Spectrum 1762sc-OF8 User Manual

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ii MicroLogix™ 1200 8 Ch Output Module
User’s Manual Pub. 0300246-01 Rev. C
Important Notes
1. Please read all the information in this owner’s guide before installing the
product.
firmware version 1.00 or later.
3. This guide assumes that the reader has a full working knowledge of the
relevant processor.
Notice
The products and services described in this owner's guide are useful in a wide variety of applications. Therefore, the user and others responsible for applying the products and services described herein are responsible for determining their acceptability for each application. While efforts have been made to provide accurate information within this owner's guide, Spectrum Controls, Inc. assumes no responsibility for the accuracy, completeness, or usefulness of the information herein.
Under no circumstances will Spectrum Controls, Inc. be responsible or liable for any damages or losses, including indirect or consequential damages or losses, arising out of either the use of any information within this owner's guide or the use of any product or service referenced herein.
No patent liability is assumed by Spectrum Controls, Inc. with respect to the use of any of the information, products, circuits, programming, or services referenced herein.
The information in this owner's guide is subject to change without notice.
Limited Warranty
Spectrum Controls warrants that its products are free from defects in material and workmanship under normal use and service, as described in Spectrum Controls, Inc. literature covering this product, for a period of 1 year. The obligations of Spectrum Controls, Inc. under this warranty are limited to replacing or repairing, at its option, at its factory or facility, any product which shall, in the applicable period after shipment, be returned to the Spectrum Controls, Inc. facility, transportation charges prepaid, and which after examination is determined, to the satisfaction of Spectrum Controls, Inc., to be thus defective.
This warranty shall not apply to any such equipment which shall have been repaired or altered except by Spectrum Controls, Inc. or which shall have been subject to misuse, neglect, or accident. In no case shall the liability of Spectrum Controls, Inc. exceed the purchase price. The aforementioned provisions do not extend the original warranty period of any product which has either been repaired or replaced by Spectrum Controls, Inc.
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Table of Contents
IMPORTANT NOTES ................................................................................................................. II
CHAPTER 1 MODULE OVERVIEW ........................................................................................... 1-1
SECTION 1.1 GENERAL DESCRIPTION ...................................................................................................... 1-1
SECTION 1.2 INPUT TYPES AND RANGES .................................................................................................. 1-1
SECTION 1.3 DATA FORMATS ............................................................................................................... 1-2
SECTION 1.4 HARDWARE FEATURES ...................................................................................................... 1-2
1.4.1 LED Indicator ......................................................................................................................... 1-3
SECTION 1.5 SYSTEM OVERVIEW ........................................................................................................... 1-3
1.5.1 Module Power-up ................................................................................................................. 1-3
1.5.2 Module Operation ................................................................................................................. 1-4
CHAPTER 2 INSTALLATION AND WIRING ............................................................................... 2-1
SECTION 2.1 COMPLIANCE TO EUROPEAN UNION DIRECTIVES ..................................................................... 2-1
2.1.1 EMC Directive ........................................................................................................................ 2-1
SECTION 2.2 POWER REQUIREMENTS .................................................................................................... 2-1
SECTION 2.3 GENERAL CONSIDERATIONS ................................................................................................ 2-2
2.3.1 Hazardous Location Considerations ...................................................................................... 2-2
2.3.2 Prevent Electrostatic Discharge ............................................................................................ 2-3
2.3.3 Remove Power ...................................................................................................................... 2-3
2.3.4 Selecting a Location .............................................................................................................. 2-3
2.3.5 Reducing Noise ...................................................................................................................... 2-3
SECTION 2.4 MOUNTING ..................................................................................................................... 2-4
2.4.1 Minimum Spacing ................................................................................................................. 2-4
2.4.1 DIN Rail Mounting................................................................................................................. 2-4
2.4.2 Panel Mounting .................................................................................................................... 2-5
SECTION 2.5 SYSTEM ASSEMBLY ............................................................................................................ 2-6
SECTION 2.6 FIELD WIRING CONNECTIONS .............................................................................................. 2-6
2.6.1 Wiring Diagram .................................................................................................................... 2-8
2.6.2 Wiring the Finger-Safe Terminal Block ................................................................................. 2-8
2.6.3 Terminal Door Label .............................................................................................................. 2-9
SECTION 2.7 MODULE INDICATORS ...................................................................................................... 2-10
CHAPTER 3 CONFIGURING THE 1762SC-OF8 USING RSLOGIX 500 ........................................... 3-1
SECTION 3.1 THINGS YOU SHOULD KNOW .............................................................................................. 3-1
SECTION 3.2 MODULE MEMORY MAP ................................................................................................... 3-1
SECTION 3.3 ADD MODULE TO LOGIX 500 .............................................................................................. 3-2
SECTION 3.4 MODULE CONFIGURATION ................................................................................................. 3-3
3.4.1 Output Data File (Command Mode)...................................................................................... 3-4
3.4.2 Output Data File (Normal Run Mode) ................................................................................... 3-8
SECTION 3.5 MODULE STATUS .............................................................................................................. 3-8
3.5.1 Input Data File (Command Mode) ........................................................................................ 3-8
3.5.2 Input Data File (Normal Run Mode) .................................................................................... 3-10
SECTION 3.6 CONFIGURATION LADDER SAMPLE ..................................................................................... 3-11
APPENDIX A MODULE SPECIFICATIONS ................................................................................. A-1
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Preface
Read this preface to familiarize yourself with the rest of the manual. This preface covers the following topics:
Who should use this manual How to use this manual Related publications Conventions used in this manual Rockwell Automation support
Who Should Use This Manual
Use this manual if you are responsible for designing, installing, programming, or troubleshooting control systems that use Allen-Bradley I/O and/or compatible controllers, such as MicroLogix 1100 or 1200.
