Spark MODERN 59N, MODERN 59P Owner's Operation And Installation Manual

OWNER’S OPERATION AND INSTALLATION MANUAL
Report # 321-F-10b-5
SPARK MODERN FIRES
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch;do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
• Ifyoucannotreachyourgassupplier,
call the fire department.
— Installation and ser vice must b e
performed by a qualified installer, service agency, or the gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combus­tion and ventilating air must be provided. Refer to page 4, Air for Combustion and
Ventilation.
This appliance may be installed in an aftermarket,* permanently located, manu­factured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: Improper installation, adjust­ment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assistance or additional information consult a qualified in­staller, service agency, or the gas supplier.
This heater shall not be installed in a room
or space unless the required volume of the indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the Internatio­nal Fuel Gas Code, or applicable local codes
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
UNVENTED (VENT-FREE) SEE THRU GAS FIREPLACE
WITH ELECTRONIC IGNITION SYSTEM
MODELS: 5
9(N,P)
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
2
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
7$%/(2)&217(176
Safety Information .............................................. 3
Local Codes
, Specifications
................................ 4
Locating Firebox ................................................ 5
Product Specifications........................................ 5
Air For Combustion and Ventilation ................... 6
Installation .......................................................... 8
Framing ............................................................. 1
0
Operating Fireplace .....................................
.
..... 19
This unit was tested and listed to
ANSI
Z21.11.2-2011
by OMNI-Test Laboratories.
Inspecting Burners ...........................................
23
Cleaning and Maintenance ................................2
4
Troubleshooting
.................................................25
Proflame Wiring Diagram
...................................2
9
llustrated Parts Breakdown and Parts List ........
30
Warranty Information ........................... Back Cover
WARNING
This appliance is equiped for (natural or propane) gas.
Field conversion is not permitted.
3
SAFETY INFORMATION
WARNING: This product con­tains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this heater. Improper use of this heater can cause serious injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the flu, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and pro-
pane/LP gases are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other flam­mable vapors and liquids.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Children
and adults should be alerted to the hazard of high surface temperatures
and sho­uld stay away to avoid burns or clothing ignition.Young children should be
carefully supervised when they are in the same room with the appliance.
When using the optional hand­held
remote accessory, keep
selector switch
inside firebox in the OFF position to prevent children
from turning on burners
with remote.
4
1.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) in­side any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use
any phone in your building
immediately
call
your
gas
supplier
from
a
neighborʼs
phone.
Follow
the
gas
supplierʼs
instructions
if
you
cannot
reach
your
gas
supplier, call
the fire department
4.
This
fireplace
shall
not
be
installed
in
a bed-
room or bathroom.
5.
Do not use this fireplace as a wood-burning fireplace.
6. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance
section.
7. Before using furniture polish, wax, carpet
cleaner
or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
8. This fireplace
needs fresh air ventilation to run
properly.
This fireplace has an Oxygen Deple-
tion Sensing (ODS) safety s
hutoff system. The ODS shuts down the fireplace if enough fresh air is not available. See Air for Combustion and Ventilation, page 6. If fireplace keeps shutting off, see Troubleshooting, page 21.
9. Do not run fireplace
• where flammable liquids or vapors are used
or stored
under dusty conditions
10. Do not use this fireplace to cook food or burn paper or other objects.
SAFETY INFORMATION
Continued
11. Do not use fireplace if any part has been
exposed to or under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
12. Turn fireplace off and let cool before servicing.
Only a qualified service person should service and repair fireplace.
13. Operating fireplace above elevations of 4,500
feet could cause pilot outage.
14.
To prevent performance problems in propane/LP units, do not use propane/LP fuel tanks of less than 100 lbs. capacity (propane/LP units only).
15.
Provide adequate clearances around air openings.
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the lat­est edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY
10018
National Fire Protection
Association, Inc.
Batterymarch Park
Quincy
, MA
02269
State of
Massachusetts: The installa-
tion must be made by a lice
nsed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
WARNING: Do not allow fans to blow directly into the replace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other flam­mable vapors and liquids.
5
LOCATING FIREBOX
PLANNING
Carefully plan where you will install the firebox. This will save time and money later when you install the firebox. Before installation, consider the following:
1. Where the firebox will be located. Allow for wall and ceiling clearances (see Installation Clear-
ances, page 9.
2. Everything needed to complete installation.
3. Proper air for combustion and ventilation.
PRODUCT SPECIFICATIONS
RIGHT SIDE VIEW
60"
48"
28.75"
8.15"
25.75"
28.75"
FRONT VIEW
TOP VIEW
GAS LINE ACCESS, BOTH SIDES
25.75"
13.75"
18"
Maximum 10.5"
Minimum 5.0"
Ignition
Electronic
Manifold Pressure 3.5"
W.C. Inlet Gas Pressure (in. of water)
Type Gas Propane/LP
Ignition
Electronic
Manifold Pressure 10.0"
W.C. Inlet Gas Pressure (in. of water)
Mode
P
Maximum 13.0"
Minimum
11.0"
Btu ( V
B
tu ( V ariable)
2
5,500
- 39,000
Type Gas
Natural Gas
ariable)
27
,000
- 38,000
Model 59N
Model
59P
Orifice #49
Shipping
Weight 165 lbs.
Orifice #31
Shipping
Weight 165 lbs.
