Southern States SOGT26H54YT Operator's Manual

OPERATOR'S MANUAL
MODEL NO. SOGT26H54YT
26.0 HP 54 INCH LAWN TRACTOR
Assembly
Operation
° Maintenance
Service and Adjustments ° Storage
° Troubleshooting
Espa_ol
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
|
SOUTHERN STATES
402678 01.09.06 VB
PRINTED IN U.S.A.
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 17
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 29
Troubleshooting ................................... 30
Service .................................. Back Cover
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as
manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is
subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/ transmission components, battery (except as noted below) or components parts
thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submit-
ted for replacement under this warranty must be paid by the purchaser unless such
return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the
first ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat- tery, charging you 1/12 of the price of a new Battery for each full month from the date
of the original sale. Battery must be maintained in accordance with the instructions
furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, ad-
justed, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, mis-
use, abuse, improper assembly or installation, delivery damage, or to normal wear of
the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an
authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. In Canada contact: Outdoor Products Customer Service Dept. Electrolux Canada Corp. 250 Bobby Jones Expressway 7075 Ordan Drive Augusta, GA 30909 USA Mississauga, Ontario
giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do
not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from
locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-
Moss Act of 1975.
L5T 1K6
_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death.
,_WARNING: In order to prevent ac-
cidental starting when setting up, trans- porting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
,all'WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause
you to lose control of your tractor. _,WARNING: Engine exhaust, some of
its constituents, and certain vehicle com- ponents contain or emit chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm.
_,WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand- ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material toward anyone. Avoid discharging
material against a wall or obstruction. Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper- ating machine.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen- dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and
burn. Do not allow the mower to plow leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
I1. SLOPE OPERATION Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain
could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at- tachments; they can affect the stability
of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Do not mow near drop-offs, ditches, or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area and in the watchful care of a respon- sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom- mendation for weight limits for towed
equipment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with plastic
liner. Always place containers on the ground away from your vehicle when
filling.
Removegas-poweredequipmentfrom thetruckortrailerandrefuelit onthe
ground.Ifthis isnotpossible,then refuelsuchequipmentwith a portable container,ratherthanfroma gasoline dispensernozzle.
Keepthenozzle incontactwiththe rim ofthe fuel tankorcontaineropeningat alltimes until fuelingis complete.Do notusea nozzlelock-opendevice.
Iffuel is spilledonclothing,change clothingimmediately.
Neveroverfillfuel tank.Replacegas capandtightensecurely.
GENERALSERVICE
Neveroperatemachinein a closed area.
Keepall nutsand boltstightto be sure theequipmentisin safeworkingcondi-
tion.
Nevertamperwith safetydevices. Checktheirproperoperationregularly.
Keepmachinefree ofgrass,leaves,or otherdebris build-up. Cleanoil orfuel spillageandremoveanyfuel-soaked
debris. Allow machineto coolbefore storing.
Ifyou strike a foreignobject,stopand
inspectthe machine.Repair,if neces-
sary,beforerestarting.
Nevermakeany adjustmentsor repairs with the enginerunning.
Checkgrasscatchercomponentsand thedischargeguardfrequentlyand
replacewithmanufacturer'srecom- mendedparts,when necessary.
Mowerbladesare sharp.Wrapthe
bladeor wear gloves,anduseextra
cautionwhenservicingthem.
Checkbrakeoperationfrequently.Ad-
just andserviceasrequired.
Maintainor replacesafetyandinstruc- tion labels,as necessary.
Besurethe areaisclearof bystand- ersbeforeoperating.Stopmachineif anyoneentersthe area.
Nevercarry passengers.
Donot mow inreverseunlessabso- lutelynecessary.Alwayslookdown
andbehind beforeandwhilebacking.
Nevercarrychildren,evenwiththe bladesshut off. They mayfall offand be seriouslyinjuredor interferewith safemachineoperation.Childrenwho havebeengivenrides in the past may suddenlyappearin the mowingarea
foranotherride and berunoveror backedoverby the machine.
Keepchildrenoutof themowingarea andin thewatchfulcareof a respon- sibleadultotherthanthe operator.
Bealert andturnmachineoffif a child entersthe area.
Beforeandwhilebacking,lookbehind anddownfor smallchildren.
Mowupanddown slopes(15° Max),
notacross.
Choosealowgroundspeedsothat youwill nothaveto stopor shiftwhile
on the slope.
Avoidstarting,stopping,orturning on a slope. If the tires losetraction, dis- engagethe bladesand proceedslowly straightdownthe slope.
Ifmachinestopswhilegoinguphill, disengageblades,shift intoreverse and backdownslowly.
Donot turn on slopesunlessneces- sary,andthen, turn slowlyand gradu- allydownhill,if possible.