How to Use This Manual
As much as possible, we organized this manual to explain, in a task-by-task manner, how to install, configure, program, operate, and troubleshoot a control system using the 1762sc-OF8.
Related Documentation
The table below provides a listing of publications that contain important information about Allen-Bradley PLC systems.
Document Title
Document Number
MicroLogix™ 1200 User Manual
1762-UM001
MicroLogix™ 1200 Technical Data
1762-TD001
MicroLogix 1200 and MicroLogix 1500 Programmable Controllers Instruction Set Reference Manual
1762-RM001
Allen-Bradley Programmable Controller Grounding and Wiring Guidelines
1770-4.1
Technical Support
For technical support, please contact your local Rockwell Automation TechConnect Office for all Spectrum products. Contact numbers are as follows:
USA 440-646-6900 United Kingdom 01908 635230 Australia 1800-809-929 Mexico 001-888-365-8677 Brazil (55) 11 3618 8800 Europe +49 211 41553 63
or send an email to
support@spectrumcontrols.com
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Documentation
If you would like a manual, you can download a free electronic version from the Internet at www.spectrumcontrols.com
Conventions Used in This Manual
The following conventions are used throughout this manual:
Bulleted lists (like this one) provide information, not procedural steps. Numbered lists provide sequential steps or hierarchical information. Italic type is used for emphasis. Bold type identifies headings and sub-headings:
WARNING
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. These messages help you to identify a hazard, avoid a hazard, and recognize the consequences.
ATTENTION
Actions ou situations risquant d’entraîner des blessures pouvant être
mortelles, des dégâts matériels ou des pertes financières. Les messages « Attention » vous aident à identifier un danger, à éviter ce danger et en discerner les conséquences.
NOTE
Identifies information that is critical for successful application and understanding of the product.
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User’s Manual Pub. 0300246-01 Rev. C
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Chapter 1 Module Overview
This chapter describes the 1762sc-OF8 output module. The module provides 8 analog output channels that can be configured for current or voltage. Included is information about:
General description Input types and ranges Data formats and filter frequencies Hardware features System overview and module operation
Section 1.1 General Description
The output module supports current and voltage type outputs. The module
converts the digital value stored in each channel’s output command word to an
analog current or voltage signal. Each output channel is individually configured via software for a specific output type, data format, and provides open-circuit or short-circuit detection and indication.
Section 1.2 Input Types and Ranges
The tables below list the output types and their associated ranges.
Voltage Selection
Range (VDC)
-10 V to +10 V
-11.0 to +11.0
0 to +5 V
0.0 to +5.5
0 to +10 V
0.0 to +11.0
1 to +5 V
0.0 to +5.5
Current Selection
Range (mA)
0 to 20 mA
0 to 20.4
4 to 20 mA
3.92 to 20.4
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Section 1.3 Data Formats
For each module, the data can be configured for:
Engineering units Scaled-for-PID Raw/proportional data Percent of full range
Section 1.4 Hardware Features
Module configuration is done via the controller’s programming software. The module configuration is stored in the memory of the controller. Refer to your
controller’s user manual for more information. The illustration below shows the module’s hardware features.
Item
Description
1a
Upper panel mounting tab
1b
Lower panel mounting tab
2
Power diagnostic LED
3
Module door with terminal identification label
4
Bus connector (male)
5
Bus connector cover
6
Flat ribbon cable with bus connector (female)
7
Terminal block
8
DIN rail latch
9
Pull loop
Figure 1-1
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1.4.1 LED Indicator
The 1762 output module uses a single green LED to show operational status of the module. The LED will illuminate solid when the PLC is in run mode and the module properly configured. If the module is not properly configured, or if the PLC is not in run mode, the LED will blink rapidly. The following blink codes are the only exception:
Table 1-1 (LED Blink Codes)
Blink Code
Description
Rapid Blink1
PLC not in run mode, or no valid module configuration present
Solid
Module is in run mode (Normal Operation)
3
Factory calibration in progress
4
Factory calibration invalid
5
Module is in command mode
Section 1.5 System Overview
The module communicates to the controller through the bus interface. The module also receives 5 VDC and 24 VDC power through the bus interface.
1.5.1 Module Power-up
At power-up, the module performs a check of its internal circuits, memory, and basic functions. During this time, the module status LED remains off. If no faults are found during power-up diagnostics, the module status LED blinks rapidly waiting for command mode.
After power-up checks are complete, the module waits for command mode and then valid channel configuration data. If an invalid configuration is detected, the module generates a configuration error and remains in command mode. Once the module is properly configured and enabled, it continuously converts the output command value to a proportional analog output signal.
Each time a channel command value is read by the output module, that data value is tested by the module for an over-range or under-range condition. If such a condition is detected, a unique bit is set in the channel status word. The channel status word is described in section 0 Input Data File.
