Speck Badu EcoMV Installation, Operating And Maintenance Manual

Page 1
Installation, Operating, and Service Manual
Badu® EcoMV
Swimming Pool Pump
Page 2
Table of Contents
1 Pump Manual 3 - 8
2 Motor Manual 10- 37
Technical Support:
Address: Speck Pumps
8125 Bayberry Road
Jacksonville, FL. 32256
USA
Hours: (Monday - Friday) 8:00 am to 5:00 pm EST
Toll Free: 800-223-8538
Phone: 904-739-2626
Fax: 904-737-5261
Website: www.usa.speck-pumps.com
Date of Installation:
Installed by:
Serial Number:
For Service Call:
Manufactured by Speck Pumps, Jacksonville Florida USA, © 2012-2013 All Rights Reserved.
This document is subject to change without notice.
2999999298 - Rev. 0313 - Badu EcoMV
Page 3
OWNER’S MANUAL
Swimming Pool and Spa Pump
READ THIS MANUAL CAREFULLY
BEFORE USING THE SPECK PUMP
Important Notice: This manual contains important information about the installation, operation and safe
use of this product. This information should be given to the owner and/or operator of this equipment.
WARNING: This product must be installed and serviced by a qualied pool professional, and must conform to all national, state, and local codes.
WARNING: Before installing this product, read and follow all warning notices and instructions which are included. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call 1-800-223-8538 or visit www.usa.speck-pumps.com for additional copies of these instructions.
IMPORTANT SAFETY INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
1. READ AND FOLLOW
ALL INSTRUCTIONS.
2. (For all units) WARNING - To reduce the risk of
injury, do not permit children to use this product unless they are closely supervised at all times.
3. (For all permanently-installed units intended for use on 15 or 20 ampere, 125 through 240 volt, single phase branch circuits) WARNING - Risk of Electrical
Shock. Connect only to a branch circuit protected by a ground-fault circuit interrupter (GFCI). Contact a qualied electrician if you cannot verify that a circuit is protected by a GFCI.
4. WARNING - To reduce the risk of electric shock, replace any damaged cord immediately.
5. (For hot tub and spa pumps) Do not install within an outer enclosure or beneath the skirt of a hot tub or spa.
7. (For all permanently-installed units intended for use on 15 or 20 ampere, 12 through 240 volt, single phase branch circuits) The unit must be connected only to a
supply circuit that is protected by a ground-fault circuit­interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is owing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualied service representative before using.
8. TO REDUCE RISK OF ELECTRICAL SHOCK, A copper bonding connector (8 AWG) is provided for bonding the motor to all metal parts of the swimming pool, spa, or hot tub structure and to all electrical equipment, metal conduit, and metal piping within 5 feet of the inside walls of a swimming pool, spa, or hot tub, when the motor is installed within 5 feet of the inside walls of the swimming pool, spa, or hot tub.
6. (For permanently-installed pool or hot tub/spa pumps) CAUTION - This pump is for use with
permanently-installed pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.
NOTE: To installer and/or operator of the Speck Swimming Pool Pump; the manufacturer’s warranty will be voided if the pump is improperly installed and/ or operated.
SAVE THESE
9.
INSTRUCTIONS!
Page 4
SECTION 1 EQUIPMENT OPERATION AND MAINTENANCE
3/1 LOCATION
1. Locate the pump as close to the pool as practical.
Consult local codes for minimum distance between pool and pump.
2. The piping should be as direct and free from turns or bends as possible, as elbows and other ttings greatly increase friction losses.
3. Place pump on a solid foundation which provides a rigid and vibration-free support so that it is readily accessible for service and maintenance.
4. Install the pump in a well ventilated location protected from direct sunlight and excessive moisture. (rain, sprinklers, etc.)
5. Protect the pump against ooding and excess moisture, prevent foreign objects from clogging air circulation around motor. All motors generate heat that must be removed by providing proper ventilation.
6. DO NOT store or use gasoline or other ammable vapors or liquids in the vicinity of this pump. DO NOT store pool chemicals near the pump.
7. DO NOT remove any safety alert labels such as DANGER, WARNING, or CAUTION. Keep safety labels
in good condition and replace missing or damaged labels.
5. Before starting the pump for the rst time, remove the see-through lid. (Turn lid ring counterclockwise to remove.) Fill strainer tank with water until it is level with the suction
inlet.
Replace lid with locking ring. Hand-tighten the
lid to make an air-tight seal. Do not use any tools to
tighten the lid.
6. When installing and using the motor, basic safety precautions should be done by a licensed electrician in accordance with local codes. Be certain that the motor frame is grounded. Motor name plate has voltage, phase, ampere draw and other motor information as well as wiring connection instructions.
BONDING: As required by National Electrical Code Article 680-22, the pump motor must be electrically bonded to the pool structure (reinforced bars, etc.) by a solid copper conductor not smaller than #8 AWG (8.4 mm2) wire via the external copper bonding lug on the pump motor.
GROUNDING: Permanently ground the pump motor using a conductor of appropriate size. Connect to the #10 green headed ground screw provided inside the motor terminal box,
For more information about the motor operation refer to the motor manual on page 10.
NOTE: Do not connect to electric power supply until the unit is permanently grounded
8. Provide access for future services by leaving a clear area around the pump. Allow plenty of space above the pump to remove lid and basket for cleaning.
3/2 INSTALLATION
1. When connecting pipework to pump with threaded ports
it is recommended that thread seal tape be used. If the suction pipe is not sealed correctly, the pump will not prime properly and will pump small volumes of water or none at all.
2. When installing the pump, care should be taken to see that the suction line is below water level to a point immediately beneath and the pump to ensure quick priming via a ooded suction line. The height between the pump and the water level should not be more than ve (5) feet.
3. Suction and discharge line should be independently supported at a point near the pump to avoid strains being placed on the pump.
4. It is recommended to install a gate check valve in both the suction and discharge line in the event that the pump must be removed for servicing.
3/3 MAINTENANCE
The pump requires little or no service other than reasonable care and periodic cleaning of the strainer basket.
NOTE: It is normal for a few drops of water to escape from the mechanical seal from time to time. This is especially true during the break-in period. The mechanical seal may come
worn and/or loose during the course of time, depending on the running time and water quality. If water continually leaks out, a new mechanical seal should be tted. After long periods of NOT operational (seasonal storage, etc.), the pump must be checked for ease of rotation while it is switched off.
WARNING: Before servicing the pump, switch off the circuit breakers at the power source. Severe personal injury or death may occur if the pump starts while your hand is inside the pump.
Place a screwdriver, Allen Wrench or appropriate tool in the end of the motor shaft and turn it clockwise. OR Remove the fan cover and turn the fan in a clockwise direction manually. This may require removal of the cover at the rear of the motor or small circular cap at the rear center of the motor.
Page 5
SECTION 1 EQUIPMENT OPERATION AND MAINTENANCE
3/3 MAINTENANCE - continued
To Replace the Mechanical Seal
To replace the mechanical seal, remove the eight (8) bolts holding the casing to the seal housing. Slide the motor part including the seal housing out. Remove impeller by turning it counter-clockwise when facing it, while holding the motor shaft with a 7/16” wrench or screwdriver at rear end of motor. Pull the impeller from the motor shaft noting the position of the seal. Remove the seal from the impeller shaft. To re-assemble, reverse the process. Use only water as a lubricant to install both sides of the seal. Make sure both sides of the seal (ceramic and spring portion) are clean. Gently wipe polished faces with soft and dry cotton cloth. Surfaces can easily be damaged by dirt and scratching. (Use a drop of loc-tite to secure the impeller
nut.)
3/4 WINTERIZING
CAUTION: The pump must be protected when freezing temperatures are expected. Allowing the pump to freeze will cause severe damage and void the warranty.
There are two options when winterizing the pump:
Option 1: Drain all the water from the pump, system
equipment, and piping. Remove drain plugs. Do not replace plugs. Store the plugs in the empty strainer basket for winter. Keep the motor covered and dry.
Option 2: Drain all the water from the pump, system
equipment, and piping. Remove the pump and motor from the plumbing and store indoors in a warm and dry location.
Note: When the winter season is over the pump will need to be check and primed prior to start.
CAUTION: DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump will start to leak at the seal. If this occurs, the mechanical seal will need to be replaced. ALWAYS maintain the proper water level in your pool. Continued operation in this manner could cause a loss of pressure, resulting in damage to the pump casing, impeller, and mechanical seal.
SECTION 2 TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSES SOLUTION
1. Pump will not prime. a. Suction air leak.
b. No water in pump.
c. Closed valves or blocked lines.
d. Low voltage to motor.
2. Motor does not turn. a. No power to motor.
b. Pump jammed.
3. Low ow. a. Dirty lter.
Make sure the see-through lid and o-ring are clean and properly positioned. Tighten see-through lid (hand tight). Tighten all pipes and ttings on suction side of the pump. Be sure water in the pool is high enough to ow through skimmer.
Make sure strainer tank is full of water.
Open all valves in system. Clean skimmer and strainer tank. Open pump and check for clogging of impeller.
Check voltage at motor. If low, pump will not come up to speed.
Check that all power switches are on. Be sure fuse or circuit breaker is properly set. Time set properly? Check motor wiring at terminals.
With power off, turn shaft. It should spin freely. If not, disassemble and repair.
Back wash lter when lter pressure is high, or clean cartridges.
b. No water in pump.
c. Closed valves or blocked lines.
d. Low voltage to motor
Clean skimmer and pump strainer basket.
See problem 1.
See problem 1.
