Spectros SF-ExplorIR Operation & Maintenance Manual

SF-Explor
Distributed by:
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IR
Sulfuryl Fluoride Safe Entry Monitor
Operation & Maintenance
Version 7.31 - JAN 2016
ClearSite Web Application
Job Details
Name
Address
Date Shot
Date Clear
Notes
Single family house. Good seal.
Jackson Homestead
10 Downing St.
Hopedale, MA
ADD JOB
Location Details
Job Name
Location
Notes
Scanned
Concentration
Latitude
Longitude
Jackson Homestead
Bedroom
Master (14’ x 12’)
SAVE
9/16/2015
Oppm
42.1306 N
71.5417 W
SCAN
WARRANTY
Spectros Instruments, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in material and manufacture and will conform substantially to Spectros Instruments' applicable specifications. Spectros Instruments’ liability and Buyer's remedy under this warranty are limited to the repair or replacement, Spectros Instruments’ option, of this Product or parts thereof returned to Seller at the factory of manufacture and shown to Spectros Instruments’ reasonable satisfaction to have been defective; provided that written notice of the defect shall have been given by Buyer to Spectros Instruments within one (1) year after the date of delivery of this Product by Spectros Instruments. NOTE: Battery Warranty is for six (6) months.
Spectros Instruments, Inc. warrants to Buyer that it will convey good title to this Product. Spectros Instruments’ liability and Buyer's remedy under this warranty of title are limited to the removal of any title defects or, at the election of Spectros Instruments, to the replacement of this Product or parts thereof that are defective in title.
The warranty set forth in paragraph 1 does not apply to parts the Operating Instructions designate as having a limited shelf life or as being expended in normal use (e.g., filters).
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF (I) ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE: AND (II) ANY OBLIGATION, LIABILITY, RIGHT, CLAIM OR REMEDY IN CONTRACT OR TORT, WHETHER OR NOT ARISING FROM SPECTROS INSTRUMENTS’ NEGLIGENCE, ACTUAL OR IMPLIED. The remedies of the Buyer shall be limited to those provided herein to the exclusion of any and all other remedies including, without limitation incidental or consequential damages. No agreement varying or extending the foregoing warranties, remedies or this limitation will be binding upon Spectros Instruments, Inc. unless in writing, signed by a duly authorized officer of Spectros Instruments, Inc.
Register Your Warranty by Visiting
www.SpectrosInstruments.com
Notice:
Product improvements and enhancements are continuous; therefore the specifications and information contained in this document may change without notice.
Spectros Instruments, Inc. shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material.
No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Spectros Instruments, Inc.
i
ii
Notice Regarding Sulfuryl Fluoride
Sulfuryl Fluoride is an odorless gas that has no warning properties. There is a danger of serious damage to health by prolonged exposure through inhalation.
The SF-ExplorIR™ Monitor provides accurate, real-time sulfuryl Fluoride concentration measurements. Only qualified and trained operators are, with proper use of the SF-ExplorIR™ Monitor, able to re­enter and provide final clearance of fumigated spaces.
The SF-ExplorIRTM Monito is a continuous read and continuous motion clearance device per SF label requirements.
Principal of Measurement
The Spectros Instruments Sulfuryl Fluoride (SO2F2) Clearance Monitor (SF-ExplorIR™) is designed to detect, quantify and display the concentration of SO2F2 gas in the area being monitored. The SF-ExplorIR™ monitor uses non-dispersive infrared (NDIR) technology to detect low level concentrations of sulfuryl fluoride and allows the final clearance and safe re-entry of fumigated spaces. The concentration of sulfuryl fluoride is calculated according to absolute Laws of Physics. The calculation compares a reference sample “zero air” (clean air in the internal air bag) against a sample reading.
Operation of Monitor
During normal operation the SF-ExplorIR™ displays both the current gas level and the peak gas level detected on its front panel LCD. The monitor retains a log of previous readings that can easily be accessed at a later time for analysis. Front panel indicators and an audible alarm are provided to signal gas alarm and instrument fault conditions.
Aeration and Re-entry
Fumigators who are re-entering fumigation and risk areas to check for sulfuryl fluoride gas concentrations must wear SCBA (Self Contained Breathing Apparatus) for respiratory protection until the concentration within the structure has been confirmed to be 1 ppm or less. Please consult appropriate gas manufacturer’s labels, state, and federal requirements.
iii
Correct Re-Zero Operation
The “zero air” sample needs to be of the same temperature and relative humidity as the air to be measured for sulfuryl fluoride.
Purging the SF-ExplorIR after warm-up with previous held air inside the monitor is not the same as forcing a Bag Empty and refilling with clean air known to be free of SF.
In cases where the monitor is taken from a cooler (air conditioned environment and set to work; the end­user should empty the internal air bag content prior to use and refill with a know clean air sample at the same temperature and relative humidity as the sample area to be measured. Please consult operation manual and/or distributor for this procedure.
Notice for First Time Use of Battery
The SF-ExplorIR™ monitor is shipped with a partially charged battery and should be charged by the end- user for at least 2 continuous hours prior to first use. If after this time the green LED’s are not observed then depress the TEST button on the battery pack and hold until they appear. Repeat if necessary.