Using the module image table, the controller reads the two’s complement binary converted input data from the module. This typically occurs at the end of the program scan or when commanded by the control program. If the controller and the module determine that the data transfer has been made without error, the data is used in the control program.
1
All outputs are disabled until the PLC goes into run mode, and the module receives a valid configuration.
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1.5.2 Module Operation
When the module receives a new command value from the output image, the module’s circuitry converts the digital value to an analog current/voltage signal using a DAC (Digital to Analog Converter). See the block diagram below.
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Chapter 2 Installation and Wiring
This chapter will cover:
Compliance to European union directives Power requirements General considerations Mounting Field wiring connections Module Indicators
Section 2.1 Compliance to European Union Directives
This product is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.
2.1.1 EMC Directive
The 1762sc-OF8 module is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file:
IEC 61000-6-4 Electromagnetic compatibility (EMC)–Part 6-4: Generic
standards–Emission standard for industrial environments
IEC 61000-6-2 Electromagnetic compatibility (EMC)–Part 6-2: Generic
standards–Immunity for industrial environments
This product is intended for use in an industrial environment.
Section 2.2 Power Requirements
The module receives power through the bus interface from the +5 VDC/+24 VDC system power supply. The maximum current drawn by the module is shown in the table below.
5 VDC
24 VDC
30 mA
250 mA at 18.7 V, 195 mA at 24 V
Use the table below to determine the maximum number of OF8 modules that can be installed in a MicroLogix system.
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Table 2-1
Controller
Max 5 V Bus Current mA)
Max 24 V Bus Current (mA)
Max # of OF8 Modules
ML1100
800
700
3
ML1200 (24 pt.)
400
350
1
ML1200 (40 pt.)
600
500 2 ML1400 (All)
1500
1500
6
Section 2.3 General Considerations
1762 I/O is suitable for use in an industrial environment when installed in accordance with these instructions. Specifically, this equipment is intended for use in clean, dry environments Pollution degree 22 and to circuits not exceeding Over Voltage Category II3(IEC 60664-1)4.
2.3.1 Hazardous Location Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous locations only. The following WARNING statement applies to use in hazardous locations.
WARNING
EXPLOSION HAZARD
Substitution of components may impair suitability for Class I,
Division 2. Touch a grounded object to discharge static potential.
Do not replace components or disconnect equipment unless power
has been switched off or the area is known to be non-hazardous. Touch a grounded object to discharge static potential.
This product must be installed in an enclosure. Touch a grounded
object to discharge static potential.
All wiring must comply with N.E.C. article 501-4(b). Touch a
grounded object to discharge static potential.
2
Pollution Degree 2 is an environment where, normally, only non-conductive pollution occurs except that
occasionally a temporary conductivity caused by condensation shall be expected.
3
Over Voltage Category II is the load level section of the electrical distribution system. At this level transient voltages are controlled, and do not exceed the impulse voltage capability of the product’s insulation.
4
Pollution Degree 2 and Over Voltage Category II are International Electrotechnical Commission (IEC) designations.
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2.3.2 Prevent Electrostatic Discharge
WARNING
Electrostatic discharge can damage integrated circuits or semiconductors if you touch analog I/O module bus connector pins or the terminal block on the module. Follow these guidelines when you handle the module:
Touch a grounded object to discharge static potential. Wear an approved wrist-strap grounding device. Do not touch connectors or pins on component boards. Do not touch circuit components inside the module. If available, use a static-safe work station. When not in use, keep the module in its static-shield box.
2.3.3 Remove Power
WARNING
Remove power before removing or inserting this module. When you remove, or insert, a module with power applied, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:
Sending an erroneous signal to your system’s field devices,
causing unintended machine motion.
Causing an explosion in a hazardous environment. Electric arcing causes excessive wear to contacts on both the
module and its mating connector, and may lead to premature failure.
2.3.4 Selecting a Location
2.3.5 Reducing Noise
Most applications require installation in an industrial enclosure to reduce the effects of electrical interference. Analog inputs are highly susceptible to electrical noise. Electrical noise coupled to the analog inputs will reduce the performance (accuracy) of the module. Group your modules to minimize adverse effects from radiated electrical noise and heat. Consider the following conditions when selecting a location for the analog module. Position the module:
Away from sources of electrical noise such as hard-contact switches,
relays, and AC motor drives.
Away from modules which generate significant radiated heat. Refer to
the module’s heat dissipation specification.
In addition, route shielded, twisted-pair analog input wiring away from any high voltage I/O wiring.
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Section 2.4 Mounting
WARNING
Do not remove protective debris strip until after the module and all other equipment near the module is mounted and wiring is complete. Once wiring is complete, and the module is free of debris, carefully remove protective debris strip. Failure to remove strip before operating can cause overheating.
2.4.1 Minimum Spacing
Maintain spacing from enclosure walls, wireways, adjacent equipment, etc. Allow 50.8 mm (2 in.) of space on all sides for adequate ventilation, as shown:
Figure 2-1
NOTE
1762 expansion I/O may only be mounted horizontally.
WARNING
During panel or DIN rail mounting of all devices, be sure that all debris (metal chips, wire strands, etc.) is kept from falling into the module. Debris that falls into the module could cause damage when power is applied to the module.
