%;&8$(&7#

NOTICE

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

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Page 9K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 10

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

X*2&(*%K"(#$%V#*%

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

BT%UG6!6>B%D6G?TVD%?>[VGC-%%A&%8&$%,9^'#$%&(%$,5/*(%)"$.%,8E%4&8$(&7%&(% 4&5/&8*8$%"8%,%),E%8&$%#/*4"2"4,77E%*a/7,"8*9%)"$."8%$."#%5,8',71%% ?5/(&/*(%,9^'#$5*8$%4,8%(*#'7$%"8%$&&7%2,"7'(*%&(%&$.*(%#*("&'#%.,`,(9#1

;=VB?T>h%%B&%/(*]*8$%"8^*4$"&8%"8^'("*#L%\**/%.,89#%,),E%2(&5%B("33*(%)."7*%5,\"83%,9^'#$5*8$#1

>TB?;6-%%X*2&(*%2"(#$%'#*L%47*,8%$.*%D/(,E%F'8%$.&(&'3.7E1% ?2%8&$%(*5&]*9L%$.*%5,$*(",7%'#*9%2&(%$*#$"83%,89%4&((&#"&8%/(*]*8$"&8%)"77%4&8$,5"8,$*%/,"8$1%

=##*5+7E

1. Place Fluid Filter inside Fluid Inlet.

2. Thread the Cup to the top of the Gun Body and tighten until the Cup is securely in place.

3. Pull out Air Vent to open.

>&$*- When Spray Gun is idle, push in Air Vent to close.

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KGT@%=;;?A6>B=<%TU6G=B?T>-% A&%8&$%"8#$,77%,%2*5,7*%J'"4\%4&'/7*(%&8%$.*%$&&71

Such a coupler contains an air valve that will allow the air tool to retain pressure and operate accidentally after the air supply is disconnected.

1. Attach spray gun regulator (sold separately) to Air Inlet.

2. Attach air hose to regulator.

3. Turn on air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.

4. Adjust the air compressor’s regulator so that the air output is:

a. 60 PSI for 64823

b. 70 PSI for 64824

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>&$*- If Spray Gun’s regulator cannot

reach maximum pressure, slowly adjust compressor’s regulator until maximum pressure is achieved at the Spray Gun’s regulator.

5. Open Air Control Knob fully (counterclockwise).

6. Fully depress Trigger, then set Spray Gun’s regulator to:

a. 28 PSI (maximum) for 64823

b. 35 PSI (maximum) for 64824

Page 10 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

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Page 11

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

U(*N;7*,8"83

W=G>?>Fh%BT%UG6!6>B%K?G6L%% ?K%=%K<=@@=X<6%DT<!6>B%>66AD%BT%X6%VD6AL%% =AZ6G6%BT%BZ6%KT<<TW?>F-

a. K&77&)%#&7]*8$%5,8'2,4$'(*(_#%47*,8%'/%

"8#$('4$"&8#%,89%#,2*$E%/(*4,'$"&8#1

b. K7'#.%D/(,E%F'8%,%2'77%.&#*%

7*83$.%2(&5%,"(%4&5/(*##&(1

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c. ?2%4&77*4$"83%27'#.*9%#&7]*8$#%"8%

5*$,7%4&8$,"8*(L%$(,8#2*(%$&%8&85*$,7% 4&8$,"8*(L%,89%27'#.%5*$,7%4&8$,"8*(1

d. W&(\%2,(%,),E%2(&5%,8E%"38"$"&8%

#&'(4*#%"8%,%],/&(%2(**%,(*,1

e. Y**/%47,##%=X;%2"(*%*a$"83'"#.*(%8*,(+E1

D=K6BCTU6G=B?T>@=?>B6>=>;6 D6BVU

1. Designate a container for spent solvent.

2. Remove Cup’s Lid and add 2 - 4 ounces of solvent-based cleaner (sold separately).

3. Replace Lid and pull out Air Vent to open.

>&$*- When Spray Gun is idle, push in Air Vent to close.