6
AIR FOR COMBUSTION
AND VENTILATION
WARNING: This firebox shall not be installed in a confined space or unusually tight con­struction unless provisions are provided for adequate combus­tion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Todayʼs homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy effi­cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireboxes, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three fol­lowing ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space
Unusually T
ight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10
-11
kg per pa-sec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three criteria above, proceed to Determining Fresh-Air Flow for Heater Location, page 7.
Confined and Unconfined Space
The National Fuel Gas Code, ANSI Z223.1/NFPA 54 defines a confined space as a space whose
volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms com­municating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
The information
on pages 8 through 13 will help
you classify your space and provide adequate
ventilation.
7
AIR FOR COMBUSTION
AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
E
xample: Space size 22 ft. (length) x 18 ft.
(width) x 8 ft. (ceiling height) = 3168 cu. ft. (volume of space)
If additional ventilation to adjoining room is
supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
__________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 3168 cu. ft. (volume of space) x 20 =
63,360 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free fireplace ___________ Btu/Hr
Gas water heater* ___________ Btu/Hr
Gas furnace ___________ Btu/Hr
Vented gas heater ___________ Btu/Hr
Gas fireplace logs ___________ Btu/Hr
Other gas appliances* + __________ Btu/Hr
Total = __________ Btu/Hr
* Do not include direct-vent gas appliances. Di-
rect-vent draws combustion air from the outdoors and vents to the outdoors.
Example:
Gas water heater __________ Btu/Hr
Vent-free fireplace + ________ Btu/Hr
Total = ________ Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_________
Btu/Hr (maximum the space can support)
_________
Btu/Hr (actual amount of Btu/Hr used)
Example: 63,360 Btu/Hr (maximum the space
can support)
79,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more than the maxi­mum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoin-
ing room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 8.
B. Vent room directly to the outdoors. See Ventila-
tion Air From Outdoors, page 8.
C. Install a lower Btu/Hr fireplace, if lower Btu/Hr
size makes room unconfined.
If the actual Btu/Hr used is less than the maxi­mum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
40,000
39,000
79,000
W A R N I N G : This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel
Gas Code, or
applicable local codes.
8
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining un­confined space. When ventilating to an adjoining unconfined space, you must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 1). You can also remove door into adjoining room (see option 3, Figure 1). Follow the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of
ventilation grills or ducts.
AIR FOR COMBUSTION
AND VENTILATION
Continued
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet
or outlet air into attic if attic has a thermostat­controlled power vent. Heated air entering the attic will activate the power vent.
Figure 2 - Ventilation Air from Outdoors
Figure 1 - Ventilation Air from Inside
Building
Outlet Air
Ventilated Attic
Outlet A
ir
Inlet Air
Inlet Air
Ventilated
Crawl Space
T
o Crawl Space
To Attic
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified service person must install fireplace. Follow all local codes.
WARNING: Never install the fireplace
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture,
clothing or other flammable objects are less than
• in high traffic areas
• in windy or drafty areas
12
12
Ventilation Grills
Into Adjoining
Room, Option 2
Ventilation Grills
Into Adjoining
Room,
Option 1
Or Remove Door into Adjoining Room, Option 3
"
"
36 inches from the front, top or sides of the heater
9
CAUTION: This fireplace cre­ates warm air currents. These currents move heat to wall sur­faces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited, to tobacco smoke, aromatic candles, clean­ing fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
Note: Your fireplace is designed to be installed using the clearances speciafied on page 14.
Use the dimensions shown for rough openings to create the easiest installation. See Built-In Fire- place Installation, page 10.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing fire­place in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, page 6.
IMPORTANT: Make sure the fireplace is level. If fireplace is not level, it will not work properly.
CHECK GAS TYPE
Use the correct gas type (natural or propane/LP) for your fireplace. If your gas supply is not cor­rect, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.
WARNING: This appliance is equipped for (natural or pro­pane/LP) gas. Field conversion is not permitted.
INSTALLATION
Continued
INSTALLATION CLEARANCES
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation. .
accessibility for purposes of servicing and proper operation
A minimum 36" clearance
must be maintained in front of
the appliance to allow adequate
6
6
6
6
6
6
6
12" minimum
6
12" maximum depth
COMBUSTIBLE MANTEL
42
" minimum
Minimum
8
"
from both
side walls
to the ceiling
Figure 3 -Minimum Clearances to Combustible Constructions
3
INSTALLATION
Continued
NOTICE: Surface temperatures of adjacent walls and mantels be­come hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these tem­peratures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
PLEASE NOTE: Framing may need to be recessed from 3/4" to 1-1/2" depending on layers and type of facing material used during installation.
WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.
CAUTION: Never connect pro­pane/LP fireplace directly to the propane/LP supply. This fireplace requires an external regulator (not supplied). Install the external regulator between the fireplace and propane/LP supply.
VENT FREE FIRE RIBBON FRAMING DIMENSIONS
26
"
61"
ESU NI SBAT GNINETSAF
0.625
"
29
"
0.50"
61
"
COMBUSTIBLE MATERIAL
NON COMBUSTIBLE MATERIAL AREA
FACING DIMENSIONS
MINIMUM NON COMBUSTIBLE MATERIAL
AREA
61
"
17"
29
"
10
WARNING: A qualified service person must connect fireplace to gas supply. Follow all local codes.
