Speck pumps BADU JET Installation, Operating And Service Manual

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Page 1

Complies with UL 1563

Swimming Pool Equipment Listing #E212148

For Swim Jet Use Only - 400 GPM Swim Jet Combination Fitting

Life: 10 Years - Wall Only - Badu

®Jet

IMPORTANT SAFETY INSTRUCTIONS

INSTALLATION, OPERATING AND SERVICE MANUAL

READ AND FOLLOW ALL INSTRUCTIONS

BADU®JET

Counter Swimming Unit

U.S. Patent No. 3.977.027

OWNER’S MANUAL

2007

All parts are manufactured of corrosion-resistant material and combined in one single housing that can be installed in pools of any size and shape.

Key to illustration:

Flush mounted Jet Housing, 16” in diameter

Rectangular, Anti-Entrapment Cover (20” x 17”) for

undetectable pump suction. (Optional Round)

Adjustable Water Flow Jet Nozzle

Water volume control knob adjusts force of water leav-

ing jet nozzles

Pneumatic on/off button guarantees complete electrical separation between pool water, pump motor and control box.

Air regulator adjusts amount of air bubbles in water

ow.

Control box with GFCI with tubing for pneumatic button.

Speck 4 HP self-priming, plastic pump, single phase

with thermal overload (no motor starter required). Optional three phase motor and control box available (Normal priming pump available for installation below water level).

Massage Hose with pulsator may be attached to jet nozzle.

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Page 3

Important Safety Instructions

Introduction and Planning

TABLE OF CONTENTS

Page 2

Plumbing for

Concrete or Gunite Installation

Installing

4a.

Liner and/or Fiberglass Pool Installation

Removal of Liner

5a.

Installation of Nozzle Housing

Installation of Anti-Entrapment Cover

Installation of the Pump and the Control Box

Operation Instructions

Nozzle Adjustment Instructions

10.

Winterizing

11.

BADU

JET

JET in Existing Gunite or Concrete Pool

Pages 2-3

Page 4

Page 5

Page 6

Page 7

Page 8

Page 9

Frequently Asked Questions

12.

Difference Between the

13.

Parts List for the

14.

Parts List for the BADU

15.

Limited Warranty

16.

IMPORTANT INSTALLATION TIPS IN BOLD PRINT

Consult your physician before attempting any strenuous exercise.

This product may not be challenging or satisfying for all levels of exercise.

Classic and the super-sport

BADU®JET Classic

JET super-sport

Page 10

Pages 10-11

Page 12

Page 13

Page 14

Page 4

1. Important Safety Instructions

When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:

A. READ AND FOLLOW ALL INSTRUCTIONS.

B. WARNING: To reduce the risk of injury, do not permit

children to use this equipment unless they are closely supervised at all times. Failure to adhere to this and all other warnings

could result in serious injury or death.

C. A licensed electrician is required for all wiring connections.

D. TO REDUCE RISK OF ELECTRICAL SHOCK, connect all

ground wires to grounding terminal located in the control box. Use no smaller than a No. 12 AWG (3.3mm

E. TO REDUCE RISK OF ELECTRICAL SHOCK, a bonding connector is provided on the motor for bonding of local ground points such as water pipes, metal ladders / handrails, or other metal within 5 feet of the pool. All local ground points should be bonded with a No. 8 AWG (8.4mm as an electrical ground.

F. All electrical equipment should be installed in accordance with

local codes.

) wire. Never use gas piping

) wire.

G. DO NOT store or use gasoline or other ammable vapors

or liquids in the vicinity of this equipment. DO NOT store pool chemicals near the equipment.

H. DO NOT remove any safety alert labels such as DANGER, WARNING, or CAUTION. Keep safety alert labels in good con-

dition and replace missing or damaged labels.

I. Keep and read all equipment manuals. Adhere to all of their instructions.

J. WARNING: Stay alert, watch what you are doing and use common sense. DO NOT use unit if you are tired and/or exhausted. DO NOT use unit while under the inuence of drugs,

or alcohol, or any medications.

K. WARNING: Consult your physician before exercising

with the

L. WARNING: DO NOT use or operate the if the anti-entrapment cover is missing, broken or loose.

M. SAVE THESE INSTRUCTIONS! Refer to them frequently and use them to instruct third party users.

BADUJET or using the massage hose.

BADUJET

2. Introduction and Planning

The BADUJET is normally incorporated into the original pool design. However, it can be added to any pool at a later date.

The B

ADUJET has no protruding parts, and ensuring the

pool user’s safety. It is very compact and installs at minimal cost.