Page 6
SECTION 2 TROUBLESHOOTING GUIDE - continued
PROBLEM POSSIBLE CAUSES SOLUTION
4. Noisy operation of motor. a. Bad bearings. Noise when shaft is turned up by hand. Motor is hot in bearing area when running. Replace bearing.
5. Motor runs hot. These motors will run hot to the touch, however, this is normal. They are designed that
way. Thermal overload protector will function to turn them off if there is an overload or high temperature problem. Excessive heat can be cause by:
a. Low voltage.
Increase size of electrical wire. Be sure motor is operating on correct voltage.
b. Installed in direct sun.
c. Poor ventilation.
6. Noisy operation of pump. a. Air leak in suction line. Bubbles
in water returning to pool at inlet.
b. Restricted suction line due to blockage or under size pipe. Indicated by high vacuum reading at pump suction.
c. Foreign matter (gravel, metal, etc.) in pump impeller.
d. Cavitation.
7. Motor overload protection
“kicks out”.
a. Motor is not connected properly.
b. Low voltage due to under size wire or low incoming voltage.
Shield motor from sun’s rays.
Do not tighten cover or enclosure motor.
Repair leak. Check suction pipe, see-through lid in place? O-ring clean?
Remove blockage or increase suction pipe size. Make sure strainer tank is clean. Are all suction valves fully open?
Disassemble pump and remove foreign matter from impeller.
Improve suction conditions. (Reduce suction life, reduce number of ttings, increase pipe size.) Increase discharge pressure and reduce ow by throttling discharge valve.
Check wiring diagram on motor.
Check with volt meter. Increase size of supply wire. Reports low supply voltage to power company. Voltage at motor must be within 10% of motor nameplate voltage.
c. Wrong size heaters in protective device.
d. Overload due to binding in pump or wrong size impeller.
SECTION 3 SERVICING INFORMATION
When calling the manufacturer regarding a question or problem with your pump, please have the serial number available.
Speck Pumps - Pool Products, Inc. . 8125 Bayberry Rd . Jacksonville . Florida . 32256
.
Phone (904) 739-2626
Fax (904) 737-5261 . e-mail: info.usa@speck-pumps.com
Heaters should be one size larger than full load amps shown on motor nameplate.
Indicated by high amperage readings on motor, binding shaft. Disassemble unit and correct.
The serial number is located on the pump either on the ange or motor labels. Replacement parts may be available from your installer. Call, fax, or write:
Page 7
SECTION 4 LIMITED WARRANTY
Speck Pumps-Pool Products, Inc. grants solely to the original consumer purchaser (“Buyer”) of the pump and motor the following personal, non-transferable and limited warranty on the following terms and conditions (the “Limited Warranty”): the pump and motor is warranted to be free of material defects in materials or workmanship under normal use for a period of two (2) year beginning on the date of the Buyer’s purchase of the pump and motor. Not withstanding any provisions herein to the contrary, the warranties and obligations hereunder shall not in any event extend for more than three (3) years beyond the date of shipment of the pump and motor from the factory (the “Limited Warranty Period”). The Limited Warranty is subject to each of the following additional terms and conditions:
1. IN THE EVENT OF ANY BREACH OF THE LIMITED WARRANTY, SPECK PUMPS - POOL PRODUCTS, INC.’S
ENTIRE OBLIGATION AND LIABILITY TO BUYER, AND BUYER’S SOLE AND EXCLUSIVE REMEDY SHALL BE AS FOLLOWS: Speck Pumps - Pool Products, Inc. will, at its option, either repair or replace the pump and motor or refund to
Buyer the purchase price actually paid by Buyer for the pump and motor subject to the Limited Warranty. Speck Pumps
- Pool Products, Inc. shall have no obligations under the Limited Warranty unless Buyer delivers timely written notice to Speck Pumps - Pool Products, Inc. of the Limited Warranty claim within the Limited Warranty Period and returns the pump and motor to Speck Pumps - Pool Products, Inc. if requested. To the fullest extent permitted by law, Speck Pumps - Pool Products, Inc. expressly disclaims any liability for, and the Limited Warranty does not include or cover, any labor, costs or other expenses in connection with the removal, transportation, shipment, insurance, replacement, repair, or installation of repaired or replaced parts or for any other costs or expenses or damages to property or things including, but not limited to, those arising in connection with the use of, or inability to use, the pump and motor.
2. To the fullest extent permitted by law, the Limited Warranty will be void and of no force or effect and Speck Pumps - Pool Products, Inc. will have no liability, responsibilities or obligations to Buyer or with respect to the pump and motor in the event of the occurrence of any one or more of the following:
(a)
Any damage to the pump and motor caused by Buyer, any third party, ground movement, other natural forces, acts of God or any other sources or causes not arising from a breach of the Limited Warranty, excluding ordinary wear and tear;
(b)
Any replacement, modication, alteration or repair of any parts or components of the pump and motor by anyone other than Speck Pumps - Pool Products, Inc.;
(c)
Any abuse, misuse, accident, tampering with, improper installation or modication of the pump and motor or any other actions, inactions or failures to act that violate the terms and conditions of this Limited Warranty;
(d)
Buyer’s failure or inability to present an invoice, bill, receipt or other documentation clearly evidencing that the pump and motor was installed and maintained in strict compliance with this Limited Warranty and that the claim was timely submitted within the Limited Warranty Period; and/or
(e)
Buyer’s failure to comply with the conditions and contingencies set forth in paragraph 3 below.
3. The Limited Warranty is expressly conditioned and contingent upon Buyer’s strict compliance with each of the following:
(a)
Installation of the pump and motor by an experienced and qualied pool industry professional and a licensed electrician who is licensed within the jurisdiction in which the pump and motor is installed and will be used; and
Buyer’s operation and maintenance of the pump and motor in strict accordance with Speck Pumps - Pool Products,
(b)
Inc.’s printed operator/maintenance manuals delivered with the pump and motor.
4. DISCLAIMER: THE LIMITED WARRANTY IS THE ONLY WARRANTY MADE AND IS IN LIEU OF ALL OTHER
WARRANTIES, AND ANY AND ALL IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY, THE IMPLIED WARRANTY AGAINST INFRINGEMENT, AND THE IMPLIED WARRANTY OR CONDITION OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN THEIR SCOPE AND DURATION TO THE ONE YEAR TERM OF THE LIMITED WARRANTY SET FORTH HEREIN. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG
AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO THE BUYER.
Page 8
SECTION 4 LIMITED WARRANTY - continued
5. TO THE FULLEST EXTENT PERMITTED BY LAW, IN NO EVENT SHALL SPECK PUMPS - POOL PRODUCTS, INC. OR ITS OFFICERS, DIRECTORS, EMPLOYEES, SHAREHOLDERS, AGENTS, OR REPRESENTATIVES BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS, INCLUDING TIME, MONEY, GOODWILL, AND LOST PROFITS IN ANY WAY WHICH MAY ARISE HEREUNDER OR FROM THE USE OF OR INABILITY TO USE THE PUMP AND MOTOR OR THE PERFORMANCE OR NONPERFORMANCE OF ANY OBLIGATION UNDER THIS LIMITED WARRANTY. THIS PARAGRAPH, THE WARRANTY DISCLAIMERS IN PARAGRAPH 4 ABOVE, AND THE SOLE AND EXCLUSIVE REMEDY SET FORTH IN PARAGRAPH 1 ABOVE SHALL APPLY EVEN IF SPECK PUMPS - POOL PRODUCTS, INC. HAS BEEN NOTIFIED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH DAMAGES OCCURRING, WHETHER SUCH LIABILITY IS BASED ON CONTRACT, TORT, NEGLIGENCE, STRICT LIABILITY, PRODUCTS LIABILITY OR OTHERWISE, AND EVEN IF ANY REMEDY STATED HEREIN FAILS OF ITS ESSENTIAL PURPOSE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES OR LOSS, SO THE ABOVE EXCLUSIONS AND LIMITATIONS MAY NOT APPLY.
6. This Limited Warranty gives the Buyer specic legal rights, and the Buyer may also have other rights, which vary from state to state.
7. A return merchandise authorization (“RMA”) must be obtained from Speck Pumps - Pool Products, Inc. before returning any product. Products returned without an RMA will be refused and returned, unopened, to the Buyer. All returned products are to be sent freight prepaid and insured for Buyer’s protection to the manufacturer at 8125 Bayberry Road, Jacksonville, Florida 32256. Under no condition will products be accepted after the expiration of the Limited Warranty Period. Speck Pumps - Pool Products, Inc. shall not bear any costs or risks incurred by Buyer in shipping a defective pump and motor to
Speck Pumps - Pool Products, Inc. or in shipping a repaired or replaced pump and motor to Buyer.
Technical Support:
Address: Speck Pumps
8125 Bayberry Road
Jacksonville, FL. 32256
USA
Hours: (Monday - Friday) 8:00 am to 5:00 pm EST
Toll Free: 800-223-8538
Phone: 904-739-2626
Fax: 904-737-5261
Website: www.usa.speck-pumps.com
Date of Installation:
Installed by:
Serial Number:
For Service Call:
Manufactured by Speck Pumps, Jacksonville Florida USA, © 2012-2013 All Rights Reserved.
This document is subject to change without notice.
Page 9
Page 10
INSTALLATION AND
MAINTENANCE MANUAL
®
®
For Non-SVRS Models
Programmable Pool Pump Motor/Control
!
WARNING
A Safety Vacuum Release System (SVRS).
Save this instruction manual for future reference.
This Product Does NOT Provide
M017898010000 REV: August 31, 2012
Page 11
IMPORTANT SAFETY INSTRUCTIONS
ECOTECH EZ® Motor/Control Installation & Maintenance Manual
Save this Instruction Manual for future reference.
