Southern States SPGT2254 Owner's Manual

OWNER'S MANUA
MODEL NO. SPGT2254
22.0 HP 54 INCH GARDEN TRACTOR
Assembly ° Operation
° Maintenance
° Service and Adjustments
Troubleshooting
Espa_ol
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 ForTechnical Assistance: call 1-800-829-5886
i
SOUTHERN STATES
195482 Rev. 2 3.22.05 RD
PRINTED IN U.S.A.
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 12
Maintenance ....................................... 19
Maintenance Schedule ........................ 19
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
EspaSol ................................................ 34
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two
(2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any
part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/ transmission components, battery (except as noted below) or components parts
thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submit- ted for replacement under this warranty must be paid by the purchaser unless such
return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the
first ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat- tery, charging you 1/12 of the price of a new Battery for each full month from the date
of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is
limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, ad-
justed, operated, and maintained in accordance with the instructions furnished. This
Warranty does not apply to any product which has been subjected to alteration, mis-
use, abuse, improper assembly or installation, delivery damage, or to normal wear of
the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. In Canada contact:
Outdoor Products Customer Service Dept. Electrolux Canada Corp. 250 Bobby Jones Expressway 7075 Ordan Drive Augusta, GA 30909 USA Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from
locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-
Moss Act of 1975.
IMPORTANT:Thiscuttingmachineis capableof amputatinghandsandfeetandthrow- ingobjects.Failuretoobservethe followingsafetyinstructionscouldresultin serious
injuryor death.
WARNING: Inorderto prevent
accidentalstartingwhensettingup, transporting,adjustingor makingrepairs, alwaysdisconnectspark plugwire and
placewire whereit cannotcontactspark plug.
WARNING: Do notcoastdowna
hillin neutral,you maylosecontrolof the
tractor.
WARNING: Towonlytheattach-
mentsthat arerecommendedbyand
complywith specificationsoftheman-
ufacturerofyour tractor.Usecommon
sensewhentowing.Operateonlyat the
lowestpossiblespeedwhen on aslope. Tooheaw of aload,whileon a slope,is dangerous.Tires canlosetractionwith thegroundandcauseyou tolosecontrol of yourtractor.
WARNING:Engineexhaust, some
of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard,
or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before clean- ing the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow
leaves or other debris which can cause build-up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera- tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that you will not have to stop or shift while on the slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating ma- chine with grass catchers or other at-
tachments; they can affect the stability of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recommen-
dation for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when filling.
Removegas-poweredequipmentfrom thetruckor trailerandrefuelit onthe
ground.If this is not possible,then
refuelsuchequipment with a portable
container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at
all times until fueling is complete. Do
not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and inspect the machine. Repair, if neces- sary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer's recom- mended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc- tion labels, as necessary.
Be sure the area is clear of bystand- ers before operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis- engage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 5 Gallons Capacity Unleaded
and Type: Regular Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
(Gap: .040")
Ground Speed Forward: Lo: Hi:
(MPH): 1st 0.7 1.7
2nd 1.4 3.3 3rd 2.3 5.4
Reverse: 0.9 2.1
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 16 Amps @ 3600RPM System:
Battery: Amp/Hr: 35
Min. CCA: 280 Case Size: U1R
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar- rester for the muffler is available through
your nearest authorized service center/de-
partment (See REPAIR PARTS section of this manual).
Blade Bolt 45-55 Ft. Lbs.
Torque:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact
your nearest authorized service center/
department. We have competent, well- trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
Wheel
_ teering
Adapter
(1) Large Flat
Steering Wheel
Steering
Sleeve
O
Steering Wheel
Insert
Gauge Wheels
(i) Adjusting
(4) Retainer Springs
(double loop)
@
(4) Locknut 3/8-16
(4) Washers
3/8 x 3/4 x 14 Ga. _ O
!
(4) Clevis Pins
Shoulder Bolt
(4)
(4) Wheels
Seat
Bar
Nose Roller
f
1
0
R_ Retainer
(2) Hex Bolts
5/16-18 x 1
(1) Oil Drain Tube For Future Use Slope Sheet
Keys
(2) LJcknuts_
(1) Washer @ 17/32 x 1-3/16 x 12 Gauge
(1) Knob
(2) Keys
(2) Retainer Springs
(double loop)
7
Mower
%
(2)Flanged Pins
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below. (1) 3/4" wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and
lay side panels flat.
3. Remove mower and packing materials.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove Iocknut and large flat washer from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Position steering wheel so cross bars are horizontal (left to right) and slide
onto steering wheel adapter.
5. Secure steering wheel to steering shaft with Iocknut and large flat washer
previously removed. Tighten securely.
