Spectra Watermakers VENTURA 150 User Manual

VENTURA 150 DELUXE

INSTALLATION MANUAL

Spectra Watermakers, Inc.

20 Mariposa Road, San Rafael, CA 94901

Phone [phone] Fax [phone]

E-mail: [e-mail]

www.spectrawatermakers.com

Rev 09/20/05 f: masterdoc/ventura deluxe

1

2

Table of Contents

Installation

Getting Started.....................................................................................................................5

Introduction..........................................................................................................................6

Salt Side Piping Schematic..................................................................................................7

Product Piping Schematic....................................................................................................8

1/4 Inch tube Fitting Instructions.........................................................................................9

Membrane Housing Relocation.........................................................................................10

Wiring Diagram.................................................................................................................12

Feed Pump Relocation.......................................................................................................13

Z Brane Installation ...........................................................................................................33

Page Number

Operation

New Systems Start Up and Testing ...................................................................................14

Dry Testing ........................................................................................................................15

Normal Operation .............................................................................................................16

Maintenance.......................................................................................................................20

Service & Maintenance

Long Term Storage Procedures .........................................................................................17

Winterizing ........................................................................................................................19

Membrane Cleaning...........................................................................................................21

Suggested Spares ...............................................................................................................23

Catalina Troubleshooting Procedures, Service Bulletins...................................................24

Parts breakdown for VT-150 Deluxe systems...................................................................36

3

4

Getting Started

Unpack the system and inspect it to make sure that it has not been damaged in shipment.

Refer to the shipping list for your system to make sure you have received all of the compo­nents listed. Do not discard any packaging until you have found and identified all of the
parts. The small installation parts are listed on the kit list.

Warning! We will not be held responsible for shortages and or freight damage that are not
reported within thirty days of the ship date.

Study the system layout diagram, component photos and descriptions before beginning your
installation. This will assist you in understanding the function of each component.

Layout the system. Before starting the installation identify the location where each module
and component will be placed. Insure that there is proper clearance around the components
for removal of filters and system service. Also check to make sure you have adequate tubing
and hose before starting so additional parts may be ordered.

Ventura Deluxe Shipping List

• High Pressure Clark Pump and Reverse Osmosis Membrane Module.

• Feed pump inlet module with fresh water flush system.

• Accumulator Tank

• Seawater strainer

• Monitor Gauge panel

• Installation Fittings Kit

• Service Hose kit

• Hand held Salinity monitor

• 5/8” Hose (50’)

• 1/4 product tubing (25’)

5

Introduction to the Ventura 150 Deluxe

The Ventura represents the finest watermaker for small and midsized yachts available today.
The Spectra Clark Pump is matched to a 21” high rejection membrane. Properly installed and
maintained it will supply years of reliable service. Prudent operational is required with any
marine equipment. Always maintain enough reserve water to get safely into your next port.

The Spectra Intensifier, known as the Clark
Pump, was introduced in 1997 and has continu­ally improved since. It holds a lifetime warranty
for the original purchaser! It is built of modern
non-corrosive composites.

Quick disconnect fitting to
facilitate maintenance.

Double rubber mounts
for to absorb vibration

Front View

Pressure relief valve

Rear View

The Clark Pump Membrane Module. Pre­mounted and plumbed together as a single
unit. Saves time and adds reliability.

Ventura feed pump inlet module.

Includes the feed pump, cooling fan, charcoal filter for the
flushing system, manual flush valve, service valve and ser­vice port . Compact and streamlined plumbing. Feed pump
may be removed and relocated if necessary. Cooling fan is
included for long life.

6

Ventura 150 Deluxe Plumbing

Brine Discharge thru hull place

above waterline or tee brine into
another visible drain.

Plastic fittings should have 3-4 wraps of Teflon
tape and will thread almost all the way in. Leave
the first pipe thread uncoated. Avoid getting dirt
or debris in the system during assembly. Avoid
tight bends and elbows. Secure piping away from
moving objects and protect from chafe.

Fresh water flush inlet to charcoal filter.

Plumb to fresh water system.

Pressure
Relief Valve

Spectra Clark Pump. Mount in a cool location. May be

oriented in any position and can be well above waterline.
Leave access to the pressure relief valve. Do not mount
over electrical equipment. Use supplied spacers and wash­ers for the vibration mounts.

5 micron filter. Do
not mount over
electrical equipment.
Leave clearance be­low for filter change.

Inlet pump module. Mount vertically as
low as practical, no more than 4’ (1.1 M)
above waterline and not over electrical
equipment.
Leave clearance below for filter change.

1/2” or 3/4 scoop strainer thru hull and seacock for water maker on ly. Mount low, in
a clear flow and away from head discharge. Thru hull is shipyard supplied.

Bow of Vessel Water Flow

Accumulator, Factory pre-charged.
Install and plumb as shown.

Sea Strainer, Mount with
Quick Block

7

Product Water and Pressure Gauge Tube Installation

Sampling Tap for testing the product

water or for service procedures.
Put enough tube on this port to reach
your service (pickling) container.

Product sampling valve. Mount using the sup­plied plastic straps as shown.

Note: the handle is pointing in the direction of the
flow.

Use accumulator port to connect the pressure
gauge. Use the supplied 1/4” black nylon tub­ing. If other tubing is used it must be pressure
rated to 150 PSI (10 BAR)

Route the product water from the valve
into the top of the tank. Install a tee in
the water fill or tap a pipe thread into
an inspection port.

Product to tank.
DO NOT! feed the product into a vent

line, manifold or the bottom of the tank.
Make sure that there is no restriction in
this piping. Pressure in the product
tubing must never exceed 5psi (.3bar)
at any time, (running or stopped) or the
membrane will be permanently dam­aged.

Pressure Gauge

Plastic fittings should have 3-4 wraps of Teflon tape and
will thread almost all the way in. Leave the first pipe thread
uncoated. Avoid getting dirt or debris in the system during
assembly. Secure piping away from moving objects and
protect from chafe. Exercise care not to cross thread the
fittings. See the tube assembly instructions next page.

Remove one of the product port plugs (from either end) and
thread in the product fitting with Teflon tape sealant.

Product Flow meter

Back view of instrument panel.