Table of Contents
About the ECOTECH EZ® Motor/Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–6
General Installation Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Basic Motor/Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–8
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–11
Programming Flow Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
®
How to program your ECOTECH EZ
Programming Pump Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Starting & Stopping the unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Motor/Control. . . . . . . . . . . . . . . . . . . . 13–17
Run the unit per the Program Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Prime the Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Run Hi Speed / Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Run Custom Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Locking the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22–23
Run the unit with other equipment pad items . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fault Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
®
How to Lower Utility Costs with the ECOTECH EZ
Variable Speed Motor/Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Recommended Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
For Technical Assistance or Questions related to your ECOTECH EZ® Motor/Control:
Call our Pool Motor Product Services Hotline:
1-800-566-1418
Or email questions to:
motorhelp@nidec-motor.com
Or visit our web site at:
www.nidec-motor.com/pool
Page 12
Part # M017898010000 August 31, 2012
About the ECOTECH EZ® Motor/Control
Control
RS-485
Connection Port
User Interface
Wiring/
Conduit
Box
Motor
Catalog or Stock Numbers:
Catalog numbers EVSJ3-NS & EVSJ15-NS for 56J mounting & Catalog numbers
EVSS3-NS & EVSS15-NS for Square Flange mounting (as pictured above)
About the ECOTECH EZ® Motor/Control
The ECOTECH EZ® motor/control is a high efciency pool pump motor designed to be an easy drop-in replacement for your existing pool pump motor. There is no need for system control changes and this motor/control is designed
to be wired with minimal modications.
Designed with exclusive energy savings technologies, ECOTECH EZ
to save signicant utility dollars! The brushless permanent
magnet motor, the control, and the user interface all work
together providing the efciency and ease-of-use benets
of an electronically controlled motor.
High Efciency – 90% Plus Motor Efciency
Speeds in 5% increments from 30% of Minimum Flow
to 100% of Maximum Flow
®
motor/control can be easily programmed
Easy Drop-in Installation – No complex wiring
Features
Brushless Permanent Magnet Motor
Long-lasting Totally Enclosed Fan Cooled (TEFC)
motor construction
Built-In programmable user interface with a timer
Potted, Environmentally Protected, Controller
Meets California Title 20 legislation and other similar
legislation required in other states
High efciency levels across the speed range
Freeze sensor
Designed for quiet operation
One size ts most pump ratings
Protection against corrosive environment
Power Factor Corrected Input
Setup the motor/control to clean your pool with the press
of one button
Ability to program up to four “Custom Flows” for your
pool’s specic needs; i.e., operating water features
Page 13
Part # M017898010000 August 31, 2012
Important Safety Instructions
!
WARNING
DANGER
HIGH
VOLTAGE
and maintenance must be performed by qualied
personnel. Familiarization with and adherence to the National Electric Code, NFPA (National Fire Protection Association) standards and local codes is required. It is important to observe safety precautions to protect personnel from possible injury. Personnel should be instructed for handling each of the following:
!
CAUTION
supplied control.
!
CAUTION
user interface is intended for swimming pool pump applications only.
!
NOTICE
motor, control, and user interface components are not damaged. Make sure there are no visible loose wires in the wiring/conduit box. Be careful lifting the motor/ control from the box. Act with care and in accordance with prescribed procedures in handling and lifting this equipment. Inspect all components for damage. Should there be damaged components, please return the product to your place of purchase.
!
NOTICE
the unit starts.
Read and follow all instructions in the owner’s manual and on the equipment.
Failure to follow instructions could cause severe injury and/or death.
High voltage and rotating parts could cause serious or fatal injury. Safe installation, operation
The motor shall only be used with the
The ECOTECH EZ® motor/control
When unpacking the unit, verify all
There is a small time delay before
!
WARNING
or rotating parts.
Avoid contact with energized circuits
DANGER
HIGH
VOLTAGE
!
WARNING
at the fuse box or circuit breaker before handling electrical connections. Double check to be sure Power is OFF, and that it cannot be turned on while you are working on the equipment.
!
WARNING
grounded and proper electrical installation wiring and controls are used consistent with local and national electric codes. Refer to “National Electrical Code Handbook” &
NFPA No. 70. Employ qualied electricians. Insulate all
connections carefully to prevent grounding or short circuits. Reinstall all conduit and terminal box covers.
!
CAUTION
unit, refer to the connection diagram on the nameplate. AC line power is connected via the motor/control conduit box terminal board only.
!
WARNING
prevent grounding or short circuits. Reinstall all conduit and terminal box covers! Do not force connections into the conduit
Always disconnect electrical power
Make sure the unit is electrically
To connect power to the motor/control
Insulate all connections carefully to
!
WARNING
is controlled for an automatic start. Starting is controlled by your program schedule or via user input through the user interface mounted on top of the motor.
!
WARNING
condition, the motor/control may restart without warning. See the Fault Condition section for details, Pages 24.
4
ECOTECH EZ® Variable Speed Motor/Control
The ECOTECH EZ® Motor/Control
In the case of a motor/control trip
!
WARNING
and cause terminal and/or terminal board failures. Because of this possibility, wiring harness quick-connect terminals should be regularly examined carefully for any
signs of physical deterioration or loose t to the terminals
on the motor/control terminal board. If there is evidence of
loose t or deterioration, quick-connect terminals should
be removed from the wiring harness and the harness wires then connected directly to the motor/control terminal board wiring terminals. Care shall be taken to ensure connections are made to the proper terminals and that adequate electrical clearances are maintained.
A poor electrical connection can overheat
Page 14
Part # M017898010000 August 31, 2012
!
CAUTION
within plus or minus 10% of the nameplate voltage to avoid overheating and loss of performance.
a. All aspects of the installation shall conform to
the applicable requirements of the NEC (National Electrical Code), including Article 430 (Motor Circuits and Controllers), as well as all local codes.
b. This motor/control should be powered from a
separate circuit of adequate capacity to maintain
sufcient voltage during starting and running
conditions. Wire size shall be adequate to minimize
voltage drop during starting and running. A qualied
or licensed electrician should be used to properly size the motor/control supply circuit. Reference articles 310 and 400 of the NEC for further information on wire sizing. A #8 AWG or larger conductor must be wired to the motor/control ground/bonding lug.
Use #6 AWG in Canada. Wiring, including exible
cords, should be as short as possible to minimize voltage drop. All electrical connections in this system must be secure to prevent voltage drop and localized heating. If AC power is supplied by a GFCI circuit breaker, use a dedicated circuit that has no other electrical loads. GFCI use shall be in accordance with NEC and all other applicable state,local and National electrical codes.
c. Permanent connection of “Hot” supply wires (power
wires that supply voltage) should be from a 2-pole device (Circuit breaker, relay, timer, etc.) that open­circuits all hot supply wires when the motor control is “OFF”. Failure to use a 2-pole device will result in voltage being present at the motor/control and potential shock hazard.
d. All electrical connections should be made and
maintained by a qualied or licensed electrician.
Voltage to the motor/control shall be
!
CAUTION
vibrations when the motor/control is running. If noise and vibration are apparent, see the General Troubleshooting issues on page 26.
!
WARNING
pool pump products), require a careful check of shaft and coupling alignment. Position the motor/control for
proper alignment. Do not depend on a exible coupling
to compensate for misalignment. Do not strike the motor shaft with a hammer or other tool as this may damage the bearings.
!
WARNING
against rotating parts.
!
WARNING
read all instructions thoroughly before installing or working on the equipment.
!
WARNING
NEVER be disassembled for any reason.
!
CAUTION
disassembled from the control for any reason.
!
NOTICE
properly packaged for shipment and storage in a clean, dry indoor area.
!
WARNING
the equipment while it is running or while a mallet or hammer is used, especially if cover plates are removed.
Make sure there are no unusual noises or
Direct-coupled installations, (such as
Provide proper safeguards for personnel
Become familiar with the equipment and
The control on top of the motor should
The User Interface should NEVER be
The ECOTECH EZ® Motor/Control is
Safety glasses should be worn to inspect
!
WARNING
control is a totally enclosed product, rare circumstances,
such as but not limited to; i.e., motor submersion due to ood or high pressure water stream aimed directly at motor, might allow water to inltrate the motor/control. If this occurs, the unit shall be serviced by a qualied service
person before operating or applying power. Wet internal components may cause a shock hazard
!
CAUTION
is properly protected to prevent access by children or other unauthorized personnel.
Although the ECOTECH EZ® motor/
To avoid accidents, make sure equipment
!
WARNING
for properly installed and secured drain covers. An ANSI/ASME (American National Standards Institute/American Society of Mechanical Engineers) A112.19.8-2007 approved anti-entrapment drain cover shall be used for each drain. Pools and spas should use two drains per pump. If a drain cover becomes loose, broken or is missing, close the pool or spa immediately and shut off the pump until an approved anti-entrapment drain cover is properly installed with the manufacturer’s supplied screws.
This motor/control is not a substitute
5ECOTECH EZ® Variable Speed Motor/Control
Page 15
Part # M017898010000 August 31, 2012
WARNING
WARNING
!
function as a safety vacuum release system (SVRS).
If a SVRS is required, a product certied as a SVRS
must be used.
!
WARNING
Professionals (APSP) recommends the following to keep your Pool, Spa, or Hot Tub Safe and Free from Entrapment Risk:
a. Have your pool inspected by a licensed industry
professional during initial installation.
b. There is no backup for a broken, missing or
inadequate cover. Replace any broken, missing or non- compliant covers with covers marked: VGB2008,” “ASME/ANSI A112.19.8-2007,” or covers showing the swimmer logo.