Compliant Battery
Spectros Instruments has determined and set the correct voltage and polarity needed for compliant battery performance. Only a Spectros Instruments provided battery should be used. Use of another battery will automatically void any warranty and may result in severe damage to the monitor.
iv
TABLE OF CONTENTS
INTRODUCTION ...........................................................................................................................................2
How to Use This Manual ......................................................................................................................................... 2
Warning Statements ................................................................................................................................................ 2
Caution Statements ................................................................................................................................................. 2
Hazard Symbols on Monitor .................................................................................................................................... 2
Safety Precautions ................................................................................................................................................... 3
Explosive Atmosphere.......................................................................................................................................... 3
Misuse and Modifications to Monitor .................................................................................................................. 3
Altitude Limit ....................................................................................................................................................... 3
Cleaning................................................................................................................................................................ 3
Shipping Precaution............................................................................................................................................. 3
Features and Capabilities.................................................................................................................................... 3
Functional Overview ............................................................................................................................................ 3
Specifications............................................................................................................................................................ 4
OPERATION .................................................................................................................................................5
Front Panel Display and Controls .......................................................................................................................... 5
Inspection ................................................................................................................................................................. 5
Gas Detector Operation............................................................................................................................................ 6
Work with Gas Alarms and System Faults............................................................................................................. 7
Time Weighted Average Operation ......................................................................................................................... 7
Overview ............................................................................................................................................................... 7
Starting a New or Continuing TWA/twa............................................................................................................. 7
Battery – Testing and Charging .............................................................................................................................. 7
Initializing the Battery ........................................................................................................................................7
Testing the Battery .............................................................................................................................................. 7
Battery Pack Safe ................................................................................................................................................ 8
Display Screens ........................................................................................................................................................ 9
Initial Power Up ................................................................................................................................................... 9
Filling the Purge-Air Bag..................................................................................................................................... 9
Data Display Screen........................................................................................................................................... 10
Function Screens ................................................................................................................................................ 10
Working with the DIAG Function ......................................................................................................................... 12
Leak Detector Operation........................................................................................................................................ 13
Standby Mode......................................................................................................................................................... 13
Working with the Gas Alarm................................................................................................................................. 14
Gas-Alarm Light................................................................................................................................................. 14
Silencing a Gas Alarm........................................................................................................................................ 14
Silencing a Fault Alarm ..................................................................................................................................... 14
Working with System Faults ................................................................................................................................. 14
Functional Overview .......................................................................................................................................... 14
Viewing the Faults Log ...................................................................................................................................... 14
Fault Codes......................................................................................................................................................... 15
Clearing the PPM Log & Faults Log ..................................................................................................................... 16
Working with the DIAG Function ......................................................................................................................... 16
Overview ............................................................................................................................................................. 16
Keypad Functions............................................................................................................................................... 16
First Diagnostic Screen...................................................................................................................................... 16
Second Diagnostic Screen .................................................................................................................................. 17
Working with the P-CHK Function ....................................................................................................................... 17
Overview ............................................................................................................................................................. 17
Keypad Functions............................................................................................................................................... 17
Using the P-CHK Screen to Diagnose Flow Faults…………………………………………………………...…….......18
Screen Display .................................................................................................................................................... 18
OPTION: ClearSite Mobile Application ................................................................................................................ 19
Downloading the ClearSite Application form ................................................................................................... 19
Mobile Screen Shots............................................................................................................................................... 20
Return Authorization ............................................................................................................................................. 21
Routine Maintenance ............................................................................................................................................. 21
Calibration Verification ......................................................................................................................................... 21
Compliant Software................................................................................................................................................ 21
PART NUMBERS........................................................................................................................................22
Introduction
How to Use This Manual
This manual provides important information on how to operate the SF-ExplorIRMonitor.
To assure operator safety and the proper use of the monitor, please read, understand, and follow the contents of this manual.
If you have a working knowledge of gas monitors, you will find this manual useful as a reference tool. If you are new to the use of gas monitors, you can educate yourself about the principles of gas detection and the proper operation of this device by reading this manual thoroughly.
Warning Statements
The use of the word WARNING in this manual denotes a potential hazard associated with the use of this equipment. It calls attention to a procedure, practice, or condition, or the like, which if not correctly performed or adhered to, could result in personal injury or death.
Caution Statements
The use of the word CAUTION in this manual denotes a potential hazard associated with the use of this equipment. It calls attention to a procedure, practice, condition, or the like, which if not correctly performed or adhered to, could result in damage to the equipment.
Hazard Symbols on Monitor
This symbol indicates the need to consult this operating instruction manual when opening the enclosure.
WARNING: A potential risk exists if the operating instructions are
not followed.
This symbol indicates the presence of electric shock hazards when the enclosure is opened.
WARNING: To avoid risk of injury from electric shock, do not open the enclosure when power is applied.
Please contact Spectros Instruments (www.SpectrosInstruments.com) with any questions.
2
Safety Precautions
Explosive Atmosphere
Do not operate this equipment in the presence of flammable liquids, vapors or aerosols. Operation of any electrical equipment in such an environment constitutes a safety hazard.
Misuse and Modifications to Monitor
The protection provided by the monitor may be impaired if the monitor is used in a manner not specified by these instructions. Changes or modifications to this monitor will void the warranty.
Altitude Limit
6,562 ft (2,000 m)
Cleaning
To clean the outside of the case, DO NOT use soap and water. USE a dry cloth
Your SF-ExplorIR Safe Entry Monitor was carefully inspected at the factory before shipment, and packed so as to be highly resistant to damage while in transport. When you receive the instrument, however, please unpackit promptly and make a visual inspection to make sure that no damage has occurred during shipment. Also check that all the following items have been received.
Shipping Precaution
When shipping the instrument by air, deflate the purge-air bag to prevent it from bursting due to changes in air pressure. Deflate the bag by selecting the EMTYBAG function as described on Page 11.
Features and Capabilities
Detects, measures, and displays the level of sulfuryl fluoride gas in the area being monitored
Measurement range of 0–100 ppm with a resolution of 1 ppm
Self contained purge-air bag, allowing the monitor to be used in a contaminated atmosphere
Automatically logs up to 200 gas readings that can be printed / plotted for analysis (Option)
Eliminates false alarms with use of non-dispersive IR source and sample draw system
Visual and audible gas alarm indictors that are turned ON when the detected gas level exceeds user
defined trip-point.
Extensive self diagnostics, providing both visual and audible indications when a fault occurs
Battery powered, providing at least 6 hours of operation
Optional cell phone application (ClearSite) for web based data logging and reporting
Functional Overview
The Spectros Instruments Sulfuryl Fluoride (SO2F2) Portable Monitor (SF-ExplorIR) is designed to detect, measure, and display the concentration of SO2F2 gas in the area being monitored. To ensure accurate gas measurements, the monitor self-zeros every 4 minutes using its internal supply of fresh air.