2.4.1 DIN Rail Mounting
The module can be mounted using the following DIN rails: 35 × 7.5 mm (EN 50 022 - 35 × 7.5) or 35 × 15 mm (EN 50 022 - 35 × 15).
Before mounting the module on a DIN rail, close the DIN rail latch. Press the DIN rail mounting area of the module against the DIN rail. The latch will momentarily open and lock into place.
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Use DIN rail end anchors (Allen-Bradley part number 1492-EA35 or 1492­EAH35) for environments with vibration or shock concerns.
Figure 2-2
NOTE
For environments with extreme vibration and shock concerns, use the panel mounting method described below, instead of DIN rail mounting.
2.4.2 Panel Mounting
Use the dimensional template shown below to mount the module. The preferred mounting method is to use two M4 or #8 Pan Head screws per module. M3.5 or #6 Pan Head screws may also be used, but a washer may be needed to ensure a good ground contact. Mounting screws are required on every module.
Figure 2-3
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Section 2.5 System Assembly
The expansion I/O module is attached to the controller or another I/O module by means of a ribbon cable after mounting as shown below.
Figure 2-4
NOTE
Use the pull loop on the connector to disconnect modules. Do not pull on the ribbon cable.
WARNING
EXPLOSION HAZARD
In Class I, Division 2 applications, the bus connector must be fully
seated and the bus connector cover must be snapped in place.
In Class I, Division 2 applications, all modules must be mounted
in direct contact with each other as shown in the graphic. If DIN rail mounting is used, an end stop must be installed ahead of the controller, and after the last 1762 I/O module.
Section 2.6 Field Wiring Connections
Consider the following when wiring your system:
General
Power and output wiring must be in accordance with Class 1, Division 2
wiring methods, Article 501-4(b) of the National Electric Code, NFPA 70, and in accordance with the authority having jurisdiction.
The analog common (COM) is not connected to earth ground inside the
module. All terminals are electrically isolated from the system.
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To ensure optimum accuracy for voltage type outputs, limit overall cable
impedance by keeping all analog cables as short as possible. Locate the I/O system as close to your voltage type sensors or actuators as possible.
Digital and analog power must be supplied by an Isolated Secondary
Limited Energy Low Voltage source.
Use Belden™ 8761, or equivalent, shielded wire.
WARNING
USE SUPPLY WIRES SUITABLE FOR 20 °C ABOVE SURROUNDING AMBIENT TEMPERATURE.
WARNING
UTILISER DES FILS D’ALIMENTATION QUI CONVIENNENT A
UNE TEMPERATURE DE 20 °C AU-DESSUS DE LA TEMPERATURE AMBIANTE.
Grounding
This product is intended to be mounted to a well-grounded mounting
surface such as a metal panel. Additional grounding connections from the module’s mounting tabs or DIN rail (if used) are not required unless the mounting surface cannot be grounded.
Under normal conditions, the drain wire (shield) should be connected to
the metal mounting panel (earth ground). Keep shield connection to earth ground as short as possible.
Ground the shield drain wire at one end only. The typical location is at
the module end.
If it is necessary to connect the shield drain wire at the module end,
connect it to earth ground using a panel or DIN rail mounting screw.
Refer to Industrial Automation Wiring and Grounding Guidelines, Allen-
Bradley publication 1770-4.1, for additional information.
Noise Prevention
Route field wiring away from any other wiring and as far as possible
from sources of electrical noise, such as motors, transformers, contactors, and ac devices. As a general rule, allow at least 15.2 cm (6 in.) of separation for every 120 V of power.
Routing field wiring in a grounded conduit can reduce electrical noise. If field wiring must cross ac or power cables, ensure that they cross at
right angles.
If noise persists for a device, try grounding the opposite end of the cable
shield or ground both ends of the shield.
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2.6.1 Wiring Diagram
Refer to the following wiring diagrams for field wiring connections.
WARNING
All return terminals are electrically tied together, but each output should use its own associated return terminal for best accuracy.
2.6.2 Wiring the Finger-Safe Terminal Block
Figure 2-6
OUT 0
Shield
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUT 7
RTN 0
RTN 1
RTN 2
RTN 3
RTN 4
RTN 5
RTN 7
NC
NC
RTN 6
+
-
OUT 1
Load
Figure 2-5 (Wiring Diagram)
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WARNING
Be careful when stripping wires. Wire fragments that fall into a module could cause damage when power is applied. Once wiring is complete, ensure the module is free of all metal fragments.
When wiring the terminal block, keep the finger-safe cover in place.
1. Refer to section 2.6.1 for proper field wiring connections.
2. Route the wire under the terminal pressure plate. You can use the
stripped end of the wire or a spade lug. The terminals will accept a 6.35 mm (0.25 in.) spade lug. See Figure 2-6.
3. Tighten the terminal screw making sure the pressure plate secures the
wire. Recommended torque when tightening terminal screws is 0.904 Nm (8 in-lbs).
4. After wiring is complete, remove the debris shield.
2.6.3 Terminal Door Label
A removable, write-on label is provided with the module. Remove the label from the door, mark your unique identification of each terminal with permanent ink, and slide the label back into the door. Your markings (ID tag) will be visible when the module door is closed.
See figure below.
