SpectraPure The LiterMeter III Installation And Operating Manual

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24
TWO YEAR LIMITED WARRANTY
SpectraPure, Inc. warrants each new LiterMeter Precision Dosing System to the original owner only to be free of defects in material and workmanship for a period of 2 years from the date of receipt. SpectraPure’s liability under this warranty shall be limited to repairing or replacing on SpectraPure’s option, without charge, F.O.B. SpectraPure’s factory, any product of SpectraPure’s manufacture. SpectraPure will not be liable for any cost of removal, installation, transportation, or any other charges which may arise in connection with a warranty claim. Products which are sold but not manufactured by SpectraPure are subject to warranty provided by the manufacturer of said products and not by SpectraPure’s warranty. SpectraPure will not be liable for damage or wear to products caused by abnormal operating conditions, accident, abuse, misuse, unauthorized alteration, or repair, or if the product was not installed in accordance with SpectraPure’s printed installation and operating conditions or damage caused by power failures, freezing, flood, fire, or acts of God.
TERMS AND CONDITIONS OF SALE
To obtain service under this warranty, the defective system or components must be returned to SpectraPure with proof of purchase, installation date and failure date. Any defective product to be returned to the factory must be sent freight prepaid; documentation supporting the warranty claim and/or a Return Goods Authorization must be included, if so instructed. SpectraPure will not be liable for any incidental or consequential damages, losses, or expenses arising from installation, use, or any other causes. There are no expressed or implied warranties, including merchantability or fitness for a particular purpose, which extend beyond those warranties described or referred to above. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages and some jurisdictions do not allow limitations on how long implied warranties may last. Therefore, the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary jurisdiction to jurisdiction. SpectraPure, Inc. reserves the right to change prices without notice when necessary.
SpectraPure®Inc. assumes no responsibility for water
damage due to leaks or misapplications of our products. It is
the user’s responsibility to determine that the system is
leak-free and properly installed.
SpectraPure
®
REV - E: 2005-08-06 / Version 1.1
Precision Dosing System
Installation and Operating Manual
The LiterMeter III
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215 South Industrial Drive, Suite 2A Tempe, Arizona 85281-2941
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Copyright © 2002-2005 by SpectraPure®Inc.
ALL RIGHTS RESERVED
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechani­cal, photocopying, recording or otherwise without the prior written per-
mission of SpectraPure Inc.
System Description ---------------------------------------------------------- 3 System Specifications ------------------------------------------------------ 3 System Features --------------------------------------------------------------- 4 Other Applications ---------------------------------------------------------- 4 Controls and Components --------------------------------------------- 5 System Setup --------------------------------------------------------------------- 6 Calibrating ------------------------------------------------------------------------- 7 Programming -------------------------------------------------------------------- 8 Over Limit --------------------------------------------------------------------------- 8 System Operation ------------------------------------------------------------- 9 The Lights -------------------------------------------------------------------------- 10 The Buttons ----------------------------------------------------------------------- 10 The Information Display ------------------------------------------------- 10 Navigation Aids ---------------------------------------------------------- 11-12 Maintenance --------------------------------------------------------------------- 13 Accessories ------------------------------------------------------------------------ 15 Two-Way Water Exchange -------------------------------------------- 16 Dosing Multi-Part Additives ------------------------------------------- 17 Hydroponics System Example --------------------------------------- 18 Controlling Other Devices --------------------------------------------- 18 Troubleshooting & Accessories ------------------------------------- 19 Servicing ------------------------------------------------------------------------20-23 Warranty Information ----------------------------------------------------- 24
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Pump Head Maintenance
Fig. B-7 Fig. B-8
Fig. B-9 Fig. B-10
Fig. B-11 Fig. B-12
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Pump Head Maintenance
Fig. B-1 Fig. B-2
Fig. B-3 Fig. B-4
Fig. B-5 Fig. B-6
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SYSTEM DESCRIPTION:
The LiterMeter III is a precision liquid dosing system with independent control of three peristaltic pumps, one is internal and two more can be remotely connected. The pumps may be of different sizes and flow rates.
