Spanco 301-500-20 User Manual

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Manual No. 103-0007 REV. 08/14

Spare Parts, Instruction and Maintenance Manual for SPANCO®Model 301 Jib Cranes

ISO 9001 REGISTERED

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TABLE OF CONTENTS

Forward...................................................................................................................... 4

Installation.............................................................................................................. 4-6

Maintenance...............................................................................................................6

Wall Bracket Jib Crane 200° Rotation Model 301-050................................................... 7

Wall Bracket Jib Crane 200° Rotation Model 301-100................................................... 8

Wall Bracket Jib Crane 200° Rotation Model 301-200................................................... 9

Wall Bracket Jib Crane 200° Rotation Model 301-300................................................. 10

Wall Bracket Jib Crane 200° Rotation Model 301-500................................................. 11

Wall Bracket Model 301-050 to 500 - Exploded View.................................................. 12

Bill of Materials: Wall Bracket (Tie Rod) Jib Crane

Model 301 (050/100)......................................................................................13

Model 301 (200).............................................................................................14

Model 301 (300).............................................................................................15

Model 301 (500).............................................................................................16

Tag Line Support System........................................................................................... 17

Single Position Boom Lock.........................................................................................18

Warranty and Service Policy........................................................................................20

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FORWARD

This manual contains important information to help you install, operate, maintain, and service your new jib crane. We recommend that you study its contents thoroughly before putting the jib into use. We also recommend that you obtain the latest issue of ANSI B30.11 Safety Standard for Monorails and Underhung Cranes and study its contents thoroughly. By practicing the recommended maintenance suggestions, with proper installation, and the application of correct operating procedures, you will be assured maximum service from your jib crane.

The jibs described in this manual are intended for indoor service. Jib cranes used for outdoor service require special consideration.

INSTALLATION

Before attempting to install your new jib crane, the following items must be understood:

1. It is the customer’s responsibility to ensure that building columns or walls are adequate to support the crane and its rated load.

2. Jib cranes should not be hung from an existing building structure without first consulting a qualified architect or engineer for the purpose of determining the structure’s adequacy.

NOTE: DO NOT MOUNT THE JIB CRANE TO ANY STRUCTURE UNLESS YOU ARE SURE THE STRUCTURE CAN SAFELY SUPPORT THE LOADS IMPOSED UPON THE STRUCTURE. FAILURE TO CHECK THIS ITEM CAN RESULT IN SEVERE BODILY INJURY OR DEATH.

3. The installer is responsible for supplying the correct size, length, number, and type of bolts required to attach the jib crane brackets to the structure. SPANCO recommends that the bolts be ASTM A325 grade.

4. Plan the installation such that the proper clearance as outlined in ANSI B30.11 will be adhered to. In the design of jib crane systems, all factors that influence clearances, such as roof truss sag, and boom deflection shall be considered.

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After these points have been covered, you may begin the installation procedure as follows:

1. Refer to the appropriate table in this manual and locate the dimensions of the specific Model 301 jib crane to be installed.

2. Determine the elevation of the top wall bracket by adding the “Bracket Centers” dimension to the desired elevation of the bottom of the boom plus 1/2 the boom height.

3. Hold the top wall bracket against the supporting column in its proper location with a C-clamp or other supporting method.

4. Establish the correct distance from the top wall bracket to the bottom wall bracket from the charts (“Dimension B”). Hold the bottom wall bracket against the supporting column with a C-clamp or other supporting method.

5. Use a plumb bob to check the alignment of the bottom bracket with the top bracket in two planes. The alignment must be within 1/16 inches from top to bottom.

SIDE VIEW FRONT VIEW

Dimension B

1/16” MAX

PLUMB BOB

1/16” MAX

PLUMB BOB

6. Using the wall brackets as a template, mark the established hole locations.

7. Drill the holes in the column for the wall brackets.

8. Mount the wall brackets and their shims (if used) to the column with bolts (ASTM A-325) supplied by the installer. Care should be taken to insure all bolts are properly tightened.

9. Lift the boom assembly with its brackets and tie rod assembly attached with a lift truck or other means into place. Insert the top pivot assembly and the bottom pivot assembly into its respective wall brackets. Insert the top and bottom bracket bolts into the bracket assemblies and properly tighten the nuts to the torque listed.

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10. Remove the end stop angles from the boom tip and install the hoist and trolley onto the boom. Refer to the hoist manufacturer’s manual for proper setting of the trolley wheels to match the boom beam. Remember to reinstall the end stop angles on the boom and properly tighten the nuts after installation of the hoist trolley on the jib.

11. Position the unloaded hoist and trolley at the extreme tip of the boom and adjust the tie rod assembly deflection, the boom tip should be adjusted to an elevation equal to boom length (inches) ÷ 600 above level.

