Spear & Jackson 37 cc, SPJCS 3740/1 Operation And Maintenance Manual

SPJCS 3740/1; EX; UK
Petrol Chain Saw
Artikel-Nr.: 4501643
Ident-Nr.: 11011
Komponenten / Ersatzteile
Position Artikel-Nr. Beschreibung 25 450164201025 air filter cover (black) (schwarz)
26 450164002026 air filter lock nut für Luftfilterabdeckung
27 450164002027 washer for lock nut 15x26x1
28 450164002028 air filter
37 450164002037 wind guide
46 450164002046 self-tapping screw ST4.8x25 für Seilzugstarter
52 450164002052 front handle spring
53 450164002053 front handle
54 450164002054 cover plate for spring
65 450164002065 base spring
71 450164002071 pin 5x24 5 x 24
72 450164002072 extinction switch
73 450164002073 fuel pumping bulb
74 450164002074 pump tube
76 450164002076 trigger torsion rod spring
77 450164002077 trigger
83 450164002083 carburetor
85 450164002085 screw for carburetor für Vergaser
88 450164002088 bar guard für Leitschiene
91 450164002091 spark plug spanner
92 450164002092 file
93 450164002093 screw driver
94 450164002094 engine 1,2 kW / 1,6 PS / 37,2 ccm
901 450164002901 right cover assy.
901 450136001001 Right cover assembly
902 450164301902 starter assy.(silver) Pantone 877c
904 450164002904 fuel tube assy.
905 450164002905 petrol cap assy.
906 450164002906 oil cap
0 450164002095 oil mixing bottle
engine Artikel-Nr.: 450164002094
Ident-Nr.:
Komponenten / Ersatzteile
Position Artikel-Nr. Beschreibung 202 450164002202 nut M5 M5
203 450164002203 spring washer 5
204 450164002204 flat washer 5
207 450164002207 muffler body
208 450164002208 sealing washer for muffler für Auspuff
211 450164002211 spark plug NHSP LD L8RTF L8RTF
212 450164002212 sealing washer for air intake tube
214 450164002214 sealing plate carburetor für Vergaser
215 450164002215 sealing plate for cylinder
216 450164002216 piston ring
217 450164002217 piston pin
218 450164002218 piston pin circlip
219 450164002219 piston
234 450164002234 spike bumper
235 450164002235 screw M5x12 M5 x 12
236 450164002236 chain block
237 450164002237 screw for chain block für Kettenfänger
238 450164002238 baffle
239 450164002239 screw M4x10 M4 x 10
241 450164002241 igniter mit Zündkerzenstecker
242 450164002242 screw M4x14 M4 x 14
243 450164002243 spring washer 4
245 450164002245 flange nut M8x1 M8
253 450164002253 adjusting washer for cluch
254 450164002254 clutch shell
255 450164002255 needle bearing 10x13x13 10 x 13 x 13
256 450164002256 worm
258 450164002258 oil pump
259 450164002259 oil outlet tube 3x6.5x75 3 x 6,5 x 75
260 450164002260 washer for worm 10x18x1 10 x 18 x 1
261 450164002261 oil inlet tube 3.5x6.5x68 3,5 x 6,5 x 68
262 450164002262 circlip for oil tube
263 450164002263 tie-in
908 450164002908 flywheel assy
909 450164002909 clutch assy
910 450164002910 base assy.
Important - Please read these instructions fully before starting assembly
These instructions contain important information that will help you get the best from your chainsaw, ensuring it is assembled correctly and safely. If you need help or have damaged or missing parts, call the Customer Helpline on 0151 649 1500.