Figure 2-7 (Door Label)
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Section 2.7 Module Indicators
The 1762 output module uses a single green LED to show operational status of the module. The LED will illuminate solid when the PLC is in run mode and the module properly configured. If the module is not properly configured, or if the PLC is not in run mode, the LED will blink rapidly. The following blink codes are the only exception:
Table 2-2 (LED Blink Codes)
Blink Code
Description
Rapid Blink5
PLC not in run mode, or no valid module configuration present
Solid
Module is in run mode (Normal Operation)
3
Factory calibration in progress
4
Factory calibration invalid
5
Module is in command mode
5
All outputs are disabled until the PLC goes into run mode, and the module receives a valid configuration.
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Chapter 3 Configuring the 1762sc-OF8 Using RSLogix 500
This chapter covers the following subjects:
Things you should know Module memory map Add module to Logix 500 Module configuration Module status Configuration Ladder Sample
Section 3.1 Things You Should Know
This chapter describes how to configure the OF8 module for the MicroLogix 1100, 1200, and 1400 system using RSLogix 500 programming software.
Section 3.2 Module Memory Map
The module uses 8 input words and 8 output words for input data and configuration. The following figure describes the data mapping for the module.
Input Image
I:0 to I:7 (8 words)
(Input Data)
Output Image
O:0 to O:7 (8 words)
(Configuration or
Output Data)
1762sc-OF8
Read
Write
Figure 3-1 (Module Memory Map)
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Section 3.3 Add Module to Logix 500
The following procedure describes how to add the OF8 module to the RSLogix 500 programming software.
1. Create a new RSLogix 500 project and select either a Micro 1100, 1200,
or 1400 processor.
2. Double-click I/O Configuration from the project tree.
3. Select the first empty slot and then double-click the OtherRequires
I/O Card Type ID option, from the I/O configuration screen.
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4. Enter the module profile data as shown in the figure below and click OK.
5. Repeat steps 1 through 4 for additional modules.
Section 3.4 Module Configuration
The OF8 module is configured using a process that employs the input and output files. The following flow chart describes the configuration process.
Transition
To
Run
Unlock
Command
Issued
Write
Configuration
Data
Issue Load
Configuration
Command
Issue
Exit
Command
600 ms
Delay
Module
Enters Run
Mode
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WARNING
Each command issued will have a corresponding module response in the input data file. See Section 3.5.1 for more information.
WARNING
For proper operation, during the 600 ms delay, the output words should be set to the correct command values to avoid sending erroneous analog signals.
3.4.1 Output Data File (Command Mode)
The output data file is used to configure each channel for the OF8 as well as control the output signal of each channel. Use the addressing scheme below to locate the 8 output words needed to configure the module.
Figure 3-2 (Output Addressing Scheme)
1. I/O located on the controller (embedded I/O) is slot 0. I/O added to the
controller (expansion I/O) begins with slot 1.
The module enters a special mode called Command Mode when the PLC transitions from Program mode to Run mode. When the module enters Command Mode, the output file is used to send commands to the module and the module responds via the input data file. The table below shows the layout for each output word during both modes of operation. See Table 3-6 for command mode response data.
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Table 3-1 (Normal Mode/Command Mode)
Output File
Output Word
Normal Run Mode
Command Mode
O:e.0
Channel 0 Data Word
Command
O:e.1
Channel 1 Data Word
Data Word 1 (Ch0 & 1)6
O:e.2
Channel 2 Data Word
Data Word 2 (Ch2 & 3)6
O:e.3
Channel 3 Data Word
Data Word 3 (Ch4 & 5)6
O:e.4
Channel 4 Data Word
Data Word 4 (Ch6 & 7)6
O:e.5
Channel 5 Data Word
Fixed Word 1 (0×CDEF)
O:e.6
Channel 6 Data Word
Fixed Word 2 (0×FEDC)
O:e.7
Channel 7 Data Word
Fixed Word 3 (0×5A5A)
Once the module detects the transition from Program to Run it waits until the Fixed Words and Command code are set to valid values. The first command must be Unlock. If an error is detected, a non-zero response will be placed in the Response Code (see Input Data File table).
Keep in mind the module is constantly polling the output file as it is updated by the controller. The module will validate each command using the following three step process:
1. Validate Fixed Words 1-3:
These words must always be valid during Command Mode. An error will be posted in the Response Code until these are correct. Commands will not be validated and processed until these words are set correctly. The fixed words are posted above in Table 3-1.
2. Validate Command:
If the Fixed Words are valid, the Command word will be checked. If it is not set to a valid command, an error will be reported. Initially the module only checks for the Unlock command. After the Unlock command is detected, the module must detect a transition in the Command word to trigger a new command. The available commands are listed in the table below.
6
See Table 3-3 (Data Words 1 through 4)
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Table 3-2 (Commands)
Command
Value
Description
Unlock
0×FFF0
This MUST be the first command issued after entering Command Mode. If not, an error will be posted. Data Words are ignored when the module enters command mode.
The module does not need to detect a command transition to Unlock. It simply waits for the Fixed Words to be valid and Unlock command set. This command is ignored if issued multiple times (Response Code will be 0).
Once Command Mode is unlocked it remains unlocked until it has been successfully configured and the Exit command issued.
Clear Command
0×FF00
Clears the command buffer to allow a command to be re-issued. Since the module only knows a command is issued when the Command word changes, the only way to re-issue a command is to cause a transition. This command gives the user a null command to do that. The response is always 0. No other action is taken with this command.