The LiterMeter III offers features found only on expensive laboratory pumps, such as microprocessor control and non-volitile memory. Unlike noisy industrial metering pumps sold to the aquarium trades, the LiterMeter III was specially designed for critical aquarium dosing and is so quiet you can use it in your living room. Superior three-roller direct-motor drive eliminates noisy gears and improves flow accuracy and tubing life. It can be run dry without damage.
Calcium maintenance and alkalinity control are essential for a healthy reef tank. The LiterMeter III eliminates the manual drudgery of dosing Kalkwasser or trace elements, and topping off evaporated water. Kalkwasser replenishment, to be most effective, should be added to your aquarium slowly and consistently to avoid precipitation of calcium carbonate. The LiterMeter III automatically and reliably performs this task for you.
Other dosing and mixing operations involving 2- and 3-part formulae can be precisly metered and monitored. Two-way water exchanges can be performed automatically.
SYSTEM SPECIFICATIONS:
Internal Pump Flow Rate:
approx. 250 ml/min. (8.45 oz./min.)
Dimensions:
7.5” x 3.7” x 2.2” (19 cm. x 9.4 cm. x 5.6 cm.)
Minimum Daily Total (per Pump):
50 milliliters (1.7 oz.)
Maximum Daily Total (per Pump):
99 liters (26 gals.)
Draw Height:
from maximum 25 feet (7.7 meters) below
Delivery Height:
to maximum 60 feet (18.5meters) above
Each pump doses equal amounts 150 times per day
115VAC /12VDC wall-mounted power supply
International power supply available: 230VAC
Uses less than 6 Watts of power when operating one pump
Can be powered directly from a 12VDC battery
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SYSTEM FEATURES
New and Improved Pump. Highest quality and accuracy
Fully automatic operation - Set it and forget it
All metal pump housing
Auto-Calibration feature
Virtually maintenance free
No check valves to clog or seals to leak
Self-priming and anti-siphoning
Higher delivery pressure
Compact size and cool operation
Kalkwasser safe
No damage to the unit if run dry
Quiet operation and low power consumption
Complete system consumes less than 6 Watts when pump is on
Extended 2-year warrantyt
OTHER APPLICATIONS
Automatic Invertebrate Feeding
Hydroponics Nutrient Dosing and Mixing
Bio-Remediation
Methanol Dosing for Bio-Reactors and De-Nitrifiers
2-part calcium additives, such as B-Ionic and C-Balance products
Laboratory use
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8: Place two of the three rollers into the pump body, pushing them
against the tubing. Hold them in position with your left thumb and then push the third roller into place. (Fig. B-6 and B-7)
9: Carefully align and press the pump head assembly onto the
motor shaft. (Fig. B-8)
10: Push the pump head firmly against the pump body and check
for proper alignment. (Fig. B-9)
11: Use the 3/32” Allen Hex Key to re-install the three pump head
bolts. (Fig. B-10)
12: Replace the union connector on the output port stud. (Fig. B-
11)
13: The final assembly should look like Fig. B-12.
14: Before you re-calibrate your LiterMeter, a short break-in period
is needed to insure an accurate calibration. Run it dry for 20 minutes. Next, follow the calibration procedure outlined in the manual.
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SERVICING THE LiterMeter III
It is recommended that the pump head be inspected and cleaned, or the tubing replaced per the following procedure.
1: Use a thumbnail to lift the union coupler off and away from the
output tube (Fig. B-1).
2: Use a 3/32” Allen Hex Key to remove the three bolts in the
pump head and lift the pump head away from the motor shaft. (Fig. B-2)
3: Remove the three white rollers and tubing from the head.
4: If they are dirty, c
lean the three white rollers, tubing, lid and body
with a cloth soaked in
De-Solv-it® (available in most grocery stores), acetone, or petroleum spirits. Make sure you remove all gummy deposits then rinse parts with water and dry. Next, wipe the motor shaft clean. If you use acetone, be careful not to spill on the plastic case or it will damage the finish. Keep cleaning fluids away from the bearing at the base of the shaft.
5: Remove the tubing from the pump head as shown in Fig. B-3.
6:
Replace tubing assembly with new replacement tubing assembly.