Use the supplied 1/4”
black nylon tubing for
the product plumbing

Product Ports are
located here

Product fitting

8

y

Spacer

O-ring

Body

Step 1: Dissemble fitting components

Grab Ring

Nut

Tubing

1/2" max

Step 2:

Step 3:

Install the Nut first then use the bevelled side of the Spacer to push the
Grab Ring onto the tube no more than 1/2". Slip the O-ring over the tube
to hold the Spacer in place. If the Grab Ring is pushed too far, trim back
the tube so about 1/4" of tube extends past the O-ring.

Gently fit the tube into the body and loosely thread on the nut.

Step 4:

Push the tube into the body until it bottoms out then hand tighten the nut.
DO NOT OVER TIGHTEN!

1/4" Tube Fitting Assembl

9

Membrane Pressure Vessel Relocation

Use ONLY Dayco Imperial Nylo-Seal 88-NSR-1/2 tubing for high pressure connections.
Pay attention to the direction and flow path of the tubing before disassembly. Make sure
that you reinstall the tubing in the same manner. Rotate the 90 degree high pressure tube
fittings on the Clark Pump for ideal tube runs. The high pressure fittings are typically pre­installed at the factory. These fittings seal with an O-ring and require no Teflon tape or pipe
dope. Loosen the backing nut, rotate the fitting, and reseat the backing nut.

Follow the high pressure tube connection instructions on the next page. Connect the
tubes to one of the components, secure the tube runs, and then trim and connect to the other
component. A 90 degree bend in a tube is better than a 90 degree fitting. A tube, when
mounted, should have at least one gentle bend to allow for expansion. Do not connect a

tube straight between hard mounted fittings.

When connecting the tubes to their components, be sure to hold the fitting body with a
wrench during the final tightening. Of special note are the stainless steel tube fittings on the
membrane housing which seal on an O-ring and should be seated all the way in. Hold the
fitting with a wrench while installing the tube.

The fittings on the Clark Pump have an O-ring seal and can be reoriented by backing out
the O-ring stop nut. Rotate the fitting to align with the tube and tighten the nut just past
hand tight. DO NOT over tighten!

10

Spectra High Pressure Tube Fitting Assembly

Use ONLY Dayco Imperial Nylo-Seal 88-NSR-1/2 tubing for high pressure connections.

Carefully fit and measure the tubing before cutting with a sharp razor knife or hose cutter and remove
any burrs. Minimum tubing bend radius is 6”. Route tubing away from excessive heat sources and
secure from vibration and chafe. Have at least one shallow bend in the tube assembly after it is installed.

Refer to figure 1. If a fitting has been dissembled, reassemble as illustrated. The notch on the ferrule
must engage the inside of the nut properly for the nut to seat down fully. Once the tube is inserted the
ferrule and nut will naturally align.

Refer to figure 2. Insert tube fully into the fitting; it should go in 0.9”. Tighten the nut finger tight while
moving the tube around to prevent binding. One thread should be showing under the nut. Secure the tube
so it won’t back out when tightening.

Refer to figure 3. Use 13/16” wrench to hold a straight body fitting or a 3/4” wrench for a 90º body, and
a 7/8” wrench for the nut. Hold the body, recheck the tube insertion, then tighten the nut 1-1/4 turns. Use
the index mark on the nut as a guide. The threads should be completely covered by the nut.

Make sure these fittings are tight on initial assembly or they will fail!

The correct torque specification is 85 foot pounds

Figure 1.

Figure 2.

Figure 3.

Index mark

Nut

Cut tube square

Black high pressure tubing

Tighten 1-2/3 turns (10 flats of the
nut) with a7/8" wrench after finger tight.
Use index mark as guide

Straight thread

Ferrule

Straight or 90 deg.
3/8" pipe thread

Body

Nut finger tight with
1 thread showing

No threads showing

Insert tube 0.9" until it stops

IMPORTANT!
Hold fitting body with 13/16"
wrench when tightening

11

Ventura 150 Wiring Diagram

Route a heavy pair of wires from the main DC electrical panel to the Feed Pump location.
Splice with butt connectors or a terminal block. Seal connectors. A switch located near the feed
pump will facilitate maintenance. Voltage drop will impair performance of the system. Wire
length is the sum of the Positive and Negative wires.

Wire Size Guide for Ventura 150 12V
Protect with 15 Amp Fuse or Circuit Breaker

# 10 Gauge (6mm) to 15 feet (4.5M)
# 8 Gauge (10 mm) to 25 feet (7.5M)
#6 Gauge (16mm) to 35 feet (10.6M)

Wire Size Guide for the Ventura 150 24V
Protect with 7 Amp Fuse or Circuit Breaker

#12 Gauge(4mm) to 10 feet (3M)
#10 Gauge (6mm) to 25 feet (7.6M)
#8 Gauge (10mm) to 35 feet (10.6M)

Main DC Electrical Panel

DC negative buss bar

Feed Pump wiring, Red is Positive
Black is Ground.

Cooling Fan Connects in parallel with the Feed

pump. Same color code.

To Battery

12

Feed Pump Relocation

If you do not have adequate space to install the feed pump inlet module it is possible to re­move and relocate the feed pump. Before you install the module, disconnect the hose that
connects the feed pump to the module plumbing. Remove the cooling fan and the heat sink
from the pump. Both are friction fits with no fasteners. Remove the 4 machine screws hold­ing the pump to the module.

Cooling fan

Heat sink

Machine Screws

Fig 1

With the pump on a flat surface. Remove the three
screws that hold the pump head on. See Fig1

Re-orient the pump head 120 degrees. See Fig2

Reinstall the screws and tighten firmly. See Fig3

Now the feed pump may be installed where you wish.
Do not install the pump with the head above the mo­tor in case of leaks.

Fig 2 Fig 3

13

Ventura Deluxe New System Start-Up and Testing

Avoid running the Ventura system if the vessel is in contaminated water, such as in a pol­luted harbor or canal. The system should be fully run tested before leaving on your cruise.
If the location or weather prevents proper testing refer to the section “Dry Testing.”

Warning! Damage may occur if the purge sequence is bypassed and the membrane is
pressurized with storage chemical in it.

1. First check that:

• Thru-hull inlet valve is open and the brine discharge valve is open.

• All of your hose connections are tight.

• The “WARNING” tag and spacer from under the pressure relief valve has been

removed.

• The pressure relief valve is open 1/2 turn.

• The sampling valve is set to the sample position.

Open 1/2 Turn to Purge Chemicals! Remove Tag and Washer!