Spear & Jackson 37 cc Petrol Chainsaw
Original Operating Instructions
Feb 2011
UK/Ireland 0151 649 1500 Republic of Ireland 1890 946 244 Web www.einhell.co.uk
After Sales Support
Operation and Maintenance Manual
Contents
2
Customer Helpline 0151 649 1500
Components List .......................................................................................................................................... 4-5
Safety Information ...........................................................................................................................................6
Warnings Symbols ......................................................................................................................................6
Explanation of the Symbols and Warning signs on the machine labels .............................................. 7-8
General Safety .............................................................................................................................................9
Personal Safety ............................................................................................................................................9
Operating and Maintenance Safety .........................................................................................................10
Handling Safety ........................................................................................................................................11
Proper Use .......................................................................................................................................... 12-13
Kickback Safety .........................................................................................................................................13
Pinching Safety ..........................................................................................................................................14
Preparing to Operate the Chainsaw .........................................................................................................15
Step 1 - Assemble the Chainsaw ..............................................................................................................15
Step 2 - Check the Chain Brake ......................................................................................................... 15-16
Step 3 - Fuel and Lubrication ............................................................................................................. 17-18
Step 4 - Filling the Fuel Tank ....................................................................................................................19
Step 5 - Filling the Chain Lubrication Oil Tank ........................................................................................20
Operating the Chainsaw ................................................................................................................................21
Step 1 - Starting the Engine ............................................................................................................... 21-26
Step 2 - Restarting the Chainsaw When Warmed Up .............................................................................27
How to Use the Chainsaw .............................................................................................................................28
Introduction ................................................................................................................................................28
Felling ................................................................................................................................................... 29-30
Limbing ......................................................................................................................................................31
Bucking ......................................................................................................................................................32
Contents
3
Customer Helpline 0151 649 1500
Storing the Chainsaw ....................................................................................................................................33
Step 1 - Storing the Chainsaw for Short Periods ....................................................................................33
Step 2 - Storing the Chainsaw for Extended Periods ...................................................................... 33-35
Step 3 - Preparing the Chainsaw for Use Following Storage ................................................................35
Maintenance ...................................................................................................................................................36
Maintenance Schedule .............................................................................................................................36
Step 1 - Operational Chain Brake Test ....................................................................................................37
Step 2 - Clean / Replace the Air Filter ............................................................................................... 38-39
Step 3 - Change / Replace the Fuel Filter ......................................................................................... 40-42
Step 4 - Clean / Replace the Spark Plug ........................................................................................... 42-46
Step 5 - Carburettor Settings ...................................................................................................................47
Step 6 - Lubricating the Sprocket Tips .............................................................................................. 47-48
Step 7 - Reversing the Guide Bar .............................................................................................................49
Step 8 - Adjusting the Automatic Chain Lubricator ................................................................................49
Step 9 - Check the Saw Chain Tension ....................................................................................................50
Step 10 - Sharpening the Saw Chain .......................................................................................................51
Troubleshooting .............................................................................................................................................52
General Troubleshooting ..................................................................................................................... 51-53
Useful Information .........................................................................................................................................53
Technical Data ...............................................................................................................................................54
Technical Data Table .................................................................................................................................54
Disposal ..........................................................................................................................................................54
Disposal Instructions ................................................................................................................................54
Guarantee ......................................................................................................................................................55
Declaration of Conformity .............................................................................................................................56
4
Customer Helpline 0151 649 1500
Components List
Saw chain
Chain bar
Chain brake lever/ front hand guard
Air filter cover
Safety lock
Primer
Rear handle/ bootstrap
Throttle lever
Chain tensioning screw
Bar fastening nut
Chain catch
Stop claw
Chain guard
5
Customer Helpline 0151 649 1500
Components List
Choke/ (carburettor setting)
Spark plug (under the air filter cover)
Starter handle
Front handle
Oil tank cap
Fan housing
Fuel tank cap
Stop switch
Safety Information
6
Important - Please read these instructions fully before operating or maintaining
Customer Helpline 0151 649 1500
The following warning symbols appear throughout this assembly manual and indicate the appropriate safety measures you should take when assembly and operating the chainsaw.
This symbol indicates there is a danger of serious personal injury or death if you do not observe the warning.
This symbol indicates that there is: -
1. Danger of permanently damaging your hearing if you do not wear ear defenders
2. Danger of permanently damaging your sight if you do not wear suitable goggles or glasses
3. Danger of suffering serious head injuries if you do not wear a suitable helmet
This symbol indicates that there is a danger of damaging your hands if you do not wear thick, hard wearing gloves.
This symbol indicates that there is a danger of damaging your feet if you do not wear protective shoes or boots.
This symbol indicates there is a danger of serious personal injury if you attempt to make adjustments to the chainsaw while it is running.
This symbol indicates there is a risk of explosion if you do not observe the warning.
This symbol indicates there is a risk of igniting flammable liquids if you do not observe the warning.
This symbol indicates there is a danger of serious personal injury if you attempt to grasp or come into contact with a moving saw chain.
This symbol indicates there is a danger of kickback if you fail to observe this warning.
