Spa Builders SC-CF-SBD Owner's Manual

CLEARL Y ADVANCED SP A SYSTEMS!
OWNER'S MANUAL
SC-CF-SBD SPA SYSTEMS
INST ALLA TION, INSTRUCTIONS & MORE!
TAKING OVER THE WA VES!
Contents
Warnings Warning instructions 3 General Information Safety instructions 7 Specifications General specifications 9
Electrical & temperature specifications 10 Keypad dimensions 11 Power box dimensions 12
Installation Keypads
• K-18 13
• K-19 14 Overlays 15 Power box 17 Connecting
• your pack to your spa 18
• keypad & probe 19 Optional wet-end fitting 20
Jumpers Jumper selection 21 Configuration Output connectors 23
Pump 1 24 Blower 26 Pump 2 / blower 27 Ozonator 28 Electrical wiring 29 Powering your pack
• with strain relief 30
• with conduit adaptor 31
Instructions Single pump system 33
Dual pump or pump & blower systems 36 Alarms 40 Error conditions 41
Miscellaneous Wiring diagram 43
Factory default settings 44
Notes:
SC-CF-SBD Owners Manual2
Warnings
Important Warning Instructions
The temperature sensor must be installed in order to read the water temperature properly. Improper installation of the sensor can cause overheating or insufficient heating of the water. The spa manufacturer must verify if the temperature measured by the sensor is the same as the actual water temperature and that the sensor cannot be affected by external conditions (ex: air temperature).
This control is not suitable and cannot be used for gas heater applications.
This control must always be connected to a circuit protected by a ground fault interrupter.
Install the control on a solid surface to minimize mechanical vibrations.
The power input cable should always be secured in place with a proper strain relief.
A notice should be installed by the manufacturer on the finished product to notify the end user to always check the water temperature with his hand before entering the water so as to prevent burns and other injuries which may result from improper water temperatures.
This control should not be installed in the proximity of highly flammable materials.
This control is not protected against water infiltration. It should not be installed in a location or in a manner which could lead to contact with water.
The electrical load of connections to this control must not exceed the ratings specified by Spa Builders Systems Group Inc. Failure to ensure compliance with proper electrical load specifications may cause hazardous operating conditions and/or decreased the life span of the control.
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Warnings
Important Warning Instructions
Use copper wiring only.
This control is certified as a component only. The finished
product which will incorporate this control should be certified by the proper agency as a finished product. In no circumstances should the fact that the control is certified as component be considered sufficient for the finished product to comply with certification requirements. The manufacturer is solely responsible for ensuring that the finished product complies with all applicable laws and regulations.
Ambient air temperature in the vicinity of the control location should not exceed the maximum temperature rating specified by Spa Builders Systems Group Inc.
The spa elements, containing water exposed to cold air (piping, pumps, valves, etc.) must be approximately at the same ambient temperature as the power module of the control to prevent adequately from water freezing.
This control should be serviced by qualify personnel only.
If a fuse must be replaced, it should be replaced only with a
fuse of the same type and rating.
The control must not be altered or modified in any way.
Do not connect any equipment to this control other than
equipment and or accessories that are specified or approved by Spa Builders Systems Group Inc. for each output.
This control should always be installed with the proper ori­entation as per the specifications provided by Spa Builders Systems Group Inc.
Do not create any opening in the control.
Do not extend temperature sensor cables.
SC-CF-SBD Owners Manual4
Warnings
Important Warning Instructions
This control must be installed as specified in the Spa Builders Systems Group Inc. product certification report.
It is possible that an output fail in the "on" position. Make sure that this cannot create any hazard.
The spa must comply with the kinetic heating test described in UL1563 standard section 47.2.: "While at the maximum water temperature from the water temperature test described in 46.1, a unit, covered as specified in 47.2.2, shall be operated circulating water at the maximum flow rate without the heater operating until thermal equilibrium as defined in 45.8 is attained or until ultimate results occur. Any blower shall not be operating and any air induction control shall be closed. A blower that heats the water, if provided, shall be operated. The results are acceptable if the water at any tub inlet does not exceed 50°C (122°F)".
Any ventilation openings on the pack must be free from obstructions that could limit the ventilation flow rate.
The user manual must specify that if the keypad is physically damaged, the end user must not use the finished product and the keypad should be replaced immediately.
Do not submerge the temperature probe completely in water. Only the stainless steel portion should be in contact with water.