The B

ADUJET can be installed in any size pool. We suggest

a minimum pool size of 7 ft. wide, 14 ft. long and 3 1/2 ft. deep in order to swim. Most prefer 16 ft. in length or longer. The extra length allows the swimmer to comfortably drift back and swim

up stream.

Consult local codes for minimum distance between pump and pool. Locate pump as close to the B

ADUJET as practical.

3. Plumbing for BADU®JET

The BADUJET assembly package contains all necessary parts for the installation of the unit into concrete, gunite, liner or

berglass pools.

CAUTION: All necessary screws and bolts included with the BADUJET are stainless steel or plastic. ALL screw threads

and threaded inserts are METRIC! ONLY METRIC bolts and nuts may be used! The one exception is the connecting thread

Use at least 4” pipe when distance between jet housing and pump is 30 ft. or less and 6” for pipe runs longer than 30

ft.

The 4 HP, self-priming, plastic pump has a single phase motor with thermal overload (no motor starter required). The 4 HP single phase motor draws a maximum of 19.4 amps @ 230 V. The unit requires a minimum circuit of 30 amps. Install a 40 amp breaker to avoid nuisance tripping when pump is turned on and off frequently. The starting current of the 4 HP motor can reach up to 6 times the running currents. (Three phase motor draws a maximum of 12.8 amps @ 230 V and 6.4 amps @ 460 V).

for the intake and delivery connections on the pump housing.

CAUTION: The adaptors on the housing are factory mounted and should never be removed. Removal of these adaptors will void warranty.

CAUTION: The pressure connection must be located exactly ABOVE the suction connection.

BADUJET and

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Pool WallClamping Ring Gasket

Pump 110mm/4"

9.00"

7.40"

6.45"

14.00"

13.50"

12.65"

Cover

15.30"

13.25"

11.80"

13.00"

15.75"

12.60"

1.5"

7.80"

Connection to

Pump 110mm/4"

Connection from

Protective Jacket

Air Hose

Water Level

Air Tubing

17.45"

20.65"

10.00"

6.4"

Volume Control Knob

Water Level

Jet Nozzle

Pneumatic Button

Rectangular anti-vortex cover

Air Regulator

CAUTION: The suction line should run below water level right up to the pump location.

CAUTION: The center of the housing (the nozzle) should be 10” BELOW water level for maximum efciency. The air regulator should be approximately 4” ABOVE the water level.

(See g. 1)

CAUTION: For trouble-free pump priming (up to 4 ft.) rst

install a 6” riser on top of the pump. Then install an elbow and lead the pressure line downward to the pressure connection at

BADUJET housing.

the

CAUTION: In areas with soft soil conditions or with frequent

earth movement, a exible section of 4” hose should be attached

to the back of the jet housing to prevent plumbing breakage.

CAUTION: Throughout the entire installation, make

sure plumbing connected to the

is well supported. Unsupported plumbing will crack the

BADUJET housing.

BADUJET housing

Fig.2

Fig.1

Note: Encase jet housing and at least 2 to 3 inches of plumbing with concrete. Note: Valves are recommended when pump is installed below water level.

Fig.3

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Air Control

0.25"

0.5"

1.7"

10.0"

Water Level

Top

14.0"

0.3"

BaduJet

4"10"

Water Level

Pressure

Suction

Housing

Air Line

M8x80

M8x40

110mm / 4" slip

plumbing with concrete.

Air Tubing

Protective Jacket

Coupling PVC

NOTE: Encase jet housing and at least 2 to 3 inches of

4. Concrete or Gunite Installation

A. Pre plumb BADUJET housings.

1. Install the two PVC SCH 80 couplings 110mm/4” slip (part

#2a) on the PVC SCH 80 ttings 110mm (part #2) which are

premounted on the jet housing.

2. Install approximately 12” of 4” SCH 40 pipe to both suction and discharge couplings on the jet housing. NOTE: If plumbing exceeds 30’ between jet housing and pump, increase pipe size to 6”. Install a 6 x 4” reducing bushng as close to jet housing as possible.

3. Install approximately 18” of 1/2” conduit to back of jet housing. (Conduit connector part #3).

4. Install air control PVC hose (part #7) and Y socket (part #6)

assembly to hose socket insert ttings (part #4). Use hose clamps (part #8) to secure hose to insert tting.

B. Mount the protective cover plate (part #30) to jet housing using stud bolts M8 x 80 (part #31). Tape edge of cover plate to jet housing. The cover plate and stud bolts are solely used for installation and can be discarded afterwards. Keep concrete out of threaded inserts and out of the inside of the housing.

C. Place jet housing into reinforced steel (see g. 7). Jet housing

location is very important.