4. Open Fluid Control Knob and Fluid Lock Nut (counterclockwise) until four threads are showing. Turn Fluid Lock Nut clockwise until it stops against the Spray Gun body.

5. Open Air Control Knob fully.

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8. After disconnecting, point the Spray Gun into the spent solvent container and depress the Trigger again to make sure no air remains.

9. Remove Regulator.

10. Remove Cup and Lid and allow to dry.

11. Turn Lock Ring counterclockwise by hand to remove Air Cap and allow to dry.

12. Depress Trigger to open passageway, then blow clean compressed air into the Fluid Inlet.

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Bar

PSI

6. Point Spray Gun at interior side of spent solvent container. Depress Trigger and slightly shake Spray Gun while spraying solvent into the container.

7. Disconnect Spray Gun from the air source.

13. Reassemble Spray Gun.

>TB?;6- A&%8&$%'#*%,8E%\"89%&2%7'+("4,8$% "8%,"(%#'//7E%&(%,"(%"87*$1%%B.*%7'+("4,8$%)"77% 5"a%)"$.%/,"8$L%4,'#"83%/&&(%(*#'7$#1

D/*8$%#&7]*8$%9"#/&#,7

After cleaning, dispose of spent solvent according to the solvent manufacturer’s directions and local hazardous waste standards.

Page 11K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 12

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

D/(,E%F'8%D*$'/%,89%=9^'#$5*8$

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

U,"8$%U(*/,(,$"&8%,89%K"77"83

>TB?;6- B."#%D/(,E%F'8%4,8%&87E%+*%'#*9%2&(%#/(,E"83%$."8%),$*(+&(8*% ,89%#&7]*8$N+,#*9%/,"8$#1%%AT%>TB%VD6%<=B6f%U=?>Bh

>&$*- Proper paint mixture is essential. Follow the paint

manufacturer’s directions for thinning. Most paints will spray easily if they are thinned properly.

1. Thin the paint according to manufacturer’s directions and mix thoroughly.

2. Place Spray Gun in stand (sold separately).

3. Remove Cup’s Lid.

4. Carefully strain the paint into the Cup through a paint strainer or a piece of cheesecloth.

5. Fill the Cup 3/4 full.

6. Replace Lid and pull out Air Vent to open.

U,"8$

K,8%U,$$*(8

1. To change fan pattern:

a. Loosen the Lock Ring by hand until Air Cap

moves freely in clockwise direction.

b. Turn Air Cap clockwise until proper

fan pattern is achieved.

>&$*- If air escapes from Air Cap, tighten Lock Ring until no air escapes.

>&$*- When Spray Gun is idle, push in Air Vent to close.

<&4\% G"83

="(%;,/

Z&("`&8$,7%

K,8

!*($"4,7%

K,8

Page 12 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 13

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

U,$$*(8%=9^'#$5*8$

Turn Pattern Control Knob counterclockwise (all the way open) for flat spray pattern. Turn Pattern Knob clockwise (all the way closed) for a round spray pattern.

>&$*- When reducing pattern size for specific areas, close the Air Control Knob a small amount at a time. until proper pattern size is achieved.

D=K6BCTU6G=B?T>@=?>B6>=>;6 D6BVU

U,$$*(8%

;&8$(&7%

Y8&+

K,8%N%T/*8

G&'89%N%;7&#*9

K7'"90="(%=9^'#$5*8$

1. Attach spray gun regulator to Air Inlet.

2. Attach air hose to regulator.

3. Turn on air compressor according to the manufacturer’s directions and allow it to build up pressure until it cycles off.

4. Adjust the air compressor’s regulator so that the air output is:

a. 60 PSI for 64823

b. 70 PSI for 64824

5. Open Air Control Knob fully (counterclockwise).

6. Fully depress Trigger, then set Spray Gun’s regulator to:

a. 28 PSI (maximum) for 64823

b. 35 PSI (maximum) for 64824

>&$*- If Spray Gun’s regulator cannot reach maximum pressure, slowly adjust compressor’s regulator until maximum pressure is achieved at the Spray Gun’s regulator

="(%

;&8$(&7%

Y8&+

10. If necessary, slowly close Fluid Control Knob and/or Air Control Knob (clockwise), then spray on scrap material until desired consistency is achieved.

