SpectraPure SP-RO-90 RO BASIC Installation And Operating Manual

REV 2012-09-09

SP-RO-90 RO™ BASIC

Reverse Osmosis Water Purification System

INSTALLATION AND OPERATING MANUAL

WARNING

Please read carefully before proceeding with installation. Failure
to follow any attached instructions or operating parameters
may lead to the product’s failure and possible damage to property.

SpectraPure

®

SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

2

TABLE OF CONTENTS:

Thank You for your purchase of a

SpectraPure® System. With proper
installation and maintenance, this system will provide you with high quality
water for years to come. All SpectraPure® products are rigorously tested by
us for safety and reliability. If you have any questions or concerns, please
contact our customer service department at 1.800.685.2783.

Introduction ............................................................................................................ 3

System Specifications ............................................................................................ 4

System Description ................................................................................................ 5

RO Basic Front View .............................................................................................. 6

RO Basic Rear View ............................................................................................... 7

Working With Push Fittings ................................................................................ 8

System Installation & Initialization .................................................................... 9

Carbon Block Filter Replacement ..................................................................... 10

RO Membrane Replacement ............................................................................. 11

RO Membrane Diagnostics ................................................................................ 12

Testing the Quality of the Membrane ............................................................. 12

Membrane Production Calculation ............................................................ 13-14

Tips for Long Membrane Life ............................................................................ 15

Membrane Troubleshooting Guide ................................................................. 16

Terms and Conditions ........................................................................................ 17

Three Year Limited Warranty ............................................................................ 18

Optional Accessories .......................................................................................... 19

Replacement Parts .............................................................................................. 20

COPYRIGHT 2002-2013© BY SPECTRAPURE INC

ALL RIGHTS RESERVED

No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise without the prior written permission
of SpectraPure Inc.

SpectraPure®Inc

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SpectraPure

®

The SP-RO-90-BASIC is a low-waste RO system which has
been specifically designed for easy-to-produce purified water.
Purified water grows healthier freshwater fish than ordinary
tap water. The SP-RO-90-BASIC™ System eliminates up to
99% of contaminants harmful to aquatic growth. Your fish
will flourish with our “better than rain” quality water.

The SP-RO-90-BASIC™ System comes complete
with:

• 90 gallon per day, high-rejection SpectraPure advanced
thin-film membrane

• 3:1 waste ratio produces 33% less waste water

• 5 micron carbon block prefilter eliminates dirt, chlorine,
herbicides and other organic pollutants.

• 5-foot feed tubing, 6-foot product and 5-foot waste tubing

• Garden hose adapter for tap water hookup

• 3-year warranty

SpectraPure

®

SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

4

SYSTEM SPECIFICATIONS:

Carbon Filter 5 micron carbon block prefilter (IL-CB-12)
RO Membrane Type Thin-Film Composite (TFC)
Rejection Rate 98% typical
Input Water Pressure 60 psi (4.15 bar) line pressure*
Input Water Temp 77°F (25°C)
Recovery Rate 25% (i.e. 25% of the water will be collected as pure water)

Dimensions:

8" H x 15" W x 5" D

Nominal Membrane Flow Rates @ 60 psi, 77° F, & 250 ppm TDS :

GPD Product Water Flow Rate Concentrate Flow Rate

90 236 ml/min 710 ml/min

Reverse Osmosis Feed Water Requirements:

Operating Pressure* 40 – 80 psi (2.75 – 5.5 bar)
pH Range 3 – 10
Maximum Temperature 100° F (38° C)
Maximum Turbidity 1.0 NTU
Maximum Silt Density Index 5.0 (based on 15 min. test time)
Maximum Chlorine less than 0.1 ppm
Maximum TDS 500 ppm
Maximum Iron less than 0.1 ppm
Maximum Manganese less than 0.1 ppm
Maximum Hydrogen Sulfide 0 ppm
Langelier Saturation Index LSI must be negative

*Operating pressure less than 40 psi may require a booster pump:
Operating pressure greater than 80 psi may require a pressure regulator.

