Southern SO17542LT User Manual
OPERATOR'S MANUAL
MODEL NO. SO17542LT
17.5 HP 42 INCH
TRACTOR
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Storage
• Troubleshooting
• Espahol
For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
|
SOUTHERN STATES
404056 Rev.1 03.27.06 VB
PRINTED IN U.S.A.
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 11
Maintenance Schedule ........................ 17
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting ................................... 28
Espa5ol ................................................ 32
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as
manufactured is free from defects in materials and workmanship. For a period of two
(2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any
part which we find to be defective due to materials or workmanship. This Warranty is
subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/
transmission components, battery (except as noted below) or components parts
thereof. Please refer to the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment
are the responsibility of the purchaser. Transportation charges for any parts submit-
ted for replacement under this warranty must be paid by the purchaser unless such
return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without
charge to you, any battery which we find to be defective in manufacture, during the
first ninety (90) days of ownership. After ninety (90) days, we will exchange the Bat-
tery, charging you 1/12 of the price of a new Battery for each full month from the date
of the original sale. Battery must be maintained in accordance with the instructions
furnished.
4. The Warranty period for any products used for rental or commercial purposes is
limited to 90 days from the date of original purchase.
5. This Warranty applies only to products which have been properly assembled, ad-
justed, operated, and maintained in accordance with the instructions furnished. This
Warranty does not apply to any product which has been subjected to alteration, mis-
use, abuse, improper assembly or installation, delivery damage, or to normal wear of
the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal
wear, normal adjustments, standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an
authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
Electrolux Home Products, Inc. In Canada contact:
Outdoor Products Customer Service Dept. Electrolux Canada Corp.
250 Bobby Jones Expressway 7075 Ordan Drive
Augusta, GA 30909 USA Mississauga, Ontario
giving the model number, serial number and date of purchase of your product and the
name and address of the authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME
PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do
not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This
Warranty gives you specific legal rights, and you may have other rights which vary from
locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-
Moss Act of 1975.
L5T 1K6
DANGER:Thiscuttingmachineiscapableof amputatinghandsandfeet andthrowing
objects.Failureto observethe followingsafety instructionscouldresultin seriousinjury
or death.
WARNING: Inorderto prevent
accidentalstartingwhensettingup,
transporting,adjustingor makingrepairs,
alwaysdisconnectsparkplugwire and
placewirewhereit cannotcontactspark
plug.
WARNING: Donot coastdown a
hillin neutral,youmay losecontrolofthe
tractor.
WARNING: Towonlytheattach-
mentsthatare recommendedbyand
complywith specificationsofthe man-
ufacturerof yourtractor.Usecommon
sensewhen towing.Operateonlyat the
lowestpossiblespeedwhenon a slope.
Tooheavyof a load,whileon a slope,is
dangerous. Tirescan losetractionwith
thegroundandcauseyouto lose control
of yourtractor.
WARNING:Engineexhaust,some
of itsconstituents,andcertainvehicle
componentscontainoremit chemicals
knownto theStateof Californiato cause
cancerandbirth defectsor otherrepro-
ductiveharm.
WARNING:Batteryposts,terminals
andrelatedaccessoriescontainlead and
leadcompounds,chemicalsknownto the
Stateof Californiato causecancerand
birthdefectsor other reproductiveharm.
Wash hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all
instructions on the machine and in the
manual before starting.
• Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
• Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working
• Slowdown before turning.
• Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
• Operate machine only in daylight or
good artificial light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use extra care when loading or unload-
ing the machine into a trailer or truck.
• Always wear eye protection when oper-
ating machine.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury
• Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
• Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3
II. SLOPE OPERATION
Slopesarea majorfactorrelatedto lossof
controlandtip-over accidents,which can
resultinsevereinjuryor death. Opera-
tion on all slopes requiresextracaution. If
you cannotbackup the slopeor if youfeel
uneasyon it, donot mowit.
• Mowup anddownslopes,notacross.
• Watchforholes, ruts,bumps,rocks,or
other hiddenobjects. Uneventerrain
couldoverturnthe machine.Tallgrass
canhide obstacles.