11. To lock fluid adjustment Turn Fluid Lock Nut clockwise until it stops against the Spray Gun.

12. If paint is too thick, thin paint according to manufacturer’s instructions and repeat instructions above.

K7'"9% <&4\%

>'$

K7'"9%

;&8$(&7%

Y8&+

7. Open Fluid Control Knob (counterclockwise) until Trigger can be fully depressed.

8. Turn Fluid Lock Nut clockwise until it stops against the Spray Gun body.

9. Spray on piece of scrap material in short bursts, then check consistency.

="(%

;&8$(&7%

Y8&+

Bar

PSI

Page 13K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 14

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

D/(,E"83%B*4.8"J'*

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

NOTICE

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

?@UTGB=>B- Proper spraying technique is ESSENTIAL to achieve good results.

1. First, clean and prepare the Spray Gun according to the instructions under X*2&(*%

K"(#$%V#* &8%/,3*%MI%,89%D/(,E%F'8% D*$'/%,89%=9^'#$5*8$%&8%/,3*%MbMb1%.

2. Keep the Spray Gun upright and at a right angle to the workpiece -

D**%K"3'(*%X%,89%K"3'(*%;1

;&((*4$%F'8%=837*

Move your arm, not just your wrist.

Point gun directly towards the surface and

maintain an even, steady distance and speed.

3. Depress Trigger fully and move Spray Gun in parallel strokes to the workpiece.

4. Keep the distance from the workpiece:

a. 6" for 64823

b. 7" for 64824

5. To avoid paint build up:

a. Apply two thin coats rather than one thick

coat. Overlap 1/3 to 1/2 on second coat.

b. Start moving the Spray Gun before

fully depressing Trigger.

c. Fully depress Trigger before

contacting the workpiece.

d. When finished with the stroke, release the

Trigger while still moving the Spray Gun and after passing the workpiece - see Figure D.

>&$*- Doing this will produce a smoother finish. Do not stop moving the Spray Gun while spraying. If the Spray Gun stops even briefly while spraying the paint will build up and run down the workpiece.

?84&((*4$%

F'8%

=837*

K"3'(*%X-%%D/(,E%F'8%=837*%N%$&/%]"*)

;&((*4$%F'8%=837* ?84&((*4$%F'8%=837*

K"3'(*%;-%%D/(,E%F'8%=837*%N%#"9*%]"*).

>TB?;6-%%AT%>TB%DBTU%WZ6>%DUG=C?>F1%%

Spraying materials will start to set and dry as soon as they come in contact with the air.

Do not pivot your wrist

or wave the gun like a

fan towards the wall.

X*3"8%

D$(&\*

>&$*- The stroke speed and Fluid Control

Knob adjustment, will determine how much paint is being applied.

;=VB?T>h%%="(%.&#*%2"$$"83#%5,E%3*$%.&$1%%%

Allow fittings to cool before disconnecting, or wear gloves to prevent burns.

6. To prevent accidents, after use, release Trigger,

7. ;7*,8%$.*%D/(,E%F'8%,89%;'/%?@@6A?=B6<C%

A*/(*##

B("33*(

K"3'(*%A-%%U,"8$%D$(&\*%B("33*("83%N%$&/%]"*)

detach air supply, safely discharge any residual air pressure, and release Trigger again.