2. Turn on the feed water pump. Check that it is primed by inspecting the brine discharge.
About 1.5 gpm (6 lpm) of water should be going overboard with a pulsation every few sec­onds.

3. Run the system without pressure for 20 minutes to purge the storage chemicals. The system
should have an open flow pressure on the gauge of about 20 PSI (1.2 bar).

4. Close the pressure relief valve. The pressure should rise to 60-80 PSI (4.2-5.7 bar). After
several minutes, water should begin to flow out of the sampling tube. If the vessel is located
in brackish or fresh water the pressure will be lower.

5. Allow the system to run for 5-10 minutes and then test the product with your hand held sa­linity tester. When the product is below 750 PPM it is considered potable and may be diverted
to the tank.

14

Ventura Deluxe Dry Testing With Artificial Ocean

If it is not possible to test run the system with the boat in the water, testing may be accomplished with

an artificial ocean. Purchase enough aquarium salt to make 5 gallons (20 liters) of salt water.

Make sure that the domestic water system is powered up and that there is at least 30 gallons (120 Li­ters) of water in the tank. Confirm that the charcoal filter is installed in the fresh water flush module
and that the domestic water line had been installed and all valves are open.

1. Open Pressure Relief Valve on the Clark Pump. Remove the green tag and spacer!

2. Close the yellow service valve on the inlet module. This will be the center location.

3. Open the grey fresh water flush valve.

4. Start the feed pump and let it run 20 minutes to purge the storage chemical overboard.

5. Stop the feed pump

6. Hook up your inlet and brine discharge service hoses per the photo and route them into the 5 gal­lon (20 Liter) container. Turn your product sample valve to the sample position. Route the prod­uct output into the bucket.

7. Restart the feed pump and fill the bucket with fresh water from the brine discharge. Stop the
pump and close the fresh water flush valve.

8. Rotate the yellow service valve to the service position.

9. Mix the salt to the proper proportion or use an aquarium hydrometer to adjust the salinity level.

10. Start the feed pump, allow to prime and then close the pressure relief valve. The system should

build pressure and after several minutes start making water.

11. Run the system under pressure and check for proper operation and leaks.

After testing the system stop the feed pump and replace the brine discharge hose. Restart and drain
the bucket. You can now store the system by using the above procedure for adding fresh water to the
bucket and using the storage procedure. If the system is to continue to be commissioned performing,
a fresh water flush will hold the system for 4-5 days.

Valves in flush position Valves in service position

Inlet service hose connected.

Connecting the Brine
Discharge service hose.

15

Ventura Deluxe Operation

Normal operation

If the system has been pickled or stored or contains cleaning compounds, use the “New
System Startup” procedure.

1. Check to see that the inlet seacock is open.

2. Turn the product valve to the “Sample” position.

3. Start the feed pump and check for flow by inspecting the brine discharge or checking for
pressure on your analog gauge. If there is no flow open the pressure relief valve on the
Clark Pump and bleed the air out of the feed pump.

4. Check the product water with your hand held salinity tester. When it is below 750 ppm,
you may divert it into your tank.

5. Run the system until you have filled your tank or have made enough to meet your re­quirements for several days.

6. Turn on the fresh water flush valve and close the service valve.

7. Flush for 2 1/2 minutes or until the pressure drops on the gauge indicating that the mem­brane is flooded with fresh water. Stop the feed pump.

8. Return the service valve and the flush valve to their run positions.

You may now leave the system unattended for up to five days without further attention
We recommend operating the system for longer periods and effecting a fresh water flush
rather than running the machine every day and not flushing the system. Remember that you
need to run the system almost a half an hour to make the flushing water. You may notice that
the system output is higher while charging your batteries as the machine is voltage sensitive.

Inlet Module with valves in the
normal “Run” Position.

Closed

Open

Inlet Module with valves in the
“flush” Position.

Open

Closed

16

Long Term Storage Procedures

Watermakers are best run continuously. When not in use, biological growth in the mem­brane is the leading cause of membrane fouling. A warm environment will cause more
growth than a cold environment. The fresh water flush system will greatly reduce biologi­cal growth but may not stop it completely in certain conditions. If an optional “Zeta Guard”
or Z-Brane water treatment system is installed in the system, then three to five day flushing
intervals will maintain the system as long as fresh water is provided and the charcoal filter
maintained.

System Storage or “Pickling”

If the system is to be left unused for more than five days, perform the following storage pro­cedure. The procedure introduces a chemical compound into the system that prevents bio­logical growth. This procedure requires de-chlorinated water which can be made with the
charcoal filter. Charcoal filters last a maximum of 6 months once wetted.

Spectra SC-1 a special storage compound used by the US Navy. It is formulated to be
compatible with the modern engineering plastics and composites in the Spectra pumps.
Do not use any substitute except propylene glycol. If you wish to use glycol for storage,
follow the winterizing instructions. SC-1 Storage Compound has to be mixed at a ratio
of 1 container to 3 gallons (12L) of fresh water to have the proper solution for short
term storage (under two months use 1/2 of a container)

Caution! Avoid contact with skin, eyes, or lungs with the storage chemical.

17

Ventura Deluxe Storage Procedure

1. Perform a fresh water flush as described in the normal operation section. Shut down the
feed pump but leave the valves in the flush position.

2. Remove the quick disconnect fitting from the brine discharge outlet of the Clark Pump and
replace with a quick disconnect service hose from your service kit. Lead the hose to a 5 gal­lon bucket or container.

3. Start and run the feed pump until you have one gallon of fresh water in the bucket.

4. Mix 1 container of SC-1 storage compound with the water in the bucket.

5. Connect the service hose, using the garden hose barb fitting from your service kit, to the
service port of the fresh water flush module. Lead the hose into the bucket. Turn the service
valve on the fresh water flush module 180°, so the intake is now coming from the bucket.

6. Make sure the pressure relief valve on the

Clark Pump is OPEN (unpressurized)

by turning 1/2 turn counterclockwise

7. Turn on the feed pump. Circulate the storage
chemical in the system for approximately 10
minutes. Turn off the feed pump when fin­ished.

Clean Up

Remove the quick disconnect from the Clark Pump brine discharge, and replace the original
hose that leads to the thru-hull. You may at this point, if you choose to, pump the bucket dry
by using the feed pump switch. Stop when the bucket is empty.

Turn the service valve 180° back to its original position, and remove the service hose.
Close the seacock and drain and clean the strainer and any filters in the system. Reassemble
dry.