Front panel indicators and an audible alarm are provided to signal gas alarm and instrument fault conditions. The audible alarm can temporarily be silenced by a push of a button, but will reactivate if the gas level is still above the alarm trip point after a user-defined time period has elapsed.
The SF-ExplorIRTM Monitor requires only minor periodic maintenance such as the annual replacement of internal particle filter and fresh air bag. The monitor incorporates active diagnostics that continuously check the system for proper operation. A front panel indicator is provided to alert an operator of system malfunctions, and fault codes are generated that enable the operator to quickly identify the cause of the fault.
3
Specifications
Product Type........................ Portable sulfuryl fluoride (SO2F2) (Vikane™) (Profume™) (ZythorTM)
(Masterfume
Measuring Range ................ 0 to 100ppm sulfuryl fluoride
Warm-Up Time.................... 15 minutes (900 second clock countdown)
Operating Time ................... 30 plus minutes before the purge-air bag needs refilling
Detector Type ...................... Infrared, Non-Dispersive (NDIR)
Sensitivity............................ 1 ppm with ReZero
Response Time..................... 90% of response within 5 seconds; 100% in 7 seconds
Temperature Drift............... 1.5 ppm per °C between purge cycles
System Noise ....................... Less than 40dB(A) at 10 ft (3 m)
Operating Temp .................. 32 to 122°F (0 to 50°C)
Ambient Humidity .............. 5 to 90% RH (non-condensing)
Altitude Limit...................... 6,562 ft (2,000 m)
Power ................................... DC battery, provides at least 6 hours of operation
Power Consumption ............ 15 Watts
Front Panel.......................... 3 Indicator lights:
ON – Green light flashes during warm-up, and then glows steady during normal operation
FAULT – Yellow light flashes when there is a system fault ALARM – Red light flashes when the detected gas level reaches the
alarm level (alarm level factory set at 5 ppm)
TM
) gas monitor
Audible Alarm ..................... Internal audible alarm activated when a gas-alarm (5 ppm) occurs
Dimensions .......................... 8D x 19L x 5W inches (203 x 483 x 127 mm)
Weight.................................. Less than 9 lbs (4 kg) including battery
Valid Calibration Period......12 months
Warranty.............................. 1 Year from date of shipment SF ExplorIR, Battery 6 months
4
Operation
Front Panel Display and Controls
ALARM LIGHT (Red)
SYSTEM FAULT LIGHT (Yellow)
MONITOR ON LIGHT (Green)
Flashes during warm-up
SILENCE / ESC Press this button:
• To temporarily silence the audible alarm
• Return to the previous screen without saving data
* Enter the Control/Setup Menu Mode by pressing
the LEFT and RIGHT arrow buttons at the same time.
DISPLAY SCREEN
ENTER
When in the Control/Setup Menu Mode*, press to save a
displayed value
KEYPAD When in the Control/Setup Menu Mode*, use these buttons:
• To move the arrow (>) on the display screen to the desired function
• Scroll through data
• Change a function’s value
Power ON/OFF Toggle Switch
Inspection
The SF-ExplorIR ™ unit has been thoroughly inspected and tested prior to shipment from the factory. Nevertheless, it is recommended that the monitor be re-checked prior to use. Inspect the outside of the enclosure to make sure there are no obvious signs of shipping damage. If damage is discovered, please contact your supplier for assistance.
5
Gas Detector Operation
CAUTION: Operate the monitor in its horizontal position (handle facing upwards).
Tilting the monitor to a vertical position while in operationi may cause inaccurate
measurement to occur.
Turn ON the monitor as follows:
1. Lift up the shield located in front of the handle
2. Press the green power ON/OFF toggle switch.
3. Observe monitor’s firmware version is briefly displayed. Current and compliant software is at least V2.14
4. Observe the monitor starts counting down its warm-up period of
900 seconds (15 minutes).
5. At the end of warm up, take the monitor to an area than contains fresh air and press the ENTER button to fill the monitor’s internal purge-air bag with clean, fresh air that is of the same temperature and humidity as the area being monitored for gas. DO NOT fill the purge-air bag in an area that is contaminated with SO2F2 gas.
6. The time remaining on a valid calibration will be displayed ranging from 1 to 365 days.
After the purge-air bag is filled, observe the following as the monitor makes gas measurements in the area being sampled:
MEASURE indicates when the monitor is actively measuring the level of SO runs for 4 minutes.
PURGE indicates when the monitor is resetting its infrared detector to a baseline of 0 ppm using the air
contained in the monitor’s internal purge-air bag. The purge cycle runs for 10 seconds
The monitor will operate approximately 30 minutes before the purge-air bag needs to be refilled. When the message "PURGE AIR EMPTY" appears, take the monitor to a clean, fresh-air environment and then press the ENTER button to refill the bag.
gas at the sampling point. The measurement cycle
2F2
Work with Gas Alarms and System Faults
ALARM (red) light turns ON if the detected gas level exceeds a programmed alarm point. alarm also sounds if the AUDALRM function is activated .Pressing the front panel SILENCE button turns OFF the audible alarm, but the ALARM light will long as the detected gas level is above the alarm point. The audible alarm will reactivate if the gas alarm condition is not cleared within the time period set by the SILENCE function.
continue to flash for as
An audible
FAULT (yellow) light turns ON if a fault occurs (see Fault Code list). An audible alarm also sounds if the AUDALRM function is activated. Pressing the fro button turns OFF the audible alarm, but the FAULT light continues to flash for as long as the fault is present. The audible alarm will reactivate set by the SILENCE function. Both the FAULT light and audible alarm will automatically turn OFF after the cause of the fault has been eliminated. A log of the last 30 fault events can be viewed using the monitor’s FAULTS function.
if the fault condition is not cleared within the time period
6
nt panel SILENCE
Battery Pack Operation
Read this manual and safety guide before using the Spectros Instruments’
Battery Pack. All batteries should be used, stored, and disposed of in an appropriate manner.
