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SP20PH48STA
Owner's Manual
56 pgs2.18 Mb0

Southern States SP20PH48STA Owner's Manual

For Parts Call K&T 606-678-9623 or 606-561-4983
MODEL NO. SP20PH48STA
20.0 HP 48 INCH LAWN TRACTOR
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
185833 Rev. 3 08.23.03 RD/TR
PRINTED IN U.S.A.
For Parts Call K&T 606-678-9623 or 606-561-4983
TABLE OF CONTENTS
Warranty................................................ 2
Safety Rules .......................................... 3
Product Specifi cations ........................... 6
Assembly/Pre-Operation ....................... 8
Operation............................................. 13
Maintenance ....................................... 20
Maintenance Schedule........................ 20
Service and Adjustments..................... 24
Storage................................................ 31
Troubleshooting ................................... 32
Repair Parts......................................... 36
WARRANTY
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi nd to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/ transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submit­ted for replacement under this warranty must be paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we fi nd to be defective in manufacture, during the fi rst ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat­tery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, ad­justed, operated, and main tained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, mis­use, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA
In Canada contact: Electrolux Canada Corp. 7075 Ordan Drive Mississauga, Ontario L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specifi c legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defi ned in the Magnuson­Moss Act of 1975.
2
For Parts Call K&T 606-678-9623 or 606-561-4983
SAFETY RULES
IMPORTANT: This cutting machine is ca pa ble of amputating hands and feet and throw-
ing objects. Failure to observe the fol low ing safety instructions could result in serious injury or death.
WARNING: In order to prevent ac­cidental starting when setting up, trans­ port ing, ad just ing or making repairs, always dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po ­nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
• Only allow responsible adults, who are
familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people
before mow ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless ab so -
lute ly necessary. Always look down and behind before and while back ing.
• Be aware of the mower discharge direc-
tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unat­tended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un clog ging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing road ways.
• Use extra care when loading or un­ load ing the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related in­juries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Keep machine free of grass , leaves or other debris build-up which can touch
hot exhaust / engine parts and burn . Do
not allow the mower deck to plow leaves or other debris which can cause build­up to occur. Clean any oil or fuel spillage before operating or storing the machine . Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss­of-control and tipover accidents, which can re sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Un­even terrain could overturn the machine.
Tall grass can hide ob sta cles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
3
For Parts Call K&T 606-678-9623 or 606-561-4983
SAFETY RULES
• Follow the manufacturer’s rec om men d­a tions for wheel weights or coun ter ­weights to improve stability.
• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.
slow
• Keep all movement on the slopes
gradual
and changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly slope.
DO NOT:
Do not
•
sary, and then, turn slowly and grad u al ly downhill, if possible.
Do not
• or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
• traction could cause sliding.
Do not
• putting your foot on the ground.
Do not
• slopes.
. Do not make sudden
straight
turn on slopes unless nec es -
mow near drop-offs, ditches,
mow on wet grass. Reduced
try to stabilize the machine by
use grass catcher on steep
down the
III. CHILDREN
Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma-
Never
chine and the mowing activity. sume that children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind
down
and
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
for small children.
as-
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ment in good condition.
• Never tamper with safety devices. Check their proper op er a tion regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine run ning.
• Grass catcher components are subject to wear, dam age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently. Ad­just and service as required.
4
For Parts Call K&T 606-678-9623 or 606-561-4983
SAFETY RULES
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless ab so ­lute ly necessary. Al ways look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless nec es sary, and then, turn slowly and grad u al ly downhill, if possible.
5
For Parts Call K&T 606-678-9623 or 606-561-4983
PRODUCT SPECIFICATIONS
Gasoline 3.5 Gallons Capacity Unleaded and Type: Regular
Oil Type SAE 30 (above 32°F) (API-SF-SJ): SAE 5W-30
(Below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC (GapP: .040")
Ground Speed Forward: 5.5 (MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 16 Amps @ 3600RPM System:
Battery: Amp/Hr: 35
Min. CCA: 280 Case Size: U1R
Blade Bolt 45-55 Ft. Lbs. Torque:
CONGRATULATIONS on your pur chase of a new tractor. It has been designed, en gi neered and man u fac tured to give you the best pos si ble de pend abil i ty and per for mance. Should you experience any problem you cannot easily remedy, please con tact your nearest authorized service center/ department . We have competent, well­trained tech ni cians and the prop er tools to service or repair this trac tor. Please read and retain this manual. The instructions will enable you to as sem ble and maintain your tractor prop er ly. Always observe the “SAFE TY RULES”.