This product does NOT provide nor
The Association of Pool and Spa
!
eld. Do not disassemble or reconnect components in the eld; use authorized factory service only.
!
WARNING
and ALWAYS disconnect any RS-485 communication cable before servicing.
!
WARNING
of an operating motor/control! The motor/control may be
hot to the touch and cause injury. This condition is normal for most motors when operated at rated load and voltage.
A properly functioning motor may be too hot to touch and can cause injury.
This unit should not be serviced in the
Always disconnect power to the motor
Be careful when touching the exterior
General Installation Instructions
Follow these instructions to prolong the life of your swimming pool pump motor/control.
a. Install this product on a secure and level platform
or base such as a concrete pad.
c. Pools or spas with a single main drain require
additional protection. Options include:
• Eliminating the drain or reversing the ow
• Adding a second, properly spaced outlet
• Installing an SVRS (Safety Vacuum Release System)
• Installing an automatic pump shut-off system
• Installing a suction- limiting vent system
• Adding a gravity drainage system
d. Please check with your individual municipality
to ensure proper compliance.
For additional information regarding the Virginia Graeme Baker (VGB) Pool and Spa Safety Act, consult the following web sites:
www.apsp.org www.poolsafely.gov
b. Protect against heat
• Shade the motor/control from the sun.
• Provide ample cross ventilation to Provide sufcient cross ventilation
• Protect the motor/control from lint, etc., that
can clog the ventilation openings.
c. Protect against Dirt
• Keep motor/control and surrounding area clean.
• Avoid sweeping or stirring dust near the motor/
control while it is running.
• Avoid storing or spilling dry chemicals near the
motor/control.
d. Protect against Moisture
• Provide protection from rain, snow, etc.
• Do not wrap motor/control with plastic or other
air tight materials.
• Locate motor/control on a slight elevation so water will not run or puddle nearby.
6
ECOTECH EZ® Variable Speed Motor/Control
• Avoid splashing water on or near the motor/control.
• Repair leaky pipe joints or pump seals promptly.
Page 16
Part # M017898010000 August 31, 2012
per minute of the motor shaft). To make the product
Basic Motor/Control Operation
Your ECOTECH EZ® Motor/Control has been functionally tested for pool pump use before shipment. It is also preprogrammed to be a drop-in replacement for a standard single or two-speed pool pump motor with only minor programming required. To operate the motor/control, the
installer must rst set the time of day and the day of the
week. Please see related informations of this manual for
more specic information.
Re-inspect the installation and make sure that guards and other protective devices are securely in place. All covers and gaskets must be re-installed prior to startup to minimize the entry of dirt and moisture.
Blocked pump indicates there is an obstruction. Basic startup instructions are under the lid of the user interface. Detailed motor/control startup instructions begin on page 9 of this manual. In addition to these motor installation procedures, please follow all Startup & Operation instructions in your pump manual.
If AC power is supplied by a GFCI circuit breaker, use a properly sized dedicated circuit that has no other electrical loads. Use of a GFCI circuit with electrical loads other than the ECOTECH EZ
®
motor/control could result in nuisance tripping. See Important Safety Instructions Section for more information.
Before performing any maintenance, disconnect the power and allow the motor to come to a complete stop then wait
ve(5) minutes before servicing.
This motor has permanently lubricated bearings.
No further lubrication is recommended or required.
IMPORTANT NOTE: “FLOW” VS. “SPEED”
The motor/control is designed to operate at variable speed over a range of 1035 to 3450 RPM (revolutions
more understandable to use in pool pump applications, “FLOW” (versus “SPEED” in RPM) terminology is used to represent changes in pump water output in both the user manual instructions and on the user interface display. A
motor operational speed of 1035 RPM displays as “30% FLOW”, 1725 RPM displays as “50% FLOW”, and 3450 RPM displays as “100% FLOW”. The Actual “% FLOW”
rates will vary with the length of piping sections, use of
ttings (elbows, tees, etc.), lters, heaters, and other components that affect system friction and efciency, therefore, the “% FLOW” reading should only be used as an estimate of the actual system operating ow rate. When
designing or calculating water turnover/exchange, the use
of a properly calibrated and sized ow gauge should be used to determine actual operating ow rate (GPM) at the
various operational speeds of the motor/control.
The motor/control is designed to be operated on a 230 volt, 60 Hz nominal power supply. The suitable voltage range is 207-253 volts under rated load conditions.
“Hot” power connections should only be connected to the L1 and L2 terminals of the above pictured motor/control conduit box connection area and supply ground (Green or Green with Yellow insulated lead wire) to the ground screw provided in this same connection area. Permanent
eld wiring should be from a 2-pole device. See Important
Safety Instructions Section, Items a through d (page 5)
7ECOTECH EZ® Variable Speed Motor/Control
Page 17
Part # M017898010000 August 31, 2012
General Warnings
1. Do not open the control enclosure. There is extremely
hazardous voltage inside. Do not service.
DANGER
HIGH
VOLTAGE
2. Code requirements vary from state to state. Install
equipment in accordance with the applicable codes, local ordinances, and in accordance with the National Electrical Code.
3. Always shut off the unit before performing
maintenance. Always disconnect electrical power at the fuse box or circuit breaker before handling electrical connections to be sure Power is OFF, and that it cannot be turned on while you are working on the equipment.
NOTE: The ECOTECH EZ
®
Motor/Control is programmed for an automatic start. Starting is controlled by your program schedule or via user input through the user interface mounted on top of the motor.
NOTE: There is a small time delay before the
unit starts.
4. Pump size and pump impeller size must match the
existing hydraulic system of the pool. The ECOTECH
®
EZ
motor/control has the capability to power pump
ratings up to 3.5 total or service factor horsepower
(SFHP/THP) at 3450 RPM (100% Max Flow) for
catalog numbers EVSJ3-NS & EVSS3-NS and pump ratings up to 2.4 total or service factor horsepower
(SFHP/THP) at 3450 RPM (100% Max Flow) for
catalog numbers EVSJ15-NS & EVSS15-NS.
5. This motor/control is intended to be used only above
ground. It is not a submersible pump motor/control.
8
ECOTECH EZ® Variable Speed Motor/Control
Page 18
Part # M017898010000 August 31, 2012
ECOTECH EZ® Motor/Control User Interface Operation
The User Interface (UI) is your communication means for controlling the operation of your pump. This section describes the ECOTECH EZ
®
Motor/Control operator controls and the LCD screen.
5
®
MAX
100% Flow 1:54 PM 5:00 PM
120 MIN
Press ENTER to Confirm
Attention
Low Voltage
Blocked Pump
High Amps
Temp Trip
To Change Menu Options
To Change Values
Press ENTER to Save Press Exit to Cancel
Mo Tu We Th Fr
TIME ON TIME OFF TIMER
Sa Su
Mon-Fri Flow 1 Mon-Fri Flow 2
Sat-Sun Flow 1
Sat-Sun Flow 1 Sat-Sun Flow 2 Custom Flow 1
Custom Flow 1 Vacuum Mode
To Change Fields
Call
For
Service
Program
Menu
Exit
Variable Speed Pool Motor
ENTER
RUN / STOP
Run
MAX Flow /
Vacuum
Run Custom
Flow
1
2
3
4
6
RUN/STOP button. This button is used to activate or stop the unit operation. The button will illuminate when in Run mode.
1
This button does not disconnect power to the unit.
Press the ENTER button to conrm and save your selections. Use the arrow keys for menu navigation purposes and to
2
change values. When the product is in the RUN mode, pressing the Up arrow increases the pump ow in 5% increments. Pressing the down arrow decreases the ow in 5% increments.
Press the Run MAX Flow/Vacuum button for cleaning, vacuuming, & extra skimming purposes.
3
Press the Run Custom Flow button for running water features or other special ow requirements.
4
Custom ow rates are set in the Program Menu.
Press the Program Menu button to enter the Program Menu for setting time, day of week and for setting or reviewing
5
the current Program Schedule for Pump On and Off times along with ow rates. Custom Flow settings are also set in the Program Menu.
Press the Exit button to leave the Program Menu or to Escape the Program Menu without saving your data.
6
9ECOTECH EZ® Variable Speed Motor/Control
Page 19
Part # M017898010000 August 31, 2012
MAX
100% Flow 1:54 PM 5:00 PM
120 MIN
Press ENTER to Confirm
Attention
Low Voltage
Blocked Pump
High Amps
Temp Trip
RUN/STOP button. This button is used to activate or stop the unit operation. The button will illuminate when in Run mode.
1
This button does not disconnect power to the unit.
Press the ENTER button to conrm and save your selections. Use the arrow keys for menu navigation purposes and to
2
change values. When the product is in the RUN mode, pressing the Up arrow increases the pump ow in 5% increments.
To Change Menu Options
To Change Values
Press ENTER to Save Press Exit to Cancel
Pressing the down arrow decreases the ow in 5% increments.
Press the Run MAX Flow/Vacuum button for cleaning, vacuuming, & extra skimming purposes.
3
Press the Run Custom Flow button for running water features or other special ow requirements.
4
Custom ow rates are set in the Program Menu.
Press the Program Menu button to enter the Program Menu for setting time, day of week and for setting or reviewing
5
the current Program Schedule for Pump On and Off times along with ow rates. Custom Flow settings are also set in the Program Menu.
Press the Exit button to leave the Program Menu or to Escape the Program Menu without saving your data.