Battery Identifications
Power Status Indicator : The LED lights when the
battery is turned on.
On Off: Use this switch to turn on or off the battery.
Power Level Indicators: These 4 LEDs will display the
remaining battery life when the Check button, located on right side, is pressed.
1 LED: Less than 25% ; 2 LEDs : 25-60% 3 LEDs: 60-90% ; 4 LEDs: 90-100%
5V USB: 5V DC power up to 2.1Amps.
Output: Power output port. Output voltage is
controlled by the special output cable.
Charge: Battery charging port. Charging voltage: 12.6V.
Charge the Battery: Please only use authorized
charger with correct voltage (12.6V ) and current (3A or less) to charge this battery. Chargers with incorrect voltage and current may damage the battery. Please monitor the charging process and react to potential problems that may occur. If you cannot monitor the battery charging, please make sure to leave it on an isolated, fireproof area and away from other flammable materials. While the battery is charging, the LEDs on the battery will stay lit if the battery has been charged to its corresponded power level. One LED will keep flashing when the power level is still within its range. When the battery is fully charged, all 4 LEDs will be off.
It is recommended to charge the battery at least once every 3 months if the battery is not in use.
When not in use the cable from the monitor to the battery should be disconnected at the battery Output
Port and the battery switched to the Off position.
Output Cable(s): This battery output voltage is controlled by the special output cable(s). By plugging in a different output cable into the output port, the battery will output different voltages of DC power and potentially damage the the monitor. The external battery output voltage should be set at the same or close to the device power adapter output voltage or the device power
jack input voltage, which may be different from the device’s internal battery voltage.
Battery Specifications
Regular Port: Multi Output Voltages, controlled by different special output
Outputs
Capacity
Charge Voltage / Current
Size /Weight
Charging Temperature
Working/Storage Temperature
Cycle Life
PCB Safety Protection Function *
cables. Maximum 3A ~ 5A (60W Max.)
USB Port: 5V Max 2.1A
99.9 Watt-hour
12.6 V / 3A Max
7.5 x 3 x 1.8 inches ( or 186 x 75 x 45mm)" /1.8 lb ( or 0.8 kg) 045 ˚C Working: -2060˚C /Storage: -2040 ˚C
500 Times
Cell balancing; Over-charge; Over-discharge Over-current protection; Temperature protection
7
Battery Pack Safety Guide
This battery is designed to provide a safe and transportable energy source when handled under conditions of normal and intended use. It should always be used in a manner consistent withs afety recommendations and guidelines.
Important Tips:
Do not disassemble the power pack.
Never puncture, drop, crush, throw, hit, open, or modify the battery or casing.
Do not submerge this product in water.
Do not expose the battery to heat above 60°C (140°F) or incinerate.
Do not insert any foreign object into the charging port.
Keep the battery away from children.
Always dispose of used batteries in accordance with local regulations.
If this battery is misused or abused, personal injury can result from fire or explosion.
Approval of airlines or courier-company is required before travelling with or shipping this power pack.
Charging
Only use the chargers supplied with the battery.
Chargers with incorrect voltage, current and polarity setting may damage the battery.
Please monitor the charging process and react to potential problems that may occur. If you cannot monitor the battery charging, make sure to leave it on isolated fireproof area, away from other flammable materials.
The Battery might become warm while charging. It is normal for a Battery contains lithium-ion battery cells to become warm to the touch during charging and discharging.
Storage & Handling
DO NOT leave a fully exhausted battery on the shelf. Charge it at least to the 50% level (or more) when not in use.
When not in use the cable from the monitor to the battery should be disconnected at the battery Output Port and the battery switched to the Off position.
Do not leave the battery dormant for long periods of time. We recommend using the battery at least once a month. If a battery has not been used for a long period of time, please perform the new battery exercise. Fully discharge and then fully charge the battery at least once every 3 months.
Always store the battery in a cool and dry place between 0°C (32 F) and 20°C (70°F), and away from flammable materials.
Fire/Smoke Emission
The battery contains flammable/combustible material that can be ignited, explode, release toxic materials, cause burns or give off gases when heated or exposed to sparks or flames.
In the event of fire, vapor releases, and/or smoke emissions, evacuate the immediate area of all unnecessary personnel.
Contact/Indigestion
Elements within the battery may cause skin burns, eye burns and respiratory tract burns if in contact with any of these tissue membranes.
In the event that the electrolyte inside the battery comes into contact with the skin or eyes, flush area immediately. Seek immediate medical attention.
8
Display Screens
Initial Power Up
When the monitor is first powered up, all front panel lights turn ON and a splash screen appears showing the monitor’s current firmware revision level. After a brief moment the Warm Up screen is display along with the front panel ON light (green) blinking.
SPECTROS
VERSION 2.14
The monitor requires 900 seconds (15 minutes) to warm up (USER MAY VIEW LCD DISPLAY COUNT­DOWN FRO displayed.
M 900 SECONDS); after which, the ON light glows steady and the Data Display screen is
WARM UP
900
Filling the Purge-Air Bag
WARNING: Fill the purge-air bag in a clean, fresh-air environment that is at the same
temperature and relative humidity as the area being check for gas. DO NOT fill the bag in an area that is contaminated with sulfuryl fluoride gas.
The following message is displayed when the monitor’s purge air bag is empty and needs refilling. Press the ENTER button to start the refill process. After the air bag has been filled, the monitor will automatically resume normal operation.
PURGE AIR EMPTY <ENTER> TO FILL
RECHARGING PURGE AIR...
9
Data Display Screen
MEASURE
0ppm SF GAS
During normal operation, the Data Display screen shows when the monitor is performing the following two functions:
MEASURE indicates that the monitor is actively measuring gas. In the screen shown above, 0 ppm of gas is currently being detected. The measurement cycle runs for 4 minutes.