• Choosea lowgroundspeedso that
youwill nothaveto stop or shiftwhile
on the slope.
• Do notmowon wetgrass.Tiresmay
losetraction.
Alwayskeepthe machinein gearwhen
going down slopes. Do not shift to
neutral and coast downhill.
• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
• Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
• Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
• Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
• Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
• Followthe manufacturer's recommen-
dation for weight limits for towed equip-
ment and towing on slopes.
• Never allow children or others in or on
towed equipment.
• On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V.
SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
• Removegas-poweredequipmentfrom
thetruckor trailerand refueliton the
ground.If this is notpossible,then
refuelsuchequipmentwith aportable
container,ratherthanfrom a gasoline
dispensernozzle.
• Keepthe nozzleincontactwiththe rim
ofthe fuel tankor containeropeningat
alltimesuntilfuelingis complete.Do
notusea nozzlelock-opendevice.
• If fuel isspilledonclothing,change
clothingimmediately.
• Neveroverfillfuel tank.Replacegas
capandtightensecurely.
GENERAL SERVICE
• Never operate machine in a closed
area.
• Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
• Never make any adjustments or repairs
with the engine running.
• Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
• Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
• Check brake operation frequently. Ad-
just and service as required.
• Maintain or replace safety and instruc-
tion labels, as necessary.
• Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
• Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
• Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY AND
TYPE:
OIL TYPE
API-SG-SL):
1.25
UNLEADED
REGULAR
SAE 30 (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
OIL CAPACITY:
SPARK PLUG:
GAP: .030")
GROUND SPEED (MPH):
FORWARD: 1ST
REVERSE: 1.4
TIRE PRESSURE: FRONT:14 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 28
BLADE BOLT TORQUE: 27-35 FT. LBS.
3 PINTS
CHAMPION RC12YC
1.1
2ND
3RD
4TH
5TH
6TH
REAR: 12 PSt
MIN. CCA: 230
CASE SIZE: U1R
1.4
2.2
3.3
4.4
4.9
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main-
taining, caring for and using your tractor.
• Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
authorized service center/department.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center/
department We have competent, well-
trained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 5/16-18 x4
Steering Wheel
, _ , Adapter
(1) 5/16
Lock Washer
(1) Large Flat Washer
Steering
Extension
Shaft
teering
Boot
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob I_
(1) Oil Drain Tube
For Future Use
Keys
(2) Keys
11111
Slope Sheet
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dashed lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
Insert
_ _ Washer
...... s°> _ ::_\ Washer
Steering
Wheel
- -............=.... Steering
Adapter------__.__ _ Extension
-----"_9 JShaft
5/16 Hex Bolt
5/16 Lock
Large
/
Slots
Flat
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 5/16 lock
washer, 5/16 hex bolt and tighten se-
curely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slideseat untila comfortableposition
isreachedwhich allowsyou to press
clutch/brakepedalallthewaydown.
8. Getoff seatwithout movingitsad-
justedposition.
9. Raiseseat andtightenadjustment
knobsecurely.
Seat
Seat
Bolt
Flat Washer
\
Adjl Knob
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Seat
Terminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Remove key from bag and start the
engine (see "TO START ENGINE" in
the Operation section of this manual).
After engine has started, move throttle
control to idle (slow) position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
• Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is operat-
ing properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of
this manual.
J CHECKL IS T
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged.
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
¢" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
¢" Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
¢" Engine oil is at proper level.
¢" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
¢" Become familiar with all controls, their
location and function. Operate them
before you start the engine.
¢" Be sure brake system is in safe operat-
ing condition.
¢" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
10
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning.
R N H L I\1
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
o (®)
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
OPERATION
SYSTEM (ROS)
t
MOWER LIFT
LIGHTS ON FUEL BATTERY
m
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
REVERSE FORWARD
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
&
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
,,h{ll{lll_llt.,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
CRUISE CONTROL CLUTCH/BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
PEDAL
11
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Clutch Lever
Light Switch
Ignition Switch
"ON" Position
Throttle/Choke
Control
Pedal
Gearshift Lever
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
Lift Lever
_gBrake Lever
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITON - Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend a wide vision safety mask over spectacles or
standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and
release pressure from clutch/brake
pedal. Pedal should remain in brake
position. Make sure parking brake will
hold tractor secure.