INSTALLING GAS PIPING TO FIREPLACE LOCATION
IMPORTANT: Allow for a mini­mum space of 0.5" x 26" for air flow to the front louvers on both sides of the fireplace
11
min
61
"
min
26"
NON COMBUSTIBLE MATERIAL
minimum
61" wide X 26 " high
LEAVE MINIMUM 1/2" X 26" SLOT CLEAR FOR THE LOUVER AREA ON BOTH FACES
Figure 4.1 - Installation of facing materials ( Case #1)
IE: DUROCK, CEMENT BOARD, GRANITE,
MARBLE, STONE
OF NON-COMBUSTIBLE
MATERIAL
OPTION 1
FACING WITH ONE LAYER
THREE WAYS TO ALLOW AIR FLOW
TO FRONT AIR VENT
12
NON COMBUSTIBLE MATERIAL
ALLOW FOR MINIMUM 13 SQUARE INCHES OF AIR FLOW.
ALLOW FOR MINIMUM 13 SQUARE INCHES OF AIR FLOW.
min 26"
min 61"
min 61"
minimum
61" wide X 26" high
min
26"
Figure 4.2 - Installation of facing materials ( Case #2)
COVER WITH SECOND LAYER OF FACE MATERIAL.
SECOND LAYER
LEAVE THE LOUVER AREA CLEAR WITH FIRST LAYER OF FACE MATERIAL
FIRST LAYER
SIDE VIEW
ALLOW AIRFLOW
NON COMBUSTIBLE MATERIAL
NON COMBUSTIBLE MATERIAL
ALLOW AIRFLOW
OF NON-COMBUSTIBLE
MARBLE, STONE
OPTION 2
FACING WITH TWO LAYERS
MATERIALS
IE: DUROCK, CEMENT BOARD, GRANITE,
13
Figure 4.3 - Installation of facing materials ( Case #3)
WITH THICK LAYER
OF NON-COMBUSTIBLE
OPTION 3
NON COMBUSTIBLE
SIDE VIEW
NON COMBUSTIBLE
FACING
MATERIAL
ALLOWING AIR FLOW FROM BEHIND SURROUND
VIEW FROM BACK
OF SURROUND
NOTCH OUT BACK OF FACE MATERIAL TO ALLOW MINIMUM 13 SQUARE INCHES OF AIR FLOW
ALLOW AIRFLOW
NON COMBUSTIBLE MATERIAL
NON COMBUSTIBLE MATERIAL
ALLOW AIRFLOW
NOTCH OUT BACK OF FACE MATERIAL TO ALLOW MINIMUM 13 SQUARE INCHES OF AIR FLOW
13
ELECTRICAL WIRING
WARNING
CAUTION
Electrical connections should only be performed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city, and state codes. The
appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA 70 (latest edition) and Canadian Electrical Code, CSA C22.1.
INSTALLATION
Continued
This fireplace requires 110V
AC electrical supply for normal operation in order to
power up supplied
7V
AC/
DC adapter which is required to operate Remote Control.
However, during power outage situation, its electronic system (DFC board) can be temporary powered with 9V DC batery and main valve can be operated manually using ON/OFF position of the remote control (or optional
Manual Switch if installed).
Please, call manufacturer for
directions how to find additional DC terminals inside of the fireplace.
Clearance to
Combustibles
14
*) IMPORTANT: Floor must be non-combustible
. Otherwise a minimum
1" thick cement board must be placed under the fireplace.
7KHILUHSODFHPXVWEHLQVWDOOHGGLUHFWO\RQWRSRIWKLVIORRU SURWHFWRU
Sides...............0.5"
Bottom.............. *)
Left Wall .......... 2"
Right Wall ........ 2"
Top
Standoffs... 0"
Label all wires before disconnecting when servicing controls. Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
15
INSTALLATION
Continued
WARNING: Never connect natural gas fireplace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing fireplace, make sure you have the items listed below.
• external regulator for propane/LP unit only (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap (optional)
• tee joint
pipe wrench
• approved flexible gas line with gas connector (if allowed by local codes) (not provided)
For propa
ne/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incoming gas pres­sure, heater regulator damage could occur. Install ex
ternal regulator with the vent pointing down
as shown in Figure 5. Pointing the vent down protects it from freezing rain or sleet.
* Purchase the optional CSA design-certified equipment shutoff valve from your dealer.
** Minimum inlet pressure for purpose of input adjustment.
Figure
6 - Gas Connection
Sediment Trap
CSA Design-Certified Equipment Shutoff Valve With 1/8" NPT Tap*
3" Minimum
Cap Pipe Tee Nipple Joint
Natural Gas
From Gas Meter (5" W.C.** to 10.5" W.C. Pressure) Propane/LP From External Regulator (11" W.C.** to 14" W.C. Pressure)
C
A
U
T
I
O
N
:
U
s
e
o
n
l
y
n
e
w,
black iron
or
steel
pipe.
Inter-
nally-tinned
copper
tubing
may
be
used
in
certain
areas. Check
your
local
codes.
Use pipe
of
1/2"
diameter or
greater
to
allow
proper
gas
volume
to
fireplace.
If
pipe
is
too
small,
undue
loss
of volume will occur
.
I
n
s
t
al
l
at
i
o
n
m
u
s
t
i
n
cl
u
d
e an
eq
u
i
p
m
en
t
s
h
u
t
o
f
f
valve,
union
and
plugged
1/8"
NPT
tap.
Locate
N
P
T
t
a
p
w
i
t
h
i
n
re
a
c
h
fo
r
t
e
s
t
g
a
u
g
e
h
o
o
k
u
p
.
NP
T
tap must
be
upstream from
fireplace
.