This product is provided with a pre-calibrated pressure switch. Make sure that the pressure switch setting is adequate for your application.
Should you have any questions with respect to any of the foregoing or the reference materials mentioned herein, please do not hesitate to contact us.
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Notes:
SC-CF-SBD Owners Manual6
General Information
Important Safety Instructions
This manual
Caution
Electrical Hazard
Notice
Important
Congratulations! You have purchased one of the finest spa packs available. Take the time to carefully read these instructions.
Low voltage or improper wiring may cause damage to this control system. Read and follow all wiring instructions when connecting to power supply.
This pack contains no user serviceable parts. Contact an authorized service center for service.
All connections must be made by a qualified electrician in accordance with the National Electrical Code and any state, province or local electrical codes in effect at the time of the installation.
RISK OF ELECTRICAL SHOCK! If used with 120V, your pack must be connected only to a grounded receptacle.
7SC-CF-SBD Owners Manual
Notes:
SC-CF-SBD Owners Manual8
Specifications
General Specifications
Description
Features
From keypad
These packs are perfect for spas with one or two pumps (or one pump and a blower), a heater, an ozone generator and a mood light.
Automatic time-out on all outputs
3 digit LED display
Digital temperature display
Sensor failure detection
Programmable filtering cycles
High-Limit protection
Pressure switch failure detection
Current limiting option
Freeze protection
Temperature measurement within ± 1°F
Temperature set point
Temperature display in °C or °F
Spa light control (on/off)
One or two-speed pump control
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Specifications
Electrical Specifications
Input Outputs
Pump 1
Pump 2
(blower)
Heater
Ozone
Light
240 V, 48 A, 60 Hz 120 V, 15 A, 60 Hz
(high) 120 V, 14 FLA / 80 LRA (low) 120 V, 14 FLA / 80 LRA or (high) 240 V, 14 FLA / 80 LRA (low) 240 V, 14 FLA / 80 LRA Connector: J&J or AMP
120 V, 14 FLA / 80 LRA or 240 V, 14 FLA / 80 LRA Connector: J&J or AMP
120 V, 8.3 A or 240 V, 16.7 A
120V. 3A or 240 V, 3A Connector: J&J or AMP
12 V, 1 A Connector: Direct lamp socket assembly
Temperature Specifications
Operating
Storage
Humidity Set Point Adj. Temp. Measure
0 122°F
-17 50°C
-40 160°F
-40 70°C Up to 80% non-condensing Adjusted in 1° increments from 59° to 104°F (10° to 40°C) Better than 1°F
K-18
Specifications
Keypad Dimensions
All keypads have been sealed to perfection to insure years of trouble-free usage. The extent of their design demonstrates a clear commitment to excellence in quality and reliability. Two models of keypads are available: K-18 & K-19. Both models include specific overlays for single pump and dual pump systems or single pump and blower systems.
2
1/2
"
K-19
5"
Single pump with blower system
4
1/4
"
7"
Single pump system Dual pump system
Single pump with blower system
Dual pump system
Single pump system
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Specifications
P ower Box Dimensions
11 1/2"
mm
292
12 13/16"
325
mm
Power Box
Hinged Cover
3 3/8"
86
3 1/2"
mm
mm
89
14 1/4"
362
mm
The design of your pack power box took size, weight and ease of installation into account. Compact and light, the power box of your pack is made of thick plastic and is highly resistant to shock, corrosion, chemicals and humidity.
The cover of the power box can be easily opened to access the connection ports. Simply remove the 2 front cover screws and pull the hinged cover up to access main board, connectors and jumpers.
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Installation
Main Spa Side Control (K-18)
Installation
Mounting System
The first step in the installation procedure of the K-18 main spa side control is to cut a hole directly on the edge of the spa.
The hole must be a 1" by 3
5/8 " rectangle to allow the keypad box
to slide into position.
The keypad should be installed directly on the spa (or very close) for it to be easily reached by the user.
Steps to follow:
2 5/8"
66
1- Select the appropriate location for the
mm
1" dia
25.4
mm
1" dia
25.4
mm
control unit. 2- Drill two 1 holes as
1" dia. drill
shown in figure 2. Cut the material between the two holes.
Bath Edge
3- Peel off the double- faced tape protective layer.
Note: If the keypad is physically damaged, the spa must not be used and the keypad should be replaced immediately.
4- Insert the keypad and secure it in place by pressing firmly on the keypad.
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