6
Mo Tu We Th Fr
TIME ON TIME OFF TIMER
Sa Su
Mon-Fri Flow 1 Mon-Fri Flow 2 Sat-Sun Flow 1
Sat-Sun Flow 1
Sat-Sun Flow 2 Custom Flow 1
Custom Flow 1
Vacuum Mode
To Change Fields
Call For
Service
Program
6
5
Variable Speed Pool Motor
Menu
Exit
ENTER
®
RUN / STOP
Run
MAX Flow /
Vacuum
Run Custom
Flow
1
2
3
4
2
4
3
®
1
MAX
5
6
7
1
2
3
4
5
6
7
100% Flow
1:54 PM 5:00 PM
120 MIN
Press ENTER to Confirm
Attention
Low Voltage
Blocked Pump
High Amps Temp Trip
To Change Menu Options
To Change Values
Press ENTER to Save Press Exit to Cancel
This is the current ow or speed of the motor which powers the pump. The ow range is between 30% and 100% in 5% increments.
The word “MAX” appears only when the motor speed is running at Maximum Speed or 100% of Flow. The MAX ashes when in Prime mode.
Day of the week display.
The Call for Service icon will light when an issue with the unitrequires professional service. If this icon illuminates, please call your professional service representative.
The current Time of Day when in Run Mode or your Scheduled Time ON setting when in Program mode.
When in Program mode, this is the time the unit will turn off the scheduled program.
When in Program mode, this is the number of minutes the Custom Flow program will run. When running
Custom Flow or MAX Flow/Vacuum mode, this eld displays the remaining time of your chosen function.
Mo Tu We Th Fr
TIME ON TIME OFF TIMER
Sa Su
Mon-Fri Flow 1 Mon-Fri Flow 2 Sat-Sun Flow 1 Sat-Sun Flow 2 Custom Flow 1 Vacuum Mode
To Change Fields
Call For
Service
Program
Variable Speed Pool Motor
Menu
Exit
ENTER
RUN / STOP
Run
MAX Flow /
Vacuum
Run Custom
Flow
10
ECOTECH EZ® Variable Speed Motor/Control
Page 20
Part # M017898010000 August 31, 2012
®
MAX
100% Flow 1:54 PM 5:00 PM
120 MIN
1
2
3
The “Press ENTER to Conrm” icon illuminates when the unit requests you to conrm your selection.
1
The Attention section displays important operating information regarding your unit. Detailed information on these items
2
can be found in the Fault section of this manual – Pages 24-25.
Press ENTER to Confirm
Attention
Low Voltage
Blocked Pump
High Amps
Temp Trip
Press ENTER to Save Press Exit to Cancel
To Change Menu Options
To Change Values
Mo Tu We Th Fr
TIME ON TIME OFF TIMER
Sa Su
Mon-Fri Flow 1 Mon-Fri Flow 2 Sat-Sun Flow 1 Sat-Sun Flow 2 Custom Flow 1 Vacuum Mode
To Change Fields
Call For
Service
Program
Menu
4
Low Voltage indicates insufcient voltage is getting to the motor.
Blocked pump indicates there is an obstruction which does not allow the pump to properly operate.
High Amps is an indication of some type of overloaded condition.
Temp Trip indicates an overheat condition. If you are unsure how to resolve any of these issues,
please call your pool professional.
Directions for operation. These directions will illuminate based upon your location in the Program menu. “Press Exit to Cancel”
3
is an indicator to press the Exit button to leave the program menu or to press the Exit button as an Escape key should an error occur while programming.
These are your program menu selection options.
4
Mon-Fri Flow 1 is the rst On, Off and Flow percentage setting for Monday through Friday operation.
Mon-Fri Flow 2 is a second On, Off, and Flow percentage available for Monday-Friday operation.
Should you require different setting for weekend operation, Sat-Sun Flow settings are also available.
Four Custom Flow settings are also available should special settings be required for water features, backwash, or party mode operation. Vacuum Mode is not programmable.
Variable Speed Pool Motor
Exit
ENTER
RUN / STOP
Run
MAX Flow /
Vacuum
Run Custom
Flow
11ECOTECH EZ® Variable Speed Motor/Control
Page 21
Part # M017898010000 August 31, 2012
Programming Overview Flow Chart
Each Menu Option has its own programming procedure. See Pages 13-17.
Unit must be in stop mode to access programming. If RUN/STOP button is lit press RUN/STOP to turn off light and put in stop mode.
Menu Options -- Level 1
Function Setting -- Level 2
Pressin g th e “Program Menu” b utto n will
P ro g ra m
M e nu
ente r the M e nu O ption s l e vel. Pre s sin g
wh il e i n “P rog ram M en u ” w ill ha ve n o eff e c t.
arr ow s are used t o mo ve
betw ee n M e nu O p ti o ns
C loc k
Pr ess “E NT ER ” t o ac ce ss Clo ck Set
Fu nc tion s
D a ys o f
th e we e k
Pr ess “E NT ER ” t o
ac ce ss Day of the
W ee k S etti ng
Ea c h M EN U o p tion h as i ts own pro gram ming pro ce d ure . Se e Pa ge s 1 3-1 7.
Clock Set Functions (press “ENTER”)
O NL Y the fo llo wing se gm en ts I llum in ate:
-” T o Ch ang e V alu es ”
-” T o C ha ng e F ield s”
- bl ink H ou r dig it o f Clo ck
- “P re ss En ter t o S av e”
- “P re ss Ex it t o C an cel ”
P re ssi ng “EN T ER ” sav es the C lo ck se ttin g a nd exits Clo ck Set mod e. T he M EN U op tio n in cre me nts to “ Da y of th e W ee k” s et m od e.
M o n-F ri
Flo w 1
Pr ess “E NT ER ” t o
ac ce ss Mo n-F ri 1
Fu nc tion s
E ac h di git pl us A or P “ blin ks” in se que nc e as th e bu tto ns ar e p res sed
E ac h di git pl us A or P w hil e “ blin kin g” ca n b e c ha nge d w ith the bu tto ns
E x it
M o n-F ri
Flo w 2
Pr ess “E NT ER ” t o
ac ce ss Mo n-F ri 2
Fu nc tion s
P re ssi ng “Exit” a t a ny tim e e xits Cl ock Set mo de an d i ncr em ents ME NU o ptio n t o “D ay of the W ee k” se ttin g m od e. T im e s ettin g is NO T sav ed .
Pressin g th e “Exit” b utt o n wi ll
re turn th e un it to Ru n mo de
M E NU na me an d cu rso r “blin k” wh e n yo u can acce s s th a t m o de
S a t-S u n
Flo w 1
Pr ess “E NT ER ” t o
ac ce ss Sat -Su n 1
Fu nc tion s
S a t-S u n
Flo w 2
Pr ess “E NT ER ” t o
ac ce ss Sat -Su n 2
Fu nc tion s
E x it
C u s tom
Flo w 1 - 4
Pr ess “E NT ER ” t o
ac ce ss Cus tom Fl ow Fu nct ion s
12
ECOTECH EZ® Variable Speed Motor/Control
Page 22
Part # M017898010000 August 31, 2012
How to Program Your ECOTECH EZ® Motor/Control
A) Setting the Clock
1. See page 12 for how to enter clock setting.
2. The hour digit(s) will be ashing. Use the (up arrow), (down arrow), (left arrow), (right arrow) to set the time and am/pm.
3. After you have set the correct time, press ENTER to save the time and return to the Menu Options mode.
The Days of the Week will be ashing. If you want to
change or set the day of the week, press the ENTER button and refer to Section B. If the correct day is already set, proceed to step 4 below.
4. Press Exit if nished programming, or press Enter to continue.
5. If nished programming, push RUN/STOP button to run program.
(Note: RUN/STOP button should be lit)
Please note: In the PROGRAM menu, if no button is pressed within 30 seconds, the unit will EXIT and return to the RUN mode.
13ECOTECH EZ® Variable Speed Motor/Control
Page 23
Part # M017898010000 August 31, 2012
B) Day of Week Programming
1. Use the (right arrow) and (left arrow) to move through the days of the week.
2. To save the day you have chosen, press Enter. You are now back to the Menu Options mode and the Mon-Fri
Flow 1 icon will be ashing. If you would like to change
or set the Mon-Fri Flow 1 program, press ENTER and refer to Section C. If not, proceed to # 3 below.
3. Press Exit if nished programming, or press Enter to continue.
4. If nished programming, push RUN/STOP button to run program.
(Note: RUN/STOP button should be lit)
14
ECOTECH EZ® Variable Speed Motor/Control
Page 24
Part # M017898010000 August 31, 2012
C) Mon-Fri Flow 1 Programming (Flow 2 Programming is similar)
NOTE: Flow 1 settings take precedence over Flow 2 settings if Start Times are the same.) Setting on and off time the same is not recommended. For 24 hour operation, see page 21.
1. Use (up arrow) and (down arrow) to set the desired
% ow setting.
2. Press the (right arrow). Use the instructions for Setting the Clock to set the Time On and Time Off on this screen.
3. Use the (left arrow) and (right arrow) to move through
the time and ow setting process. Use (up arrow) and
(down arrow) to increase or decrease Time and Flow.
4. Press Enter when you are nished setting the desired Flow 1 rate and times of operation. Repeat steps 1-3
to set a 2nd ow rate and time for Mon-Fri operation. If
not, proceed to # 5 below.
5. Press Exit if nished programming or press Enter to continue.
6. If nished programming, push RUN/STOP button to run program. (Note: RUN/STOP button should be lit)
15ECOTECH EZ® Variable Speed Motor/Control
Page 25
Part # M017898010000 August 31, 2012
D) Sat-Sun Flow 1 Programming (Flow 2 Programming is similar)
NOTE: Flow 1 settings take precedence over Flow 2 settings if Start Times are the same.) Setting on and off time the same is not recommended. For 24 hour operation, see page 21.