1. Locate pressure connection exactly above the suction connection.

around the housing approximatley 1 1/2” deep to allow marcite to seal against the housing.

4. Recheck location of Jet housing when gunite is being applied. The force of the gunite may move the jet location.

5. To avoid stress on the jet housing, we recommend that the

BADUJET housing be encased with gunite and at least 2 to 3

inches of the plumbing stub out is covered with gunite.

NOTE: Stress on the plumbing may crack the BADUJET housing.

D. Air regulator installation should be approximately 4” ABOVE

the water level.

1. Air regulator holder (part #9) and hose socket insert tting

(part #5) connect to PVC hose (part #7). Make sure air regulator holder face is tapped over to prevent gunite from entering holder.

2. Air regulator can be located in the tile line above water line or in the deck.

E. Keep all parts not being used now in original box. Store in a safe place until needed.

F. The following is a list of all parts that ARE NOT USED IN A

GUNITE INSTALLATION:

2. The center of the housing (the nozzle) should be 10” BELOW

water level for maximum efciency.

3. Front edge of Jet housing should nish even with inside gunite

wall. Make sure a V shaped groove is scraped out

1. Gasket w/knobs part #26

2. Clamping ring gasket part #27

3. Counter sunk bolt part #10

4. Washer M6 part #12

5. Nut M6 part #11

6. Counter sunk bolt part #98

Fig. 4

Template for Installation in Gunite or Concrete Pools.

Fig. 5

BADUJET in Concrete or Gunite Pool.

Page 7

Beam

10"

24"

36"

Water Level

19"

4a. Installing in Existing Concrete or Gunite PooI

Materials: 1 piece of Plywood 2’ x 3’ x 1/4” 8 Lag screws 1/4” x 1 1/2” (minimum) 8 Plastic lag anchor shields

Step 1. Carefully choose the location in which

to be installed; it should be a at srface with no or very little

crown.

With a concrete saw, cut out the outline of the section to be chiseled out with an air hammer or equal. This hole should be 19” wide x 19” down from the water line. The bonding rods on the cap of the pool should be left intact, while all other steel rods should be cut back to clear the placement of the jet housing.

Step 2. Taking the 2’ x 3’ x 1/4” plywood, set its top edge even to the cap of the pool wall. In some cases a larger piece of plywood maybe needed to cover the hole completely. If plywood covers the hole, mark the water line on the plywood. From this line,

layout and drill holes in plywood for the air regulator, the four

BADUJET housing installation studs, and the eight 1/4” lag

screws. NOTE: See Fig. 5a for layout measurements.

Insert installation studs (part #31)in jet housing; one at the top, the bottom of the vertical center line and on each side on the horizontal center line. Place cover plate on studs covering the inside of the jet housing. Next place plywood on the studs and secure with washers and nuts.

BADUJET is

Now place this assembly into position in the pool wall and align the water line marks. With a level on the two horizontal studs, level the assembly and mark the 8 holes for the 1/4” lags. Remove assembly and drill holes for lag anchors. Reposition the assembly and secure lags. It is best to check with a level before

tightening the lags down. Back ll and form the outside of pool

wall.

Step 3. Mix compound that is compatiable and has good bonding characteristics to the pool wall compound. Pour mixture into form. Use a mallet and lightly tap the front of formed assembly to settle mixture, and avoid any air bubbles in the pour. It should

be lled to the top of the plywood. Let mix cure and then remove

plywood form and cover plate. Drill out plastic lag anchors and feather in pool wall nish. Replace tile and coping. Remove assembly studs and install nozzle housing and anti-entrapment cover. (See Sections 6 & 7)

Throughout the entire installation, make sure the plumbing con-

nected to the

ported plumbing will crack the

stress on the plumbing, we recommend that the housing be encased with gunite and at least 2 to 3 inches of the plumbing stub out is covered with gunite. Stress on the plumbing may crack the housing.

BADUJET housing is well supported. Unsup-

BADUJET housing. To avoid

BADUJET

Fig. 5a

Layout for installing in existing gunite or concrete pools.

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Air Control

0.25"

0.5"

1.7"

10.0"

Water Level

14.7"

Top

13.3"

0.3"

14.0"

15°

30°

5. Liner and/or Fiberglass Pool Installation

CAUTION: Locate pressure connector exactly

above the suction connection. Pressure and suction connectors must be exactly vertical or the rectangular cover will be uneven in appearance.

CAUTION: Center of housing (the two nozzles) should be 10” BELOW water level for maximum efciency.

CAUTION: Gasket with knobs (part #26) goes BEHIND pool wall.