,2$*(%6!6GC%'#*%,89%).*8%"$%)"77%+*%"97*% 2&(%5&(*%$.,8%HI%5"8'$*#1%%A*7,E*9%&(% "8,9*J',$*%47*,8"83%)"77%/*(5,8*8$7E%47&3%$.*% D/(,E%F'81%%D**%U&#$N;7*,8"83%&8%/,3*%MQ1%%

G*7*,#*%

B("33*(

D$(&\*

689

Page 14 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 15

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

=2$*(%6]*(E%V#*

W=G>?>Fh%BT%UG6!6>B%K?G6L%% ?K%=%K<=@@=X<6%DT<!6>B%>66AD%BT%X6%VD6AL%% =AZ6G6%BT%BZ6%KT<<TW?>F-

a. K&77&)%#&7]*8$%5,8'2,4$'(*(_#%47*,8%'/%

"8#$('4$"&8#%,89%#,2*$E%/(*4,'$"&8#1

b. K7'#.%D/(,E%F'8%,%2'77%.&#*%

7*83$.%2(&5%,"(%4&5/(*##&(1

D&7]*8$%D*7*4$"&8

K&77&)%$.*%/,"8$%,89%#&7]*8$%5,8'2,4$'(*(_#%(*4&55*89,$"&8#%2&(%47*,8"83L%#&7]*8$%$E/*L%,89%9"#/&#,71

U&#$N;7*,8"83

c. ?2%4&77*4$"83%27'#.*9%#&7]*8$#%"8%

5*$,7%4&8$,"8*(L%$(,8#2*(%$&%8&85*$,7% 4&8$,"8*(L%,89%27'#.%5*$,7%4&8$,"8*(1

d. W&(\%2,(%,),E%2(&5%,8E%"38"$"&8%

#&'(4*#%"8%,%],/&(%2(**%,(*,1

e. Y**/%47,##%=X;%2"(*%*a$"83'"#.*(%8*,(+E1

D=K6BCTU6G=B?T>@=?>B6>=>;6 D6BVU

>TB?;6-%%A&%8&$%"55*(#*%D/(,E%F'8%X&9E%"8% #&7]*8$1%%A&%8&$%,77&)%#&7]*8$%$&%*8$*(%$.*%,"(%"87*$1%

1. Use solvent recommended by paint manufacturer.

2. Designate a container for spent solvent.

3. Remove Cup’s Lid. Carefully scrape paint out of Cup and dispose of excess paint properly.

4. Add 1/4 cup of solvent (sold separately) to Cup. Replace Lid and Close Air Vent, then shake Spray Gun for several seconds.

5. Remove Lid, pour solvent into spent solvent container and wipe away any paint residue from Cup and Lid with clean cloth.

6. Add 1/4 cup of solvent to Cup. Replace Lid and pull out Air Vent to open.

7. Open Fluid Control Knob and Fluid Lock Nut (counterclockwise) until four threads are showing. Turn Fluid Control Knob Lock clockwise until it stops against the Spray Gun body.

8. Open Air Control Knob fully.

9. Point Spray Gun at interior side of spent solvent container. Depress Trigger and slightly shake Spray Gun while spraying solvent into the container. Once the Cup is empty, repeat the process until the solvent comes out clean.

10. Disconnect Spray Gun from the air source.

11. After disconnecting, point the Spray Gun into the spent solvent container and depress the Trigger again to make sure no air remains.

12. Remove Regulator and Cup.

D/*8$%D&7]*8$%A"#/&#,7

13. Remove Air Cap. Depress Trigger to retract Fluid Needle, then remove Fluid Nozzle with included wrench.

14. Remove Air Valve.

15. Remove Fluid Control Knob, Fluid Need Spring, and Fluid Needle.

K7'"9% >**97*% D/("83

K7'"9%

>**97*

="(%

;,/%

16. Inspect parts and soak in solvent as

>&$*- B&%/(*]*8$%9,5,3*L%9&%8&$%'#*%5*$,7% &+^*4$#%$&%47*,8%/,($#1%%A&%8&$%+*89%K7'"9%>**97*1

17. Wipe down Spray Gun Body with

18. Make sure all parts are dry and free from

>TB?;6- A&%8&$%'#*%,8E%\"89%&2%7'+("4,8$% "8%,"(%#'//7E%&(%,"(%"87*$1%%B.*%7'+("4,8$%)"77% 5"a%)"$.%/,"8$L%4,'#"83%/&&(%(*#'7$#1

K7'"9%

>&``7*

necessary. Use brushes and toothpicks (sold separately) to remove any paint.

a clean cloth and solvent.

residual paint, then reassemble Spray Gun. Make sure Air Valve’s pin slides into top hole.