18

Pickling and Winterizing with Antifreeze

The watermaker can be stored for periods up to one year in any climate using this procedure.

1. Close the yellow service valve, open the Grey flush valve, and run the feed pump 4 minutes

to effect a complete fresh water flush. Shut the pump and flush valve off.

2. Connect the inlet service hose and put it in the service container or bucket.

3. Turn the service valve to the service position.

4. Pour 2 gallon (8L) of propylene glycol in the bucket.

5. Make sure that the pressure relief valve is OPEN (un-pressurized).

6. Turn on the feed pump until antifreeze begins to show at the brine overboard fitting, then

stop the pump. Add more antifreeze if necessary.

7. Connect the brine discharge service hose and place it in the bucket.

8. Circulate the antifreeze for about five minutes.

9. Stop the pump. Reconnect the brine discharge hose. Restart the pump until the bucket is

empty.

10. Close the seawater intake and the service valve. Drain the strainer and the hose leading to

the inlet module. Disconnect the product tubing and blow any residual water out of the tub­ing with compressed air. Empty the charcoal filter housing and flush water lines.

Valves in flush position Open the pressure relief valve

Valves in service position

Connecting brine discharge hose

19

Maintenance

General

Periodically inspect the entire system for leakage and chafe on the tubing and hoses. Repair
any leaks you find as soon as practical. Some crystal formation around the Clark Pump blocks
is normal. Wipe down any salt encrusted areas with a damp cloth.

The Seawater Strainer

The sea water strainer’s stainless steel element should be inspected, removed, and cleaned as
needed. Be careful to ensure that the thru-hull is closed before disassembly and the gasket is in
place before reassembly. When the system is put into storage, remove, rinse, and reassemble
dry to impede corrosion. Check frequently during operation.

The Prefilter

• Service the prefilter on a regular basis. The pressure will rise on the remote gauge when the

filter becomes dirty. Extremely dirty filters will harm system performance and may cause
the feed pump to cycle on the high pressure switch. Do not leave dirty filters in the machine
during long idle periods, as biological contamination could result.

• To service the filters, shut off the service valve, open the housing, and discard the old filter.

Clean out the housing bowl, reassemble the housing with a new 5 micron filter element.
Leave dry until next startup.

• Use only Spectra approved filters or you may void your warranty. The filters may be

cleaned several times with a soft brush and water in a bucket. Occasionally, lightly lube the
filter housing O-ring with silicone grease.

Oil Water Separator (Optional)

To install oil water separator capability install the additional filter housing with its oil removal
filter upstream of the 5 micron filter. Service at the same time as the 5 micron filter.

The Charcoal Fresh Water Flush Filter

Replace the charcoal filter element at least every 6 months! This filter protects the mem-

•

brane by removing chlorine from the fresh flush water. Use only a Spectra replacement!

The Feed Pump and Clark Pump

The feed water pump and the Clark Pump require no routine maintenance except inspection for
leaks. Tighten any hose clamps or fittings the show signs of leakage. The high pressure fittings
threaded into the Clark Pump have O-ring seals with a straight thread. These should never leak
and should never be over tightened. If one of the tube nuts starts to leak, it can be un-threaded,
sealed with a bit of silicone grease or silicone sea, and tightened with two wrenches very
tightly.

20

The Membranes

• The membranes need to be cleaned only when feed pressure begins to rise due to fouling or

the product quality degrades. The leading cause of fouling is from biological growth that
occurs when the system is left unused without flushing or pickling. Fouling from mineral
scaling can happen during operation under certain sea water conditions, and from rust.
Monitor the product salinity and feed pressure for higher than normal readings for the exist­ing conditions. Other conditions can cause high pressure such as cold feed water or clogged
filters. Low product flow is usually due to low voltage, damaged feed pump or Clark Pump.
Look for all other causes before cleaning the membrane. Membrane life can be shortened by
excessive cleaning.

• There are two types of cleaners: acid and alkaline. The acid cleaner (SC-3) will remove min-

eral scaling. The alkaline cleaner (SC-2) is used to remove biological by-products, oil, and
dirt particles that get past the prefilters. If membrane performance is reduced and they have
not been “pickled” recently, cleaning with both chemicals is recommended. The acid cleaner
should be used first. If the membrane fails to respond to both cleanings, this is an indication
of another problem with the system, or that it is time to replace the membrane. Contact
Spectra Watermakers before removing a membrane.

Membrane Cleaning

For normal cleaning, the SC-3 Acid Cleaning Compound is used first, then the SC-2 Alkaline
Cleaning Compound. If known bio-fouling is present, the SC-2 may be used first. Using hot wa­ter if possible, up to 120° (45C) is recommended as it greatly enhances the ability of the cleaners
to do their jobs.

If the history of the system is unknown or has been left “unpickled” for an extended length of
time and biological growth is present, it is recommended that the system is cleaned with SC-2,
using an alternate source of unchlorinated fresh water before the system is run under pressure. A
simple test can be performed to see if biological growth has occurred. Before running the sys­tem, remove the prefilters and examine their condition If the housings are full of smelly discol­ored water, the system was not properly stored. Install clean prefilters if they were bad. Next
check the membrane. Detach the brine discharge hose and lead to a bucket. Open the pressure
relief valve one turn, and manually run the system for 30 seconds. Examine the brine water: if
it’s discolored and smells bad, perform an SC-2 cleaning with an alternate source of unchlori­nated water before running the system pressurized. If the brine is fairly clean, the system can be
purged, run normally, and checked for performance. Clean the membranes only if performance is
reduced.

Heating the water is preferable. One way to do this is to find a camp stove and use a large
stainless steel pot to heat the solution in. The cleaning solution throughout the system will heat as
it circulates in and out of the pot. An alternative is to heat the one or two gallons of initial water
to 120° on the main stove before mixing in the cleaner and circulating it into the system. Periodi­cally stop and reheat the solution.

Perform the cleaning procedures while the ship is in acceptable sea water for purging and testing.

21

Note: Procedures are the same for the SC-2 and SC-3 cleaners

Spectra cleaning compound (SC-2 or SC-3) must be mixed with fresh water at a ratio of 1 con­tainer of compound to 3 gallons (12L) of unchlorinated water to have the proper solution. An av­erage of two gallons (8L) of water is already present inside a 150 system. This water has to be fig­ured into the mixture. A Ventura 150 system will use one container of compound,

Cleaning Procedure:

1. Close the service valve, open the flush valve and run the feed pump for 4 minutes to

flush the system. Stop the pump and close the flush valve.