Reinstall by pinching the tubing one inch from the studded end and inserting it into the outlet port of the pump body. (Fig. B-4)
7: Pinch the other end of the tubing and insert it into the inlet
port of the pump body. Manipulate the tubing so that it conforms to the inside diameter of the pump body. Be sure that the tubing is completely pushed down into the ports and an un-worn side is against the rollers. See Fig. B-5.
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LiterMeter III Controls and Components
1. Pump Head
2. Information Display
3. Power Indicator
4. System Operation Indicator
5. RUN/STOP Button
6. UP Button (YES)
7. DOWN Button (NO)
8. LEFT Button (CALIBrate)
9. RIGHT Button (MAINTenance)
1
2
5
768 9
121110
4
3
10. Pump “A” Indicator
11. Pump “B” Indicator
12. Pump “C” Indicator
13. Power Input Jack
14. Pump “A” Output Jack
15. Pump “B” Output Jack
16. Pump “C” Output Jack
CONTROLS AND COMPONENTS
13
16
15
14
LiterMeter III Side View
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SYSTEM SET-UP
1. Press-fit the end of a piece of ¼” polyethylene tubing into the rubber
inlet hose at least ½”. Secure with a provided cable tie. This is connected to the supply reservoir. This reservoir needs to be vented to prevent occlusion
2. Insert the end of a piece of ¼” polyethylene tubing into the white connector on the outlet hose until firmly seated. This should lead to your aquarium (or sump).
3. Although the peristaltic pump inherently prevents back-flow conditions, it is always good practice to locate the LiterMeter above and to the side of the supply vessel and aquarium (or sump). Providing an air-gap between the hose end and the top-most water level in the aquarium is also accepted practice. Note: when metering Kalkwasser, the end of the tubing will eventually become calcified and interfere with the flow. To prevent this, it is suggested that the end of the dispensing tubing be inspected and cleaned periodically.
4. The supply reservoir can be any size and located as much as 30 feet below the LiterMeter. If the LiterMeter is located at the same level as the supply tank, delivery to a height of 60 feet above the LiterMeter is possible.
5. Connect the 12 VDC, 500 mA power supply to the power jack (13) on the side of the LiterMeter III, and then to any proper 120 VAC source (230 VAC power supply available).
NOTE: Do not connect the
power supply to the pump output jacks. The power supply may be damaged and your warranty may be voided.
INLET
(Supply)
OUTLET (Delivery)
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ACCESSORIES & REPLACEMENT PARTS:
Catalog No. Optional Part Price
LM3-RPM Remote Pump Module $139
LM3-WXM Water eXchange Module $169
LM3-TCM Topoff Control Module $ 39
LM3-TRK
Tubing Replacement Kit
$ 15
Symptom Remedy
Noise The LiterMeter III is considered the quietest pump on
the market, but the pump will produce some noise. Here are some suggestions to limit any perceived noise.
1. Do not attach the LiterMeter to a box or enclosure that will act as a “speaker” and amplify the vibration of the pump.
2. Keep the attached tubing from vibrating against nearby walls, cabinets or other objects.
Lights and Display are on, but rollers are not turn­ing
Determine if drive shaft is rotating. If not:
Call Technical Support.
If shaft is turning:
The pump head needs to be cleaned.
Pump is run­ning but no fluid is being pumped
1. Check the ends of the tubing. Kalkwasser or other­substances may be blocking the lines at either tubing end.
2. Loose connection on the Suction side will cause it to lose its prime.
TROUBLESHOOTING
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HYDROPONICS SYSTEM EXAMPLE
An example using the LiterMeter III for the hydroponics industry is shown below. Nutrient components “A” and “B” are metered and mixed in precise amounts into the hydroponics reservoir. At the same time, an amount equal to “A” plus “B” is removed from the reservoir by Pump C. Small but constant replenishments of the nutrient is conducive to proper plant growth. The optional Top-off Control Module will shut the entire system down if the reservoir level becomes too high.