CUSTOMER RE SPON SI BIL I TIES
• Read and observe the safety rules.
• Follow a regular schedule in main­ tain ing, caring for and using your tractor.
• Follow the instructions under “Main te ­nance” and “Stor age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim­proved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the op er a tor. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark ar­rester for the muffl er is available through your nearest authorized service center/de­partment (See REPAIR PARTS section of this manual).
6
For Parts Call K&T 606-678-9623 or 606-561-4983
UNASSEMBLED PARTS
Steering Wheel
Steering
Sleeve
Steering Wheel Adapter
(1) Locknut 1/2-20
(1) Large Flat Washer
Steering
Extension
Shaft
Steering Wheel Insert
(4) Retainer Springs (double loop)
(4) Washers
3/8 x 3/4 x 14 Ga.
(4) Clevis Pins
(4) Shoulder Bolt
Seat
(4) Adjusting Bar
(4) Locknut 3/8-16
(4) Wheels
Nose Roller
Rod
Retainer Spring
Keys
(2) Locknuts 5/16-18
(2) Hex Bolts
5/16-18 x 1
Nose Roller Brackets
Slope Sheet
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Knob
(2) Keys
(1) Oil Drain Tube For Future Use
7
0
2
143
02173
For Parts Call K&T 606-678-9623 or 606-561-4983
ASSEMBLY/PRE-OPERATION
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you as sem ble must be tightened securely. Use the correct tools as nec es sary to in sure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes you need are listed below. (1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utility knife (1) Tire pressure gauge When right or left hand is mentioned in this man ual, it means, from your point of view, when you are in the op er at ing po si­tion (seat ed be hind the steer ing wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut along dotted lines on all four pan­els of carton. Remove end panels and lay side panels fl at.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
1. Remove locknut and large fl at wash er from steering shaft.
2. Position front wheels of the tractor so they are pointing straight forward.
3. Slide the steering sleeve over the steering shaft.
4. Align tabs and press steering sleeve ex ten sion into bottom of steering wheel.
5. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.
6. Secure steering wheel to steering shaft with locknut and large fl at wash er pre vi ous ly removed. Tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac­tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
Steering Wheel Insert
Lock Nut
Large Flat Washer
Steering Wheel
Steering Wheel Extention
Steering Shaft
Steering Sleeve
Steering Wheel Adaptor
Tabs
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instruc­tions).
Label
8
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INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and as­ sem ble adjustment knob and fl at washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its ad­ just ed position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat Pan
Shoulder Bolt
Flat Washer
02464
Adjustment Knob
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of con trols)
1. Press lift lever plunger and raise attachment lift lever to its highest po­ si tion.
2. Release parking brake by de press ing brake ped al.
3. Place freewheel control in dis en gaged po si tion to dis en gage trans mis sion (See “TO TRANS PORT” in the Op­ er a tion section of this manual).
4. Roll tractor forward off skid.
TO DRIVE TRAC TOR OFF SKID (See Op er a tion section for location and function of con trols)
WARNING: Before start ing, read, un-
der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fi ll fuel tank with gasoline.
3. Place freewheel control in "trans­ mis sion engaged" position (see "TO TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, de­press brake pedal and set the parking brake.
5. Press lift lever plunger and raise attachment lift lever to its highest posi­tion.
6. Start the engine. After engine has started, move throttle control to idle position.
7. Release parking brake.
8. Slowly depress forward drive pedal and drive tractor off skid.
9. Apply brake to stop tractor and set park ing brake.
10.Turn ignition key to "STOP" position.
Continue with the in struc tions that follow.
9
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TO ATTACH NOSE ROLLER
1. Assemble brackets "A" and "B" to the inside of mower mounting brack ets as shown. Tighten securely.
NOTE: Be sure bracket tabs are po si ­tioned in tab holes in mower brackets.
2. Position nose roller between brackets and install rod and retainer spring.
Hex Bolt
Rod
"B" Bracket
Nose Roller
Ta b Hole
"A" Bracket
Lock Nut
02612
Retainer Spring
ASSEMBLE GAUGE WHEELS TO MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are prop­erly adjusted to ensure optimum mower performance.
1. Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. As sem ble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.
2. For ease of mower to tractor as sem bly, raise gauge wheels to highest position and retain with clevis pins and spring retainers.
NOTE: Adjust gauge wheels before op er ­at ing mower. See “TO ADJUST GAUGE WHEELS” in the Operation sec tion of this manual.
Retainer Spring
Pin
Shoulder Bolt
Gauge Wheel
Ad just ing Bar
3/8 Washer
3/8-16 Center Locknut
10
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INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park ing brake.