SpectraPure

®

Inc. Assumes no responsibility for water

damage due to leaks. It is the user’s responsibility to determine
that the system is leak-free.

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SYSTEM DESCRIPTION:

The SP-RO-90-BASIC™ System gives you a continuous supply of
sparkling clear, delicious water for drinking, cooking, aquaculture, etc.
Foods will look better and taste better too. The reliability with the Water
Treatment System is greatly improved over other systems and costly
maintenance can be avoided. The system eliminates the need to buy
bottled water. Instead, it puts high quality water at your fingertips.

The incoming feed water from a cold water source is directed through
BLACK tubing to the 5 micron carbon block prefilter. This filter is used to
remove dirt, organics and chlorine from the feed water that can damage
the membrane. The second stage of the system is the RO membrane.

Household water pressure is used to force tap water through the
semipermeable RO membrane. The membrane only allows the purest of
water molecules to pass through it while over 98% of

most inorganic salts,
all micro-organisms and almost all high molecular weight organics in the
water

are rejected and automatically rinsed from the membrane and sent

down the drain.

There is a thin capillary tube (called a Flow Restrictor) located inside the
short red tubing that restricts and regulates the amount of water that goes
to drain. This water is necessary to help keep the membrane flushed free
of pollutants.

An optional manually-operated Flush Valve can be used to periodically
rinse the accumulated impurities and concentrated waste water from the
surface of the RO membrane to help increase the life of the membrane.

SpectraPure

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SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

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SINGLE MEMBRANE SYSTEM - 90 GPD - FRONT VIEW:

TFC RO Membrane (MEM-0090)

& Housing

5 micron
Carbon Block
Filter
(IL-CB-12)

Feed Water

Attaches

Here

Blue Product
Water Tubing

Yellow Waste
Water Tubing

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SINGLE MEMBRANE SYSTEM - 90 GPD - REAR VIEW:

BLUE 1/4"
RO Water
Tubing
Attaches
to Blue Collar
Here

YELLOW

1/4"

Waste Water

Tubing

Attaches

Here

RED 1/4" Tubing
and Flow Restrictor

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SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

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WORKING WITH PUSH FITTINGS:

Push fittings are very reliable and convenient tubing connectors.

To remove the tubing from its push fitting:

1. Firmly depress and hold the push fitting collar down with your thumbnail.

2. While the push fitting collar is depressed, pull the tubing straight out
of the push fitting. Once the tubing is removed, release the collar.

To reinsert the tubing into its push fitting:

1. Moisten the O-ring seal inside the push fitting by dripping a few drops
of clean water into the fitting.

2. Grasp the tubing near the end, and insert the tubing into the push
fitting.

3. Push the tubing into the fitting until resistance is felt, approximately
1/2 inch (12.7 mm). The tubing is now resting on the O-ring seal
inside the fitting.

4. Firmly push the tubing approximately an additional 1/4 inch (6.35 mm)
further into the fitting to completely seat the line into the fitting and
past the O -ring seal.

5. Turn on the system water supply and check for leaks prior to further
use or testing. If a leak is observed, you may not have pushed the
tubing into the push fitting far enough to seal the tubing against the
O-ring. Turn off the system water supply and reseat the tubing as
described above.

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SYSTEM INSTALLATION & INITIALIZATION:

1. Most of the components of this system are plastic and are subject to
damage by ultraviolet light from the sun and other sources such as
metal halide lighting.

2. Avoid installing this unit in an area where it may be subjected to
bright light or direct sunlight, as algae is more likely to thrive inside
the clear filter housings when exposed to bright light.

3. The unit must be kept out of areas that are subject to freezing
temperatures.

4. High temperatures greater than 100° F (38° C) must be avoided. If
the unit is used outside, avoid putting the system in direct sunlight
or connecting it to a garden hose that may be exposed to sunlight.

5. Attach the garden hose adapter (connected to the black tubing) to your
cold water source. Never run hot water (greater than 100° F/38° C)
through the system.