5
PRODUCT SPECIFICATIONS
Gasoline Capacity 4 Gallons and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W30 (below 32°F
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
(Gap: .040")
Ground Speed Forward: 0-5.8
Reverse: 0-2.1
Charging System: 16 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280 Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a
qualified service center. We have com- petent, well-trained technicians and the
proper tools to service or repair this trac-
tor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main- taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this owner's manual.
_IbWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal
laws apply on federal lands. A spark ar- rester for the muffler is available through
your nearest service center (See REPAIR PARTS manual).
Slope Sheet
Keys
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON UNPACK CARTON
1. Cut along dashed lines on all four pan- els of carton. Remove end panels and lay side panels flat.
2. Remove protective materials from trac- tor hood and grille.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service after month and year indicated on label (L) (label is located between terminals)
charge battery for minimum of one hour at
6-10 amps. (See "BATTERY" in Mainte- nance section of this manual for charging instructions).
(1) Oil Drain Tube For Future Use
ADJUST SEAT
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
3. Release lever to lock seat in position.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
IkWARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest position.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disengaged position to disengage transmission (See "TO TRANSPORT" in the Op-
eration section of this manual).
4. Roll tractor forward off skid.
7
5.Removebandingholdingthe deflector shieldupagainsttractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Place freewheel control in "trans- mission engaged" position (see "TO
TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, de- press brake pedal and set the parking
brake.
5. Raise attachment lift lever to its highest position.
6. Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this manual).
After engine has started, move throttle control to idle (slow) position.
7. Release parking brake.
8. Slowly depress forward drive pedal and drive tractor off skid.
9. Apply brake to stop tractor and set parking brake.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor- rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See "TO
LEVEL MOWER" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is operat-
ing properly. See "TO CHECK BRAKE" in the Service and Adjustments section of
this manual.
#'CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this Quality Product.
Please review the following checklist: ,/All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged.
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the Operation section of this manual).
While learning how to use your tractor, pay extra attention to the following important
items: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls, their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/Be sure Operator Presence System
and Reverse Operation System (ROS) are working properly (See the Opera-
tion and Maintenance sections in this
manual).
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and transmis-
sion purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION"
in the Operation section of this manual).
Thesesymbolsmayappearon yourtractororinliteraturesuppliedwiththe product.
Learnandunderstandtheir meaning.
R N H I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
OPERATION
SYSTEM (ROS)
, ®s x)o
REVERSELIGHTS ON FUEL BATTERY
FORWARD CRUISE CONTROL CLUTCH/BRAKE
®@@@@
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
,_l_llIII/£1il,,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
MOWER LIFT
PEDAL
9
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used
to raise and lower the mower or other at- tachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking
the tractor and starting the engine.
(C) PARKING BRAKE - Locks clutch/ brake pedal into the brake position. (D) THROTTLE CONTROL - Used to
control engine speed.
(E) ATTACHMENT CLUTCH SWITCH
- Used to engage the mower blades, or
other attachments mounted to your tractor. (F) IGNITION SWITCH - Used for starting
and stopping the engine. (G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows opera-
tion of mower or other powered attach-
ment while in reverse.
03105
(H) LIGHT SWITCH - Turns the head- lights on and off. (J) CRUISE CONTROL LEVER - Used to
set forward movement of tractor at desired speed without holding the forward drive
pedal. (K) FORWARD DRIVE PEDAL - Used for
forward movement of tractor. (L) REVERSE DRIVE PEDAL - Used for
reverse movement of tractor. (M) FREEWHEEL CONTROL - Disen-
gages transmission for pushing or slowly towing the tractor with the engine off.
(N) CHOKE CONTROL - Used when starting a cold engine.
(P) SERVICE REMINDER / HOUR METER
- Indicates when service is required for the engine and mower. (Q) 12-VOLT POWER PORT - Used for
12-volt accessories.
10
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal (B) all the way down and hold.
2. Pull parking brake lever (C) up and hold, release pressure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make sure parking brake will
hold tractor secure.
GROUND DRIVE -
To stop ground drive, depress brake pedal all the way down.
ENGINE -
Move throttle control (D) between half and full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key (F) to "STOP" position and remove key. Always remove key
when leaving tractor to prevent unau- thorized use.
Never use choke (N) to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. _CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
STOPPING
MOWER BLADES -
To stop mower blades, push attachment clutch switch in to disengaged position
(1_1) Attachment
Clutch Engage Position
(_) Disengaged
Position
TO USE THROTTLE CONTROL (D) Always operate engine at full speed (fast).
Operating engine at less than full speed (fast) reduces engine's operating ef-
ficiency.
Full speed (fast) offers the best mower performance.
11
TO USE CHOKE CONTROL (N)
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement
is controlled by the forward and reverse drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward (K) or reverse
(L) drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.