CAUTION: Clamping ring gasket (part #27) goes in FRONT of pool wall. A good RTV silicone may be used

with gasket when mounting jet housing, but in most cases is not necessary. Installer should decide whether or not silicone is necessary.

The template provided should be used to mark and drill

the holes as shown in g. 6. For the air regulator, one 1/2”

hole must be provided, preferably along the vertical axis, approximately 4” ABOVE the water line.

For Liner pools only, two additional 1/4” holes need to be made on either side of the 1/2” hole. (see Fig. 6)

NOTE: The list below shows all parts that ARE NOT USED IN A FIBERGLASS/VNYL LINER INSTALLATION:

1. Cover Plate part #30

2. Stud Bolt M8 x 80 part #31

3. Washer M8 part #32

4. Nut M8 part #33

Use the two countersunk bolts M6 (part #10), two nuts (part #11), and two washers (part #12) to fasten holder to wall with bolt heads on poolside and nuts on backside. This will keep the holder attached to pool wall for liner installation or replacement. NOTE: Gasket (part #13) with

larger holes on the outside, ts over screw heads between

inside of pool wall and liner. This gasket may be held in place with silicone during liner installation.

5a. Removal of Liner

When replacing liner or removing liner for repairs; remove 4 bolts (part #95) which hold square cover (part #93) to jet housing. Remove all bolts (part #29) except top two, which hold the clamping ring (part #28) and gasket (part #27) to jet housing. Back out the two remaining bolts approximately halfway and check for any movement of jet housing from the wall. (NOTE: If the two counter sunk bolts (part #98) which hold the jet housing to the wall were

installed, the jet housing should not move, and the two

Fig. 6 Cutout in Pool Wall 13.3” for BADUJET Housing. The two holes at 15

from the vertical axis and the two

holes at the air regulator will allow both housing and air regulator to be mounted with countersunk screws (M8 jet housing / M6 air regulator) before the liner is place.

remaining bolts can be removed.) Remove one of the remaining two bolts and slide clamping ring (part #3) to the side. Replace all the bolts before removing the last bolt. Remove or replace liner. Reverse process to install liner.

NOTE: When replacing clamping ring and bolts: locate bolt heads under liner, make small cut on liner at the bolt heads and push liner over bolt head.

Page 9

6. Installation of Nozzle Housing

Make sure BADUJET housing and threaded inserts are clean. Nozzle housing can be mounted once pool is complete. Pull the volume control knob off the spindle (snap connection). Remove nozzle cover.

Unscrew control disk (part #63) from control spindle. Slide disk on to the 4 prongs at the top of the housing in front of the pressure connection.

VERY IMPORTANT: Make sure shaft side of disk faces nozzle housing (part #53).

Connect air tubing (part #47) to air button (part #38/1) and secure with stainless steel clamps provided. Use end crimper/cutter to gently tighten clamps. DO NOT OVER-

CRIMP.

Insert preassembled nozzle housing with jets and control spindle counter-clockwise into the regulator disk.

Important: Make sure the end of the 1/2” PVC conduit containing the air tubing ends above the water level and is sealed off with gasket and nut (parts # 16-20) to avoid air intake through the conduit.

Important: Use ALL screws & bolts to guarantee absolute stability. Tighten all screws and bolts snugly. Insert screws & bolts carefully to avoid damage to the inserts.

Attach cover plate to nozzle housing with the 5 self tapping screws (part #49). The volume control knob and cap for air button can now be snapped into place.

7. Installation of Anti-Entrapment Cover

CAUTION: This unit has a rectangular, anti-entrap-

ment cover. Mount rectangular cover onto the clamping ring (part #28) with four (4) bolts (M8 x 20) and cover the openings with the rectangular covers (part #96).

The longer stainless steel bolts (M8 x 80) must be used if a distance has to be bridged when tiles are attached to

the concrete.

OPTIONAL - Original round style, double ring, antientrapment cover available for curved pools walls.

CAUTION: (For original round style, double ring, anti-

entrapment covers only.) This unit is equipped with two ring covers. The shallow ring with four attached bushings mounts over the deeper ring. Four plastic counter sunk bolts secure the two rings to the jet housing.

The ring covers should be fastened directly to the

JET housing with four (4) plastic bolts (M8 x 45).

CAUTION: DO NOT use force when tightening these plastic screws. Allow ring covers to snap into place elastically and snugly. The longer stainless steel bolts (M8 x

100) must be used if a distance has to be bridged when tiles are attached to the concrete.

BADU-

Fig. 7

Setting the

Fig. 8

BADUJET Ready for Guniting

BADUJET housing into reinforced steel

Page 10

8. Installation of the Pump and the Control Box

This section concerns the electric motor and control box only since all other parts, the pump, the jet unit, etc. have complete and absolute separation from the pool water.