Warnings Symbols
Safety Information
Important - Please read these instructions fully before operating or maintaining
7Customer Helpline 0151 649 1500
Explanation of the Symbols and Warning signs on the machine
Explanation of the symbols on the warning label on the machine.
Read the user manual before using the machine.
On all jobs performed with the saw you must always wear safety goggles to guard your eyes from flying materials/objects and ear defenders to protect your hearing. Wear a safety helmet if there is a risk of objects falling on you from above.
Important! Wear gloves to protect your hands.
Wear safety shoes to protect your feet.
Warning! Danger!
Make sure that the chain brake is released. Pull back the handle/chain brake before operating.
Noise emission complies with Directive 2000/14/EC.
Explanation of the symbols for the handling label on the machine.
A safety sign is fitted to the chain saw’s fan filter cover. This label, along with the safety instructions on these pages, should be carefully read before attempting to operate this unit.
IMPORTANT! Picture 1/2/3 Warns about a dangerous method of working that must not be used. Picture 4 Recommends operation for safe sawing.
1. Avoid contact with the tip of the chain bar (chain return point). RECOMMENDED.
2. Warning! Beware of kick back.
3. Do not hold the saw in one hand.
IMPORTANT! Hold the saw firmly with both hands. Place your right hand on the rear handle and your left hand on the front handle.
Safety Information
8
Important - Please read these instructions fully before operating or maintaining
Customer Helpline 0151 649 1500
Explanation of the symbols for the brake function label on the machine.
Push the handle forward to engage the brake, and stop the chain.
Push the handle back to disengage the brake.
NOTE! The chainsaw is designed for occasional use by home owners, garden owners and campers and is for general work such as stump grubbing, cutting firewood, etc. It is not designed for lengthy use. If it is used for a lengthy period, the vibrations it causes in the hands of the user may result in circulation problems (white finger syndrome).
Explanation of the Symbols and Warning signs on the machine continued
Safety Information
Important - Please read these instructions fully before operating or maintaining
9Customer Helpline 0151 649 1500
WARNING! Only operate the chainsaw if you are wearing the correct Personal Protective Equipment (PPE) as described in the following warnings.
WARNING! Always wear a suitable helmet and footwear if you are operating the chainsaw where there is a risk of falling objects i.e. under a tree canopy.
WARNING! Never wear loose fitting clothing while operating the chainsaw.
WARNING! Never operate the chainsaw for extended periods of time. You may become tired or
lose concentration. This may create unnecessary risks to yourself and others. Take periodic breaks whenever possible.
WARNING! Read and follow the operating instructions and safety information before using for the first time. Keep this operating and maintenance manual in a safe place for reference at a later date.
WARNING! Always ensure anyone intending to operate this chainsaw is fully conversant with the contents of this manual prior to maintaining or operating the chainsaw.
WARNING! Only perform operations described in this manual. Failure to observe this warning may lead to serious injury, death, or damage to the chainsaw.
WARNING! This chainsaw must only be used for light domestic applications such as sawing wood in your own garden. It is not a commercial, trade or industrial product and must not be used for extended periods of time. Extended use may lead to circulatory problems. Always seek guidance and appropriate training before attempting to fell trees or perform sawing operations on large trees or tree stumps.
WARNING! This chainsaw is only designed to saw wood. Under no circumstances should you attempt to saw plastic, masonry or metallic materials.
WARNING! Always take the time to fully inspect the chainsaw for signs of damage each and every time it is used. If any signs of damage are observed, do not use the chainsaw until it has been fully inspected by a suitably qualified service technician.
CAUTION! The saw chain will stretch after as few as five cuts following the initial tensioning. Refer to the operation and maintenance manual for instructions on re-adjusting the saw chain tension.
CAUTION! Only operating and maintenance procedures specifically detailed in this manual or the maintenance manual should be carried out. All other procedures must be carried out by a suitable qualified service technician.
IMPORTANT! Before assembling the chainsaw, check all the parts indicated in the Assembly Manual are in the box. Inspect all the parts for signs of damage. Do not assemble the chainsaw if you observe any damaged components.
NOTE! This chainsaw complies with the Noise Emission Directive 2000/14/EC.
General Safety
Personal Safety
Safety Information
10
Important - Please read these instructions fully before operating or maintaining
WARNING! Under no circumstances should the chainsaw be filled or refilled with the fuel mixture or oil while the engine is running. Failure to observe this notice may present a risk of explosion.