2. Connect your inlet service hose and the brine discharge service hose. Open the flush valve

and start the pump until you get a gallon (4L) of water in the bucket.

3. Turn the service valve to the service position.

4. Make sure that the pressure relief valve is OPEN (un-pressurized).

5. Mix the cleaning chemical in the bucket.

6. Start the system and circulate the chemical through the system for the required time.

7. Stop the pump, replace the brine discharge hose and start the pump until the bucket is

empty. Stop the pump and rotate the service valve back to the run position. Restart the
pump and run for 20 minutes to flush the chemicals out of the system.
(DO NOT CLOSE the pressure relief valve!)

8. The system should now be restarted to make water, fresh water flushed, or stored.

.

Valves in flush position

Open the pressure relief valve

Valves in service position

Connecting brine discharge hose

22

Suggested Spares

Short term cruising, weekends etc.

We suggest a basic cruise kit B. This kit consists of three 5 micron filters, three 20 micron fil­ters, and SC-1 storage chemicals.

Cruising 2 to 6 months at a time.

Two basic cruise kits, one replacement charcoal filter, one replacement feed pump head.

Longer than 6 months

Additional filters, Offshore Cruising Kit consisting of Clark Pump seals, O-rings, tools and
membrane cleaning chemicals. One replacement strainer screen, O-ring for strainer screen,
O-rings for filter housing

Spectra Watermakers parts list:

SC-1 STORAGE CHEMICAL KIT-CHEM-SC1
SC-2 CLEANER KIT-CHEM-SC2
SC-3 CLEANER KIT-CHEM-SC3
BASIC CRUISE A KIT-BCK-A
5 MIC FILTER FT-FTC-5
CHARCOAL FILTER FT-FTC-CC
5” STRAINER SCREEN FT-STN-5S
OIL/WATER FILTER FT-FTC-OW
FEED PUMP HEAD PL-PMP-SFPH
5” STRAINER O-RING SO-STN-5SS
FILTER HOUSING O-RING SO-FHS-10H
OFF SHORE KIT KIT-OFFSH
20” MEMBRANE FT-MB-20

Part Number

23

Troubleshooting Deluxe Systems

Symptom Cause Remedy

Feed pump runs but no pressure Feed pump air locked

Pressure relief valve open

Open pressure relief valve to bleed
the air then close to start
Close valve

Feed pump starts but shuts down on
high pressure

Low water production
High amperage
High feed pressure

Low water production,
Low pressure

Water production normal
High feed pressure high amperage

Water production normal
Lower pressure
Lower amperage

Asymmetrical pressure and flow
readings between pump shifts

Prefilter excessively clogged

Closed valve or blockage in flow

Strainer or prefilter clogged Service prefilter and strainer

Pressure relief valve partially open
Worn pump head

Cold seawater temperature
Fouled membrane

Warm sea water or brackish water. Normal condition

Check valve leaking
Failed annular ring
Shaft seal leaking

Change filter

Check flow path for closed valve or
kink in hose

Close valve
Check flow should be 1.4 GPM
Replace pump head.

Normal condition
Clean membrane

Contact dealer or see the Clark
Pump repair manual.

24

N

p

MISC-1 DWYER FLOW METER SERVICE

The mechanical flow meter (part no. PL-FMT-XX) used on our manual watermakers can be
opened for cleaning if it gets hard to read, or if the little ball in the flow meter is stuck at the
bottom. If the ball is stuck, first try giving it a tap to break it loose.

The flow meter will come completely apart for cleaning. First, remove the meter from the panel.

ext, remove the four small screws th at hold the stainless steel bracket in place. Carefully pry

off the bracket. On the very top of the meter is a clear plastic slide-off cover that covers a clear

lastic allen screw. Use a flat-bl aded screwdriver to push the cover off. Holding the meter
upright, remove the allen screw with a ¼” allen wrench. Invert the flow meter and catch the ball
as it falls out. Now you can get inside and clean things up. You can use tooth paste or plastic
window polish to polish the inside using a small bottle brush. Clean the ball and give it a few
coats of wax. If the O-rings are damaged or the unit has been leaking, install new O-rings using
a little Vaseline or water maker grease to ease assembly. These are standard O-rings and should
be available at most larger auto parts or bearing stores. Reassemble in reverse.

5/06/04

25

OP-2 BAD SMELLING PRODUCT WATER

p

p

b

The reverse osmosis membrane is permeable by many gases including hydrogen sulfide, the gas
that causes rotten eggs to smell the way they do. If there are bad odors in the feed water they
will go through the membrane and the product water will be affected. Usually the source of the

.

odor is from the decay of planktonic creatures trapped in the sea strainer and prefilters
tiny oxygen loving creatures soon suffocate and die inside the prefilter housings when the unit is
shut down. Once all the available oxygen is consumed, anaerobic bacteria begin to grow,
causing the odor. If a unit being used frequently begins to make smelly water, usually the

refilters are the source of the problem. This occurs in a week or two in cold climates, but in less
than one night in very warm waters like the Sea of Cortes or the Red Sea. These bacteria can
spread throughout the watermaker, and begin to grow on the membrane, causing poor water
quality and high feed pressures.

Filling the system with fresh water after every use greatly slows this process, allowing the
automated Spectra units to operate with less frequent prefilter changes, but units operated for
only an hour or so each day will probably need to have the filters changed due to odor before
they are dirty enough to restrict water flow. Prefilters can be cleaned. We recommend that you
have three sets in service: one in the unit, one set soaking overnight in a bucket of clean fresh or
salt water, and one set drying for the next use. After shutting down the unit, remove the used

refilters and install the dry set. Leave the housings full of air until the next use. On non­automated systems, open the pressure relief when starting if there is a lot of air in the system
until the air is cleared out through the brine overboard. The filters will get just as clean when
soaked in sea water, but dry much faster if soaked in fresh. Given gentle handling, prefilters can
be reused many times.

Bad smelling product water is usually caused by bad smelling feed water, but can also be caused

y a fouled membrane if the membrane has been left unpickled. If the unit makes smelly but not
salty water after a long idle period and the prefilters are new, the smell can be eliminated by
running the unit unpressurized for an hour or so to flush the membrane.

Odors in the product water can also be eliminated by adding a charcoal filter in the product water
line. Spectra offers a product water filter kit (part no. KIT-FLT-CC).