TO USE CRUISE CONTROL The cruise control feature can be used for
forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or transporting on relatively
smooth, straight surfaces. Other conditions such as trimming at slow speeds may
cause the cruise control to disengage. Do
not use the cruise control on slopes, rough
terrian or while trimmimg or turning.
With forward drive pedal (K) depressed to desired speed, pull cruise control
lever (J) up and hold while lifting your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal or tap on forward drive
pedal.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever (A)
determines the cutting height.
Put attachment lift lever in desired cut- ting height slot.
Slide pointer tab (T) to desired cutting
height as a reminder for next time you
mow.
The cutting height range is approxi- mately 1" to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights
are approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking lawns, mow often and after moderate
growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appro- priate hole. Tighten securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
12
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine. You must
remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equip- ment on rough, rolling terrain or hills.
1. Select desired height of cut with at- tachment lift lever.
2. Start mower blades by engaging at- tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
,_CAUTION: Do not operate the mower without either the entire grass catcher,
on mowers so equipped, or the deflector shield (S)in place.
,_WARNING: Backing up with the at- tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with
the attachment engaged. Do not mow in reverse unless absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders will enter the mowing
area.
1. Depress brake pedal all the way down.
2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before and while backing.
4. Slowly depress reverse drive pedal to start movement.
5. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by the operator to travel in the reverse direc- tion with the attachment clutch engaged will shut off the engine unless ignition key
is placed in the ROS "ON" position.
TO OPERATE ON HILLS ,_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.
To restart movement, slowly release parking brake and brake pedal.
Slowly depress appropriate drive pedal
to slowest setting.
Make all turns slowly.
13
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling position.
Freewheel control is located at the rear drawbar of tractor.
1. Raise attachment lift lever to its highest position.
2. Pull freewheel control out and into the slot and release so it is held in the
disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage when
transporting your tractor on a truck or a
trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Too heaw of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER Service reminder shows the total number of hours the engine has run and flashes to
indicate that the engine or mower needs servicing. When service is required, the
service reminder will flash for two hours.
To service engine and mower, see the
Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in any position but "STOP".
For accurate reading, be sure key remains in the "STOP" position when engine is not running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness.
ACAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can attract moisture which leads to separa-
tion and formation of acids during storage. Acidic gas can damage the fuel system
of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
14
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm engine start
attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke con- trol out and retry.
WARM WEATHER STARTING (50 ° F and above)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke
control in small steps allowing the en- gine to accept small changes in speed
and load, until the choke control is fully in. If the engine starts to run roughly,
pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the brake slowly return to operating posi-
tion.
3. Allow one minute for transmission to
warm up. This can be done during the engine warm up period.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual).
URGE TRANSMISSION
CAUTION: Never engage or dis-
engage freewheel lever while the engine is running. To ensure proper operation and per- formance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the trans- mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstall- ation before operating the tractor.
1. Place tractor safely on a level surface
- that is clear of objects and open - with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi- tion (See "TO TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position. Disen-
,_gage parking brake.
AUTION: At any time, during step
4, there may be movement of the drive wheels.
15
4. Depress forward drive pedal to full forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse posi- tion and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free- wheel control in engaged position (See
"TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake.
8. Drive tractor forward for approximately five feet then backwards for five feet.
Repeat this driving procedure three times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and pos-
sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough speed to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain and give best performance of the at-
tachment being used.
16
MAINTENANCE
SCHEDULE
Check Brake Operation
Check Tire Pressure
T
R Check Operator Presence & ROS Systern_
A Check for Loose Fasteners
C Check/Replace Mower Blades T Lubrication Chart
0 Check Battery Level
R
Clean Battery and Terminals Check Transaxle Cooling
Check Mower Levelness Check V-Belts
Check Enqine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter
_ Clean Air Filter
BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
EACH 8 25 50 100 SEASON STORAGE
USE HOURS HOURS HOURS HOURS
l/ i/
G Clean Air Screen
I Inspect Muffler/SparkArrester
N Replace Oil Filter !If equipped)
E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
__ Re lace Fuel Filter .....
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
I/' I/
i/ t/ !/4
i/
i/
V_1,2
i/
i/
_,2
I/'2
I/
3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle ii]
Zerk _
@ Front Wheel
Bearing zerk_ !
Steering
Sector Gear Teeth
dPGeneral Purpose Grease @Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
17
Spindle
Zerk
Front Wheel
Bearing zerk
Zerks
Engine
Mandrel
TRACTOR Always observe safety rules when per-
forming any maintenance. BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest speed in highest gear on a
level, dry concrete or paved surface, then brake must be serviced. (See "TO CHECK BRAKE" in the Service and Adjustments
section of this manual). TIRES
Maintain proper air pressure in all tires (See PSI on tires).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the brake pedal is fully depressed, and the
attachment clutch control is in the disen- gaged position.