WARNING! Under no circumstances should you attempt to lubricate any part of the chainsaw while the engine is running.
WARNING! Always turn the engine off before setting the chainsaw down. Failure to observe this warning may allow the chainsaw to be accidentally operated leading to serous personal injury.
WARNING! Never attempt to clear trapped debris from the saw chain while the engine is running.
WARNING! Under no circumstances should you attempt to grasp the saw chain while it is moving.
Failure to observe this warning may lead to serious personal injury.
WARNING! To stop the chainsaw in an emergency, apply rapid pressure to the chain brake and stop switch.
WARNING! If the chain brake fails the operational chain brake test, DO NOT use the chainsaw until it has been serviced and inspected by a suitably qualified technician.
WARNING! Always store excess fuel/oil mixtures drained from the fuel tank in a suitable sealed container designed for the storage of flammable liquids.
CAUTION! Only use the large end of the supplied multi tool to remove the spark plug. Using any other tool may damage the spark plug and/or the chainsaw engine.
CAUTION! Although the guide bar is pre-lubricated at the factory, it is essential that you regularly lubricate the guide bar in accordance with maintenance schedule. Failure to observe this caution will inhibit the performance of the chainsaw and may void your warranty.
CAUTION! It is essential that the correct saw chain tension is maintained. This will ensure that the saw chain, drive sprocket, guide bar and engine do not wear prematurely.
WARNING! Always ensure the chainsaw is operated in a safe area free from objects or surfaces which may lead to tripping, slipping or loss of secure footing. Always ensure you have a planned retreat path from a tree which is to be felled.
WARNING! Periodically inspect the work area for possible hazards while using the chainsaw.
CAUTION! Always operate the chainsaw in well ventilated areas.
WARNING! DO NOT allow other persons to be near when starting or cutting with the chain saw.
Keep bystanders and animals out of the work area.
WARNING! The engine will create toxic exhaust fumes as soon as the engine is started. Never work in enclosed rooms or in rooms with poor ventilation.
Operating and Maintenance Safety
Customer Helpline 0151 649 1500
Safety Information
Important - Please read these instructions fully before operating or maintaining
11Customer Helpline 0151 649 1500
WARNING! Always hold the chainsaw with two hands while operating. This chainsaw is not designed for single-handed operation. Failure to observe this warning may lead to loss of control and may present a serious threat of personal injury or death to yourself and others.
WARNING! Never attempt to operate or maintain the chainsaw while tired or in a situation where you may be easily distracted.
WARNING! Do not operate the chainsaw if you have a medical condition which may affect your ability to operate it safely. If unsure, seek medical advice.
WARNING! Never attempt to operate or maintain the chainsaw under the influence of drugs and/or alcohol. Your ability to operate chainsaw safely may be reduced, leading to serious injury, death or damage to the chainsaw.
WARNING! Never expose any part of the body to saw chain while the engine is running. Failure to observe this warning my lead to serious injury or death.
WARNING! Always ensure the chain brake works correctly before operating the chainsaw by performing the chain brake mechanical test. Never use the chainsaw if the chain brake is damaged, fails to operate correctly or is not assembled correctly.
WARNING! Never start the chainsaw in close proximity to stored fuel. Failure to observe this warning may lead to inadvertent ignition of stored or spilled fuel leading to personal injury.
WARNING! Never attempt to operate the chainsaw at heights or in a tree at any time. Failure to observe this warning may lead to serious personal injury to yourself and others.
WARNING! Always ensure the handles and controls of the chainsaw are dry and free from grease, mixed fuel, oil or any other lubricant. Failure to observe this warning may lead to loss of control and serious personal injury or death.
CAUTION! Never use the chainsaw to saw/cut small bushes, shrubs or saplings. The branches of these may get caught in the cutting blades of the saw chain and whipped towards you or pull you off balance.
CAUTION! Always be alert when sawing branches under tension. Once sawn/cut, the tension will be released. You may become unbalanced or struck by loose objects.
CAUTION! When the chainsaw is not in use, always carry it by the handle with the saw chain and guide bar facing rearwards. Whenever possible, cover the saw chain with the protective cover provided.
CAUTION! During operation, the chainsaw will exhaust hot gases. Keep all exposed parts of the body away from the exhaust.