12. Connect the hoist to its source of power (either air or electric) if required, as per the hoist manufacturer’s manual.

13. Now that the jib crane installation is complete, but before the unit is placed into service, it is important to review and follow procedures outlined in Chapter 11-2 of ANSI B30.11 regarding inspection, testing, and maintenance.

MAINTENANCE

By definition, the term “jib crane” includes the jib, the trolley, and the hoist, along with any attachment that may exist. The user should refer to the manual supplied with the hoist and trolley for a listing of maintenance points and their suggested frequency.

With regards to the SPANCO jib, the only maintenance item is that of the wall bracket lubrication. The sleeve bearings in those brackets are pre-lubricated at the factory. Field lubrication of those bearings is required based upon usage of the crane. SPANCO recommends that the bearings be lubricated at least once a year. The grease should be a lithium soap based grease, consistency No. NLGI 2.

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1” Dia. Tie Rod

1-3/4” 1-3/4”

Thrust

Pull

2-1/2”

3/4”3/4”

SPAN

81012 14 16 18 20 22 24 26 28 30

WALL BRACKET CENTER

2'-9" 3'-0" 3'-9" 4'-6" 5'-6" 6'-0" 6'-6" 7'-0" 7'-6" 8'-0" 9'-0" 10'-0"

BEAM BRACKET CENTER

1'-3" 1'-6" 1'-9" 2'-0" 2'-0" 2'-0" 2'-3" 2'-3" 2'-6" 2'-6" 3'-0" 3'-6"

BEAM

66 6 6 6 8 101010101212

WGT/FT.

12.5# 12.5# 12.5# 12.5# 12.5# 18.4# 25.4# 25.4# 25.4# 25.4# 31.8# 31.8#

CAP CHANNEL

88888

WGT/FT.

11.5# 11.5# 11.5# 11.5# 11.5#

CLEAR SPAN

6'-9 3/4" 8'-9 3/4" 10'-9 3/4" 12'-9 3/4" 14'-9 3/4" 16'-9 3/4" 18'-9 3/4" 20'-9 3/4" 22'-9 3/4" 24'-9 3/4" 26'-9 3/4" 28'-9 3/4"

TIE ROD LENGTH

5'-7" 7'-4" 9'-5" 11'-2" 13'-4" 15'-5" 17'-2" 19'-3" 21'-1" 23'-1" 25'-1" 26'-7"

THRUST/PULL

3710 4790 4350 4320 4110 4380 4660 5120 5320 5800 5670 6010

WEIGHT

192# 222# 253# 283# 314# 449# 489# 619# 739# 914# 986# 1407#

1/2 TON

301 SERIES WALL BRACKET

WALL BRACKET JIB CRANE 200º ROTATION MODEL 301 - 050 -

1/2 TON CAPACITY

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1” Dia. Tie Rod

1-3/4” 1-3/4”

Thrust

ull

2-1/2”

3/4”3/4”

SPAN

81012 14 16 18 20 22 24 26 28 30

WALL BRACKET CENTER

2'-9" 3'-0" 3'-9" 4'-6" 5'-6" 6'-0" 6'-6" 7'-0" 7'-6" 8'-0" 9'-0" 10'-0"

BEAM BRACKET CENTER

1'-3" 1'-6" 1'-9" 2'-0" 2'-3" 2'-6" 2'-6" 2'-9" 3'-9" 3'-0" 3'-6" 3' -6"

BEAM

66 6 8 8 8 101010101212

WGT/FT.

12.5# 12.5# 12.5# 18.4# 18.4# 18.4# 25.4# 25.4# 25.4# 25.4# 31.8# 31.8#

CAP CHANNEL

88888

WGT/FT.

11.5# 11.5# 11.5# 11.5# 11.5#

CLEAR SPAN

6'-10 3/4" 8'-10 3/4" 10'-10 3/4" 12'-10 3/4" 14'-10 3/4" 16'-10 3/4" 18'-10 3/4" 20'-10 3/4" 22'-10 3/4" 24'-10 3/4" 26'-10 3/4" 28'-10 3/4"

TIE ROD LENGTH

5'-7" 7'-4" 9'-5" 11'-2" 13'-4" 14'-11" 16'-11" 19'-1" 20' 22'-7" 24'-4" 26'-7"

THRUST/PULL

7280 8610 8460 8430 8000 8430 8970 9570 9880 10,170 10,290 10,070

WEIGHT

192# 222# 253# 283# 406# 449# 627# 832# 902# 976# 1291# 1407#

301 SERIES WALL BRACKET

1 TON

WALL BRACKET JIB CRANE 200º ROTATION MODEL 301 - 100 -

1 TON CAPACITY

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1-1/2”

(4)

Thrust

Pull

2-1/2”

SPAN

81012 14 16 18 20 22 24 26 28 30

WALL BRACKET CENTER

2'-9" 3'-0" 3'-9" 4'-6" 5'-6" 6'-0" 6'-6" 7'-0" 7'-6" 8'-0" 9'-0" 10'-0"

BEAM BRACKET CENTER

1'-3" 1'-6" 1'-9" 2'-0" 2'-3" 2'-3" 2'-6" 2'-6" 3'-6" 3'-6" 3'-6" 3'-0"

BEAM

88 8 8 1010121212121212

WGT/FT.