="(%

!,7]*

After cleaning, dispose of spent solvent according to the solvent manufacturer’s directions and local hazardous waste standards.

Page 15K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 16

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

V#*(N@,"8$*8,84*%?8#$('4$"&8#

U(&4*9'(*#%8&$%#/*4"2"4,77E%*a/7,"8*9%"8%$."#%5,8',7%% 5'#$%+*%/*(2&(5*9%&87E%+E%,%J',7"2"*9%$*4.8"4",81

BT%UG6!6>B%D6G?TVD%?>[VGC-% A*$,4.%$.*%,"(%#'//7E%,89%#,2*7E%9"#4.,(3*%,8E%(*#"9',7%,"(%/(*##'(*%"8%$.*%$&&7% +*2&(*%/*(2&(5"83%,8E%"8#/*4$"&8L%5,"8$*8,84*L%&(%47*,8"83%/(&4*9'(*#1

BT%UG6!6>B%D6G?TVD%?>[VGC%KGT@%BTT<%K=?<VG6-%%A&%8&$%'#*%9,5,3*9%*J'"/5*8$1%% ?2%,+8&(5,7%8&"#*L%]"+(,$"&8L%&(%7*,\"83%,"(%&44'(#L%.,]*%$.*%/(&+7*5%4&((*4$*9%+*2&(*%2'($.*(%'#*1

?8#/*4$"&8

>&$*- These procedures are in addition to the regular checks and maintenance

explained as part of the regular operation of the air-operated tool.

X6KTG6%6=;Z%VD6L inspect the general condition of the tool. Check for:

• loose screws,

• misalignment or binding of moving parts,

• clogged air cap or fluid nozzle,

• damaged air supply hose,

• cracked or broken parts, and

• any other condition that may affect its safe operation.

="(%D'//7E%@,"8$*8,84*

Every day, perform maintenance on the air supply according to the component manufacturers’ instructions1

D$&(,3*

Open Fluid Control Knob and store in a dry, secure area out of reach of children.

Page 16 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 17

NOTICE

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

B(&'+7*#.&&$"83%N%D/(,E%U,$$*(8%A",38&#"#

>&$*- The drawings on the left below resemble symptoms of spray pattern problems.

Refer to the accompanying possible causes and likely solutions to the right.

U(&+7*5 U&##"+7*%;,'#*# <"\*7E%D&7'$"&8#

Heavy center

pattern

Light center

pattern

Heavy top/

bottom pattern

Pattern on right

or left only

Jerky or

Fluttering Spray

1. Pattern Knob partially closed.

2. The paint is too thick.

3. The air pressure is too low.

1. High air pressure.

2. Fluid Knob not open enough.

3. Pattern Knob open too far.

1. Air Cap plugged.

2. Air Cap loose.

3. Dried paint on Fluid Nozzle.

1. Buildup on one side of Fluid Nozzle.

2. Holes on one side of Air Cap are plugged.

1. Loose or damaged Air Cap.

2. Paint level low.

3. Obstruction in Fluid Inlet.

4. Air Vent closed.

1. Open Pattern Knob more.

2. Thin paint according to the manufacturer’s instructions.

3. Increase air pressure within the Working Air Pressure.

1. Reduce air pressure.

2. Open Fluid Knob.

3. Partially close Pattern Knob.

1. Clean Air Cap.

2. Clean and tighten Air Cap.

3. Use a nonmetallic point to clean Fluid Nozzle.

1. Use a nonmetallic point to clean Fluid Nozzle.

2. Use a nonmetallic point to clean Air Cap.

1. Tighten or replace.

2. Refill paint Cup.

3. Backflush with solvent.

4. Open Air Vent.

D=K6BCTU6G=B?T>@=?>B6>=>;6 D6BVU

K&77&)%,77%#,2*$E%/(*4,'$"&8#%).*8*]*(%9",38&#"83%&(%#*(]"4"83%$.*%$&&71%%% A"#4&88*4$%,"(%#'//7E%+*2&(*%#*(]"4*1

Page 17K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 18

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

F*8*(,7%B(&'+7*#.&&$"83%;.,($

D=K6BC TU6G=B?T> @=?>B6>=>;6D6BVU

U(&+7*5 U&##"+7*%;,'#*# <"\*7E%D&7'$"&8#

Sputtering Spray 1. Low paint level.