CHECK OPERATOR PRESENCE SYSTEM
When the engine is running, any at- tempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any at-
tempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never op- erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS) SYSTEM
When the engine is running with the ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to drive in reverse should shut off the engine.
When the engine is running with the ignition switch in the ROS "ON" position
and the attachment clutch engaged, any attempt by the operator to drive in reverse should NOT shut off the engine.
BLADE CARE For best results mower blades must be
sharp. Replace worn, bent or damaged blades.
A CAUTION: Use only a replacement blade approved by the manufacturer of your tractor. Using a blade not approved
by the manufacturer of your tractor is hazardous, could damage your tractor and
void your warranty. BLADE REMOVAL
1. Raise mower to highest position to al- low access to blades.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
2. Remove blade bolt by turning counter- clockwise.
3. Install new blade with stamped "GRASS SIDE" facing the ground.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat treated.
Blade
Blade Bolt Assembly (Special)
Center Hole
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary.
18
TOCLEANBATTERYANDTERMINALS
Corrosionanddirt onthebatteryandtermi- nalscancausethebatteryto"leak"power.
1. DisconnectBLACKbatterycablefirst then RED battery cableandremove
batteryfromtractor.
2. Rinsethe batterywith plainwaterand dry.
3. Cleanterminalsandbatterycableends withwirebrushuntil bright.
4. Coatterminalswith greaseor petro- leumjelly.
5. Reinstallbattery(See"REPLACING BATTERY"inthe SERVICEANDAD-
JUSTMENTSsectionofthismanual).
TRANSAXLECOOLING Thetransmissionfanand coolingfins
shouldbe keptcleanto assureproper cooling.
Do notattemptto clean fan or transmis- sionwhileengineis runningor whilethe transmissionishot.Topreventpossible
damageto seals,donotusehighpressure wateror steamto cleantransaxle.
Inspectcoolingfan to besurefan blades are intactandclean.
Inspectcoolingfins fordirt, grassclip- pingsandothermaterials.To prevent
damageto seals,do notusecom- pressedair or high pressuresprayerto
cleancoolingfins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for
the life of the transaxle. Should the trans- axle ever leak or require servicing, contact
your nearest qualified service center.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in cold weather, they will result in increased oil consumption when used above 32°R Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil. Change the oil after every 50 hours of op- eration or at least once a year if the tractor
is not used for 50 hours in one year. Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/ dipstick securely each time you check the
oil level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from wear.
ENGINE LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL.
Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
-30 -20 -10 0 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oi]viscchaftl e
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.
6. Remove the drain tube and replace the cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill. For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for checking level. For accurate reading, tighten dipstick cap securely onto the tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.
19
ENGINEOILFILTER Replacetheengineoilfilterevery season
or every other oil change if the tractor is used more than 100 hours in one year.
AIR FILTER Your engine will not run properly using
a dirty air filter. Service air cleaner more often under dusty conditions. See Engine
Manual.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers. CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean
at all times. Every 100 hours of operation (more often
under extremely dusty, dirty conditions), remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins,
and/or cooling shrouds removed will cause
engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.
SPARK PLUG(S) Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS"
section of this manual. IN-LINE FUEL FILTER
The fuel filter should be replaced once each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu- retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and clamps are properly positioned.
4. Immediately wipe up any spilled gaso- line.
Clamp _ Clamp
Fuel
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmis- sion are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-VICE OR ADJUSTMENTS:
1. Depress brake pedal fully and set parking brake.
2. Place attachment clutch in "DISENGAGED" position.
3. Turn ignition key to "STOP" and remove key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
1. Place attachment clutch in "DISEN- GAGED" position.
2. Lower attachment lift lever to its lowest position.
3. Disengage belt tension rod (K) from lock bracket (L).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and re- lease slowly.
4. Remove mower belt from electric clutch pulley (M).
5. Disconnect front link (E) from mower
- remove retainer spring and washer.
6. Go to either side of mower and discon- nect mower suspension arm (A) from
chassis and rear lift link (C) from rear mower bracket (D) - remove retainer
springs and washers.
7. Go to other side of mower and discon- nect the suspension arm and rear lift
link. CAUTION: After rear lift links are dis-
connected, the attachment lift lever will be spring loaded. Have a tight grip on lift lever
when changing position of the lever.
8. From right side of mower, disconnect
anti-sway bar (S) from right rear mower
bracket (D) - remove retainer spring
and washer and pull mower toward you until the bar falls from the hole in
bracket.
9. Turn tractor steering wheel to the left
as far as it will go.
10. Slide mower out from under right side of tractor.
TO INSTALL MOWER
Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the As-
sembly section of this manual.
02937
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