IMPO
R
T
AN
T
:
Install
equipment
shuto
f
f
valv
e
in
an
accessible
location.
The
equipment
shuto
f
f
valve
is
for
turning
on
or
shutting
o
f
f
the
gas
to
the appliance.
Check
your
building
code
s
for
any
special
r
e
-
quirements
for
locating
equipment
shuto
f
f
valve
to fireplaces
.
A
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.
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p
i
p
e
c
o
u
l
d
r
e
s
u
l
t
in
clogged
fireplace
valves.
Never
use
sealant
on
flare threads.
Propane/LP Supply
T
ank
External Regulator
Figure
5
- External Regulator
W
ith
V
ent
Pointing Down
V
ent Pointing Down
SHUTOFF VALVE
A CSA design-certified equipment shutoff valve
with
1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the optional CSA design-certified equipment shutoff valve from your dealer.
NOTICE: Most building codes do not permit concealed gas connections. A flexible gas line is provided to allow accessibility from the fireplace (see Figure 7). The flexible gas supply line con­nection to the equipment shutoff valve should be accessible.
INSTALLATION
Continued
Figure 7 - Attaching Flexible Gas Lines
Together
Flexible Gas Line from Fireplace Gas Regulator
To Fireplace Gas Regulator
Equipment Shutoff Valve Provided by Installer
Propane/LP
To External Regulator
Natural Gas
To Gas Meter
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 6, page 12. Locate sediment trap where it is within reach for clean­ing. Install in piping system between fuel supply and fireplace. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into fireplace gas controls. If sediment trap is not installed or is installed wrong, fireplace may not run properly.
CONNECTING FIREPLACE TO GAS SUPPLY
1. Remove access panel.
2. Route gas line (provided by installer) from equipment shutoff valve to fireplace. Route
flexible gas supply line through one of the
access holes.
3. Attach the flexible gas line to gas supply as per Figure 7. Check tightness of flexible gas line attached to gas regulator of fireplace and check all gas connections for leaks ( see
Checking Gas Connections, page 16).
CHECKING GAS PRESSURE
1. Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the replace, STOP! Do not install the appliance. Contact your dealer immediately.
2. To ease installation, a 30" (mm) ex line with manual shut-off valve has been provided with on this appliance. Install and attach
1
/2" gas line onto shut-off valve.
Outlet Pressure Tap
Pilot Adjustment
Inlet Pressure Tap
Do not use open flame to check for gas leaks.
WARNING
3. After completing gas line connection, purge air from gas line and test all gas joints from the gas meter to the replace for leaks. Use a solution of 50/50 water and soap or a gas sniffer.
16
4.
T
o check gas pressures at v
alve,
turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point.
IMPORTANT: Turn unit to high. After taking pressure reading, be sure and turn captured screw clockwise firmly to reseal. Do not overtorque. Check test points for gas leaks!
CHECKING GAS CONNECTIONS
WARNING: Test all gas pip­ing and connections, internal and external to unit, for leaks after installing or servicing. Cor­rect all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure exter­nal regulator has been installed between propane/LP supply and fireplace. See guidelines under
Connecting Fireplace to Gas Supply.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect fireplace with its main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage fireplace regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect fireplace and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
INSTALLATION
Continued
Figure 8 - Equipment Shutoff Valve
Open
Closed
Equipment Shutoff Valve
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 8).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/ LP . Apply noncorrosive leak detection fluid to all joints. Bubbles forming shows a leak.
4. Correct all leaks at once.
PRESSURE TESTING FIREPLACE GAS CONNECTIONS
1. Open equipment shutoff valve (see Figure 8).
2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve.
3. Make sure control knob of fireplace is in the OFF position.
4. Check all joints from equipment shutoff valve to gas control valve . Apply noncorrosive leak detection fluid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light fireplace (see Operating Fireplace, page
7. Turn off fireplace (see To Turn Off Gas to
Appliance).
1
9
.
C
h
e
c
k
a
l
l
o
t
h
e
r
i
n
t
e
r
n
a
l
j
o
i
n
t
s
f
o
r
l
e
a
k
s
.
17
18
Continued
INSTALLATION
1.
Locate optional
media tray
OPTIONAL MEDIA TRAY PLACEMENT
2.
Place media tray on the support b rackets as sho
wn
3
.
Fill the tray with
media supplied. Do not place media on burner or
block air flow between burner and tray
19
OPERATING FIREPLACE
FOR YOUR SAFETY
READ BEFORE
LIGHTING
A. This appliance is equipped with an ignition device
which automatically lights the pilot. Do Not try to light the pilot by hand.
use any phone in your building.
• Immediately call your gas supplier from a neigh­bor's phone. Follow the gas supplier's instruc­tions.
If you cannot reach your gas supplier, call the fire
department.
C. Main gas valve in this appliance is not serviceable
and does not have any control knobs or switches to operate. Do not remove heat shields covering the valve and electronic devices; do not try to repair or modify the valve as it may result in a fire or explo­sion. Call a qualified service technician if you have any safety concerns.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service techni­cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
OPERATING
INSTRUCTIONS
1. STOP! Read the safety information, starting on page
2,
2. Remove media tray from the appliance (see Illustrated parts list),
3. Turn off all electric power to the appliance. Unplug DC adapter from the power outlet.
4. Do not attempt to light the pilot by hand.
5. Lift and remove heat shield covering electronic com­ponents inside of the unit (see illustrated parts list).
Figure 9awRemote Receiver Switch in OFF Position
If you don't smell gas, go to the next step.