Load Config
0×FFF1
Data Words 1-4 must contain valid channel configuration data for all channels. See Data Words table below.
Configuration will be validated. An error will be posted for the first invalid channel configuration found. If the configuration is invalid, the configuration info in the Data Words may be modified but to re-issue the Load Config, the Clear Command must be issued first.
Exit
0×FF80
Delay 600 ms and then enter run state with configuration. The delay begins after the response. If configuration is not valid, the module will remain in Command Mode until a valid configuration is entered.
1. Data Words 1-4:
If the command requires valid data in the Data Words, they are validated and a response is placed in the Response Code register (i.e. Word I:e.1). See section 3.5.1 for a description of each response code.
The following table lists the possible configuration settings for each of the 8 channels. Each Data Word contains two channel configurations. See Table 3-1 for Data Word layout.
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Table 3-3 (Data Words 1 through 4)
To Select
Channels 1, 3, 5, or 7
Channels 0, 2,4 or 6
15
14
13
12
11
10 9 8 7 6 5 4 3 2 1 0
Output Type
4 to 20 mA
0 0
0
0 0
0
0 to 20 mA
0 0 1 0 0
1
-10 to 10 V
0 1 0 0 1
0
0 to 10 V
0 1 1 0 1
1
1 to 5 V
1 0 0 1 0 0 0 to 5 V
1 0 1 1 0 1 Reserved
1 1 0 1 1 0 Channel Disabled
1 1 1 1 1
1
Data Format
Scaled for PID
0 0
0 0
Engineering Units
0 1 0 1 Percent Range
1 0 1 0 Raw/Proportional Data
1 1 1 1 Unused
0 0 0 0 0 0
Table 3-4 (Data Format)
Output Range
Output Value
Condition
Raw/Prop
EU
PID
% FS
4..20 mA
20.40 mA
High Limit
32767
20400
16793
10250
20.00 mA
High Range
31176
20000
16383
10000
4.00 mA
Low Range
-32450
4000
0
0
3.92 mA
Low Limit
-32768
3920
-82
-50
0..20 mA
20.40 mA
High Limit
32767
20400
16711
10200
20.00 mA
High Range
31482
20000
16383
10000
0.00 mA
Low Limit/Range
-32768
0 0 0
+/-10 V
11.00 VDC
High Limit
32767
11000
17202
11000
10.00 VDC
High Range
29788
10000
16383
10000
-10.00 VDC
Low Range
-29788
-10000
0
-10000
-11.00 VDC
Low Limit
-32768
-11000
-819
-11000
0 to 5 V
5.50 VDC
High Limit
32767
5500
18021
11000
5.00 VDC
High Range
26809
5000
16383
10000
0.00 VDC
Low Range
-32768
0 0 0
0.00 VDC
Low Limit
-32768
0 0 0
0 to 10 V
11.00 VDC
High Limit
32767
11000
18021
11000
10.00 VDC
High Range
26809
10000
16383
10000
0.00 VDC
Low Range
-32768
0 0 0
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Output Range
Output Value
Condition
Raw/Prop
EU
PID
% FS
0.00 VDC
Low Limit
-32768
0 0 0
1 to 5V
5.50 VDC
High Limit
32767
5500
18431
11250
5.00 VDC
High Range
26809
5000
16383
10000
1.00 VDC
Low Range
-20853
1000
0 0 0.00 VDC
Low Limit
-32768
000
-4096
-2500
3.4.2 Output Data File (Normal Run Mode)
The output data file is used to configure each channel for the OF8 as well as control the output signal of each channel. Use the addressing scheme shown in Figure 3-2 above.
In normal run mode, output words 0 through 7 control the analog output signal for channels 0 through 7 respectively. See Table 3-1 above.
Section 3.5 Module Status
Input data for the OF8 consists of status information, channel configuration information and module configuration status.
3.5.1 Input Data File (Command Mode)
In command mode, the input data file returns module configuration status used during the configuration process. Refer to section 3.4.1 for more information regarding command mode. Use the addressing scheme below to locate the 8 input words.
Figure 3-3 (Input Addressing Scheme)
1. I/O located on the controller (embedded I/O) is slot 0. I/O added to the
controller (expansion I/O) begins with slot 1.
The layout for the input data file is shown below.
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Table 3-5 (Input Data File)
Input Word
Normal Run Mode
Command Mode
I:e.0
General Status Word 0
Command Echo
I:e.1
Output Status Word 1 (Ch 0-3)
Response Code
I:e.2
Output Status Word 2 (Ch 4-7)
Response Channel
I:e.3
Echo Config (Ch 0-1)
I:e.4
Echo Config (Ch 2-3)
I:e.5
Echo Config (Ch 4-5)
I:e.6
Echo Config (Ch 6-7)
I:e.7
Not Used
The following table describes each of the input data words when in command mode.
Table 3-6 (Input Words - Command Mode)
Word
Description
Command Echo (Word 0)
Matches Command Word 0 (that is, O:e.0). When this word matches the Command Word, it
indicates the command is complete. The Response Code is now valid.
Response Code (Word 1)
Non-zero is an error (see Response Codes). This is valid only when Command Echo matches Command Word.