CONTROLING OTHER DEVICES
Connecting an external device to the “A” output jack will disable the internal pump. All three outputs can control many different devices for various applications. Interface specifications are 12 Volts, DC at no more than 500 milliamps. This is adequate to power many types of solenoids, relays and pumps. The connector is a 1/8” (3.5mm) male plug, center pin is positive.
Hydroponics System Example
IN
12V
B C
LiterMeter III
Remote Pump Module
Transformer
Top-off Control
Module
A
To Drain
Nutrient Part A
Hydroponics Reservoir
Air Line & Sensor
IN
IN
Nutrient Part B
12V
Remote Pump Module
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1: When *ALL PUMPS OFF* is displayed, place
the intake hose of Pump A into the vessel (larger than 500 mL) of liquid to be cali­brated. Place the output hose into a 500 mL measuring cup.
2: Press the RUN/STOP button and then turn
ON the pump to be calibrated long enough to be sure that the pump is “primed” and ready to dispense the liquid. Press the RUN/ STOP button to return to *ALL PUMPS OFF*. Empty the measuring cup.
3: Enter Calibrate Mode by pressing the CALIB
button (LEFT).
4: Press the YES button (UP) to begin to fill the
measuring cup.
5: When the cup has filled to the 500 mL mark,
press the YES button (UP) again.
6: The pump will shut off and the RATE of the
pump will be calculated and displayed in mL/min. for a short time before continuing on to the Pump B calibration.
7: If there are no more pumps to calibrate,
press the NO button (DOWN) to cancel sub­sequent calibrations and return to the *ALL PUMPS OFF* display.
CALIBRATING THE LiterMeter III:
All peristaltic pumps exhibit a “breaking-in” period where the tubing needs to become “seated” in the pump head. Variations in pumping height and liquid viscosity will also affect the flow RATE of the pump. Over time, these pumps may slightly change their flow RATE charac­teristics and need to be re-calibrated periodically. Always run a new (or serviced) pump dry for 10 minutes before calibrating.
Calibration is most accurate if it is performed with all delivery tubing installed. Line losses will then be included in the calibration.
The LiterMeter III needs to know each pump’s flow RATE. This procedure will automatically determine the actual flow RATE of the pump(s):
*ALL PUMPS OFF*
A:START CALIB?^
(CALIB)
(YES)
A: 500mL FULL?^
B:START CALIB?^
B: 500mL FULL?^
C:START CALIB?^
C: 500mL FULL?^
*ALL PUMPS OFF*
(YES)
(YES)
(YES)
(YES)
(YES)
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PROGRAMMING
One of the most common uses of the LiterMeter III is to dispense a metered amount of kalkwasser on a daily basis from a reservoir containing many days’ worth.
1) Review the Navigation Aids on pages 11-12 to familiarize yourself
with using the buttons.
2) CALIBrate the individual pump(s) (See page 7). This computes the
actual ability of the pump to move liquid in milliliters per minute and is displayed under RATE.
3) Set the FLOW value for the total amount in liters you wish to
dispense each day.
Example: If your goal was to add 4 and 1/2 Liters of Kalkwasser to your
aquarium every day, you would set the daily total FLOW value to read 04.50.
Example: if your goal was to add two gallons of Kalkwasser to your
aquarium per day, you would set the daily total FLOW value to read
07.56 (1 U.S. Gallon = 3.78 Liters x 2 = 7.56 Liters).
4) Change the STATUS from OFF to RUN and the pump will operate
just long enough, 150 times a day to deliver the total daily FLOW. Changing the STATUS from OFF to ON will cause the pump to operate continuously until the STATUS is changed to OFF.
Power outages will not affect the LiterMeter III. If power is removed from the unit, and then re-applied, timing and control will commence with the same settings as before the power outage.
OVER LIMIT
If the requested daily total (FLOW) is more than the pump’s capacity, the display will indicate the STATUS as OVL, or an OVer Limit condition. In this case, the pump will be turned off and the daily total (FLOW) will be adjusted to indicate the maximum FLOW attainable with that pump. Change the STATUS to OFF and either adjust the requested FLOW to a more suitable value, or change the STATUS back to RUN to use the adjusted maximum FLOW.