Throttle/Choke
Control
Position
Clutch/
Brake Parking
Pedal Brake
"Disengaged" "Engaged"
Position Position
STOPPING
MOWER BLADES -
• To stop mower blades, move at-
tachment clutch lever to disengaged
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal all the way down.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine
to "backfire".
• Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Attachment Clutch
Lever "Engaged"
Position
nition Key
gaged"
Position
Gearshift
Lever
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full speed (fast).
• Operating engine at less than full
speed (fast) reduces engine's operating
efficiency.
• Full speed (fast) offers the best mower
performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neu-
tral (N) position.
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13
• Theaveragelawnshouldbecuttoap-
proximately2-1/2inchesduringthe cool
seasonandto over3 inchesduringhot
months. Forhealthierandbetterlook-
ing lawns,mowoftenand after moder-
ategrowth.
• Forbestcuttingperformance,grass
over6 inches in heightshouldbe
mowedtwice. Makethe first cutrela-
tivelyhigh;thesecondto desiredheight.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in ap-
propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mounting
3/8-16
Locknut
3/8 Washer
Gaug
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
Bolt
TO STOP MOWER BLADES -
disengage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Lever
"Engaged" Position
J
,_;,'
"Disenc
Position
i i \ Deflector
A,oJ Shield
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
_WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" posi-
tion.
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake
pedal to start movement.
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
Attachemnt
f/5' Lift Lever
High Position
Low
Position
14
ROS "ON" Position
TO OPERATE ON HILLS
AI_WARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
• Avoid stopping or changing speed on
hills.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Make all turns slowly.
Engine "ON" Position
(Normal Operating)
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control.
• When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULL" mark on dipstick is
reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
15
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
]11
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
• The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
(
,1[ ,J
• If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
16
MAINTENANCE
SCHEDULE
Check Brake Operation
T Check Tire Pressure
R ._heck Operator Presence & ROS System_
A Check for Loose Fasteners
C Check/Replace Mower Blades
T _ubrication Chart
0 Check Battery Level
R
Clean Batte_ and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
r
Check Engine Oi! Level
Chan qe En,qine Oil (with oil filter
Change Engine Oil (without oil filter'
_ Clean Air Filter
G Clean Air Screen
[ nspect Muffler/Spark Arrester
N Replace Oil Filter (if equipped)
BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
EACH 8 25 50 100 SEASON STORAGE
USE HOURS HOURS HOURS HOURS
r, r,
E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
_ R_lace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
V',2 _
I,, V
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle --_ Spindle
Zerk ; Jr Zerk
; _Front Wheel
Bearing
Bearing Zerk
Zerk
*I 01964 II
dPGeneral Purpose Grease
@ Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
• When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
• The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position
CHECK REVERSE OPERATION (ROS)
SYSTEM
• When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
• When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
_1,CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
Engine "ON" Position
(Normal Operating)
18
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing Mandrel
Edge Up BI
Flat
Washer
Lock
Blade Bolt
/
,,_ Center Hok
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
• Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
Assembly
Star
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petro-
leum jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
CenterHole / /
5/8" Bolt__ __,
or Pin_ de
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
-20 0 30 32 40 60 80 100
-30 -20 -10 0 10 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in
cold weather, they will result in increased
oil consumption when used above 32°E
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
19
oi_visr rha_ti e
Change the oil after every 25 hours of op-
eration or at least once a year if the trac-
tor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check
the oil level.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
lDrain
Tube
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
AIR FILTER
Your engine will not run properly using
a dirty air filter. Service air cleaner more
often under dusty conditions. See Engine
Manual.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
Clamp _Clamp
Fuel Filter_
CLEANING
• Clean engine, battery, seat, finish, etc.
of all foreign matter.
• Keep finished surfaces and wheels free
of all gasoline, oil, etc.
• Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
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