More on this subject is available on our website at www.spectrawatermakers.com.

8/17/04

These

26

OP-3 CHEMICALS 101

p

Spectra Systems use four types of chemicals: S C-1, SC-2, SC-3, and propylene glycol antifreeze.

NOTE: Never use any chemicals with the system pressurized! Always open the pressure relief

1

valve
before pressurizing and making water.

The SC-1 is for storage only. It is no longer used as a cleaning chemical. To prepare the system
for storage, first do a fresh water flush until the brine discharge is below 1000 ppm or does not
taste salty. Mix one jar of SC-1 with 1 to 2 gallons of product or dechlorinated fresh water in a
bucket and circulate UNPRESSURIZED with the fresh water in the system for 10 minutes, then
discard. The system should be repickled every six months in warm conditions, and every eight
months in cooler conditions.

The Spectra systems should be stored with propylene glycol if freezing could occur. This is the
food grade antifreeze used to winterize RVs, boats and cabins. This works very well for storing
in warm climates and is good for one year. See “OP-1 Winterizing or Pickling With Antifreeze”
for instructions on this procedure.

/2 turn. Always purge a system containing chemicals for at least 20 minutes unpressurized

NOTE: Do not use metasodium-bisulfate

, the standard chemical used to store most watermakers.

This chemical will damage the Clark Pump and void the warranty.

CLEANERS: Cleaning can be detrimental to the membrane and shorten its life. Avoid
unnecessary cleaning. Avoid cleaning as a diagnostic tool.

SC-2 is an alkaline cleaner used to remove light oil, grime and biological growth. It is most

effective if heated to 120

o

F. On a boat, this is not easy to do. If not heated, circulate for 2 hours
and let set for several hours and recirculate for on e hour and discard. In most cases the water
quality will increase in PPM after an SC-2 cleaning. After a few hours it should recover to near
the PPM it produced before the cleaning

.

SC-3 is an acid cleaner used to remove mineral and scale deposits. This is used in the same way
as the SC-2. In most cases this is used first, and if no results are achieved, proceed with the SC-

2. SC-3 will in most cases lower the product PPM and over all pressures. Scaling is a slow

rocess that may take several months or years. SC-3 is less harmful to the membrane and will

almost always improve the performance of an older membrane.

7/19/04

27

PF-2 CHARCOAL FILTERS

p

p

The function of the charcoal filter element (part no. FT-FTC-CC) is to remove any chlorine in
the fresh water flush water supply. The reverse osmosis membrane can only handle small
amounts of chlorine for short periods without damage. If the fresh water flush water contains
chlorine, the membrane will be exposed to it for days at a time and the membrane will begin to

roduce high salinity product. We do not specify a micron rating for the charcoal filter because

the other filters are downstream of the charcoal filter and still provide all the necessary

articulate filtering.

The charcoal filter we supply removes 99.7% of the chlorine. Beware when buying other
charcoal filters. If they don’t specify the percentage of chlorine removed, don’t use them. The
cheap ones may remove only 60% or 70%. Also, there are aftermarket filters which are very
close to, but not exactly, the same dimensions that will not seal properly in the housing. So if
you skimp on the charcoal filter you will toast a $500.00 membrane on the first flush. The other
factor is the flow rate that the filter can handle. Because the chlorine is deactivated by a chemical
reaction with the charcoal, it must remain in contact with the charcoal for sufficient period of
time for the reaction to be complete. The filters we use can handle 1.5 gallons (6 liters) per
minute flow, and are good for 3000 gallons (12,000 liters) at 1.5 GPM, or six months, whichever
comes first. Regardless of the flow, the charcoal loses its effectiveness after six months.

03/07/05

28

PF-3 PREFILTERS– ShurFlo

Up to four different filters are used on all Spectra Systems using ShurFlo feed pumps to ensure
that no damaging foreign materials enter the system. There are 2 or 3 filters in the system to
clean the feed water of abrasive materials while the system is in operation, and an additional
filter to prevent the entrance of chlorine during fresh water flushing.

During normal operation, the feed water is filtered in two stages. First it enters a fine mesh
metal sea strainer, which protects the feed pump from damage due to foreign materials and lar­ger sea creatures. After passing through the pump, the feed water enters the filter housings con­taining 20 and 5 micron elements. These filters remove very fine particles which could damage
the Clark Pump and shorten membrane life. Some units have only the 5 micron filter.

Cleaning schedules will vary widely depending on how and where the system is used. If large
amounts of feed water are run through the system over a relatively short period of time in bio­logically fertile near-shore waters, the prefilters will plug up, the pressure drop across the filters
will increase, production and quality will drop, and the system will sense plugged filters and
give a “Service Prefilters” or “Check Strainer” alarm, if so equipped. Plugged filters can be
cleaned several times by soaking in a bucket, towing behind the boat at moderate speeds, or
hosing them off.
When operated for only an hour or two a day in inland or near-shore waters, the trapped plank­ton will begin to decay in the filters long before the elements plug up, and the bacteria involved
in the decay will cause a “rotten egg” smell in the product water. This decay will set in over­night in tropical waters, or after a week or two in high latitudes. If handled gently and changed
regularly before they get too smelly, filters in this service can last through dozens of cleanings.
In crystal clear blue water conditions, the filters may need to be cleaned much less frequently.
The charcoal filter used in the fresh water flush system will not plug up unless you have some
incredibly dirty domestic water in your boat. About six months after installation, the charcoal
filter element will lose its effectiveness at removing any membrane-damaging chlorine which
may be present in domestic water. Charcoal filter elements must be replaced every six months
if there is ANY chance that chorine could be introduced into the flush water.
To ensure that filter elements fit properly and remove chlorine effectively, they should be pur­chased at factory authorized dealers. Our element part number is FT-FTC-XX. The last two
digits indicate the micron rating, e.g. FT-FTC-05 is for a 5 micron element. Charcoal elements
are FT-FTC-CC.

06/03/04

29

MISC-3 ACCUMULATOR PRESSURE

All Spectra Watermakers except the Newport 700 and 1000 series are supplied with a pressure
accumulator tank, (part no. PL-ACC-TK) to be installed in the feed water line between the pre­filters and the Clark Pump. In addition, the Catalina 300 and Newport 400 series also have an
accumulator mounted inside the fresh water flush module.