6. Place the yellow concentrate (waste) tubing and the blue purified
(product) water tubing temporarily into a drain. Do not restrict flow
from these lines.

7. Open the cold water supply valve. The pressure should not exceed 80 psi

.

8. Run the system for one hour to flush any membrane residue.

9. Check the system to ensure that all fittings are tight and leak-free
before leaving the system unattended. (If anything is leaking,
contact SpectraPure for assistance.)

NOTE: If the unit is not used for several days, run the system for

about 10 minutes before collecting any water. This will flush
out any stale water in the system.

10. Finish the installation by directing the yellow line to a drain.

11. Direct the blue line to a collection reservoir.

SpectraPure

®

SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

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CARBON BLOCK FILTER REPLACEMENT:

A Carbon Filter will usually last 4-6 months ,depending on the chlorine (or
chloramine) content of your tap water and quantity of water being pro­duced. The best way to determine when your Carbon Block Prefilter needs
replacement is to use a chlorine test kit.

Any chlorine level above 0.1 ppm will cause damage to the membrane
and indicates that the carbon block filter must be changed. To test for
chlorine breakthrough, collect a 10 ml sample of the concentrate from
the yellow tubing and test the chlorine concentration using test kit TK-CL­10-KIT. If the chlorine concentration is above 0.1ppm, replace the carbon
prefilter.

**NOTE: A drop in the system’s production is, in most cases, an indication
that the sediment filter has become saturated with contaminants, but a
carbon filter can also decrease production if it’s covered with extremely
fine sediment. If the carbon becomes plugged with sediment, it will no
longer be able to remove chlorine.

Carbon Block Filter Replacement

Materials Required: 5 micron Carbon Block Filter (IL-CB-12),

Chlorine Test Kit (TK-CL-10-KIT)

Procedure:

1. Turn off water supply to the system.

2. Disconnect the two black tubes, remove the old filter and discard.

3. Install the new carbon block filter and reconnect the two black tubes.

4. Turn on system water supply and check for leaks.

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RO MEMBRANE REPLACEMENT:

1. Turn off the water supply to the RO system. Place the system where
the membrane housing(s) can be easily accessed.

2. Remove the black tubing from the membrane feed push fitting by
depressing the collar on the fitting with your thumb and pulling the
tubing from the push fitting. You should not have to remove the blue
and yellow tubes.

3. Lift the membrane housing from the retention clips and unscrew the
membrane housing cap. This may require two people.

4. Use a pair of pliers to grasp the membrane stem and pull the membrane
from the housing.

5. Remove the black housing o-ring. Wash the empty housing with
soapy water. Rinse thoroughly with hot, clean water.

6. Insert the new membrane into the housing, with the double o-ring
end first. The o-rings and tube must fit into the recess at the bottom
of the membrane housing. When the membrane is aligned with the
recess, firmly push the membrane into the recess until it bottoms out.

7. Place the black housing o-ring on the housing rim and carefully screw
the lid back on to the base. Hand-tighten.

8. Reconnect the black tubing to the membrane feed push fitting.

9. Check for leaks.

SpectraPure

®

SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

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RO MEMBRANE DIAGNOSTICS:

In order to accurately determine the condition and performance of the
RO Membrane, a conductivity tester capable of reading the tap water
conductivity (or TDS) and the product water conductivity (or TDS) would
typically be required.

You may also use an alkalinity test kit (on softened water sources) or a
hardness test kit (on non-softened water sources).

Note: All water sources are different and are subject to changes in
conductivity from season to season which could affect the TDS
reading depending on the time of the year. For this reason, we
recommend the use of a conductivity (TDS) tester in order to determine
the most accurate measurement for determining the condition of the
RO membrane.