Response Channel (Word 2)
If Response Code error, indicates which channel. Only applies to commands that involve channels.
Echo of Data (Word 1)
Chan 1 Config
Chan 0 Config
Echo of Data (Word 2)
Chan 3 Config
Chan 2 Config
Echo of Data (Word 3)
Chan 5 Config
Chan 4 Config
Echo of Data (Word 4)
Chan 7 Config
Chan 6 Config
Not Used (Word 7)
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Table 3-7 (Response Codes)
Name
Value
Description
Success
0×0000
The command was completed successfully.
Invalid Command
0×F001
An invalid command code was issued.
Locked
0×F002
A command was issued before the Unlock was given.
Invalid State
0×F003
One or more Fixed Words invalid. The module will remain in its previous state until all of the words are set correctly.
Invalid Config
0×F004
A configuration for one of the channels is invalid. Check Response Channel to determine which one. First error detected is displayed.
No Config
0×F005
An attempt was made to exit Command Mode before a configuration was loaded. Either load the default config or manually enter a configuration for all channels.
Invalid Cal
0×F006
Calibration is invalid. Module requires factory calibration before it can be configured.
NOTE
Response codes are not to be considered valid until the Command Echo matches the issued command.
NOTE
Response codes will remain valid after the Exit command until the timeout expires. After that, normal Input File operation takes over. Words 0-2 are status.
3.5.2 Input Data File (Normal Run Mode)
In normal run mode, the input data file displays general module status, channel status, and an echo of each channel configuration.
Use the addressing scheme in Figure 3-3 to locate the 8 input words.
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Table 3-8 (Input Words - Normal Run Mode)
Word
Bit
15
14
13
12
11
10 9 8 7 6 5 4 3 2 1 0
General Status (Word 0)
I:e.0
- - - - - - - - S7
S6
S5
S4
S3
S2
S1
S0
Output Status (Word 1)
I:e.1
-
LD3
U3
O3 - LD2
U2
O2 - LD1
U1
O1 - LD0
U0
O0
Output Status (Word 2)
I:e.2
-
LD7
U7
O7 - LD6
U6
O6 - LD5
U5
O5 - LD4
U4
O4
Echo Config (Word 3)
<Ch 1 Config>7
<Ch 0 Config>7
Echo Config (Word 4)
<Ch 3 Config>7
<Ch 2 Config>7
Echo Config (Word 5)
<Ch 5 Config>7
<Ch 4 Config>7
Echo Config (Word 6)
<Ch 7 Config>7
<Ch 6 Config>7
Not Used (Word
7)
0x0000
- = Not used. Bit set to 0. S<x> = General status bit.
If a bit is set (1) then there is an error associated with that channel (i.e. under/over range).
When set to 1, indicates the output word value set by the user is below the defined Low Range value (see Output Data Format table). The channel will output voltage or current (depending on the range type) to the Low Limit value.
O<x> = Over range flag. When set to 1, indicates the output word value set by the user is above the
defined High Range value (see Output Data Format table). The channel will output voltage or current (depending on the range type) up to the High Limit value.
LD<x> = Load Error. If the channel is configured for voltage mode, this bit indicates a short circuit. If the channel is configured for current mode, open circuit is indicated. The error bit is cleared (0) at the time the condition is cleared.
Section 3.6 Configuration Ladder Sample
The following ladder sample demonstrates how to configure the module when the PLC transitions from Program to Run, using the process described in Section
3.4.
7
See Table 3-3 (Data Words 1 through 4)
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WARNING
Use the “Command” bit (B3:0/0) in the following ladder sample as a
condition before any instruction that writes data to one of the 8 module output words. Failure to do so can result in the module rejecting the configuration and not going into run mode (i.e. a rapid blinking module status LED).
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Getting Technical Assistance
Note that your module contains electronic components which are susceptible to damage from electrostatic discharge (ESD). An electrostatic charge can accumulate on the surface of ordinary plastic wrapping or cushioning material.
In the unlikely event that the module should need to be returned to Spectrum Controls, Inc., please ensure that the unit is enclosed in approved ESD packaging (such as static-shielding / metalized bag or black conductive container). Spectrum Controls, Inc. reserves the right to void the warranty on
any unit that is improperly packaged for shipment. RMA (Return Merchandise Authorization) form required for all product returns. For further information or assistance, please contact your local distributor, or call
the Spectrum Controls Technical Support at: USA - 425-746-9481
Declaration of Conformity
Available upon request
Page 35
User’s Manual Pub. 0300246-01 Rev. C
Appendix A Module Specifications
General Specifications
Specification
Value
Dimensions
90 mm (height) × 87 mm (depth) × 40 mm (width) height including mounting tabs is 110 mm
3.54 in. (height) × 3.43 in. (depth) × 1.58 in. (width) height including mounting tabs is 4.33 in.
Approximate Shipping Weight (with carton)
279 g (0.615 lbs.) Storage Temperature
-40 °C to +85 °C (-40 °F to +185 °F)
Operating Temperature
-20 °C to +60 °C (-4 °F to +140 °F)
Operating Humidity
5% to 95% non-condensing
Operating Altitude
2000 meters (6561 feet)
Vibration
Operating: 10 to 500 Hz, 5 G, 0.030 in. max. peak-to­peak
Shock
Operating: 30 G
Bus Current Draw (max.)