Note: Before applying any power supply to the DFC
board, please verify that the electrical connections
illustrated parts list), or mounted in adjacent wall. Make sure that the remote receiver switch is in
"REMOTE" (middle) position.
Fiqure 9b - Remote Receiver Switch in REMOTE Position
Initializing the System for the First Time
1.
Set the remote receiver switch to the OFF position.
Figure 9c - Remote Receiver Switch in OFF Position
2. If installed, set the pilot flame mode selector switch
to the IPI position.
11
WARNING:Ifyou do not follow these instructions exactly,a fire or explosion may result causing property damage, personal injury or loss of life.
5
. Turn main shutoff valve counterclockwise
tR ON position.
OPERATING INSTRUCTIONS
6
. Set remote receiver switch to OFF position.
7
. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information.
9
. Connect the wire to the DC input plug at the unit.
1
0
. Locate remote receiver either inside the unit (see
B. BEFORE LIGHTING:smell all around the appli-
ance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS
:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
areinaccordance to
Wiring Diagram on page 29
.
8
. Plug supplied DC adapter into 110V power outlet.
1
1. Replace access panel (i.e
inner cover or optional
media tray).
2.
Make sure that fresh set of
AA batteries
are installed
into the battery holder and verify the polarity indicated on the battery holder.
If necessary, c
onnect the battery
holder to the DFC's main wir ing harness.
20
OPERATING INSTRUCTIONS
remain ON.
Note: If pilot does not stay lit, contact a qualified
service person or gas supplier for repairs.
Figure 9d - Remote Receiver Switch in ON Position
1.
Slide the remote receiver switch to the ON position. This will allow the main burner to ignite.
1. Slide the remote receiver switch to the OFF position.
This will turn off the main burner.
levels by using the equipment shutoff
valve.
from home for long periods of time. Heater may come on automatically with remote receiver switch in the "REMOTE" position.
TO TURN OFF GAS
TO APPLIANCE
1. Tum off all electric power to the appliance if service
is to be performed. Unplug DC adapter from the
power outlet.
2. If necessary, remove access panel from the appliance to access manual shutoff valve on gas line.
3. Turn the gas control manual valve clockwise to the full OFF position.
4. If necessary, replace media tray or access panel
REMOTE CONTROL
OPERATION
Proflame G-Fire System Operation
Initializing the System for the First Time
1. Install the
4
AA batteries into the receiver batter bay. Note the polarity of the batteries and insert into the battery bay as indicated on the battery covel'
(+/-).
2. Place the 3-posilion slider switchinthe REMOTE position.
3. Insert the end of a paper clip into the hole marked PRG on the receiver front cover. The receiver will beep three times to indicate that it is ready to syn­chronize with a transmitter.
4. Install the 3 AAA batteries in the transmitter battery
bay located on the base of the transmitter.
5.
Press
the ON
button on the transmitter. The receiver
will beep four times to indicate the
transmltters
Temperature Indication Display
1.
With the system in the OFF position, press the
THERMOSTAT key and the MODE key at the same time.
CAUTION: Do not try to adjust heating
WARNING: Make sure the remote receiver
switch is in the OFF position when you are away
Figure 9d- Remote Receiver Switch in OFF Position
Blue LCD display
ON/OFF Key
THERMOSTAT Key
UP/DO
W
N Arrow
Key MODE Key
Manually
Turning ON the Appliance
Manually
Turning OFF the Appliance
command is accepted. The system is
now
initial-
ized.
2. Look at the LCD screenonthe transmitter to verify
that
a °C or°F is visible to the right of the room
temperature
display.
21
OPERATING INSTRUCTIONS
T
Turning ON the Appliance
1. Press the ON/OFF button on the transmitter. The
transmitter screen will display all active icons. The receiver will command the DFC board to start the ignition process, Once the pilot flame is lit, the DFC
These units have six flame levels (see Figure 12).
1.
With the system ON and the flame level at maximum height, press the down-arrow key once to reduce the flame height by one step. Continue pressing down­arrow key until flame is turned OFF.
2. Press the up-arrow key to increase the flame hcight.
Flame Levell
Flame Level 5
Flame
Level Max.
Figure 13 - Remote Control Displaying Split Flow Mode
Room Thermostat
(Transmitter Operation)
The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in the room.
1.
To activate this function, press the Thermostat key. The LCD display on the transmitter
will
change to show that the room thermostat is ON and the set temperature is now displayed (see Figure 14).
2. Adjust the set temperature by pressing the up or down-arrow keys until the desired set temperature is displayed on the LCD screen (see Figure 14).
Room
Temperature
Set Temperature
Figure 10 - Remote Control Display in Farenheit and Celsius
bo
ard
will
open the main valve outlet and the main
burner will ignite. A single "beep" from the receiver will confirm the command.
Turning OFF the Appliance
1. Press the ON/OF
F button
011
the transmitter, The
A single
"beep" from the receiver will confirm the
command.
transmitter LC
D display will only show the room
temperature and icon (see Figure 11). The receiver
disconnects and
will
command the DFC board to
turn off the burner.
Figure 11 - Remote Control Displaying Room Temperature
Proflame GTM
the receiver
will confirm the command.