1. Use (up arrow) and (down arrow) to set the desired
ow %.
2. Press the (right arrow). Use the instructions for Setting the Clock to set the Time On and Time Off on this screen.
3. Use the (left arrow) and (right arrow) to move through the time and ow setting process. Use (up arrow) and (down arrow) to increase or decrease Time and Flow.
4. Press Enter when you are nished setting the desired Flow 1 rate and times of operation. Repeat steps 1-3
to set a 2nd ow rate and time for Sat-Sun operation. If
not, proceed to # 5 below.
5. Press Exit if nished programming or press Enter to continue.
6. If nished programming, push RUN/STOP button to run program. (Note: RUN/STOP button should be lit)
NOTE: In the PROGRAM menu, if no button is pressed within 30 seconds,
16
ECOTECH EZ® Variable Speed Motor/Control
the unit will EXIT but will not return to RUN mode.
Page 26
Part # M017898010000 August 31, 2012
E) Custom Flow Programming
(NOTE: There can be up to 4 separate Custom Flow settings. All will be programmed as follows)
1. Use (up arrow) and (down arrow) to move through
the four ow settings.
2. Use the (left arrow) and (right arrow) to move through
the time and ow setting process. Use (up arrow) and
(down arrow) to increase or decrease Time and Flow.
Custom Flow 1, 2, 3, 4
% Flow Range: 0 – 100%
Time Range: 10-249 minutes
(Holding down the “Up” or “Down” arrows while setting the timer, will change the value rapidly)
3. After you have set the Custom Flows 1 through 4, press Enter to save. You are now returned to the Clock Set Programming if needed.
4. Press Enter when you are nished setting the desired Custom Flow, rate and times of operation. Repeat steps 1-3 to set Custom Flow rates 2-4.
5. Press Exit if nished programming or press Enter to continue.
6. If nished programming, push RUN/STOP button to run program.
(Note: RUN/STOP button should be lit)
17ECOTECH EZ® Variable Speed Motor/Control
Page 27
Part # M017898010000 August 31, 2012
Programming for Pump Priming (change from default setting)
Unit must be in Stop mode to access programming. If RUN/STOP button is lit press RUN/STOP to turn off light and put in Stop mode.
1. Press the right arrow and EXIT button at the same time
for 2 seconds (Note: the unit must not be running “STOP” condition, before setting program).
2. Use the (left arrow) and (right arrow) to move through
the time and ow setting process. Use (up arrow) and
(down arrow) to increase or decrease Time and Flow.
% Flow Range: 30 – 100%
Time Range: 0-10 minutes
(Note: Set time to 0 to disable priming)
3. After you have set the desired Pump Priming program,
press ENTER to save. The example shown on the display
is for a 2 minute priming time/duration at 75% Flow.
4. If nished programming, push RUN/STOP button to run
program.
(Note: RUN/STOP button should be lit)
18
ECOTECH EZ® Variable Speed Motor/Control
Page 28
Part # M017898010000 August 31, 2012
ECOTECH EZ® Motor/Control Operation Continued:
This section describes additional operations and features.
Control
User Interface
RS-485
Connection Port
Wiring/
Conduit
Box
Motor
19ECOTECH EZ® Variable Speed Motor/Control
Page 29
Part # M017898010000 August 31, 2012
56J Mounting
Square Flange Mounting
20
ECOTECH EZ® Variable Speed Motor/Control
Page 30
Part # M017898010000 August 31, 2012
Starting the Pump and Motor/Control
If the RUN/STOP button is illuminated, the motor is in the RUN mode. If the Clock is set and the time of day and day of week corresponds to a scheduled Program On time, the motor will automatically ramp up to speed within a few seconds. Be aware the unit will start in Prime mode running at full speed for four minutes. After the priming
percent demanded by the operating mode which caused the pump to start. When the unit is in Prime mode, the
Pressing the Run Custom Flow button followed by the ENTER button will start the pump in the current Custom Flow 1 setting. To start the pump in the Custom Flow # 2 setting, press Run Custom Flow twice before pressing ENTER; Press the Run Custom Flow button three (3) times then press ENTER to Run Custom Flow 3 and Press the Run Custom Flow button Four (4) times then press the ENTER button to start the pump in the Run Custom Flow 4 mode.
Stopping the Pump and Motor/Control
Sat –Sun Flow 1: 7:30AM Time On and 4:00PM Time Off
running at 50% Flow
Sat – Sun Flow 2: 4:00PM Time On and 6:00PM Time Off
running at 70% Flow
Custom Flow 1 80% 120 min
Custom Flow 2 55% 240 min
Custom Flow 3 0% 10 min
Custom Flow 4 0% 10 min
You can also schedule the unit with overlapping program schedules. An example:
Mon – Fri Flow 1: 7:30AM Time On and 8:00PM Time Off
running at 40% Flow
Mon – Fri Flow 2: 4:00PM Time On and 6:00PM Time Off
running at 70% Flow
Sat – Sun Flow 1: 7:30AM Time On and 8:00PM Time Off
running at 45% Flow
Sat – Sun Flow 2: 4:00PM Time On and 6:00PM Time Off
running at 75% Flow
Press the RUN/STOP button to stop the pump. The button will no longer be illuminated.
Running the ECOTECH EZ® Motor/Control per the Program Schedule
The RUN/STOP button must be illuminated. The motor/control will turn on and off automatically at the programmed start and stop times and it will operate at
format, the current time of day, the current day of the week, and the current or next Program Schedule that will run. The Program Schedule may be overridden by pressing the Run Custom Flow button or by pressing the Run MAX Flow/Vacuum button.
The user interface includes two programmable % Flow time periods for weekdays, Monday through Friday, and two programmable % Flow steps for weekends, Saturday and Sunday. These are the times at which the motor/ control will turn on and operate at the programmed
The Default or preprogrammed settings are as follows:
Mon – Fri Flow 1: 7:30AM Time On and 4:00PM Time Off
running at 50% Flow
Mon – Fri Flow 2: 4:00PM Time On and 6:00PM Time Off
running at 70% Flow
6:00PM. At 6:00PM, the pump will revert back to the 40% Flow rate until 8:00PM. The same logic also applies to the above weekend program schedule. This feature could be used to save energy dollars by running the pump longer
For 24 Hour Operation
Setting the same On and Off times may cause the unit not to run. An example:
Mon – Fri Flow 1: 6:00 AM Time On and 6:00 AM Time Off running at XX%.
The unit will turn on and off at the same time and will not run.
The recommended schedule for 24 hour operation is by using both Mon – Fri or Sat – Sun Flows. An example:
Mon – Fri Flow 1: 7:00AM Time On and 7:00PM Time Off
running at 40% Flow
Mon – Fri Flow 2: 7:00PM Time On and 7:00AM Time Off
running at 40% Flow
Sat – Sun Flow 1: 7:00AM Time On and 7:00PM Time Off
running at 40% Flow
Sat – Sun Flow 2: 7:00PM Time On and 7:00AM Time Off
running at 40% Flow
21ECOTECH EZ® Variable Speed Motor/Control
Page 31
Part # M017898010000 August 31, 2012
Priming the Pump
!
NOTICE
pump manufacturer’s product manual regarding the pump priming operation.
For the factory default setting, every time the pump starts
from an Off condition (0% Flow), to ensure the pump is properly primed, the pump will ramp to full speed (100%
Flow) for four minutes. When this occurs, the MAX icon will
be ashing above the percentage ow indicator. After the priming time has expired, the pump will operate at the ow percent that is shown in the display. If it is less than 100%,
the MAX icon will turn off.
The factory default setting can be changed to ows from 30% to 100% (in 5% increments), and time/duration from 0
to 10 minutes (in 1 minute increments), For NO PRIME, 0
minutes should be selected. During priming, the “% Flow” indicator ashes. See page 18 Section F “Programming for
Pump Priming” for detailed instruction.
Please follow all instructions from the
Run Max Flow / Vacuum Mode
To enter this mode, press the Run Max Flow / Vacuum button then press the Enter button. This mode provides an
operation of 100% Max Flow for a duration of 30 minutes.
These settings CANNOT be adjusted. While running in this mode, the Timer on the user interface will show the
time remaining in the function and the percentage ow will show 100% Max Flow.
If additional time is needed to clean and vacuum the pool, or you would like to extend the time in this mode, pressing the Run Max Flow / Vacuum button again before the timer reaches zero minutes will reset the timer to 30 minutes.
After the completion of this mode, the unit will resume running per the program schedule.
The Run Max Flow / Vacuum mode may be stopped at any time by pressing the Exit button.
Manual Speed (Flow) Adjustment
While the pump is operating in any of the programmed
ow modes, (Mon-Fri, Sat-Sun, or Custom Flows), the ow
rate (speed) can be adjusted by pressing of the “Up” or “Down” arrows. Each press of the “Up” arrow will increase
the % Flow by 5% increments until a maximum of 100% is
reached. Additional pushes of the key will have no further effect. Each press of the “Down” arrow will decrease the
% Flow by 5 % increments until a minimum of 30% is
reached. Additional pushes of the key will have no further
effect. When the % Flow is changed manually with the
“Up” and “Down” arrow keys the setting is not stored, but
will be maintained until a change in ow is called for by the
program, or the operating mode is cancelled.
Run Custom Flow Mode
This function’s purpose is to allow for regular or special objectives to be accomplished with a minimal amount of effort for the user. For example, the default value for Custom Flow 1 is as follows: programmed. For instructions on setting additional Custom Flow settings, see page 17.