TESTING THE QUALITY OF THE MEMBRANE:

The performance of a RO membrane is measured by its ability to reject
salts or TDS (Total Dissolved Solids). This procedure will require a TDS
Meter. SpectraPure offers several models:

MTR-TDS-EZ HM Digital Hand-held TDS Meter
MTR-TDS-DM1 HM Digital In-Line Dual Probe TDS Meter

Procedure:

1. Measure tap water TDS. (Call it X)

2. Run the system for 15-20 minutes.

3. Rinse test instrument cell 2-3 times with RO water.

4. Measure RO water TDS directly from the blue product water line. (Call
it Y).

5. Subtract RO water TDS from tap water TDS. (X - Y)

6. Divide this quantity by tap water TDS. (X - Y) ÷ X

7. Rejection = [(X - Y) ÷ X ] ×100

TDS in the above procedure is measured in ppm or mg/l.

Important: Test the quality of the membrane once every 6 months.

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Rejection of the RO Membrane Calculation Example

1. Tap water TDS = 150 ppm (X)

2. RO water TDS = 15 ppm (Y)

3. X - Y = 135 ppm

4. (X - Y) ÷ X = 135 ÷ 150 = 0.90

5. Rejection = [ ( X - Y) ÷ X ] ×100 = 0.90 ×100 = 90%

Rejection rates less than 95% may indicate that the membrane should be
replaced.

MEMBRANE PRODUCTION CALCULATION:

Membranes produce the rated gallons per day (GPD) at 60 psi (4.1 bars)
operating pressure, 77°F (25°C) operating temperature and with no more
than 500 ppm total dissolved solids.

Membrane output gallons per day (GPD) depends on operating pressure,
water temperature and the TDS in the feed water.

Expected GPD = Rated GPD × PCF × TCF

PCF is the pressure correction factor
TCF is the temperature correction factor

Calculation of Pressure Correction Factor (PCF): The output (GPD) from

the membrane is directly proportional to the applied pressure.

NOTE: The membrane is rated to produce the rated GPD at 60 psi. For any

pressure other than 60 psi the output GPD is multiplied by the PCF.

PCF = Line Pressure (in psi) ÷ 60

Calculation of Temperature Correction Factor (TCF): The output (GPD)
decreases with a decrease in temperature. This is due to water viscosity
increasing with a decrease in water temperature.

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SpectraPure®Inc.

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2167 East Fifth St, Tempe, Arizona 85281

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Temperature Correction Factor Table (TCF)

°F /°C TCF °F /°C TCF °F /°C TCF

41.0 /5 0.521 59.0 /15 0.730 77.0 /25 1.000

42.8 /6 0.540 60.8 /16 0.754 78.8 /26 1.031

44.6 /7 0.560 62.6 /17 0.779 80.6 /27 1.063

46.4 /8 0.578 64.4 /18 0.804 82.4 /28 1.094

48.2 /9 0.598 66.2 /19 0.830 84.2 /29 1.127

50.0 /10 0.620 68.0 /20 0.857 86.0 /30 1.161

51.8 /11 0.640 69.8 /21 0.884 87.8 /31 1.196

53.6 /12 0.661 71.6 /22 0.912 89.6 /32 1.232

55.4 /13 0.684 73.4 /23 0.941 91.4 /33 1.267

57.2/14 0.707 75.2 /24 0.970 93.2 /34 1.304

Membrane Output Calculation Example

What is the expected GPD from a 100 GPD System at 40 psi
pressure and 60°F water temperature?

PCF = 40 ÷ 60 = 0.666
TCF = 0.754 (from Table above)

Expected GPD = 100 × 0.666 × 0.754 = 50.2 GPD ± 15%

50.2 GPD would be the Actual Production Rate

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TIPS FOR LONG MEMBRANE LIFE:

1. Replacement of 5 micron carbon block filter at least once every 6
months or when chlorine breakthrough occurs, or when water
production is severly reduced. This will ensure good membrane life
and protect the membrane from chlorine damage.