30 mA at 5 VDC Max 250 at 18.7 V, 195 mA at 24 V
Heat Dissipation
4.9 W Total Max
Maximum number of modules on the bus
Distance rating of 6. Maximum number of modules by controller type:
Controller
Max 5 V Bus Current
Max 24 V Bus Current
Max # of Modules
ML1100
800
700 3 ML1200 (24 pt.)
400
350 1 ML1200 (40 pt.)
600
500 2 ML1400
1500
1500
6
Fusing
None
Wire Size
Up to two wires of size #14-#22 AWG (solid) or #16­#22 AWG (stranded)
Wire Type
To ensure proper operation and high immunity to electrical noise, always use Belden 8761 (shielded, twisted pair) or equivalent wire for voltage and current sensors
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A-2 Appendix A: Specifications
User’s Manual Pub. 0300246-01 Rev. C
Specification
Value
Isolation
Channel to Rack
707 VDC for 1 minute (withstand voltage)
Channel to Channel
Return lines are connected together. No isolation between channels.
Module Power LED
On: indicates power is applied and module not faulted. See Section 1.4.1 for more information.
Vendor I.D.
58
Product Type
10
Product Code
21
Agency Certification
C-UL listed (under CSA C22.2 No. 142) UL 508 listed CE compliant for all applicable directives
Hazardous Environment Class
Class I, Division 2, Hazardous Location, Groups A, B, C, D (ISA 12.12.01, C-UL under CSA C22.2 No. 213) Operating Temperature Code T6
Radiated and Conducted Emissions
EN61131-2 Electrical /EMC:
The module has passed testing at the following levels:
ESD Immunity (IEC61000-4-2)
4 kV contact, 8 kV air, 4 kV indirect
Radiated Immunity (IEC61000-4-3)
10 V/m, 80 to 1000 MHz, 80% amplitude modulation, +900 MHz keyed carrier
Fast Transient Burst (IEC61000-4-4)
2 kV, 5 kHz
Surge Immunity (IEC61000-4-5)
1 kV galvanic gun
Conducted Immunity (IEC61000-4-6)
10 V, 0.15 to 80 MHz8
8
Conducted Immunity frequency range may be 150 kHz to 30 MHz if the Radiated Immunity frequency range is 30 MHz to 2700 MHz.
Page 37
Appendix A: Specifications A-3
User’s Manual Pub. 0300246-01 Rev. C
Output Specifications
Specification
Description
Accuracy - Voltage Outputs
System accuracy at 25 °C: ±20 mV maximum System accuracy at -20-60 °C: ±50 mV maximum
Accuracy - Current Outputs
System accuracy at 25 °C: ±0 uA maximum System accuracy at -20-60 °C: ±75 uA maximum
Output Resolution (at 25C)
In RAW mode
Voltage Output
400 µV per bit average when using RAW format in ±10 V range and 0-10 V range
185 µV per bit average when using RAW format in 0-5 or 1-5 V ranges
Current Output
380 nA per bit when using RAW format for all current ranges
Differential Nonlinearity
±1 LSB Output Ripple
<15 mV ripple for voltage or current
Output Impedance
Current: >1 Mohm, Voltage: <1 ohm
Output Load
Current: 0 ohm min, 500 ohm max, Voltage: >=1 kohm at 10 V output (10 mA), includes
wire resistance.
Maximum Output Inductive and Capacitive Load
0.1 mH 1 µF
Output Settling Time
<1ms to 63% of full scale
Output Channel glitch
Current mode = < ± 1 V for 20 ms at maximum load Voltage mode = < ± 0.4 V for 20 ms and < ±- 1 V for
1.5 ms with 1 k ohm load
Output Protection
±24 V at 25 °C for 1 minute on any channel, with any range and value
Short Circuit Protection
Yes, continuous. (IEC 1131-2 requirement) with any range and value
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A-4 Appendix A: Specifications
User’s Manual Pub. 0300246-01 Rev. C
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User’s Manual Pub. 0300246-01 Rev. C
A
Addressing · 3-4, 3-8, 3-10
B
block diagram · 1-4
C
Configuration · 3-4 Conventions
used in the manual · v
D
Data Format · 1-2 Door Label · 2-9
E
EMC Directive · 2-1
G
Grounding · 2-7
H
Hazardous Location · 2-2
I
Input Data · 3-8
L
LED · 1-3, 2-10
M
Memory Map · 3-1 Mounting
DIN · 2-4 Panel · 2-5
N
Noise · 2-3, 2-7
O
Output Type · 1-1
P
Power Requirements · 2-1 power-up · 1-3
S
Slot number · 3-4 Slot Number · 3-8 Spacing
Minimum · 2-4
T
Technical support
contact information · iv
W
Wiring Diagram · 2-8
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User’s Manual Pub. 0300246-01 Rev. C
©2009 to 2017, Spectrum Controls, Inc. All rights reserved. Specifications subject to change without notice. The Encompass logo and ControlLogix are trademarks of Rockwell Automation.
Corporate Headquarters
Spectrum Controls Inc. P.O. Box 6489 Bellevue, WA 98006 USA Fax: 425-641-9473
Tel: 425-746-9481
Web Site: www.spectrumcontrols.com
E-mail: spectrum@spectrumcontrols.com
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