To Run the Custom Flow operation:
Pressing the Run Custom Flow button followed by the ENTER button will start the pump in the current Custom ENTER.
Pressing the Up or Down arrow keys before pressing ENTER will cycle through the 4 Custom Flow settings. When running, the Timer on the user interface will show
the time remaining in the program and the percentage ow
will show the programmed percentage of Flow. The timer will count down the minutes remaining in your function.
The Run Custom Flow mode can be stopped at any time by pressing the Exit button.
Freeze Protection Feature
!
NOTICE
so water does not freeze inside the pump.
How it works: The user interface control will monitor the ambient temperature around the motor/control when the motor/control is turned off. If the ambient temperature falls below 40°F, the user interface will run the motor/control
at minimum speed (30% Flow) for 30 minutes followed by 30 minutes of zero ow time. The freeze protection cycle
will not override the time when the Program Schedule would normally operate the pump.
!
NOTICE
closing a pool in a colder climate.
Winterize
For colder climates where the pool is closed for the winter season, the electrical power should be shut off to the motor at the circuit breaker.
!
NOTICE
regarding Winterizing the pump and system.
This feature is for protection of the pump
This feature is not for winterizing or
Follow all pump manufacturer instructions
22
ECOTECH EZ® Variable Speed Motor/Control
Page 32
Part # M017898010000 August 31, 2012
Reset to Factory Defaults
Resetting the factory defaults will return the programmable settings to the factory defaults. Activating the reset to factory default option is done by pressing the Left arrow button, the Exit button, and the Run/Stop button. When this button combination is pressed for more than two seconds the reset to factory defaults mode will activate. The following will be reset to the factory default settings:
The Program Schedule:
Mon – Fri Flow 1: 7:30AM Time On and 4:00PM Time Off
running at 50% Flow
Mon – Fri Flow 2: 4:00PM Time On and 6:00PM Time Off
running at 70% Flow
Sat –Sun Flow 1: 7:30AM Time On and 4:00PM Time Off
running at 50% Flow
Sat – Sun Flow 2: 4:00PM Time On and 6:00PM Time Off
running at 70% Flow
The Custom Flow 1 Setting:
80% Flow for a duration of 120 minutes
The Custom Flow 2 Setting:
55% Flow for a duration of 240 minutes
The Custom Flow 3 Setting:
0% Flow for a duration of 10 minutes
The Custom Flow 4 Setting:
0% Flow for a duration of 10 minutes
Backup Power Supply
Locking the Keypad
To prevent inadvertent or unauthorized changing of the program parameters, the keypad can be locked. To lock the keypad, use the following procedure:
1. Press the ENTER and the Exit buttons simultaneously
and hold for 2 seconds. After 2 seconds the “Press ENTER to Conrm” icon in the display will start blinking.
2. Press Enter.
The keypad is now locked, and the letters “LOC” will be shown in the display for 5 seconds.
After 5 seconds, the letters “LOC” will go off, and
the display will revert back to showing the Time,
Day of Week, % Flow rate, operating mode the unit
was running (i.e. Mon-Fri Flow 1, Custom Flow, or Vacuum). (If keypad lockout is activated while in Custom Flow or Vacuum mode, those modes will continue to operate and time out per the programmed times. When those operating modes are complete, the unit will either revert back to the appropriate Mon­Fri or Sat-Sun programmed modes or the motor will stop depending on which mode the unit was in prior to entering the Custom Flow or Vacuum mode)
Pressing of any button on the keypad (other than the
RUN/STOP button), while the keypad is locked will cause the display to completely blank except for the letters “LOC” which will be displayed for 5 seconds after the button is pressed. After 5 seconds, the display will revert back to what was being displayed prior to the button press.
In the event the power would go out and not supply your ECOTECH EZ
®
motor/control, the user interface will keep the current day of the week settings and the time of day settings for 12-16 hours without power to the motor. Your Program Schedule and your Custom Flow settings will remain intact in the event the power is out longer than 12-16 hours. Should the power outage extend longer than the backup power supply, reset your clock and day of the week to resume operations.
!
NOTICE
These instructions can be found on page
13 of this guide.
Pressing of the Run/Stop button while the keypad
is locked, will either stop the motor if it was running and turn off the RUN/STOP LED, or start the motor in program mode if it was stopped and turn on the RUN/ STOP LED.
Note: If a power outage occurs while the keypad
is locked, when power is restored the keypad will remain locked.
To exit the keypad lockout mode:
1. Press the ENTER and the Exit buttons simultaneously
and hold for 2 seconds. For the rst 2 seconds, the
display will show the letters “LOC”. After 2 seconds,
“LOC” will go out and the “Press ENTER to Conrm”
icon will start blinking.
23ECOTECH EZ® Variable Speed Motor/Control
Page 33
Part # M017898010000 August 31, 2012
2. Press Enter.
The keypad is now unlocked and all of the buttons will function normally. The display will revert back to
showing the Time, Day of Week, % Flow rate, the
program mode the unit is running. (If the ENTER button is not pressed within 5 seconds, the keypad
will stay locked, the “Press ENTER to Conrm” icon
will go out, and the display will revert back to showing
the Time, Day of Week, % Flow rate, and the program
mode the unit is running).
Operating the ECOTECH EZ® Motor/Control via an External Controller (on some models)
There is an RS-485 port on the side of the motor/control available for connection to an external controller. If an external controller is connected to this product, the user interface is no longer in control of the unit.
The external controller takes precedence.
If an external controller is utilized, make sure the following conditions are met:
• 10 meter maximum line length from the controller to the motor
• This line must be an isolated, non-grounded connection
• Contact US Motors/Nidec Motor Company for
the proper communication protocol
• Contact information can be found on page 2 of this manual
®
Operating the ECOTECH EZ
Variable Speed Pool
Motor/Control with other Equipment Pad Items
!
NOTICE
It is good practice to check and/or reset the current time of day and day of week settings on your equipment pad time clocks in the event of a power outage or during spring or fall time changes.
Pool Cleaners with Booster Pumps:
It is recommended to start your pool sweep one hour or
more after your ltration pump has started and stopping the pool sweep one hour or more before your ltration
pump shuts off. If your pool cleaner operates on a time clock, it is very important to set your pool sweep on and off times per the above recommendation. Be aware of the backup power supply feature on the ECOTECH EZ
®
motor/control as other time clocks may lose the correct time in the event of a power outage. It is a good practice to check and perhaps reset the current time of day and day of week settings on your equipment pad time clocks in the event of a power outage or in the event of a spring or fall time change.
Refer to the manufacturer’s product manual for your pool cleaner for proper cleaning time durations.
Pool Cleaners without Booster Pumps:
After your ECOTECH EZ
®
Motor/Control is running and your pump is fully primed, refer to the pool sweep manufacturer’s startup procedures then follow the procedures for Run Max Flow / Vacuum mode found on page 16 of this manual.
If an item has a timer regulating its operation, it can be very important that the equipment pad item runs only when the ECOTECH EZ
®
Motor/Control is running. Check the
item’s product manual to properly determine if the item
should run only when the ltration pump is running. If this
is the case, follow these instructions when synchronizing the timer operations of your various equipment pad items.
Heaters:
If your pool heater has a time clock function, it is very
important to ensure the pool ltration pump is running
whenever the pool heater is running. The pool heater
should not run during times when the ltration pump is
off. The pool heater program timer setting should be set to start and stop during the program on and off times programmed on your ECOTECH EZ motor/control. Be aware of the backup power supply feature on the ECOTECH EZ
®
®
variable speed pool
motor/control as other time clocks may lose the correct time in the event of a power outage.
24
ECOTECH EZ® Variable Speed Motor/Control
!
NOTICE
It is a good practice to check and reset the current time of day and day of week settings on your equipment pad time clocks in the event of a power outage or in the event of a spring or fall time change.
!
NOTICE
Please follow the operating instructions of these equipment pad items.
Page 34
Part # M017898010000 August 31, 2012
Fault Conditions
The user interface advises when certain fault conditions occur. These fault conditions may be resolved at the equipment pad.
Low Voltage Trip
The voltage to the motor/control conduit box terminals
must be 230 volts AC (Alternating Current), +/- 10% or
207-253 volts AC, 60 Hertz. A sustained input voltage
signicantly below 207 volts AC will cause a Low Voltage
Trip to occur. This trip will occur if 115 volts AC is applied to the conduit box terminals instead of the required 230 volts AC. When this Low Voltage Trip occurs, the Call for Service icon, the Attention icon and the Low Voltage icon will illuminate on the LCD screen. The pump will also shut down and automatically restart when operating
conditions are within specications. The pump will
begin ramping up to speed slowly until reaching the
percentage ow or speed for which the motor/control
was running prior to the fault occurring. When this fault occurs, this could indicate a problem with the input line voltage or wiring to the unit.
!
NOTICE
verifying that the input line voltage is between 207-253
volts AC, then call your pool professional or a qualied
electrician for service.
Blocked Pump Trip
The Blocked Pump fault is an indication of a mechanical
obstruction causing the motor shaft not to turn. When this occurs, the Blocked Pump icon and the Attention icon will illuminate on the LCD screen. The pump will shut down. This is a self-resettable fault, meaning the motor/control will attempt to restart by ramping to
the percentage ow for which the motor/control was running prior to the fault. This reset will occur up to ve
times after which the user must press the Exit button to recheck the system to determine if the Blocked Pump condition still exists. If not, the pump will begin ramping
up to speed slowly until reaching the percentage ow
or speed for which the motor/control was running prior to the fault occurring. If the condition still exists, the fault will occur again.