PURGE
stored in the internal purge-air bag. The purge cycle runs for 10 seconds. The monitor will operate for approximately 30 minutes before the purge-air bag needs refilling.
is displayed when the monitor is resetting its infrared detector to a baseline of 0 ppm using the air
MEASURE PURGE 2ndUNIT 2ndUNIT
PURGE
0ppm SF GAS
Function Screens
The Function screens are used to display stored data and to set up the monitor.
From the Data Display screen, press both the first Function Menu screen. Next, use the Keypad buttons to move the arrow (>) until it points to the desired function, and then press the ENTER button to select that function.
Keypad Left and Right buttons at the same time to display
>FILLBAG EMTYBAG
ALRMLVL AUDALRM
Once a function has been selected, use the Keypad to scroll through the displayed data or to change a parameter associated with that function. Press ENTER to save any newly entered parameters. Press the ESC button to return to the previous screen without saving.
Note that if no buttons are pressed within 90 seconds after selecting a function, the unit returns to the Data Display screen.
FILLBAG – Press ENTER to manually fill the purge-air bag. Normal fill
time is less than 180 seconds. (3 minutes)
WARNING: Fill the purge-air bag in a clean, fresh-air environment that is at the same temperature and humidity as the area being check for gas. DO NOT fill the bag in an area that is contaminated with sulfuryl fluoride gas.
EMTYBAG – Press ENTER to manually empty the purge-air bag. Use this
function to drain the bag if it becomes contaminated with gas. NOTE: THE BAG MUST BE COMPLETELY EMPTY PRIOR TO SHIPPING TO AVOID DAMAGE
ALRMLVL – This is the detected gas level at which the unit goes into a
gas-alarm state, as indicated by the front panel ALARM light turning ON. Factory set at 5 ppm.
>PPM LOG LOG INT
FAULTS DIAG
>SILENCE P-CHK
GAS CLOCK
FILLING BAG...
DRAINING BAG...
ALARM LEVEL IS
5 ppm
AUDALRM – The monitor’s internal audible alarm is factory set to activate
at the gas-alarm level of 5 ppm. The audible alarm is programmable to function as follows:
10
AUDIBLE ALARM IS ALARM
OFF – Audible alarm is disabled
ALARM – Alarm sounds when detected gas level exceeds the ALRMLVL level as evidenced
panel ALARM (red) light turning ON.
ALARM/FAULT – Alarm sounds when either the detected gas level exceed the ALRMLVL value, or if a system fault occurs, as evidenced by the front panel ALARM (red) light or FAULT (yellow) light turning ON.
LEAK DETECTOR – When selected, the monitor will produce a leak detector type of audible feedback. At zero ppm there will be a tic every 2 seconds with the tic rate increasing up to 20 tics/second when the ppm level reaches the ALRMLVL setting
The audible alarm can be temporarily silenced by pressing the SILENCE button.
PPM LOG – Contains records of the last 200 measurements. Each record
shows the measurement’s date, time, and ppm level. Measurements are logged at an interval determined by the LOG INT function.
Use the Keypad Up and Down buttons to change the record number by a factor of 1. Use the Right and Left buttons to change the record number by a factor of 10. Press ESC to return to the previous screen.
To the right, record #025 shows that a gas level of 3 ppm was measured on 07/11/15 at 15:35.
The PPM Log can be cleared as described under the heading on Page 18.
LOG INT – Sets the interval at which measurements are logged to
memory from 1 to 9999 minutes. Factory default is 1 minute. The logged measurements can be viewed using the PPM LOG function . Use the Keypad to enter the desired value, and then press ENTER to save that value and return to the previous screen.
#025 3PPM @ 07/11/15 15:35
LOG INTERVAL IS
0001 min
by the front
FAULTS – Contains records of the last 30 fault events. The most recent
event is displayed when the Fault screen is first displayed. After 30 events have been recorded, the newest record overwrites the oldest. Each record lists an event’s numeric fault code (refer to Working with System Faults on (Page 15) plus the date and time at which the event occurred. Use any of the Keypad buttons to scroll through the other fault events. Press ESC to return to the previous screen.
To the right, record #15 shows that a Purge Flow Fault (fault code <1000>) occurred on 07/11/15 at 12:37.
DIAG – Enters the diagnostic function. Refer to the heading Clearing the
PPM Log and Faults Log.
Up to 200 gas measurement and 30 fault events are stored by the monitor.
To clear stored data, first display the data to be cleared by selecting the PPM LOG or FAULTS function. Next, press both the ENTER and Keypad Right button at the same time. A single, long tone should be heard when the data has been successfully cleared.
#15 <1000> @ 07/11/15 12:37
4.2159v <0000>
29.05cD 14.58psi
11
Working with the DIAG Function
SILENCE – Sets the length of time the internal audible alarm is turned OFF
when the front panel SILENCE button is pressed. The factory default is 30 seconds. If the cause of the gas-alarm has not been cleared at the end of this time period, the internal audible alarm will reactivate. Use the Keypad to enter the desired time period, and then press ENTER to save that value and return to the previous screen.
P-CHK – The Pressure Check function displays the current manifold
pressure and the stored ambient pressure in psia, along with the difference between these two pressures and the current fault code. Refer to the heading Working with the P-CHK Function on Page 17.
CLOCK – Sets the monitor’s date and time. Use the Keypad to enter the
correct date and time, and then press ENTER to save those values and return to the previous screen. Note that time is displayed in a 24 hour format, while the date is displayed as mm/dd/yy.
2nd UNIT – None Available
SILENCE TIMEOUT
0030 sec
14.07 * AMB14.05
-0.02dif <1000>
SET DATE & TIME 07/11/05 15:30
SECONDARY UNITS NONE
PRINT
PLOT
PC-DUMP
Rapid advances in computing technology and availability of the new Spectros Instruments cell phone application has these features as no longer supported.
Refer to OPTIONAL ClearSite Web Application.