Note:
If you press the up-arrow key while the remote
system is ON but the flame is OF
F, the flame will
come on in the high position, A single "beep" from
Figure 12
- Remote Control Displaying Flame Levels
Flame Height Control
Figure 14 - Remote Control Displaying Room Temperature and Set Temperature
22
Smart Thermostat
The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperature. As the
room temperature gets closer to the set point, the Smart
Function
will
modulate the flame down.
1. To activate this function, press the Thermostat key
until the word "SMART" appears to the right of the
temperature bulb on the LCD screen (see Figure
15).
2. To adjust the set temperature, press the up or down-arrow keys until the desired set temperature is displayed on the LCD screen.
Figure
15-
Remote Control Displaying Smart
Thermostat Function
Key Lock
This function will lock the keys to avoid unsupervised operation.
keys at the same time. A lock icon
will
appear on the
LCD screen (sec Figure 16).
2. To deactivate this function, press the MODE and UP
keys at the same time. The lock icon
will
disappear
from the LCD screen.
Low Battery Power Detection
Receiver
The life span of the receiver batteries depends upon various factors: battery quality, Humber of appliance
ig-
nitions, number of thermostat set point changes, etc.
'Vhen the receiver batteries are low, no "beep" will sound from the receiver when a transmitter command is sent. Replace batteries when this happens,
Transmitter
The life span of the transmitter batteries depends upon various factors: battery quality, number of appliance ig­nitions, number of thermostat set point changes, etc.
When the transmitter batteries arc low, an icon will
appeal' on the LCD display (see Figure 17), Replace
batteries when this icon appears.
Figure
17-
Remote Control Displaying Low Battery
Manual
Override
If the receiver or transmitter batteries are low or de- pleted, the appliance can still be turned on manually.
1.
Move the
receivers
three-position slider to the
ON
position. This
will
bypass the remote control feature
of the system and the appliance main burner will turn on.
Command Definitions
Pilot IPI / CPI
switch
Position of the
receiver slider switch
Command reference
name
Commanded Fireplace
State
Opened, IPI
“OFF”
“REMOTE”
and “OFF received”
Turn-OFF Flames OFF
Opened, IPI
“ON”
“REMOTE”
and “ON received”
Turn-ON
Pilot + Main burner
flames ON
Closed, CPI
“OFF”
“REMOTE”
and “OFF received”
Pilot-ON Pilot flame ON
Closed, CPI
“ON”
“REMOTE”
and “ON received”
Turn-ON
Pilot + Main burner
flames ON
Figure
16 -
Remote Control Displaying Key Lock Mode
OPERATING INSTRUCTIONS
T
(Transmitter Operation" Proflame GTM )
1.
To activate this function, press the MODE and UP
23
INSPECTING BURNERS
Check pilot flame pattern and burner flame pat­terns often.
PILOT FLAME PATTERN
.
MAIN BURNER
Periodically inspect all burner flame holes with the heater running.
Some burner flame holes may become blocked by debris or rust, with no flame present. If so, turn off heater and let cool. Remove blockage. Blocked burner flame holes may create soot.
FRONT BURNER FLAME PATTERN
• turn fireplace off (see To Turn Off Gas to Ap-
pliance).
The incorrect pilot flame is not touching the flame sensor. This will cause the flame sensor
to
cool. When the flame sensor cools, the
fireplace will shut down.
CLEANING AND MAINTENANCE
Figure 17 shows a correct pilot flame
pilot flame pattern.
pattern. Figure 18 shows an incorrect
Figure 17 - Correct Pilot Flame Pattern
Figure 1
8 - Inorrect Pilot Flame Pattern
If pilot flame pattern is incorrect, as shown in Figure 18
• turn fireplace off (see To T
urn Off Gas to Ap-
pliance, p
age
20
.
Note: The correct pilot flame on natural gas units will have a slight curve, but flame should be blue and have no yellow or orange color.
see Troubleshooting, page 25
Figure 19 shows correct burner flame pattern with patern with yellow flame tips and blue base.
Figure 20 shows incorrect flame pattern. The incorrect bur- ner flame pattern shows lazy orange
flame.
If burner flame pattern is inc orrect, as shown in Figure
20:
see
Troubleshooting, page 25.
Figure 19 - Correct Burner Flame Pattern
Figure
20 - Incorrect Burner Flame
Pattern
caused by port blockage
24
CLEANING AND
MAINTENANCE
WARNING: Turn off fireplace
and let cool before cleaning.
CAUTION: You must keep control areas, burner and cir­culating air passageways of fireplace clean. Inspect these areas of fireplace before each use. Have fireplace inspected yearly by a qualified service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
WARNING: Failure to keep the primary air opening of the burner clean may result in soot­ing and property damage.
BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning flame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualified service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If using com­pressed air in a can, please follow the directions on the can. If you donʼt follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on injector holder for dust and dirt (see
4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot as­sembly
. There is a small pilot air inlet hole about
two inches from where the pilot flame comes out
________
Ports
________
Burner Tube
Primary Air Inlet Holes
Figure 21).
3. Blow air through the ports and holes in
the burner.
of the pilot
assembly (see
Figure 21 - Injector Holder On Outlet
Burner Tube
Figure
22 - Pilot Inlet Air Hole
Figure
22). With the
unit
off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
IMPORTANT: Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the heater!
25
POSSIBLE CAUSE REMEDY OBSERVED PROBLEM
TROUBLESHOOTING
WARNING: Turn off heater and let cool before servicing. Only a
qualified service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
ODS/pilot. This can damage ODS/pilot unit.
Note: All troubleshooting items are listed in order of operation.
2.