6. Snap steering wheel insert into center of steering wheel.
7. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
SteeringWheel__. _,,:i
Steering
Shaft .... Adaptor
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service
after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc- tions).
,
Steering Wheel
_5_ Large Flat
Nut
Washer
_---------Wh ee
Steering
Label
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder
bolts in slots and pull seat towards rear
of tractor.
5. Pivot seat and pan forward and as- semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad- justed position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan
Shoulder Bolts
Flat Washer
Adjustment Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid. TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po- sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
_wACtion of controls)
RNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
TO ATTACH NOSE ROLLER
1. Assemble brackets "A" and "B" to the inside of mower mounting brackets as
shown. Tighten securely.
NOTE: Be sure bracket tabs are posi- tioned in tab holes in mower brackets.
2. Position nose roller between brackets and install rod and retainer spring.
Lock Hex Bolt Nut Rod
Tab "B" Hole _ Bracket
Nose Roller
Retainer Spring
9
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when
operating mower.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge
wheel bar aligning holes are on top. Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.
2. For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers.
RetainerS " f
Pin
Shoulder Adjusting
Bolt ____._.__ Bar_ _.
Gauge
Wheel
3/8Washer
_/3/8-16 Center
Locknut
All Wheels
To 4th Hole
From Top
INSTALL MOWER AND DRIVE BELT
See MOWER AND DRIVE BELT AS- SEMBLY Supplement Sheet for additional
guidance on this assembly. Be sure tractor is on level surface and
mower suspension arms are raised with attachment lift control. Engage parking
brake.
1. Turn steering wheel to the left as far as it will go and position mower on right
side of tractor with deflector shield to
the right.
2. Remove plastic tie strap from mower belt and check belt for proper routing
in all mower pulley grooves.
3. Slide mower under tractor until it is centered under tractor. DO NOT con-
nect any pins. When properly centered
the front mower brackets should be
aligned so when the front suspension plate is lowered it should slide between
the mower brackets.
4. Lower attachment lift lever to lowest position.
5. Cut plastic tie and lower front suspen- sion plate.
6. ATTACH FRONT PLATE - From left side of mower, position front plate as-
sembly between front mower brackets, align holes, position flanged pin notch horizontally and insert the pin all the
way. The notch is in line with the hole
in pin.
7. Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower
side-to-side to give space between
Belt Tension Rod
Disengaged Position
Gauge
Wheel
g Bracket
Electric Clutch Pulley Suspension Arms Front Plate Assembly
Mower Bracket
.,P
Double Loop
prings
Flanged Pin - Position Notch
Horizontally
Rear Mower Pins
Deflector Shield
10
plate and mower bracket.
8. Go to right hand side of mower and insert pin and retainer spring in the
same manner.
9. CONNECT REAR PINS - Connect right hand side first. Pull out and hold
the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position
and is attached to the suspension arm.
10. Go to left side of mower and connect rear pin in the same manner.
11. Disengage belt tension rod.
12. From right side of tractor, install belt
onto engine clutch pulley. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves.
13. Engage belt tension rod on locking
bracket.
_, CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and en-
gage slowly.
14. Raise attachment lift lever to highest
position.
15. Adjust gauge wheels before operating
mower as shown in the Operation sec-
tion of this manual.
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEV-
EL MOWER HOUSING" in the Service
and Adjustments section of this manual. CHECK FOR PROPER POSITION
OF ALL BELTS See the figures that are shown for replac-
ing motion and mower blade drive belts in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin- flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this manual).
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
SLOW
IGNITION SWITCH
6 G (®)
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
t
MOWER HEIGHT
MOWER LIFT
LIGHTS ON FUEL BATTERY REVERSE FORWARD
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREEWHEEL
(Automatic Modelsonly)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
41_lIlllll_lll.,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or
property damage.
CRUISE CONTROL
CLUTCH/BRAKE
PEDAL
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Hourmeter
Ammeter
Throttle Control
Clutch/Brake Pedal
Choke Parking Brake Control
Height
Adjustment
Ignition Ros "ON"
Switch Position
Attachment
Clutch Switch
Attachment Lift Lever
Range Shift Lever
Lift Lever Plunger
/
Gear Shift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates battery charging (+) or discharging (-).
ATTACHMENT LIFT LEVER - Used to raise and lower the mower deck or other
attachments mounted to your tractor. ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other at- tachments mounted to your tractor. CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of the tractor. HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height. HOURMETER - Indicates hours of operation.
Light
Switch
02825 LSW_
IGNITION SWITCH - Used for starting and stopping the engine.
LIGHT SWITCH - Turns the headlights on and off.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position.
PARKING BRAKE - Locks clutch/brake
into the brake position.