2ndUNIT PLOT
2ndUNIT PLOT
2ndUNIT PLOT
PRINT
PC
PRINT
PC
PRINT
PC
12
Leak Detect
e monitor can be configured to operate as a Leak Detector by setting the AUDALRM function to LEAK
Th DETECTOR.
When configured as a Leak Detector, the monitor will produce a leak detector type of audible feedback. At zero ppm there will be a tic every 2 seconds with the tic rate increasing up to 20 tics/second when the ppm level reaches the ALRMLVL setting.
or Operation
Standby Mode
After the monitor has been turned ON and allowed to warm up, the monitor can be placed into a Standby Mode, ready for operation without waiting an additional 15 minutes before using. While in standby, the monitor will stop taking gas samples and stop purging itself from the internal purge-air bag.
Place the monitor into its Standby Mode by pressing both the ENTER and ESC buttons at the same time.
STAND BY
Take the monitor out of standby by again pressing both the ENTER and ESC buttons.
When the monitor is taken out of standby, the operator must refill the purge-air bag by pressing the ENTER button. Refilling the bag after coming out of standby re-establishes the monitor’s ambient pressure reading and ensures that the purge-air bag is filled at the start of taking gas measurements.
WARNING: Fill the purge-air bag in a clean, fresh-air environment that is at the same temperature and humidity as the area being check for gas. DO NOT fill the bag in an area that is contaminated with sulfuryl fluoride gas.
PURGE AIR EMPTY <ENTER> TO FILL
As soon as the purge-air bag has been refilled with fresh air, the Data Display screen appears and the monitor resumes normal operation.
.
RECHARGING PURGE AIR...
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Working with the Gas Alarm
Gas-Alarm Light
If the detected gas level reaches the gas-alarm level of 5 ppm, the monitor will detect this alarm condition and turn ON the front panel ALARM light. The ALARM light will automatically turn OFF once the gas level drops below 5 ppm.
Silencing a Gas Alarm
The monitor’s internal audible alarm will also activate when the gas level reaches the gas-alarm level. Pressing the SILENCE button while the alarm circuit is activated causes the internal audible alarm to turn OFF for a period of time as set by the SILENCE function. The front panel ALARM light will continue to flash, however, as an indication that an alarm condition still exists. The audible alarm will reactivate at the end of the silence period if the detected gas level is still above the gas-alarm level.
Silencing a Fault Alarm
The FAULT light and audible alarm will automatically turn OFF after the cause of the fault has been eliminated.
Working with System Faults
Functional Overview
If a system malfunction occurs (see Fault Code list on Page 15), the monitor will detect the problem and turn ON the front panel FAULT light.
The FAULT light will automatically turn OFF after the cause of the fault has been eliminated.
Viewing the Faults Log
From the Data Display screen, press both Keypad Left and Right buttons at the same time to display the first Function Menu screen. Next, use the Keypad buttons to move the arrow (>) until it points to the FAULTS function, and then press the ENTER button to display the Faults Log screen.
#03 <0800> @ 07/11/15 08:17
#04 <0000> @ 07/11/15 09:00
FAULT CODE<1800> 12 SAMPLE FLOW
FAULT CODE<1800> 13 PURGE FLOW
The Faults Log screen shows the monitor’s current fault status. If the fault is still present when the FAULTS function is selected, then the current cause of the fault is displayed along with the date and time it occurred. If the cause of the fault has been cleared, then the Faults Log screen will show <0000> along with the date and time the fault was cleared. Use the Keypad buttons to scroll through the faults log. In the screens shown to the left, record #03 shows that a Sample Flow Fault (fault code <0800>) occurred on 07/11/15 at 08:17, while record #04 shows that the fault was cleared on 07/11/15 at 9:00.
The cause of the fault is identified by a numeric fault code. To convert the fault code into a text description of the fault, first press the ENTER button and then use the Keypad buttons to scroll through the display until the text description of the fault appears. If the fault code is a combination of two or more faults, then continue to use the Keypad buttons until all fault text descriptions have been displayed. For example, the fault code <1800> represents the combination of both a Sample Flow <0800> and a Purge Flow <1000> fault as shown to the left.
The Faults Log can be cleared as described under the heading on Page 15.
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Fault Codes
FAULT CODES ARE ADDITIVE. For example: A fault code of <0003> indicates that both a Box Temperature Fault <0001> and a Bench Temperature Fault <0002> have occurred.
<0001> Box Temperature Fault: Enclosure temperature is outside normal range (or IR detector has failed). Check that the monitor is not being subjected to extreme temperatures. Use the DIAG function to check the Box Temperature.
<0002> Bench Temperature Fault: Optical bench is outside normal operating range (or IR detector has failed). Check that the monitor is not being subjected to extreme temperatures.
<0004> Manifold Pressure Fault: The manifold pressure is outside its normal operating range (or IR detector has failed). Enter the DIAG function and record ALL data. Call the factory with this information for further instructions.
<0040> Fill Flow Fault: The purge-air bag’s pressure drop is outside expected limits. Check for a punctured bag or disconnected tubing.
<0080> Over Range Fault: Monitor exposed to a gas level that exceeded 100 ppm.
<0100> Zero Filter Fault: The air-purge bag is contaminated with gas. Take monitor to a clean-air area and use the EMTYBAG and FILLBAG functions to decontaminate the air-purge bag.
<0200> Gain Set Fault: The digipot autotune sequence has failed. This fault will only occur on first boot up
or after a firmware upgrade. Call the factory for further instructions.
<0400> A/D Fault: A fault has occurred in the analog-to-digital circuitry. Contact the factory with this information for further instructions.
<0800> Sample Flow Fault: Check for: A restriction in the gas-sample inlet or exhaust; a blocked internal filter; or a failed pump.
<1000> Purge Flow Fault: Check for: A restriction in the gas-sample exhaust; a blocked internal filter; or a failed pump. Once the purge air stream has been restored, the monitor will return to normal operation after it completes a purge cycle.
<2000> Bag Fill Fault: The purge-air bag did not fill within the expected time allotment. Check for a punctured bag or disconnected tubing.