The purpose of the feed line accumulator is to reduce the spikes in the feed pressure caused by
the cycling of the Clark Pump. If the accumulator is not properly charged it can lead to prob­lems with the ShurFlo pump pressure cutout switches. The accumulators have an air valve on
top similar to those found on car tires. This allows the internal air bladder of the accumulator to
be pre-charged. The accumulator should be pumped up to about 65 psi (4.5 bar) for best re­sults. Add air using a tire pump or air compressor. You can experiment with the exact pressure
that will give the best pulsation dampening on your installation.

The purpose of the fresh water flush accumulator is to allow a steady flow of 1.5 gallons per
minute of flush water through the charcoal filter. Because the feed pump on the 300 and 400
hundred series exceeds this maximum allowed flow rate, the controller turns it on and off, to
reduce the overall flow rate. The accumulator gives the water flowing through the charcoal fil­ter somewhere to go while the feed pump is cycled off. The flush water accumulator should be
preloaded to 5 psi (.35 bar).

9/27/04

30

SF-1 SHURFLO PUMP WON’T RUN

If the pump has power to it (the fan runs), but the pump itself won’t run, the first thing to check
is the pressure switch. The pressure switch (part no. EL-FP-PS) is located on the wet end of the
pump and has two red wires plugged into it. Jump the two red wires together and see if the
pump runs. You can safely run the system with the pressure switch jumped, just keep an eye on
the pressure gauge and don’t let system pressure exceed 110 psi. Replace the switch when a
spare is available.

If the pump will not run with the pressure switch jumped, then it is most likely a problem with
the brushes or the overheat protection switch inside the motor. The motor will come completely
apart by removing the two screws on the end of the motor. Remove the rear cover and paper
insulator. Pull out the plastic brush holder. The thermal switch is located on one of the brush
leads. With an ohmmeter, check for continuity through the switch. If it is open, you can make
temporary repairs by wiring around it, being careful that your new wiring doesn’t chafe on the
moving parts, nor resist the springs that push the brushes on to the commutator.

If any corrosion is apparent, the brushes may be sticking. Once apart, clean all the carbon dust
from all the parts. Clean the commutator with light sand paper. Make sure to clean the small
grooves on the commutator with a small sharp tool to remove the carbon in between the seg­ments. Adjust the springs on the brush holders so the brushes slide smoothly in and out. If the
bearings are rough and binding, remove the rubber dust cover and clean the best you can, grease
them, and work it free by hand. Don't service the bearing unless absolutely necessary. Reas­semble in reverse order. You can hold the carbon brushes back with papers clips inserted
through the slots in the brush holder so they don't hang up on the bearing during assem­bly. Make sure the corrugated bearing shim doesn't push out, if it does, push it back into place.
This will at least keep you going until the motor can be replaced if necessary.
6/03/04

31

SF-2 ADJUST SHURFLO PRESSURE SWITCH

The ShurFlo feed pumps are equipped with a high pressure cut out switch (part no. EL-FP-PS).
This is the small black unit on the end of the wetted end of the pump head (part no. PL-PMP­SFPH) where the two red wires connect. If the pressure switch is not properly adjusted, the
pump may cut out each time the Clark Pump cycles and the feed pressure spikes. When this
happens, the production will drop and an unusual noise will be heard when operating on two
pumps, but the system will function normally during single pump operation on either pump.
The points in the switch will fail fairly quickly if set too low because of the constant arcing
from cutting out each time the Clark Pump shifts.

For all systems except the Gulfstream, the feed pump pressure switches should be set to shut off
at 125 psi (8.5 bar) as follows: On the very center of the switch is a small 5/64” allen
screw. Run the system on pump one and close the brine discharge valve (1/2 way 90 deg) to
block the flow. Watch the pressure gauge and adjust the pressure switch to shut off at 125
psi. Repeat for pump two. Turn the allen screw clockwise to increase the cut off set point.

Gulfstream models could experience seal failures in the manifold if pressurized too high. For
this reason the pump should be removed from the system and the switch adjusted using a sepa­rate pressure gauge. If replacing a feed pump or pump head for a Gulfstream model, arrange to
preset the switch before installation.

8/05/04

32

Z-BRANE

OPERATION

MANUAL

33

The Z-Brane is a revolutionary product which incorporates Z-Guard High Voltage Ca­pacitive technology into the membrane pressure vessel. Always active, the Z-Brane cre­ates an environment that is unfriendly to bio-film and bacteria. The Z technology also as­sists in the prevention of scale formation on the membrane surfaces. The Z-Brane allows
the system to be shut down or decommissioned for extended periods of time without
chemicals or preservatives. The Z-Brane will not prevent freezing so that in cold climates
propylene glycol is still required.

The Z-Brane system is integrated with the watermaker unit and only requires continuous
12Vor 24V DC power to be operative. The installation of the Z-Brane only consists of
wiring the power supply to a continuous source The Z-brane power supply can tolerate
voltages between 10V and 28V DC.

NOTE: There is no reason to open the transformer enclosure. DO NOT service this
unit without disconnecting the power source! There may be high voltage present.

It is recommended that the Z-Brane be connected to a discreet continuous power source.
The power must be on during the time that the system is operation and during the time the
Z-Brane is used for membrane storage. If the power is obtained from the MPC then the
MPC must be powered up at all times during storage. This may not be desirable.

Fuse the power at the source with a 5 amp fuse or circuit breaker.

Red is Positive (+) , Black is Ground (-)

Z-Brane Power Harness

34

Operation

During normal operation the red LED should be on. Power needs to be supplied to the Z­Brane unit for as long as you wish to have the bio-fouling and scale protection. We recom­mend that your watermaker be flushed after each use not only to protect the membrane but to
prevent corrosion in the feed water system. To achieve full effectiveness thoroughly fresh
water flush the watermaker several times before leaving the vessel.

The Z-Brane may be de-powered if the system is stored with chemicals or winterized with
glycol.

Power on LED

High Voltage
connector

DO NOT DISCONNECT

OR SPLICE ANY OF THE

HIGH VOLTAGE WIRING!

Contact the factory if

modifications are required.