1. Cut and remove ties securing anti­sway bar and belts. Swing anti-sway bar to left side of mower deck.
2. Slide mower under tractor with defl ec­tor shield to right side of tractor.
IMPORTANT: Check belt for proper rout­ing in all mower pulley grooves.
3. If equipped, turn height ad just ment knob coun ter clock wise until it stops.
4. Lower mower linkage with attachment lift control.
5. Be sure belt tension rod is in dis en ­gaged position.
6. Install belt into electric clutch pulley groove.
7. Place the suspension arms on outward pointing deck pins. Retain with double loop re tain er spring with loops up as shown.
8. Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown.
Belt Tension Rod Disengaged Position
Chassis Bracket
Gauge Wheel
Lock Bracket
9. Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert fl anged pins. Secure pins with double loop retainer springs between the plate assembly and mower brack­ ets.
NOTE: To assist in locating hole in fl anged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper rout­ing in all mower pulley grooves.
10.Engage belt tension rod by pushing rod into locking bracket.
CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and en­gage slowly.
11.Connect anti-sway bar to chassis
bracket under left foot rest and retain with double loop retainer spring.
12.If equipped, turn height adjustment
knob clock wise to remove slack from mower sus pen sion.
13.Raise deck to highest position.
14.Adjust gauge wheels before op er at ing
mower as shown in the Operation sec­tion of this manual.
Electric Clutch Pulley
Front Mower Bracket
Front Suspension Brackets
Front Plate Assembly
Double Loop Retainer Springs
Flanged Pin
Single Loop Retainer Springs
Double Loop Retainer Spring
USE PLIERS FOR
RETAINER SPRINGS
Loop Up
Anti-Sway Bar
Suspension Arms Double Loop Retainer Spring (Outward pointing deck pins)
02510
De fl ec tor Shield
11
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CHECK TIRE PRESSURE
The tires on your tractor were overinfl ated at the factory for shipping purposes. Cor­rect tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEV­EL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replac­ing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed cor rect ly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac­tor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
✔
CHECKLIST
Before you operate your new trac tor, we wish to as sure that you re ceive the best performance and sat is fac tion from this quality product. Please review the following checklist: ✓ All assembly instructions have been
com plet ed.
✓ No remaining loose parts in carton. ✓ Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
✓ Seat is adjusted comfortably and tight-
ened securely.
✓ All tires are properly infl ated. (For ship-
ping purposes, the tires were over in ­fl ated at the factory).
✓ Be sure mower deck is properly lev eled
side-to-side/front-to-rear for best cutting results. (Tires must be properly in fl at ed for leveling).
✓ Check mower and drive belts. Be sure
they are routed prop er ly around pul leys and inside all belt keepers.
✓ Check wiring. See that all connections
are still secure and wires are properly clamped.
✓ Before driving tractor, be sure free wheel
control is in “transmission engaged” position (see “TO TRANS PORT” in the
Operation section of this man u al). While learning how to use your tractor, pay extra attention to the following im por tant items:
✓ Engine oil is at proper level. ✓ Fuel tank is fi lled with fresh, clean, reg-
u lar unleaded gas o line. ✓ Become familiar with all controls - their
location and func tion. Operate them
be fore you start the engine. ✓ Be sure brake system is in safe op er -
at ing condition. ✓ It is important to purge the trans mis sion
before op er at ing your tractor for the fi rst
time. Follow proper starting and trans-
mis sion purg ing instructions (See “TO
START EN GINE” and “PURGE TRANS-
MIS SION” in the Op er a tion sec tion of
this man u al).
12
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
NEUTRAL
LIGHTS ON
FUEL
CLUTCH DISENGAGED
ENGINE ON
OIL PRESSURE
ATTACHMENT
HIGH
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
13
For Parts Call K&T 606-678-9623 or 606-561-4983
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference.
Choke Control
Throttle Control
Brake Pedal
Attachment
Clutch Switch Ignition Switch
Ammeter
Forward Drive Pedal
Light Switch Position
Lift Lever Plunger
Attachment Lift Lever
Height Adjustment Knob
Free Wheel Control
Our tractors conform to the safety standards of the
American National Stan dards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other at­tachments mounted to your trac tor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to re lease attachment lift lever when chang ing its position. LIGHT SWITCH POSITION - Turns the head lights on and off.
Reverse Drive Pedal
Parking Brake Lever
Cruise Control Lever
02613
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. CHOKE CONTROL - Used when starting a cold engine. THROTTLE CONTROL - Used to control engine speed. FREEWHEEL CONTROL - Disengagages transmission for pushing or slowly towing the tractor with the engine off. HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er cutting height. FORWARD DRIVE PEDAL - Used for forward movement of tractor. REVERSE DRIVE PEDAL - Used for reverse movement of tractor. CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal.