If this fault continues to occur even after
Amps icon and the Attention icon will illuminate on the LCD screen. The pump will shut down. This is not a self-resettable fault and the user must press the Exit button to recheck the system to determine if the High Amps condition still exists. If not, the pump will begin ramping up to speed slowly until reaching
the percentage ow or speed for which the motor/
control was running prior to the fault occurring. If the condition still exists, the fault will occur again.
!
NOTICE
time and the High Amps condition still exists, the Call for Service icon will illuminate.
Temp Trip Fault
The Temp Trip is an indication of an excessive operating
temperature that could damage the motor control. When this occurs, the Temp Trip and Attention icon will illuminate and the pump will shut down. After 5 minutes, the motor will restart automatically, and if the temperature has dropped to a safe value, will begin ramping up
to speed slowly until reaching the percentage ow or
speed the motor/control was running prior to the fault occurring. During restart, if the operating temperature is still excessive, the unit will shut down again for another 5 minutes. When this fault occurs, this could indicate inadequate ventilation around the product. Make sure there is proper ventilation around the product by removing any leaves or other items which may be
restricting the air ow around the motor and control.
!
NOTICE
professional or a qualied electrician for service.
All Internal Faults
Internal faults are failure conditions that do not have an
icon in the LCD display. These faults usually result in control failure, but may be cleared by cycling the main power. If the Attention and the Call for Service icons illuminate and the pump has stopped, turn off the power for 10 minutes at the main circuit breaker then turn the power back on to reset the system. If this step does not clear the fault, contact your pool professional for service.
If the Exit button is pressed a second
If it trip persists, call your pool
!
NOTICE
time and the Blocked Pump condition still exists, the Call for Service icon will illuminate.
High Amps Trip
The High Amps Trip is an indication of a possible
motor/control overload. When this occurs, the High
If the Exit button is pressed a second
25ECOTECH EZ® Variable Speed Motor/Control
Page 35
Part # M017898010000 August 31, 2012
General Troubleshooting
Also refer to Fault Conditions section on page 24. This chart recommends common answers to electric motor issues. Refer to your pump manual for hydraulic guidance. When repetitive issues occur, Nidec Motor Corporation recommends contacting your local pool and spa professional for technical assistance.
Symptom Possible Causes Corrective Action
Motor/Control Fails to Start
Motor/Control does not come up to full speed
Motor/Control stalls during operation
Motor vibrates or is excessively noisy
Blown Fuse or Tripped Circuit Breaker
Incorrect Voltage to Motor/Control
Improper terminal connections
Blocked Pump or Shaft
Application issue
Low Voltage
Overloaded Motor/Control Reduce the load or % Pump Flow.
Low Voltage
Motor and Pump misalignment
High Voltage
Turn off motor/control. Replace fuses with time delay type or reset the breaker.
Verify motor/control voltage to the terminals match the nameplate voltage requirements. 207-253 Volts (60 Hertz) is the allowable voltage range for this product. Is there a timer, a controller, or a line switch? Are they in the ON position?
Turn off power. Verify connections are per the nameplate connection diagram.
Turn off power. Follow pump manufacturer’s instructions for dislodging foreign matter inside the pump.
Call your pool service professional. The motor/control could be overloaded.
Verify motor/control voltage to the terminals matches the nameplate voltage requirements.
Verify motor/control voltage to the conduit box connection terminals matches the nameplate voltage requirements.
Consult your pump manual for proper alignment instructions or call your pool service professional. Before taking any corrective actions, ensure the power is OFF.
Verify motor/control voltage to the terminals matches the nameplate voltage requirements.
How to Lower Utility Costs with the ECOTECH EZ Variable Speed Pool Motor/Control
Your electric bill is based on the number of Kilowatt’s used in a typical billing cycle. Each Kilowatt is 1,000 watts. To calculate how much energy your current pool motor is using and to calculate your savings potential with the ECOTECH EZ www.nidec-motor.com/pool and use our energy calculator. The calculator will show you how many hours to run your pump each day along with the appropriate
percentage ows for maximum energy savings. Contact
your utility company to determine if there are times during the day when usage is prohibited, then program your ECOTECH EZ
®
motor/control to either not run or to run
at a very low ow rate during these periods.
26
ECOTECH EZ® Variable Speed Motor/Control
®
motor/control, visit
®
NOTE: By reducing your speed to 50% Flow, your horsepower requirement is reduced to 1/8th of the 100%
or Max Flow Hp. The calculation is as follows: (50/100 *
50/100 * 50/100) = .125 or 12.5%. To run the pump at 30% ow: (30/100 * 30/100 * 30/100) = 0.027 or 2.7% of the
previously used Max Flow Hp. This is a primary advantage of the ECOTECH EZ
®
Variable Speed Pool Pump and
Motor/Control! See our energy calculator to determine your
energy savings by reducing the motor/control speed while
enabling the proper amount of daily ow to properly lter
your pool.
Page 36
Part # M017898010000 August 31, 2012
Recommended Maintenance
!
WARNING
disconnect the power, allow the motor to come to a
complete stop and wait ve minutes. This will allow the
control capacitors to safely discharge any residual voltage.
Periodically inspect the installation. Check for dirt accumulations, unusual noises or vibration, overheating, worn or loose couplings, high motor amps, poor wiring or overheated connections, and for loose mounting bolts or guards.
Remove dirt accumulation, particularly in and around the ventilation openings on the motor by vacuuming. Dirt accumulations can cause motor overheating and
a re hazard.
Do not use any type of solvents! Some solvents may attack the motor insulation, nish or bearing lubricants. Solvents are also highly ammable.
This motor contains ball bearings which are permanently lubricated. No maintenance is required.
Before performing any maintenance,
LIMITED WARRANTY
Nidec Motor Corporation extends the following LIMITED WARRANTY to the purchaser and to its customers (collectively referred to as the “Purchaser”) of the enclosed motor and components: the motor and components are free from defects in materials and workmanship under normal use, service and maintenance FOR A PERIOD OF 18 MONTHS FROM THE DATE OF ORIGINAL PURCHASE FROM NIDEC MOTOR CORPORATION OR THE NIDEC MOTOR CORPORATION DEALER/ RETAILER, NOT TO EXCEED 24 MONTHS FROM THE DATE OF MANUFACTURE BY NIDEC MOTOR CORPORATION. THE FOREGOING WARRANTY IS THE ONLY WARRANTY GIVEN AND NO OTHER WARRANTY IS PROVIDED, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Certain aspects or disclaimers are not applicable to consumer products, i.e., motors and components acquired by individuals and used for personal, family or household purposes (as distinguished from industrial or other purposes). Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may
not apply to you. This warranty gives you specic legal
rights, and you may have other rights which vary from state to state.
Certain repairs or services are the responsibility of the Purchaser and the Purchaser is expected to pay for them. This warranty does not extend to any losses or damages due to misuse, accident, abuse,
neglect, negligence, unauthorized modication or
alteration, use beyond rated capacity, or improper installation, maintenance, application or use, including, without limitation, use in a manner contrary to the accompanying instructions or applicable codes.
If within thirty (30) days after Purchaser’s discovery of any warranty defects within the above stated warranty
period, Purchaser noties Nidec Motor Corporation or the
dealer from whom the motor was purchased in writing, Nidec Motor Corporation shall, at its option and as Purchaser’s sole and exclusive remedy, repair or replace or refund the purchase price for, that portion of the motor and components found by Nidec Motor Corporation to be defective. Failure by Purchaser to give such written notice within the applicable time period shall be deemed an absolute and unconditional waiver of Purchaser’s claim for such defects. Purchaser must write or call the dealer from whom the motor was purchased for directions regarding the shipment of the motor, with freight pre- or call the dealer from whom the motor was purchased for directions regarding the shipment of the motor, with freight prepaid by the Purchaser, to an authorized service location for warranty service. If Purchaser is unable to contact
the dealer to obtain sufcient instructions regarding the
handling of the motor, Purchaser should write Nidec Motor Corporation at the address on the back cover of this manual, giving the model number, the dealer’s name,
address and number of dealer’s invoice; and describing
the nature of the alleged defect. Arrangements for warranty service will then be made by Nidec Motor Corporation. If
the motor is damaged in transit, Purchaser should le a
claim directly with the carrier.
IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERWISE), SHALL NIDEC MOTOR CORPORATION’S LIABILITY TO PURCHASER OR ITS CUSTOMER EXCEED THE PRICE PAID BY PURCHASER FOR THE SPECIFIC MOTOR OR OTHER GOODS PROVIDED BY NIDEC MOTOR CORPORATION GIVING RISE TO THE CAUSE OF ACTION. IN NO EVENT SHALL NIDEC MOTOR CORPORATION’S LIABILITY TO PURCHASER OR ITS CUSTOMER EXTEND TO INCLUDE INCIDENTAL CONSEQUENTIAL OR PUNITIVE DAMAGES, WITH RESPECT TO CONSUMER PRODUCTS, SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
27ECOTECH EZ® Variable Speed Motor/Control
Page 37
Pool Motor Product Service Hotline: 1-800-566-1418 www.nidec-motor.com/pool
Nidec Motor Corporation, 2011; All Rights Reserved. U.S. MOTORS Nidec Motor Corporation trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Ofce.
®
is a registered trademark of Nidec Motor Corporation.
80 50 W. Fl ori ssa nt Avenu e | St . Lo uis , MO 6 313 6
Phon e: 8 88- 637-7333 | Fa x: 314 - 553-208 7
www.ni dec - mot or.c o m | www.us mot ors .co m
Page 38
2999999298 - Rev. 0313 - Badu EcoMV
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