CAUTION: Before installing the Speck Pump, read the entire pump owner’s manual found in the pump box.

Consult local codes for minimum distance between pump and pool. Locate pump as close to the pool as practical.

The air button works up to 50 ft. There is 50 ft. of air tubing in the BADUJET box. An adaptor (part #81) is provided

when additional tubing needs to be used in the event of replacing a section with locally purchased air tubing.

WARNING: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

9. Operation Instructions

The wiring of the pool motor and control box should be done by a licensed electrician in accordance with local codes. Be certain that the motor frame and control box are grounded. Motor name plate has voltage, phase, amp draw, and other motor information as well as wiring connection instructions.

BONDING: As required by National Electrical Code Ar-

ticle 680-22, the pump motor must be electrically bonded to the pool structure (reinforced bars, etc.) by a solid copper conductor not smaller than No. 8 AWG via the external copper bonding lug on the pump motor.

GROUNDING: Permanently ground the pump motor and control box using a conductor of appropriate size. Connect to the No. 10 green headed ground screw provided inside the motor terminal box.

NOTE: Do not connect to electric power supply until unit is permanently grounded.

Remove red lter plug or strainer tank lid on pump and ll pump with water. Replace red lter plug. Push pneumatic

button on the BADUJET housing. For the rst start-up allow approximately 5 minutes for the pump to prime. If the pump has not started priming after 5 minutes, the

amount of water in the pump was not sufcient. Add more

water.

The BADUJET’s volume control knob enables the swimmer to regulate the volume of water released through the jets. Turn unit off before turning volume control knob. (Turn clockwise to reduce ow up to 12 complete 360 degee rotations.)

The swivel nozzles of the BADUJET can be positioned in various directions, allowing swimmers to use various swim styles.

To start swimming, jogging or running it is suggested that the two nozzles are pointed slightly inward and slightly upward so that the water “breaks” approximately 3 ft. in

front of the BADUJET. Start swimming with only minimal force in arms and legs until you feel yourself drifting backwards, then add force and swim upstream until a proper balance is found between force and endurance.

Keep in mind that this unit is designed for balanced workout. Find a pace that you can keep up for at least 20 minutes. Out pacing is always possible. The idea is to continue exercise for an extended period of time. The air

regulator permits a controlled mixture of air into the water

ow and creates a unique, invigorating, bubble bath effect.

It will also add additional resistance to swim against.

A pulsating massage hose can be attached to one of the nozzles for massages.

Directions for use: Consult your physician before using the massage hose. To reduce the risk of injury, do not permit children to use the massage hose with pulsator unless

they are closely supervised at all times. Turn the BADU-

JET off. Close air regulator. Reduce the volume of water

by turning the volume control knob clockwise, slide the cap (part #84) on one nozzle and lock into place. Slide cap of massage hose on the second nozzle and lock into

place. Hold pulsator and turn the BADUJET on. Massage as advised by your physican.

Under certain conditions it is possible that the current “drifts off” the left or the right from the middle due to water bouncing off the back wall. In the event that it interferes with your swimming action, turn unit off for a few minutes and restart.

WARNING: Do not use or operate the BADUJET if the anti-entrapment cover or original round style, double ring, anti-entrapment cover is missing, bro-

ken, or loose.

Page 11

Side View

PVC Pipe 1 1/2" x 4'

PVC Coupling 1 1/2"

Hose Adapter 1 1/2"

10"

Perspective View

Water

10. Nozzle Adjustment Instructions

When setting the nozzles for basic swimming, it is recommended that you set the nozzles in such a way that each nozzles intersects 4 feet away, while at the same time breaks the surface.

To help set the nozzles in a neutral position, please follow these instructions:

1. Parts required: 2 PVC Pipe - 1 1/2” x 4’ 2 PVC Adaptor - 1 1/2” Male x Hose

2 PVC Coupling - 1 1/2” Slip x 1 1/2” Slip

Note: Hose adaptor 1 1/2” MPT x hose and female adaptor 1 1/2” FPT x 1 1/2” slip can be used

2. Glue ttings and pipe

3. Insert each jet adjustment tool into jet nozzle.

4. Move each jet adjustment tool toward each other until each pipe touches at water level.

5. Remove jet adjustment tool.

11. Winterizing

In areas subject to freezing water temperatures, you should protect your equipment from the freezing temperatures. You can protect your swimjet system the following:

Drain pool until water level has dropped below the rectangular or round cover (part #93). Then protect pump by

removing drain plug and red ller plug (or lid).