18.4# 18.4# 18.4# 18.4# 25.4# 25.4# 31.8# 31.8# 31.8# 31.8# 31.8# 31.8#

CAP CHANNEL

88888

WGT/FT.

11.5# 11.5# 11.5# 11.5# 11.5#

CLEAR SPAN

6'-7-1/2" 8'-7-1/2" 10'-7-1/2" 12'-7-1/2" 14'-7-1/2" 16'-7-1/2" 18'-7-1/2" 20'-7-1/2" 22'-7-1/2" 24'-7-1/2" 26'-7-1/2" 28'-7-1/2"

TIE ROD LENGTH

5'-11"7'-8" 9'-6" 11'-5" 13'-4" 15'-5" 17'-2" 19'-3" 20'-0" 22'-7" 24'-10" 27'-4"

THRUST/PULL

14,470 17,110 16,780 16,580 15,870 16,560 17,350 18,300 18,840 19,330 18,690 18,190

WEIGHT

305# 352# 401# 449# 604# 667# 854# 1127# 1220# 1323# 1424# 1526#

2 TON

301 SERIES WALL BRACKET

WALL BRACKET JIB CRANE 200º ROTATION MODEL 301 - 200 -

2 TON CAPACITY

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1-1/2”

3”

2-1/2”

Pull

Thrust

2-1/2”

SPAN

81012 14 16 18 20 22 24 26 28 30

WALL BRACKET CENTER

2'-9" 3'-3" 4'-0" 4'-9" 5'-6" 6'-3" 7'-0" 7'-9" 8'-6" 9'-3" 10'-0" 11'-0"

BEAM BRACKET CENTER

1'-3" 1'-6" 1'-9" 2'-0" 2'-3" 2'-3" 2'-6" 2'-6" 3'-6" 3'-0" 3'-0" 3'-0"

BEAM

8810101012 121212121212

WGT/FT.

18.4# 18.4# 25.4# 25.4# 25.4# 31.8# 31.8# 31.8# 31.8# 31.8# 31.8# 31.8#

CAP CHANNEL

888888

WGT/FT.

11.5# 11.5# 11.5# 11.5# 11.5# 11.5#

CLEAR SPAN

6'-8" 8'-8" 10'-8" 12'-8" 14'-8" 16'-8" 18'-8" 20'-8" 22'-8" 24'-8" 26'-8" 28'-8"

TIE ROD LENGTH

5'-2" 7'-0" 8'-10" 10'-9" 12'-7" 14'-9" 16'-8" 18'-9" 20'-0" 22'-6" 24'-8" 26'-11"

THRUST/PULL

21,600 23,550 23,560 23,520 23,500 23,680 24,040 24,120 24,200 24,290 24,380 23,920

WEIGHT

395# 444# 572# 635# 701# 689# 1147# 1246# 1341# 1443# 1542# 1643#

3 TON

301 SERIES WALL BRACKET

WALL BRACKET JIB CRANE 200º ROTATION MODEL 301 - 300 -

3 TON CAPACITY

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2-1/2”

Pull

hrust

6-1/2”

SPAN

81012 14 16 18 20 22 24 26 28 30

WALL BRACKET CENTER

3'-0" 3'-3" 4'-0" 4'-9" 5'-6" 6'-3" 7'-0" 7'-9" 8'-6" 9'3" 10'-0" 11'-0"

BEAM BRACKET CENTER

1'-6" 1'-6" 1'-9" 2'-0" 2'-6" 3'-0" 3'-6" 3'-6" 3'-6" 3'-6" 3'-6" 3'-6"

BEAM

12 12 12 12 15 15 15 15 15 15 15 15

WGT/FT.

31.8# 31.8# 31.8# 31.8# 42.9# 42.9# 42.9# 42.9# 42.9# 42.9# 42.9# 42.9#

CAP CHANNEL

10 10 10 10 10 10

WGT/FT.