<4000> Zero Range Fault: The IR detector’s output voltage is out of tolerance. Enter the DIAG function and record ALL data. Call the factory with this information for further instructions.
<8000> Clipping Fault: The detector voltage may be out of tolerance. Use the DIAG function to check the IR detector voltage. Call the factory with this information for further instructions.
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Clearing the PPM Log & Faults Log
Up to 200 gas measurements and 30 fault events are stored by the monitor.
To clear stored data, first display the data to be cleared by selecting the PPM LOG or FAULTS function Next, press both the ENTER and Keypad Right buttons at the same time. A single, long tone should be heard when the data has been successfully cleared.
Working with the DIAG Function
Overview
The DIAG function displays sensor data and status information useful to a service technician for troubleshooting various fault conditions. Explanations of the data shown in these screens are given below.
Keypad Functions
From the Data Display screen, press both Keypad Left and Right buttons to display the first Function Menu screen. Next, use the Keypad buttons to move the arrow (>) until it points to the DIAG function, and
then press ENTER to display the first of two Diagnostic screens.
Press the Keypad Up button to toggle between the First and Second Diagnostic screen.
First Diagnostic Screen
4.20885v <0000>
29.05cD 14.58psi
0.00075n <0000>
35.40cB 14.59psi
In the First Diagnostic screen, the user can toggle between displaying Bench Voltage / Detector Temperature, and Noise / Box Temperature by pressing the Keypad Right button.
Bench Voltage – This is the current peak-to-peak output of the IR detector. In the absence of gas this value can range from 3.90000V to 4.50000V. (Optimized at approximately 4.2V).
Noise –The Noise value is a 16 point running average of the noise portion of the IR detector’s output. This reading is valuable mainly when gas is NOT present.
Detector Temperature – This is the current detector temperature in °C. Range is from 0 to 50 degrees Celsius.
Box Temperature – This is the current internal enclosure temperature in °C. Range is from 0 to 50 degrees Celsius.
Fault Code – Current fault code. A value of <0000> indicates that no faults are being detected.
Pressure Reading – This is the pressure as measured every purge cycle with the sample pump off and the
gas-sample inlet open. Its value is weather and altitude dependent and can range from 10.0 to 15.5 PSIA.
Purge Valve Asterisk () – The purge valve can be opened and closed by pressing the Keypad Left button. An asterisk appears on the display when the purge valve is open causing the monitor to draw air from the purge-air bag.
Bench Voltage Fault Code Detector Temperature °C Pressure Reading
Noise Fault Code Box Temperature °C Pressure Reading
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Second Diagnostic Screen
0.1ppm 0.01
0.00004au 4.210v
PPM Level – Parts Per Million Level is the current detected gas level, and is the volume concentration referenced to standard temperature and pressure.
Average Absorption Unit – This is the optical absorbency. In the absence of gas the absorbency is 0.00000 au. When sampling gas, its value varies proportionally with the gas concentration.
µMoles/Liter – This is the absolute concentration in micro-moles per liter of gas.
Detector Voltage – This is a running average of the IR detector’s bench voltage.
Purge Valve Asterisk () – The purge valve can be opened and closed by pressing the Keypad Left
button. An asterisk appears on the display when the purge valve is open causing the monitor to draw air from the purge-air bag.
PPM Level µMole/Liter Avg. Absorption Unit ∗ Detector Voltage
Working with the P-CHK Function
Overview
The P-CHK function (Pressure Check Function) (Page 12) is useful to a service technician for troubleshooting a flow-fault problem. The monitor will trigger a flow fault if the pressure drop from ambient is less than 0.2 psi during a purge cycle, and 0.5 psi during a measurement cycle.
Keypad Functions
From the Data Display screen, press both Keypad Left and Right buttons to display the first Function Menu screen. Next, use the Keypad buttons to move the arrow (>) until it points to the P-CHK function,
and then press ENTER to display the Pressure screen.
The Keypad Left button toggles the purge valve open and closed. Note that an asterisk (*) appears when the purge valve is open causing the monitor to draw air from the purge-air bag.
The Keypad Down button toggles the pump ON and OFF.
Pressing the ENTER button stores the current manifold pressure shown on the left to the ambient pressure shown on the right (must be done with the pump OFF).
Screen Display
14.59 AMB14.75
-0.16dif <0000>
Current Manifold Pressure – Current manifold pressure in psia.
Stored Ambient Pressure – Stored ambient pressure in psia.
Pressure Difference – The difference between the current manifold pressure and the stored ambient
pressure.
Fault Code – Current fault code (Page 15).
Purge Valve Asterisk () – The purge valve can be opened and closed by pressing the Keypad Left
button. An asterisk appears on the display when the purge valve is open causing the monitor to draw air from the purge-air bag.
Current Manifold Pressure ∗ Stored Ambient Pressure Pressure Difference Fault Code
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OPTION: ClearSite Mobile Application
Web Application Software for SF-ExplorIR
The ClearSite Mobile Application is a semi-automatic method to confirm that the Spectros Instruments SF-ExplorIR™ Monitor is operational to within published specifications and has an up-to-date calibration verification by authorized agents. With the ClearSite Web Application the licensed fumigator may quickly move from room to room in a structure and prompt the cellular device to automatically collect, display and push to the web for secure storage all sulfuryl fluoride clearance data collected. Should a cellular connection be lost the application buffers the data for automatic transfer once the cellular co.nn nnection is reestablished.
The ClearSite readings ARE NOT meant to certify that a structure is safe for re-entry. Only a licensed fumigation professional in good standing with all required credentials is authorized (per the sulfuryl fluoride label) to determine when and if a fumigated structure is cleared and safe for re-entry.