2. Membrane should not be operated at lower than the specified 2:1
concentrate to purified water ratio.

3. Operating reverse osmosis systems on softened feed water greatly
reduces the chances of membrane fouling.

4. Use an optional flush valve after each use of the system to extend
membrane life.

STORAGE

1. It is recommended that you store your RO System in a cool place when
not being used.

2. Your RO System must always be protected from freezing or temperatures
above 100° F (38°C).

SpectraPure

®

SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

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Product Water - Low Production Rate

Cause Corrective Action

Plugged prefilter Replace prefilter

Low water temperature Heat feed water or use higher GPD membrane

Low feed pressure Use booster pump or use higher GPD membrane

Fouled membrane Replace membrane

Membrane Troubleshooting Guide

The following chart illustrates the procedure for determination of RO membrane
performance. However, the chart represents only rough guidelines for determin­ing performance of RO membrane. Depending on your tap water chemistry, the
rejection characteristics of the membrane may vary significantly.

Method of
Testing Calculate % Rejection Test Results Conclusion

TDS/
Conductivity
Tester

Measure feed water and
RO product water TDS/
Conductivity

Is Rejection
greater than
95%?

No - Replace Membrane
Yes - Membrane OK

Alkalinity
Test Kit

Measure feed water
and RO product water
Alkalinity

Is Rejection
greater than
90%?

No - Replace Membrane
Yes - Membrane OK

Hardness
Test Kit**

Measure feed water and
RO product water
Hardness

Is Rejection
greater than
90%?

No - Replace Membrane
Yes - Membrane OK

**Caution: This test is not to be used on softened water sources.

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TERMS AND CONDITIONS:

1. Shipping charges on units or parts submitted to our facility for repair or
replacement must be borne by the registered purchaser. After repair or
replacement, the factory will return the unit or part freight prepaid to the
customer.

2. We assume no warranty liability in connection with our equipment other
than as herein specified.

3. This warranty is in lieu of all other warranties expressed or implied,
including warranties of fitness for a particular purpose.

4. We do not authorize any person or representative to assume for us any
other obligation on the sale of our equipment. This is the exclusive remedy
and liability for consequential damages under any and all warranties
which are excluded to the extent exclusion is permitted by law.

5. Proof of original purchase date must accompany all warranty claims.

6. SpectraPure, Inc. Reserves the right to change prices without notice when
necessary. All prices in the catalog are quoted in US dollars.

7. Claims for error in quantity or condition must be made within 10 days of
receipt of material. SpectraPure, Inc. Will not be responsible for any claimed
shortages not reported within 10 days. Returns other than warranty claims
may be subject to 20% restocking fee.

8. SpectraPure, Inc. cannot be held liable for damage or loss to a shipment by
a freight carrier. Check shipment for damage before acceptance or note
on freight bill subject to inspection for concealed damage. Consignee
must file claim. SpectraPure, Inc. will offer as much assistance as possible.

9. A complete credit check is required prior to shipping on a Net 30 or “C.O.D.

- CUSTOMER CHECK ACCEPTABLE” basis. In the interim period during
which credit references are being evaluated, all orders must be shipped
“C.O.D. - CERTIFIED FUNDS” (cash, cashiers check or money order).

10. All returned checks (due to insufficient funds or closed accounts) will be

subjected to a $25 penalty charge.

11. Invoices on Net 30 accounts not paid within 30 days of shipment will be
considered delinquent and will accrue Finance charges at the rate of 1.5%
per month (18% per annum).

SpectraPure

®

SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

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THREE YEAR LIMITED WARRANTY:

SpectraPure, Inc.® warrants the product to the original owner only to be free of defects in material
and workmanship for a period of three years from the date of receipt. SpectraPure’s liability under
this warranty shall be limited to repairing or replacing at SpectraPure’s option, without charge,
F.O.B. SpectraPure’s factory, any product of SpectraPure’s manufacture. SpectraPure will not be
liable for any cost of removal, installation, transportation or any other charges which may arise in
connection with a warranty claim. Products which are sold but not manufactured by SpectraPure
are subject to the warranty provided by the manufacturer of said products and not by SpectraPure’s
warranty. SpectraPure will not be liable for damage or wear to products caused by abnormal
operating conditions, accident, abuse, misuse, unauthorized alteration or repair or, if the product
was not installed in accordance with SpectraPure’s or other manufacture’s printed installation and
operating conditions, or damage caused by hot water, freezing, flood, fire or acts of God.