Page 12

12.4"

14.7"

11.5"

Water Level

Jet Nozzle

Pneumatic Button

Rectangular anti-vortex cover

Air Regulator

10.0"

10.74"

1.5"

Pool WallClamping Ring Gasket

Pump 3"

7.12"

10.00"

9.30"

8.66"

Cover

10.62"

9.21"

5.11"

Connection to

Pump 3"

Connection from

Protective Jacket

Air Hose

Water Level

Air Tubing

8.46"

4.60"

8.00"

12. Frequently Asked Questions

What size pool do I need? The

BADUJET can be in-

stalled in any size pool. However, we recommend a minimum length of 14 ft. and a minimum width of a swimming lane.

What size plumbing is necessary? How far away from the

BADUJET can the pump be installed? Use

4” plumbing up to 30 ft. For runs longer that 30 ft. use 6” plumbing. The pump can be placed as close to the

BADUJET as local codes will allow.

How many amps does the pump operate at? Maximum

19.4 amps @ 230 V.

What size breaker do I need? You must use a 40 amp breaker to avoid nuisance tripping.

BADUJET approved? Yes. The BADUJET

Is the

swim jet system is listed by MET and complies with UL standard 1563 Swimming Pool Equipment, and ASME standard A112.19.8-2007 Standard for Swim Jet Combination Fittings.

Should this be tied into my lter system? No. The swim

jet system and the lter system should not be plumbed together as they each provide very specic functions.

Do I need to install a motor starter? No. The pump has a built-in thermal overload.

Does it matter if the housing is installed higher or lower than the manual states? Yes, the center of the

housing must be 10” BELOW water level for proper performance of unit.

Can the air regulator be placed elsewhere? Yes. As

long as it is not continuously ooded with water.

What if water is discharging out of the air regulator when pump is running? The screws (part #51) that

mount the nozzle housing (part #53) are not fully tightened OR o-rings (part #62) on the tension cup (part #59) are missing or have rolled out of position during installation.

Can the pump be placed below water level? Yes. However, for best performance we recommend ordering pump

for ooded suction (Model 21-80/33 G) instead of self-

priming (Model 21-80/33 GS). We recommend installing valves for ease of maintenance.

How far away can the air button function properly? A maximum of 50 ft. Consult factory for distances over 50 ft.

Can I use with automated controls? Yes. It comes with the ability to tie into automated control systems or other switching devices.

13. Difference Between the Classic and the super-sport

General:

The BADUJET Classic is smaller in diameter (12” instead of 16”). It has only one jet and no regulator knob to adjust the ow of water. The jet nozzle itself is adjust-

able.

Fig. 2

1. Plumbing the BADUJET Classic

The center of the housing should be 11.5” (instead of 10”)

BELOW water level for maximum efciency. The suction

and discharge line may be 3” instead of the 4” required for the large unit.

Fig. 3

Page 13

Air Control

0.25"

0.5"

1.70"

Water Level

Top

10.00"

0.25"

NOTE: Encase jet housing and at least 2 to 3 inches of

BaduJet

4.0"11.5"

Water Level

Pressure

Suction

Housing

Air Line

M8x60

M8x40

plumbing with concrete.

Protective Jacket

Air Tubing

0.25"

classic6

36°

18°

10.00"

Air Control

0.25"

0.5"

1.7"

10.0"

Water Level

10.75"

Top

9.25"

2. Concrete or Gunite Installation

The screws used to mount the ring cover are M6 instead of M8.

Fig. 4 Fig. 5

3. Liner and/or Fiberglass Pool Installation The center of the housing should be 11.5” BELOW wa-

ter level for maximum efciency. Place gasket with knobs

(part #26) BEHIND pool wall. Place clamping ring gasket (part #27) in front of pool wall.

The two holes at 18” from the vertical axis and the two holes (top & bottom) at the air regulator will allow both housing and air regulator to be mounted with countersunk bolts (M6) before the liner is placed.

4. Installation of Housing

The

BADUJET has no control knob, therefore the pre-

assembled nozzle housing with jet can be inserted directly into the jet housing. Next, the 6 bolts M6 x 25 (part #52) and the 5 bolts M6 x 100 (part # 51) are screwed into the housing.

5. Adjusting Flow

The BADUJET adjustable ow nozzle enables swimmer to regulate the volume of water released through the jet.

Turning the nozzle clockwise reduces the ow.

All other instructions are the same for both the BADU-

JET Classic and the BADUJET super-sport.

PLEASE READ ALL BADUJET INSTRUCTIONS BEFORE INSTALLATION!