WARNING! If your fingers become white or you feel an awkward feeling (prickle) in your fingers, stop working immediately!
Handling Safety
Safety Information
12
Important - Please read these instructions fully before operating or maintaining
The chain is designed exclusively for sawing wood. You may only fell trees if you have received the appropriate training. The manufacturer cannot be held liable for damage caused by improper or incorrect usage.
Residual hazards Even when the equipment is used properly, a certain residual hazard cannot be ruled out. The following potential dangers may arise in connection with the equipment’s design and construction:
WARNING! Contact with the unguarded saw chain (injuries through cutting).
WARNING! Reaching into the saw chain while it is running (injuries through cutting).
WARNING! Unforeseen, sudden movement of the saw chain (injuries through cutting).
WARNING! Catapulting of parts of the saw chain.
WARNING! Catapulting of parts of the material being cut.
WARNING! Damage to hearing if the compulsory hearing protection is not used Inhalation of particles from the material being cut, emissions from the combustion engine.
WARNING! Skin contact with petrol.
The machine is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.
NOTE! Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.
WARNING! The following information is primarily for the end user or occasional user. The chainsaw is designed for occasional use by home owners, garden owners and campers and is for general work such as stumpgrubbing, cutting firewood, etc. It is not designed for lengthy use. If it is used for a lengthy period, the vibrations it causes in the hands of the user may result in circulation problems (white finger syndrome).The hand-arm vibration syndrome (vibration white finger) is a vascular disease that involves seizure-like spasms of the fingers and toes. The affected areas are no longer sufficiently supplied with blood and therefore appear extremely pale. The frequent use of vibrating equipment may trigger nerve damage in people with an impaired circulation (for example smokers, diabetics).
CAUTION! Should you observe any unusual impairments, interrupt your work immediately and consult a doctor.
Proper Use
Customer Helpline 0151 649 1500
Safety Information
Important - Please read these instructions fully before operating or maintaining
13
Safety Information
Follow these instructions in order to reduce the dangers:
CAUTION! Keep your body and in particular your hands warm when working in the cold.
CAUTION! Take regular breaks and move your hands to stimulate the blood circulation during
the breaks.
CAUTION! Ensure that the equipment makes the least possible vibration through regular maintenance and solid parts on the equipment.
Kickback is the term used to describe the reaction of the chainsaw when the nose or tip of the guide bar comes into contact with an object. This form of contact causes a lightening fast reverse reaction causing the nose or tip of the chainsaw to ‘kickback’ towards the operator. This presents a risk of serious personal injury or even death. Although the chainsaw is fitted with the various safety features, it is imperative that you stay alert at all times to prevent kickback occurring. You can do this by observing the following simple rules:
• Ensurethechainsawisheldrmlywithbothhands.Therighthandshouldgriptherearhandleand
the left hand the front handle. Gripping the handles firmly will help you control the chainsaw more effectively in the event of kickback.
• Ensurethetipornoseofthechainsawnevercomesintocontactwithanyobjectwhileoperating.
• Alwaysusethechainsawatfullthrottletomaintaintheoptimumcuttingspeed.
• Undernocircumstancesshouldyouoverreachwhileoperatingthechainsaw.
The following figure demonstrates the reaction zone of the chainsaw tip and situations which may cause kickback.
Kickback Safety
Proper Use (continued)
1
Direction of reaction
Reaction zone
1 2 1 1
Customer Helpline 0151 649 1500
Safety Information
14
Important - Please read these instructions fully before operating or maintaining
Customer Helpline 0151 649 1500
Safety Information
Important - Please read these instructions fully before operating or maintaining
Pinching is the term used to describe the reaction of the chainsaw when the BOTTOM or TOP of the guide bar is pinched in the object being cut or sawn. This form of contact causes the chainsaw to move rapidly towards or away from you. If the BOTTOM of the guide is pinched, the chainsaw will be pulled away from you. If the TOP of the guide is pinched, the chainsaw will be pushed towards you. This presents a risk of serious personal injury or even death. Although the chainsaw is fitted with the various safety features, it is imperative that you stay alert at all times to prevent pinching occurring.
To prevent pinching, always place the object to be cut against the claw stop at the rear of the guide bar as shown in the figure below.
Pinching Safety
The following figure demonstrates the types of sawing action which may lead to pinching.
Push Reaction
Pull reaction
4
3
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