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DOSING MULTI-PART ADDITIVES
Many different brands of 2- and 3-part additives are available today. For example, using the B-Ionic and C-Balance products, the LiterMeter III enables you to automate the daily additions of both components.
In the example below, Pump A dispenses “Additive Part A”. Pump B is a Remote Pump Module and dispenses “Additive Part B”. A micro-nutrient or “Additive Part C” is dispensed by another Remote Pump Module. The optional Top-off Control Module will shut the entire system down if the sump level were to ever become too high.
Two-Part Additive System Example
IN
12V
B C
LiterMeter III
Remote Pump Module
Transformer
Top-off Control
Module
A
Additive Part A
Air Line & Sensor
IN
IN
Additive Part B
12V
Remote Pump Module
Micro-Nutrients or Additive Part C
Aquarium Sump
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TWO-WAY WATER EXCHANGE
Two-way water changes have been a problem in the past. Two pump heads mounted on one shaft can have different flow RATEs and thus unequal totals after a period of time. The LiterMeter III solves this problem by providing individual pump flow RATE calibrations. With two pumps properly calibrated, a constant water exchange system can be set up.
In the example below, Pump A dispenses nutrients or kalkwasser. Pump B is the Water eXchange Module. It takes water from a pre-prepared reservoir of fresh salt water and meters it into the aquarium. Pump C is a Remote Pump Module that takes an equal amount of water from the aquarium and sends it to the drain. The air line & sensor attached to the Water eXchange Module will insure against over-filling the sump due to a system failure.
IN
12V
B C
LiterMeter III
Water eXchange
Module
Remote Pump Module
Transformer
A
To Drain
Fresh Salt Water
Reservoir
KalkWasser
Aquarium Sump
Air Line & Sensor
IN
IN
Aquarium System Example
Sump can drain no lower than here
Sump can fi ll no higher than here
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SYSTEM OPERATION
The LiterMeter III can control up to three dispensing devices in a sequential/cyclical manner. Only one device may be on at a time. The diagram below depicts maximum ON times for each device.
T
A-start
T
B-start
T
C-start
T
A
ONE CYCLE
REPEATED 150
TIMES PER DAY
A-Max ON Time
B-Max ON Time
C-Max ON Time
A
192
seconds
192
seconds
192
seconds
Every time the RUN/STOP switch is pressed, the operating MODE changes between RUN and STOP. In STOP mode, the pumps are disabled and the display will read *ALL PUMPS OFF*. When in STOP mode, the Calibrate and Maintenance functions are available. When in RUN mode, the pump(s) operate according to the current parameters. Note: if the requested daily total (FLOW) is less than approx. 150 ml/day, the pump may not immediately activate during the initial dosing cycle.
IN
12V
B C
LiterMeter III
Transformer
A
KalkWasser
Aquarium Sump
Typical System Example
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THE INFORMATION DISPLAY
A: 234 12.34 RUN
-A032-B033-C008-
THE LIGHTS (LEDs)
The PoWeR LED indicates the wall-mounted power supply is functioning and the unit has power.
The SYSTEM LED normally blinks (in RUN mode) every other second, indicating that proper operation and time-keeping are proceeding.
Three PUMP LEDs indicate power is being applied to the pump motors. You may notice a very dim glow when a pump is off or not connected. This is a self-test function and not an error. If a pump LED is on, but the pump does not run, the pump head may be dirty and require servicing, or there may be a problem with the pump motor.
Current Pump (A, B or C)
Pump’s Flow RATE in (milliLiters per minute)
Pump’s Total FLOW in (Liters per day)
Current Pump’s STATUS (ON, OFF or RUN)
Accumulated Operating
Hours for Pump A
Accumulated Operating Hours for Pump B
Accumulated Operating Hours for Pump C
THE BUTTONS
When the LiterMeter III is in RUN mode, the group of four navigation but­tons are used to change the RATE, FLOW and STATUS of the individual pumps. LEFT and RIGHT move the cursor across the display. UP and DOWN change the parameters (See pages 10-11).
When the unit is in STOP mode, the CALIBrate and MAINTenance func­tions are available. These functions display a series of questions that can be answered YES or NO.