Page 14

14. Parts List for the BADU®JET Classic

Part #

1 2 3 5 7 8 9

11 12 13 16 20 21 22 23 24 25 26 27 28 29 30 31 32 33

38/1

Qty

Description

Jet Housing

Adaptor - Male, Housing PVC 2” x 75mm/3”

Adaptor - Male, Housing PVC 1/2”

Nipple - Hose, Air Regulator, Plastic 1/4”

Hose - Air Regulator 8 x 3mm x 1.4 Meters

Clamp - Hose, Air Regulator 14/9 SS

Holder - Air Regulator

Bolt - Air Holder, Slot/Pan M6 x 30 SS

Nut - Air Holder Bolt M6, A2 SS

Washer - Air Holder

Gasket - Air Holder 60 x 11 x 2mm

Air Tubing Seal Assembly

Plug - Rubber 7mm

Top Part - Air Regulator

Bottom Part - Air Regulator

Bolt W/hole - Ar Regulator, Brass M10 x 80

Ring - Hose, Air Regulator 16 x 30 x 18mm

Gasket - Air Regulator 42 x 11 x 2mm

Gasket with Knobs - Jet Housing

Gasket - Clamping Ring

Ring - Clamping

Bolt - Clamping Ring, Slot/Barrel M6 x 25 A2

Cover - Gunite

Stud - Gunite Cover, All Thread, Zinc M6 x 80

Washer - Stud, Gunite Cover, Zinc M6

Nut - Stud, Gunite Cover M6 A2

Pneumatic Button (White)

Nut - Pneumatic Button, Plastic

Part #

43/1

46 47 49 51 52 53

54/1

55 56 57 58 59 60 61 62 68 80 89

89/1

93 94 95

95/1

96 97 98

Qty

Description

Cover - Nozzle

Clamp - Hose, Pneumatic Button 8.7mm

10M

Air Tube 4 x 1.5mm (per meter)

Tapping Screw - Nozzle Cover, Phillips 4.8 x 16 A2

Bolt - Nozzle Housing, Slot/Barrel M6 x 97mm A2

Bolt - Nozzle Housing, Slot/Barrel M6 x 25mm A2

Housing - Nozzle

Nozzle - Adjustable Flow 40mm

IT Gasket - Tension Cup 103 x 81.5 x 0.6mm

Seat - Nozzle

Spacer - Nozzle 6.2mm

Spacer - Nozzle 1.5mm

Tension Cup - Nozzle

Washer - Lock, Tension Cup M6 A4

Nut - Tension Cup M6 A2

O-Ring - Tension Cup 11 x 2.5mm

Bolt - Tension Cup, Phillips M6 x 25mm A2

Control Box BJC-7-GFCI

Massage Hose 5ft. with Pulsator

Massage Hose 15ft. with Pulsator (optional)

Cover - Rectangular

Washer - Rectangular Cover M6 A4

Bolt - Rectangular Cover, Pan, Phillips M6 x 16mm

Bolt - Rectangular Cover, Pan, Phillips M6 x 60mm

Plug - Rectangular Cover

Cover - Button

Bolt - Jet Housing, Slot/Pan M6 x 30mm SS

Page 15

15. Parts List for the BADU®JET super-sport

Part #

1 2

3 4 5 6 7 8 9

11 12 13 16 21 22 23 24 25 26 27 28 29 30 31 32 33

38/1

43/1

Qty

Description

Jet Housing

Adaptor - Male, PVC 2-1/2” x 90mm/4”

Coupling - Housing, PVC 110mm/4”

Adaptor - Male, Housing, PVC 1/2”

90o Hose Fitting - Air Regulator, Plastic 1/4”

Fitting - Hose, Air Regulator, Plastic 1/4”

Y-Fitting - Air Regulator

Hose - Air Regulator 8 x 3mm (1.4 meters)

Clamp - Hose Regulator 14/9 SS A4

Holder - Air Regulator

Bolt - Air Holder, Slot/Pan M6 x 30mm SS

Nut - Air Holder, M6, A2

Washer - Air Holder, M6, A4

Gasket - Air Holder 60 x 11 x 2mm

Air Tubing Seal Assembly

Top Part - Air Regulator

Bottom Part - Air Regulator

Bolt W/hole - Ar Regulator, Brass M10 x 80

Ring - Hose, Air Regulator 16 x 30 x 18mm

Gasket - Air Regulator 42 x 11 x 2mm

Gasket with Knobs - Jet Housing

Gasket - Clamping Ring

Ring - Clamping

Bolt - Clamping Ring, Slot/Barrel M8 x 30 A4

Cover - Gunite

Stud - Gunite Cover, All Thread, Zinc M8 x 80

Washer - Gunite Cover, Zinc M8

Nut - Stud, Gunite Cover M8 A2

Pneumatic Button (White)