35

5/8 Quick Disc. Hose Barb
PL-QDC-HB5/8

1/2” High Pressure Tube
PL-NLT-1/2HP

STAINLESS STEEL HIGH
PRESSURE ELBOW
PL-MTE-3/4SX1/2

Part Numbers

3/8 NPT Quick Disc. Body
PL-QDC-BD3/8

Front View

Rear View

Plate Bracket
FM-PVB-PB

Rubber Mount
HD-RBP-RM
Plastic Spacer
HD-SPN-MKINS

Plate Bracket End Cap
FM-PVB-PBE

Pressure Vessel End Ca p
FT-PV-EP

Pressure Vessel End Ring
FT-PV-ER

STAINLESS STEEL HIGH
PRESSURE STRAIGHT FIT­TING
PL-MTS-3/8X1/2S

3/4”-16 Straight Thread O-RING
SO-FT-STF

1/2” Stainless Ferrule
PL-HWR-1/2FR

Connector O-RING
SO-HPP-CT

Stainless Fitting Hex Nut
PL-HWR-1/2HN

36

Flush Valve
PL-VLV-3/4PVC

Part Numbers

3/4” 3-Way Valve

FILTER HOUSING
FT-FTH-10L

CHARCOAL FILTER
CARTRIDGE
FT-FTC-CC

Cooling Fan 12V, 24V
KIT-FK-12,24

Feed Pump Heat Sink
EL-FP-FPHS

Ventura Feed Pump Bracket
FM-VT-ITM

3/4MPTx5/8 HOSE BARB EL
PL-HBE-3/4X5/8

3/4 NYLON STREET EL
PL-MFF-1/2X1/2

3/4MPTX 5/8 HOSE BARB TEE
PL-TEE-3/4M5/8B

NIPPLE
PL-NP-3/4X2

CHECK VALVE
PL-CKV-3/4F-F

3/4MPT X 5/8 HOSE BARB
PL-HBS-3/4X5/8

Pump Head Assembly W/Press. Switch
PL-PMP-SFPH

Feed Pump 12V, 24V
EL-FP-12V, 24V

3/8”NPT X 5/8” Hose Barb El.
PL-HBE-3/8X5/8

Feed Pump Pressure Switch
EL-FP-PS

37 Fig 2 Fig 3

ACCUMULATOR
PL-ACC-TK

1/2MPT X 5/8 HOSE
BARB PL-HBS-1/2X5/8

1/2” TEE
PL-TEE-1/2FN

1/2” NIPPLE
PL-NP-1/2N

PREFILTER HOUSING
FT-FTH-10L

5 MICRON FILTER
CARTRIDGE
FT-FTC-5

PART NUMBERS

PRODUCT WATER
SAMPLING VALVE
PL-VLV-3W1/4

1/4 TUBE X 1/4 MPT
STRAIGHT FITTING
PL-MTS-1/4X1/4P

1/4 TUBE X 1/4 MPT EL
PL- MTE-1/4X1/4P

1/8MPT X 1/4 TUBE EL
PL-MTE-1/8X1/4P

PRODUCT FLOW METER
PL-FMT-10

1/4MPT X 1/4 TUBE
STRAIGHT FITTING
PL-MTE-1/4X1/4

1/2 X 1/4 BUSHING
PL-BSH-1/2X1/4N

PRODUCT
OUTLET
FITTING
PL-FTE­1/8X1/4P

NIPPLE
PL-NP-1/8N

PRESSURE GUAGE
PL-PSG-2.5L

1/4FPT X 1/4 TUBE EL

PL-FTE-1/4X1/4P

SEA STRAINER
FT-STN-5

STRAINER SCREEN
FT-STM-5S

38

Valve block

HP-TB-VB

End block B

HP-TB-VEB-B1

End block A

HP-TB-VEB-A1

Brine out

End Cap

HP-CYL-EC

Stainless steel tube

HP-CYL-SST

Cylinder ring

HP-CYL-R

End block A

Pressure relief valve

HP-TB-BV

Center block

HP-CB-CB7

Feed in

Clark Pump

Composite cylinder
and base

HP-CYL-CCA

Front View

Valve block

End block B

Reset button

Not on all units

HP-TB-RSBT

Alternate brine out

End cap

Stainless steel tube

Cylinder ring

High pressure in

Test port

Center block

High pressure out

Clark Pump

Composite cylinder
and base

Back View

39

5/16"-3 1/4" SS AH Bolts

HD-CPS-5/16X3

Relief Valve
O-Ring

SO-HPP-RV

Spool Assembly

SO-HPP-VB

End block A

Annular Rings

KIT-HP-10VSA

Valve bore O-ring

Spacer ring

Spool piston

HP-TB-AR

SO-HPP-SP, PS20

HP-TB-VSP,VSP20

Valve block

HD-CPS-5/162.75

Reset button and O-ring

HP-TB-SR

Annular Ring O-Rings

Mount inside Valve Block

SO-HPP-AR

Valve Block

5/16"- 2 3/4" SS A.H. bolts

End block B

Piston O-ring
Spool piston

Spacer ring

Valve bore
O-ring

Relief Valve

HP-TB-BV

Brine port
O-ring

SO-HPP-VP

Piston O-ring

Valve spool
Pilot port O-rings

SO-HPP-PLP

Reversing Valve
End Blocks

40

Pilot valve port seals

SO-HPP-PLP

Center block cylinder O-rings

SO-HPP-ECCB

Pilot spool O-rings (4)
Mount inside block

SO-HPP-PV

Valve port seals

SO-HPP-VP

Piston rod

HP-CYL-7/8R

HP-CB-PPS

SO-HPP-PS

HP-CB-PVPS

HP-CB-PVCR

Rod lip seals
Mount inside block

SO-HPP-PR7,
PR10,PR15

HP-CB-PVS

Pin seal O-rings

Pin seals

Clip rings

Check valve port O-rings

SO-HPP-CVP

Pilot spool

Pilot valve pin

Check valve assembly

Piston to rod O-rings (2)
Inside pistons Glass rod models only

Center Block

HP-CB-PO

Feed in

Check valve seat

Check valve poppet

Check valve spring

Check valve washer

Check valve retainer

HP-CB-CVR

Pilot orifice

Center block

Check valve
O-ring

HP-CB-CV

HP-CB-SPR

HP-CB-CVSW

SO-HPP-CVS

HP-CB-CVS

41

S.S compression
fittings

PL-MTS-3/8X1/2S

SO-HPP-ECCB

Cylinder end cap

HP-CYL-EC

End cap O-ring

1/2" SS tube

HP-CYL-SST

Piston with seal

HP-CYL-PT

Composite cylinder
and base

HP-CYL-CCA

Cylinder Ring

HP-CYL-R

Cylinder Assembly

42