2. Cup tipped.

3. Clogged Air Vent on Cup.

4. Loose Fluid Inlet connection.

Will Not Spray 1. No pressure at Spray Gun.

2. Fluid Knob not open enough.

3. Fluid too thick.

Excess overspray (Paint drifting to unintended objects.)

Fluid Nozzle Leakage Buildup on Fluid Nozzle. Use a nonmetallic point to clean Fluid Nozzle.

1. Improper application speed.

2. Improper distance from workpiece.

3. Too much air pressure.

NOTICE

1. Refill.

2. Hold upright.

3. Clean Air Vent hole.

4. Tighten Fluid Inlet connection

1. Check air hoses.

2. Open Fluid Knob.

3. Thin fluid or increase air pressure. (Do not exceed maximum.)

1. Move moderately and parallel.

2. Adjust distance.

3. Reduce air pressure.

Air Leaking from Air Cap Buildup on Air Valve. Clean Air Valve.

K&77&)%,77%#,2*$E%/(*4,'$"&8#%).*8*]*(%9",38&#"83%&(%#*(]"4"83%$.*%$&&71%%% A"#4&88*4$%,"(%#'//7E%+*2&(*%#*(]"4*1

U<6=D6%G6=A%BZ6%KT<<TW?>F%;=G6KV<<C

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

G*4&(9%U(&9'4$_#%D*(",7%>'5+*(%Z*(*-%

>&$*- If product has no serial number, record month and year of purchase instead.

>&$*- Some parts are listed and shown for illustration purposes only, and are not available individually

as replacement parts. Parts may not be interchangeable. Specify item number when ordering.

Page 18 K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1 Item 64823 64824

Page 19

Clean the Spray Gun and Cup IMMEDIATELY after EVERY use and when it will be idle for more

than 30 minutes. Delayed or inadequate cleaning will permanently clog the Spray Gun.

U,($#%<"#$%,89%A",3(,5

NOTICE

DO NOT USE LATEX PAINT IN THIS SPRAY GUN.

U,($ A*#4("/$"&8 i$E

1 Air Cap 1 2 Fluid Nozzle 1 3 Air Valve 1 4 Gun Body 1 5 Fluid Inlet 1 6 Needle Packing 1 7 Fluid Spring 1 8 Needle Packing Nut 1

9 Fluid Needle 1 10 Fluid Needle Spring 1 11 Fluid Control Knob Set 1 12 Air Valve Lock Seat 1 13 Air Valve Shaft 1 14 Air Valve Gasket 1 15 Spring 1

U,($ A*#4("/$"&8 i$E

16 Screw 1 17 Fan Control Assembly 1 18 Pattern Adjustment Knob 1 19 Screw 1 20 Air Inlet 1 21 Air Control Set 1 22 Pin 1 23 Hollow Pin 1 24 E-Clip 2 25 Trigger 1 26 Air Vent 1 27 Lid 1 28 Cup 1

Spray Gun Wrench, Brush and

Fluid Filter (not shown)

D=K6BCTU6G=B?T>@=?>B6>=>;6 D6BVU

Page 19K&(%$*4.8"4,7%J'*#$"&8#L%/7*,#*%4,77%MNOOONOPPNQRSR1Item 64823 64824

Page 20

<"5"$*9%SI%A,E%W,((,8$E

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

bPQeM%=3&'(,%G&,9%%j%%;,7,+,#,#L%;=%SMHIb%%j%%MNOOONOPPNQRSR