Nut - Pneumatic Button, Plastic

Cover - Nozzle

Clamp - Hose, Pneumatic Button 8.7mm

Part #

47 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 67 68

80/1

84 89

89/1

93 94 95

95/1

96 97 98

Qty

Description

10M

Air Tube 4 x 1.5mm (per meter)

Tapping Screw - Nozzle Cover, Phil. 4.8 x 19 A4

Volume Control Knob

Bolt - Nozzle Housing, Slot/Barrel M8 x 130 A2

Bolt - Nozzle Housing, Phillips/Barrel M8 x 30 A2

Housing - Nozzle

Nozzle - 40mm

IT Gasket - Tension Cup 103 x 81.5 x 0.6mm

Seat - Nozzle

Spacer - Nozzle 6.2 mm

Spacer - Nozzle 1.0mm

Tension Cup - Nozzle

Washer - Lock, Tension Cup M6 A2

Nut - Tension Cup M6 A2 O-Ring - Tension Cup 11 x 2.5mm

Volume Control Disc

Control Spindle

Washer - Control Spindle, 23 x 16.2 x 1.5mm

Retainer - Shaft, Control Spindle

Bolt - Tension Cup, Phillips M6 x 25 A2

Control Box BJC-7-GFCI

Cap - Nozzle, Close off

Massage Hose 5ft. with Pulsator

Massage Hose 15ft. with Pulsator (optional)

Cover - Rectangular

Washer - Rectangular Cover M8 A2

Bolt - Rectangular Cover, Phillips M8 x 20mm

Bolt - Rectangular Cover, Phillips M8 x 80mm

Plug - Rectangular Cover

Cover - Button

Bolt - Jet Housing, Slot/Pan M8 x 30mm A4

Page 16

16. Limited Warranty

The manufacturer supplies a limited warranty to the original consumer purchaser of the BADUJET on the follow-

ing terms and conditions:

1. The BADUJET is warranted to be free from defects

in material and workmanship for a period of twelve (12) months from the date that the BADUJET is originally

installed.

2. Not withstanding any provisions herein to the contrary, the warranties and obligations hereunder shall not in any event extend for more than 2 years beyond the date of

shipment of the BADUJET from Speck Pumps - Pool Products, Inc. in Jacksonville, Florida.

3. Warranty is void in the following cases: damages which result in whole or in part from: (a) careless or improper

installation of the BADUJET; (b) improper or negligent use and maintenance of the BADUJET; (c) tampering

with the BADUJET by unauthorized repair personnel; (d) ground movement; (e) substitution of parts and/or components.

4. The manufacturer’s sole obligation here under shall be to replace or repair any defective BADUJET. The

manufacturer reserves the absolute right to determine whether any defective BADUJET should be replaced or

repaired.

5. Any customer who wishes to make a claim under this Limited Warranty shall notify Speck Pumps, of such claim by telephone or by mail. After the customer has been au-

thorized to return the BADUJET, the customer must return the BADUJET to Speck Pumps.

Any goods returned to Speck Pumps without prior authorization will be returned to the shipper unopened. Speck Pumps shall not bear any costs or risks incurred in ship-

ping a defective BADUJET to Speck Pumps or in shipping a repaired or replaced BADUJET to a customer.

6. Speck Pumps will charge customers for all non warranty work which it may perform. Warranty work will not be performed until the customer has accepted the price quoted.

7. Except as specically set forth above, no other war-

ranties, whether express or implied, including without limitation, the implied warranties of merchantability

and tness for a particular purpose, are made by the

manufacturer. In no event will the manufacturer be liable for any loss, including time, money, goodwill,

lost prots and consequential damages based on

contrast, tort or other legal theory, which may arise

hereunder or from the use, operation of modication

of the pump, motor or associated parts. The maximum liability of the manufacturer hereunder shall not exceed the amount actually paid by the customer for the pump, motor and associated parts.

8. Some states do not permit limitations on the terms of implied warranties or on the recovery of incidental or consequential damages. Accordingly, the limitations contained in paragraph 7, may not apply to certain customers.

9. This warranty gives customers specic legal rights

which may vary from state to state. The BADUJET is manufactured under license from Speck Pumpen, GERMANY.

Date of Installation:

Installed By:

Serial Numbers:

For Service Call:

3.HP.RT

SAVE THESE INSTRUCTIONS!

8125 Bayberry Road

Jacksonville, Florida 32256 USA

Phone (904) 739-2626 Fax (904) 737-5261

e-mail: [email protected]

website: www.usa.speck-pumps.com