Ignitor cable pinched or wet
3.
Broken ignitor cable
4. Bad ignitor
5.
Ignitor electrode broken
6. Ignitor electrode positioned wrong
closed
2.
Air in gas lines when installed
3. Depleted gas supply
4. ODS/pilot is clogged
When remote button is pressed, there is no spark at ODS/pilot
When remote button is pressed, there is spark at ODS/pilot but no ignition
5. Gas regulator setting is not correct
2. Free ignitor cable if pinched
by any metal or tubing. Keep ignitor cable dry
3. Replace ignitor cable
4. Call for service
5. Replace pilot assembly
6. Replace pilot assembly
2.
Continue holding down control knob. Repeat ignit­ing operation
until air is
removed
3.
Contact local propanc/LP gas company
4.
Clean ODS/pilot (see
Cleaning and Maintenance,
5.
Replace gas control
1.
Reconnect ignitor cable
I.
Ignitor electrodenot con-
nected to ignitor cable
1.
Gas
supply turned off or
equipment
shutoff
valve
1.
Turn o
n gas supply or open
equipment
shutoff
valve
page
24
)
or replace ODS/
pilot assembly
26
TROUBLESHOOTING
Continued
POSSIBLE CAUSE REMEDY OBSERVED PROBLEM
the following: pilot assembly
A) Low gas pressure
B) Dirty or partially clogged ODS/pilot
4.
Flame sensor damaged
4.
Replace pilot assembly
5.
Control valve damaged 5. Replace control valve
6.
Safety interlock system has 6.
Wait one minute for safety
been triggered
interlock system to reset. Repeat ignition operation.
ODS/pilot lights but flame
1
.
Equipment shutoff valve 1. Fully open equipment shut-
goes
out
not fully open
off valve
3.
Flame sensor connection
3.
Hand tighten until snug,
loose at control valve then tighten
1/4
turn more
Burner does not light after
1
.
Inlet gas pressure is too
1.
Contact local natural or
ODS/pi lot is
lit
low
propanc/LP gas company
2. Burner orifice clogged 2. Clean burner (see Cleaningand
Maintenance,
page
24
)
2. Burner orifice clogged
2.
Clean
burner
(see Cleaning
and Maintenance, page
24
)
or replace burner orifice
Delayed ignition burner
1
.
Manifold pressure is too
1.
Contact local natural or
low
propane/LP gas company
2. Pilotflame not touching 2. A) Contact local propane/LP
f
lame sensor, which al- or natural
gas supplier.
lows flame sensor to cool, causing pilot flame to go B) Clean ODS/pilot (see out. This problem could be Cleaning and Maintenance,
caused by one or both of
page24) or replace
ODSI
or replace burner orifice .
3. Burners will not come on 3.Replace battery in transmit-
in remote position
ter and receiver
4 .
Wire disconnected from 4. Reconnect wire (see Wiring
gas control
Diag
ram
,
page 29)
27
POSSIBLE CAUSE REMEDY OBSERVED PROBLEM
TROUBLESHOOTING
Continued
or replace burner orifice
2.
Damaged burner
2.
Replace damaged burner
3.
Gas regulator defective 3. Replace gas regulator
Slight smoke or odor during
1.
Residues from manufactur-
1.
Problem will stop after a
initial operation
ing processes few hours of operation
3. Gas regulator defective
3.
Replace gas control
ments (page 4)
is cold a minute
2.
Air in gas line
2.
Operate burners until air is removed from line. Have gas line checked by local natural or propane/LP gas company
or replace burner orifice
white powder residue
2.
Battery is not installed. 2. Replace batteries in receiver Battery power is low and remote control
Burner backfiring during
1. Burner orifice is clogged or
I.
Clean burner (see Cleaning
combustion damaged
a
nd Maintenance, page24)
2.
Not enough air
2.
Check burner for dirt and debris.
If f
ound, clean burner (see Cleaning and Maintenance, page
24
)
Moisture/condensation no-
1. Not enough combustion/
I.
Refer to Airfor Combustion
ticed on windows ventilation air andVcntilation require-
Heater produces a whistling 1.
Advance control to
HI
I.
Turn
remote
control knob to LO
noise when burner is lit
position when burner
position and let warm up for
3. Air passageways
on
heater 3. Observe minimum installa-
blocked
lion clearances (see page 8)
4. Dirty or partially clogged 4. Clean burner (see Cleaning
burner orifice and Maintenance, page
24
)
White powder residue form-
1. When heated, vapors from 1.Turn heater off when using
ing within burner box or 011 furniture polish, wax, car- furniture polish, wax, clean­adjacent walls or furniture
pet cleaners, etc. turn into ers, or similar products
Remote does not function
1. Remote is "locked"
1.
Sec instructions on page22,
Key
Lock
28
POSSIBLE CAUSE REMEDY OBSERVED PROBLEM
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT: Operating fireplace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
Gas odor during combustion
service person
1.
Not enough fresh air is
1.
Open window and/or door
available for ventilation
2.
Low line pressure
2.
Contact local natural or propane/LP gas company
3.
ODS/pilot is partially
3.
Clean ODS/pilot (see
clogged Cleaning and Maintenance,
1. Foreign matter between
1.
Take apart gas tubing and
control valve and burner remove foreign matter
Fireplace produces a clicking/ ticking noise just after burners are lit or shut off
Fireplace produces unwanted odors
Fireplace shuts off in use (ODS operates)
Gas odor even when control knob is in OFF position
1.