SpectraPure will not be responsible for any consequential damages arising from installation or use
of the product, including any water or mold damage due to flooding which may occur due to
malfunction or faulty installation, including, but not limited to failure by installer to over- or under­tighten fittings, housings, and/or push-style fittings, or improper installation of push-style fittings.
Consumable items such as pre filters and membranes are not covered under the 3 year warranty.

SpectraPure warrants (pro-rated) the performance of Tested SpectraSelect™ RO membrane elements
only, for one year from date of receipt by the buyer, providing that the loss of performance was not
caused by fouling , neglect or water conditions exceeding the feed water parameters listed in the
applicable product manual (refer to detailed membrane warranty information). SpectraPure will,
on confirmation of loss of performance during the warranty period, credit the pro-rated amount
of the current catalog price of the element. The disposable filters and cartridges are not covered
under the warranty.

To obtain service under this warranty, the defective system or components must be returned to
SpectraPure with proof of purchase, installation date, failure date and supporting installation data.
Any defective product to be returned to the factory must be sent freight prepaid; documentation
supporting the warranty claim and a Return Goods Authorization (RMA) number must be included.
SpectraPure will not be liable for shipping damages due to the improper packaging of the returned
equipment and all returned goods must also have adequate insurance coverage and a tracking
number.

SpectraPure will not pay for loss or damage caused directly or indirectly by the presence, growth,
proliferation, spread or any activity of “fungus”, wet or dry rot or bacteria. Such loss or damage is
excluded regardless of any other cause or event that contributes concurrently or in any sequence
to the loss. We will not pay for loss or damage caused by or resulting from continuous or repeated
seepage or leakage of water, or the presence or condensation of humidity, moisture or vapor, that
occurs over a period of 14 days or more. “Fungus” and “fungi” mean any type or form of fungus or
Mycota or any by-product or type of infestation produced by such fungus or Mycota, including but
not limited to, mold, mildew, mycotoxins, spores, scents or any biogenic aerosols.

SpectraPure will not be liable for any incidental or consequential damages, losses or expenses
arising from installation, use, or any other causes. There are no expressed or implied warranties,
including merchantability or fitness for a particular purpose, which extend beyond those warranties
described or referred to above.

* The three year limited warranty does not apply to consumable items, including but not

limited to, filters and cartridges unless specifically stated above.

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OPTIONAL ACCESSORIES:

UV PURIFIER KIT (UV-1GPM-KIT) - Are you on a private well or other
potentially unreliable source of water? You may require a UV kit to destroy
harmful bacteria, viruses and other contaminants. Ultraviolet kills up
to 99% of all viruses and bacteria for the safest water. This kit contains
everything you need to add UV to your Reverse Osmosis System.

BOOSTER PUMP KITS (HFBP-MO-115) - SpectraPure® Booster Pump Kits are
ideal for use on water sources with pressures below 40 psi such as private
wells, gravity feed water systems and high-rise apartments. A pressure
gauge is necessary to monitor the booster pump pressure.

SpectraPure

®

SpectraPure®Inc.

480.894.5437 Call us toll-free 1.800.685.2783

2167 East Fifth St, Tempe, Arizona 85281

20

REPLACEMENT PARTS:

Part Number Description

IL-CB -12 5 micron Carbon Block Prefilter
MEM-0090 90 gpd TFC Membrane
FR-90-RED Flow Restrictor for 90gpd/340 lpd System

ACCESSORIES:

Part Number Description

MTR-TDS - EZ Hand-held TDS Meter
MTR-TDS -DM1 In-Line Dual-Probe TDS Meter
MTR-PH80 Hand-held pH Meter
MTR-EC/TDS-C100 Hand-held EC/TDS Meter
FAU-SNP Quick Connect Faucet Adapter
TK-CL -10-KIT Total Chlorine Test Kit
TK-CL-10TABS 10 Replacement Tabs for Chlorine Test Kit
GHA-4 1/4" Garden Hose Adapter
PGK Pressure Gauge Kit
BV-4JG 1/4" Ball Valve