15.3# 15.3# 15.3# 15.3# 15.3# 15.3#

CLEAR SPAN

6'-4 3/4" 8'-4 3/4" 10'-4 3/4" 12'-4 3/4" 14'-4 1/4" 16'-4 1/4" 18'-4 1/4" 20'-4 1/4" 22'-4 1/4" 24'-4 1/4" 26'-4 1/4" 28'-4 1/4"

TIE ROD LENGTH

4'-6" 6'-5" 8'-4" 10'-3" 11'-10" 13'-6" 15'-2" 17'-4" 19'-6" 21'-7" 23'-9" 25'-11"

THRUST/PULL

33,010 39,260 39,070 38,980 39,180 39,190 39,670 39,760 38,960 39,970 40,080 39,290

WEIGHT

972# 1058# 1144# 1230# 1478# 1582# 1951# 2089# 2227# 2365# 2503# 2641#

301 SERIES WALL BRACKET

5 TON

WALL BRACKET JIB CRANE 200º ROTATION MODEL 301 - 500 -

5 TON CAPACITY

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WALL BRACKET MODEL 301-050 to 500

Exploded View

5 TON ONLY

GREASE FITTING

BEAM CAPPED WHEN REQUIRED

5 TON ONLY WHEN REQUIRED

Serial Number

Location

starting

12/03

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BILL OF MATERIALS

WALL BRACKET (TIE ROD) JIB CRANE

MODEL 301 (050/100)

Ordering Repair Parts

When ordering repair parts from this manual, be sure to state the model and serial number of the unit. This information can be found on the small metal plate attached to the jib crane. The hardware kits are determined by the capacity of the jib crane.

Hardware

Model 301 (050/100)

1/2 and 1 Ton Capacity

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BILL OF MATERIALS

WALL BRACKET (TIE ROD) JIB CRANE

MODEL 301 (200)

Ordering Repair Parts

Hardware

Model 301 (200) 2 Ton Capacity

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BILL OF MATERIALS

WALL BRACKET (TIE ROD) JIB CRANE

MODEL 301 (300)

Ordering Repair Parts

Hardware

Model 301 (300) 3 Ton Capacity

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BILL OF MATERIALS

WALL BRACKET (TIE ROD) JIB CRANE

MODEL 301 (500)

Ordering Repair Parts

Hardware

Model 301 (500) 5 Ton Capacity

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TAG LINE SUPPORT SYSTEM

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SINGLE POSITION BOOM LOCK

NOTE:

1. Rope length must be specified to fit each crane. To determine rope length use: 2 X floor to height under boom minus 7’-0”. This will place rope approximately 3’-6” from floor.

2. Thread roped ends through holes and tie knots at rope ends.

3. To adjust swing-arm, all set screws and collers should be loose to return components to the proper position. Push main locking pin against bottom of slot and make sure lever arm is horizontal. Tighen all set screws to anchor set screws in shaft.

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Spanco, Inc.

604 Hemlock Road Morgantown, PA, 19543

Toll Free: 800-869-2080 Local: 610-286-7200 Fax: 610-286-0085

Spanco.com

TEN-YEAR SPANCO WARRANTY

Products covered under the Ten-Year Warranty:

• Manual Steel Freestanding, Ceiling Mounted Workstation Bridge Cranes, and Monorails

• Manual Aluminum (Alu-Track®) Workstation Bridge Cranes and Monorails

• Manual Jib Cranes (I-Beam, Articulating, and Workstation Jib Cranes)

• Manual Gantry Cranes and Tripods

What the Ten-Year Warranty covers:

• Defects in Equipment material and workmanship

• Wearable parts (end truck and hoist trolley wheels only)

Spanco, Inc. warrants its manual workstation bridge crane products, jib crane products, and gantry crane products to be free from defects in material and workmanship for a period of ten (10) years or 20,000 hours, commencing on the date of shipment to the first retail purchaser. This warranty extends to non-wearable parts only, with the exception of the wheels supplied on manually operated workstation end trucks and hoist trolleys. This warranty does not cover defective equipment or system failure caused by misuse, negligence, improper installation or maintenance, or equipment that has been used in excess of its rated capacity or beyond its service factors. It does not apply to equipment that has been altered without Spanco’s written authorization.

Written notice of any claimed system defect must be given to Spanco within thirty days of discovery. Spanco's obligation under this warranty is limited to the replacement or repair of Spanco’s products at the factory or separate location approved by Spanco. The purchaser is responsible for all freight and transportation costs relating to equipment repair or replacement. Other than the abovementioned warranty, Spanco will not honor any other

warranties—whether express, implied, or statutory—and disclaims any warranties of merchantability or fitness for a particular purpose. Spanco is not liable—under any circumstances—for any indirect, incidental, or consequential damages including but not limited to lost profits, increased operating costs, or loss of production.

This warranty does not extend to components or accessories not manufactured by Spanco. The purchaser’s remedy for such components and accessories will be determined by the terms and conditions of any the warranty provided by the manufacturer of such components and accessories.

NOTE: All motorized Spanco products come with a One-Year Warranty on drive components.