Measurements are temperature and pressure compensated to allow for changes in the weather. Onboard calculations of Absorbance Units provides a linear sensor output. All onboard sensor outputs (Pressure,Temperature,Voltage etc.) are monitored to within defined acceptable ranges. Variance from these firmware set sensor ranges will trigger a fault condition rendering the monitor non-operational until the fault condition is acknowledged and corrected. This processes is documented, analyzed and thresholds for acceptable operations established and finally adhered to. It is in this way that the SF-ExplorIR™ Fumigation Monitor is confirmed to be functionally operational at the time and place that the clearance data was collected.
It is the automated monitor firmware with multiple sensor closed-loop feedback that “builds in” confirmation of functional operation to the process itself. It is the ClearSite Mobile Application that is the secured conduit of this data to the web. It is the licensed fumigator that with these tools determines a structure to be safe and cleared for reentry.
• Download the ClearSite Application for free from
• Spectros Instruments Website www.spectrosinstruments.com
• Google Play
• Apple Store
ClearSite Mobile Data Logger Version 0.1.6
Used with specified Spectros Instruments Monitors only.
• For the SF-ExplorIR™ Sulfuryl Fluoride Clearance Monitor the current version is V 0.1.6
From the ClearSite Menu the licensed fumigator
• Applies SETTINGS for Spectros Instruments Website Account information:
USERNAME/PASSWORD
Chooses their DEVICE. Only those fumigation monitors assigned to their account are
available
Enters the JOB Details a
•Name
•Address
•Date Cleared
•Notes
Web View Report on a Smart Device or PC
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We collect in real time data from the SFExplorIRTM Monitor. This data is stored in the application on the cell phone/ smart device until transferred. The transfer is initiated by the user when the collection is done. The data is then ported to the internet and the Spectros Instruments Website www.spectrosinstruments.com
Clearance data is collected; secured and archived for later use.
The operational procedure includes
Step I: Setup
Enter User Name
Enter Password
Job Details
Name
Address
Date Shot
Date Clear
Notes
Location Details
Job Name
Location
Notes
Scanned
Concentration
Latitude
Longitude
Jackson Homestead
10 Downing St.
Hopedale, MA
9/15/2015
9/16/2015
Single family house. Good seal.
Jackson Homestead
Bedroom
Master (14’ x 12’)
ADD JOB
SAVE
9/16/2015
Oppm
42.1306 N
71.5417 W
Save
Step II: Device
Only those SF-ExplorIR Monitor Serial Numbers
assigned to a specific user account will be available
Chose Serial Number
Step III: Jobs
Add a Job and specify
Name
Address
Step IV: Scan
• Press Scan Button to collect data at each location
• Values obtained for each Scan include
Time/Date Stamp
GPS Location
SCAN
Sulfuryl Fluoride Concentration Value and Date Cleared
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Return Authorization
All returns for repair require a RETURN AUTHORIZATION NUMBER issued by Spectros Instruments’ Service Department upon request. A Service Request Form may be obtained at the Spectros Instruments Home Page at www.SpectrosInstruments.com.
The user is advised to consult the “Working with System Faults” (Page 14-15 of manual) prior to contacting the factory.
For Service information please contact
Spectros Instruments, Inc. 17D Airport Rd Hopedale, MA 01747 Tel: 508-478-1648 Fax: 508-590-0262 Email: Service@spectrosinstruments.com
Routine Maintenance
The SF-ExplorIR Clearance Monitor requires only minor periodic maintenance such as the annual factory authorized replacement of the internal particle filter and fresh air bag (Annual Calibration Verification). The monitor incorporates active diagnostics that continuously check the system for proper operation. A front panel indicator is provided to alert an operator of system irregularities and associated fault codes are generated that enable the operator to quickly identify the cause of the fault. Please consult Users Manual.
The SF-ExplorIR™ is manufactured in Accordance with ISO9001 protocol and has CE Certification.
Calibration Verification
Only Spectros Instruments and its’ Authorized Distributors are authorized to perform the required 12 month calibration verification service to assure proper performance of the
SF-ExplorIRTM.
Certification of SF-ExplorIR™ is a Safe-Worker Re-Entry Monitor for Sulfuryl Fluoride is automatically void without up-to-date (every 12 months) Spectros Instruments, IncTM. calibration verification.
A Service Authorization Form is required for each Calibration Verification Event and should be faxed/ emailed to both Spectros Instruments Inc and the Authorized Agent. The form may be obtained at
www.spectrosinstruments.com @Service Request on the Homepage .
We have implemented this measure for Authorized Calibration Verification of the SF-ExplorIR™ for quality assurance. Any external “calibration labeling (sticker) is irrelevant” and is not authorized by Spectros Instruments.
Compliant Software
Only software versions 2.07 or higher are compliant. If the monitor does not display V2.07 or higher at
initial power up then it is out of compliance and should be returned immediately for update.
The current software V. 2.14 for the SF-ExplorIR has a Calibration Check Notification in the software.
Valid Calibration Period for V2.14 Software is 12 months. An internal clock counts down and logs the number of days remaining for a compliant monitor. When the monitor is out of compliance the message displayed is “Calibration Void Return for Cal”. SPECTROS INSTRUMENTS AND ANY
AUTHORIZED AGENT MAY PERFORM THE CALIBRATION VERIFICATION SERVICE
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Part Numbers
SI-ExplorIR
SFSEM-MAN
SFSEM-BAT
SFSEM-CIG
SFSEM-BAG Custom Nylon Bag with Strap
SFSEM-CASE
SFSEM-AIR Replacement Internal Fresh Air Bag
SFSEM-DISC Internal Hydroscopic Filter
SFSEM-FIL
SFSEM-PWR AC Mains Power Cord
SFSEM-EXT
SFSEM-PRN Thermal Printer (with Paper/AC Adapter)
SFSEC-DB9 Computer Communications Cable (DB9 male to DB9 female)
TM
Cigarette Lighter Adapter
External Particulate Filter
Sulfuryl Fluoride
Clearance Monitor
Users Manual
DC Battery with AC Charger
Hard Shell Shipping Case with Foam Cut –out
Extended Warranty
Please specify: 120VAC or 230VAC
Register Your Warranty @ www.SpectrosInstruments.com
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