Fireplace burning vapors
1.
Open window and ventilate from paint, hair spray, room. Stop using odor cans­glues, cleaners, chemicals, ing products while fireplace new carpet, etc. (see
is funning
IMP
ORTANT
statement above)
1.
Metal expanding while
1.
This is common with
heating or contracting most fireplaces.Ifn
oise
is
while cooling
excessive, contact qualified
3.
Gas leak. See Warning
3. Locate and correct all leaks
statement a
bove.
(see Checking Gas Connec-
tions, page
14
)
2.
Low fuel supply (propane/ 2.
Refill
supply tank (propane/
LP gas only) LP gas only)
page
24
) .
2,
Control valve or gas
con
-
2.
Replace control valve or gas
trol defective control
1.
Gas leak.
1.Locate and
corr
ect
all leaks.
page
!iOIlS,
page 14)
2.
Gas leak. See Warning
2.
Locate and correct all leaks
statement at top of
(see Checking Gas COI1IlC?C-
Proflame Wiring Diagram
Receiver 14 Pin Connector
Pilot
120 Volt AC INPUT
7 Volt DC STABILIZED SUPPLY OUTPUT
MOTOR
RECEIVER
DC SUPPLY
SPLIT FLOW
ON / OFF
TPTH
TH
DFC SUPPLY
DC SUPPLY
GROUND
885 PROFLAME
Orange
Green
11
29
1
7
1
8
4
20
19
1
6
21
This diagram shows replaceable SIT Proflame parts used in your fireplace ( please, refer to pages
31
).
ILLUSTRATED PARTS BREAKDOWN
1
2
3
4
5
6
7
8
9
10
30
19
17
20
21
14
22
11
13
( for references see page 31 )
PARTS LIST
ACCESSORIES AVAILABLE (NOT SHOWN)
31
23
24 25
XXXXXXX XXXXXXX VARIOUS MEDIA FOR TRAY 1
4
C200001 C200002 MAIN GAS VALVE
W/STEPPER MOTOR
1
5
H200013 H200005 VENT-FREE PILOT ASSEMBLY 1
6
C100039 C100039 PILOT FLEX TUBE 1
7
F200023 F200023 PILOT MOUNT BRACKET 1
8 H100005 H100005 3/8"NPS X 5/16" COMP. 90 DEG. FITTING 1 9 C100084 C100084 3/8"NPS X 3/8" FLARE 90 DEG. FITTING 1 10 C100009 C100009 3/8" X 24" FLEX. CONNECTOR 1
KEY PART NUMBER NO. 59N 59P DESCRIPTION QTY.
1 W800004N W800004P BURNER ASSEMBLY 1 2 F200026 F200027 BURNER ORIFICE 1 3 C100039 C100039 TS-12 BURNER FLEX CONNECTOR 1
This list contains replaceable parts used in your firebox.
All replacement parts should be ordered from your installer or from Spark Modern Fires at 1-8669-383-846
or on-line at www.sparkfires.com
11 F200066 F200066 SUPPLIED SHUTOFF VALVE 1 12 W800006 W800006 MEDIA TRAY (OPTIONAL, not shown) 1 13 W800005 W800005 INNER COVER 1 14 H200014 H200014 SPARK WIRE (V-F PILOT) 1 15 C100020 C100020 DUPLEX POWER OUTLET (not shown) 1 16 H200001 H200001 PROFLAME GTM TRANSMITTER 1 17 H200010 H200010 PROFLAME GTM RECEIVER 1 18 H100140 H100140 7V AC/DC POWER ADAPTER 1 19 H100142 H100142 SIT DFC CONTROL BOARD 1
20 H200012 H200012 VALVE WIRE HARNESS 1 21 22 H200011 H200011 GTM RECEIVER WIRE HARNESS 1 22 H200006 H200006 FLAME SENSOR WIRE (V-F PILOT) 1 23 F200022 F200022 VALVE MOUNT BRACKET 1
LIMITED LIFETIME WARRANTY
The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, and Steel Burner.
BASIC WARRANTY
Spark Modern Fires warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the compo­nents manufactured by Spark Modern Fires in the appliance are found to be defective in materials or workman­ship, Spark Modern Fires will, at its option, replace or repair the defective components at no charge to the origi­nal owner. Spark Modern Fires will also pay for reaonable labor costincurred in replacing or repairing such com­ponents for a period of two years from date of installation. Any products presented for warranty repair must be
accompanied by a dated proof of purchase.
rated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) firebox/burner assembly damaged by accident, neglet, misuse, abuse, alterations, negligence of others, inclu­ding the installation thereof by unqualified installers, (2) the costs of removal, reinstallation or transportation of defective parts on the appliance, or (3) indentical or consequential damage. All service work must be performed by an authorized service representative.
This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchanta­bility of fitness for purpose and of all other obligations or liabilities. Spark Modern Fires does not assume for it
any other obligations or liabilities in connection with sale or use of the appliance. It states that do not allow limi­tations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional right not covered in the Limited Lifetime War-
ranty. Spark Modern Fires reserves the right to investigate any and all the claims against this Warranty and de-
cide upon method of settlement. For information about this warranty contact:
Spark Modern Fires 53 Chestnut Woods Rd. Redding, CT 06896 U.S.A.
WARRANTY INFORMATION
KEEP THIS FOR WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
Rev. 07.2013
This Limited Lifetime Warranty will be void if the appliance is not installed by a qualified installer in accord­ance with installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not ope-
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