RANGESHIFT LEVER - Allows high (H) and low (L) speed for all forward and
reverse gears.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSlTON - Allows operation of
mower deck or other powered attachment while in reverse.
THROTTLE CONTROL - Used to control engine speed.
13
SAFETYGLASSES
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a
wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Choke Switch Pull Out To
Throttle Control
"Brake"
Clutch/ "Engaged" Brake Pedal gaged" Position
"Drive" Position Gear Shift Position Height Adjustment Lever
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Push-In to "Disengaged" Attachment Clutch
"Engage"
nitior
,/ / Key
g_
Brake
Knob
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
,_LCAUTION: Always stop tractor com-
pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best mower per- formance.
TO USE CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de- pressed and gearshift lever in neutral
(N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-
ing the height adjustment knob in desired direction.
Turn knob clockwise (_) to raise cut- ting height.
Turn knob counterclockwise (l_-_) to
14 lower cutting height.
Thecutting heightrangeis approximately 1-1/2"to4-1/2". The heightsaremea- suredfromthe groundtothe bladetip with theengine not running.
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after mod-
erate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain condi-
tions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to desired cutting height.
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes
in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height of the mower deck.
Retainer Spring
Clevis
Pin
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con- trol.
3. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
AI, CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch Switch Pull Out to
"Engage"
Attachemnt Lift
Lever High Position
Low
Position
,:_!J
Deflector
Shield
Push-In to
"Disengage"
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by
the operator to travel in the reverse direc- tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
_IWARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
15
USING THE REVERSE OPERATION SYSTEM -
1. Depress clutch/brake pedal all the way down and hold.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R) po- sition and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
TO OPERATE ON HILLS
,_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
Engine "ON" Position (Normal Operating)
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heaw
of a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary, add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
16
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine
still does not start, pull the choke con-
trol out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke control in until the engine begins to
run smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
7. When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en-
gine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly,
pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require
an engine warm-up period from several
seconds to several minutes, depending
on the temperature.
The attachments can be used during the engine warm-up period and may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
17
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
)1
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
00272
18
.A,NTENANOESC.EOULE
FILL IN DATES
A SY OUC 0 M PLETE J__'_ _.,_"
REGOLARSERVICE ," TSERV'CE OATES
Check Brake Operation _V'
Check Tire Pressure
Check Operator Presence and
T ROS Systems V' R Check for Loose Fasteners If V'5 V _
A Sharpen/Replace Mower Blades 1_3 C Lubrication Chart V _ If
0 Check Battery Level 1_4
R Clean Battery and Terminals tf Vie
Check Transaxle Cooling Check V-Belts If
Check Engine Oil Level If I_ Change Engine Oil (with oil filter) 11_1,2 I_
E Change Engine Oil (without oil filter) _1_1,2
N Clean Air Filter _1#2 G Clean Air Screen 1_2
N_ Inspect Muffler/Spark
E Replace Oil Filter (If equipped) 1_1,2
Clean Engine Cooling Fins I1_ 2 Replace Spark Plug V' V' Replace Air Filter Paper Cartridge _2
Replace Fuel Filter _'
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
Arrester
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
,/
,/
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-tree battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRICATION CHART
@ Spindle ---_
@ Spindle
Zerk
Zerk /_ii _
@Front Wheel-
'_'",_ / _ Wheel
@Front
Bearing zerk
_:_'_ _.____,.ea ring ze rEr_
@ Steerin_ Sector Gear
_(3) Engine
\:_'" @ Mandrel
;:[ I I I Zerks
Teeth I J
4\_2 ) Check/Add
_o_ J I Transaxle
Fluid
_SAE 30 or 10w30 Motor Oil @General Purpose Grease
(3)Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
19
TRACTOR Alwaysobservesafetyruleswhenper-
forminganymaintenance.
BRAKEOPERATION Iftractorrequiresmorethanfive(5)feetto
stopat highestspeedin highestgearon a
level,dryconcreteorpavedsurface,then brakemustbecheckedandadjusted.(See
"TOADJUSTBRAKE"in theServiceand Adjustmentssectionofthis manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as de- scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged, any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged
blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
NOTE: Protect your hands with gloves
and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
Mandrel
Blade Center Hole y
J
Blade Bolt (Special)
ROS "ON" Position
Engine "ON" Position (Normal Operating)
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade
20
balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If blade is balanced, it should remain in a
horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
5/8" Bolt
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD- JUSTMENTS section of this manual). 21
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
1. Block up rear axle securely.
2. Remove left rear wheel by removing hub bolts.
3. Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil,
API SG-SL. Replace filler plug.
4. Reassemble wheel to hub.
_ .Transaxle Filler
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
4O
oi_ visc cha_tl e
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption when
used above 32°R Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
Loading...
+ 47 hidden pages