14
For Parts Call K&T 606-678-9623 or 606-561-4983
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments
00155
or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR TRAC TOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.
1. Depress brake pedal all the way down and hold.
2. Pull parking brake lever up and re lease pres sure from brake pedal. Pedal should re main in brake po si tion. Make sure parking brake will hold tractor secure.
Attachment Clutch Switch
“Engaged” Position
Choke
Throttle Control
Clutch/ Brake Pedal
“Disengaged” Position
Control
Height Adjustment Knob
Ignition Key
02528
“Brake” Position
STOPPING
MOWER BLADES -
• To stop mower blades, push at tach ment
clutch switch in to disengaged position.
GROUND DRIVE -
• To stop ground drive, depress brake
pedal all the way down. IMPORTANT: Forward and reverse drive pedals return to neutral position when not depressed.
ENGINE -
• Move throttle control to slow po si tion. NOTE: Failure to move throttle control to slow position to allow engine to idle before stopping may cause engine to “back fi re”.
• Turn ignition key to “STOP” position and
remove key. Always remove key when
leaving tractor to prevent un au tho rized
use.
“Disengaged” Position
Reverse Drive Pedal
Forward Drive Pedal
Cruise Control Lever
Parking Brake “Engaged” Position
• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To elim i nate this possibility, always stop en gine when stopping tractor on grass areas.
CAUTION: Always stop tractor com­ plete ly, as de scribed above, before leav ing the operator's position.
TO USE THROTTLE CON TROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charg ing rate.
• Full throttle of fers the best bagging and
mower per for mance.
TO USE CHOKE CONTROL
Use choke control whenever you are start­ing a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to dis en gage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the forward and reverse drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward or reverse
drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.
TO USE CRUISE CONTROL
The cruise control feature can be used for forward travel only. SYSTEM CHARACTERISTICS The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other con di tions such as trimming at slow speeds may cause the cruise control to dis en gage. Do not use the cruise control on slopes, rough terrian or while trimmimg or turning.
15
02567
For Parts Call K&T 606-678-9623 or 606-561-4983
1. With forward drive pedal depressed to desired speed, move cruise control le­ver forward to “SET” position and hold while lifting your foot off the pedal, then release the cruise control lever.
To disengage the cruise control, pull the lever backward to “OFF” position, or fully depress the brake pedal.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning the height ad just ment knob in desired direction.
• Turn knob clockwise (
) to raise cut-
ting height.
• Turn knob counterclockwise (
) to
lower cutting height. The cutting height range is ap prox i mate ly 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap­ proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the fi rst cut relatively high;
the second to desired height.
Retainer Spring
019
77
Clevis Pin
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip­ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Lower mower with attachment lift con­trol.
3. Start mower blades by engaging at­tachment clutch control.
TO STOP MOWER BLADES ­disengage attachment clutch con trol.
CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the defl ector shield in place.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Be sure tractor is on a fl at level surface.
1. Lower mower and adjust mower to de­sired cutting height(See “TO AD JUST MOWER CUT TING HEIGHT” in this sec tion of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of the mower deck.
Attachment Clutch Lever “Engaged” Position
“Disengaged” Position
16
Attachemnt Lift Lever High Position
Low Position
Defl ector Shield
For Parts Call K&T 606-678-9623 or 606-561-4983
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.
• Choose the slowest speed before start­ing up or down hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push brake pedal quickly to brake posi­tion and engage parking brake.
• To restart movement, slowly re lease parking brake and brake ped al.
• Slowly depress appropriate drive pedal to slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift to highest posi-
tion with at tach ment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To re-engage transmission, reverse above procedure.
Transmission Engaged
02219
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER AT TACH ­MENTS
Tow only the attachments that are rec om ­mend ed by and comply with spec i fi ca tions of the manufacturer of your tractor. Use common sense when tow ing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, re­move and read oil level. If nec es sary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.
• For cold weather operation you should
change oil for easier starting ((See the oil viscosity chart in the Main te nance sec tion of this manual).
• To change engine oil, see the Main te -
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of tank fi ller neck.
Do not overfi ll. Use fresh, clean, reg u lar un lead ed gasoline with a min i mum of 87 octane. (Use of leaded gasoline will in­crease carbon and lead oxide de pos its and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti­ties that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gas o line near an open fl ame. IMPORTANT: When operating in tem per a­ tures below 32°F(0°C), use fresh, clean win ter grade gas o line to help in sure good cold weather start ing.
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