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LM3-RPM
Remote Pump Module – LiterMeter III Pump mounted in plastic box. Connects to LiterMeter III for power and control. 5.4” x 2.2” x
2.2” (13.7 cm x 5.6 cm x 5.6 cm)
LM3-WXM Water eXchange Module – LiterMeter III Pump mounted in plastic box with built-in Liquid Level Control (LLC). Interrupts power to pump if or when high liquid level is reached. Connects to LiterMeter III for power and control.
5.4” x 2.2” x 2.2” (13.7 cm x
5.6 cm x 5.6 cm)
ACCESSORIES
LM3-TCM
Top-off Control Module – Plastic box with built-in Liquid Level Control (LLC). Connects to 12V input of LiterMeter III to interrupt power if or when high liquid level is reached.
3.0” x 2.0” x 1.7” (7.6 cm x 5.1 cm x
4.3 cm)
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-A032-B033-C008-
C: 032 00.94 RUN
B: 206 12.34 RUN
A: 234 12.34 RUN
-A032-B033-C008-
C: 032 00.94 RUN
B: 206 12.34 RUN
(UP)
(UP)
(UP)
(DOWN)
(DOWN)
(DOWN)
(DOWN)
(UP)
A: 234 12.34 RUN
(RIGHT)
A: 234 12.34 RUN
A: 234 12.34 RUN
A: 234 12.34 RUN
A: 234 12.34 RUN
A: 234 12.34 RUN
A: 234 12.34 RUN
. . .
(LEFT)
. . .
(LEFT)
(LEFT)
(RIGHT)
(RIGHT)
How to View PUMP parameters
How to NAVIGATE across the Information Display
Move cursor LEFT and RIGHT across display to access and change parameters
Step through three pump parameter displays and accumulated hours display
(6
subsequent
steps)
(6 subsequent
steps
)
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A: 234 12.34 RUN
(UP)
(UP)
(DOWN)
(DOWN)
A: 234 12.34 OFF
A: 234 12.34 ON
A: 234 12.34 OFF
A: 234 12.34 ON
A: 234 12.34 RUN
(UP)
(UP)
(DOWN)
(DOWN)
A: 235 12.34 RUN
A: 236 12.34 RUN
A: 233 12.34 RUN
A: 233 12.34 RUN
A: 232 12.34 RUN
A: 235 12.34 RUN
. . .
(UP)
. . .
(DOWN)
(DOWN)
(UP)
How to Change Any DIGIT in FLOW
How to Change Pump Operation STATUS
OFF = Pump is always OFF ON = Pump is always ON RUN = Pump is dosing per parameter values
Digits are stored as they are changed. Dosing schedule is re-calculated when STATUS is changed from OFF to RUN.
(3
subsequent
steps)
(3
subsequent
steps)
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MAINTENANCE
Very little maintenance is required to keep your LiterMeter III operating reliably for many years. The LiterMeter III has a Service Interval Timer (300 hours of run time) for each pump. When a pump’s accumulated ON time exceeds the Service Interval Time Limit, the LiterMeter III will beep once per minute and flash a message on the display until the pump head is inspected and/or serviced and the Service Interval Timer is reset.
*ALL PUMPS OFF*
A:SERVICE PUMP?^
(MAINT)
A: HOURS = 0000
B:SERVICE PUMP?^
To reset the Service Interval Timer:
1: Be sure that all pumps are off.
2: Press the MAINT button (RIGHT) to
display the pump that needs service. If, for example, Pump A has exceeded the Service Interval Time, the display will ask if you have serviced that pump. The pump head service pro­cedure is described on page 14.
3: Answer YES by pressing the UP
button.
4: The Service Interval Timer for Pump A
will be reset to 0000 hours.
5: If other pumps need servicing, they
will be displayed next.
6: If there are no other pumps that need
service, the LiterMeter III will return to the *ALL PUMPS OFF* display.
As with any user-calibrated device, a
periodic re-calibration should be per­formed to maintain original specifica­tions.
B: HOURS = 0000
C:SERVICE PUMP?^
C: HOURS = 0000
*ALL PUMPS OFF*
. . .
(YES)
(YES)
(YES)
(YES)
(YES)
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