Southbend Range SPR-3 Service Manual

IMPORTANT
FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment. MODEL # SERIAL # DATE PURCHASED
INSTALLATION
OPERATION AND MAINTENANCE INSTRUCTIONS
STOCK POT RANGE
MODEL: SPR-1, SPR-2, and SPR-3
$18.00
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing and operating this equipment.
1100
Old Honeycutt Road . Fuquay-Varina, NC 27526
4 (919)552-9161 .(800)348-2558
Fax (800) 625-6143
Middleby Corp. Service Hot Line (800)238 8444 (after hours)
l
(919) 552-9798
COUNTER STEAMER
(MANUAL SECTION SR)
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precau­tions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment.
1 A DANGER 1
This symbol warns of immediate hazards which will result in severe injury or death. This symbol refers to a potential hazard or unsafe practice which could result in injury or
1 A WARNING] death.
This symbol refers to a potential hazard or unsafe practice which could result in injury, product, or property damage.
1 NOTICE 1
This symbol refers to information that needs special attention or must be fully understood, even though not dangerous.
POST IN PROMINENT LOCATION
The emergency telephone number of your gas supplier and instructions to follow if gas odor is detected.
If a gas odor is detected, shut down equipment at the main shut-off valve.
Immediately call the emergency phone number of your gas supplier.
A DANGER
EXPLOSION HAZARD
A FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
I
Asphyxiation can result from improper ventilation. Do not obstruct the flow of combustion and ventilation air to and from your cooking equipment.
Be sure the Operators Manual and important papers are given to the proper authority
Keep area around appliances free and clear of combustibles.
! WARNING
n
to retain for future reference.
I
Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market. You will find that your new equipment, like ail Southbend equipment, has been designed and manufactured to meet the tough-
est standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble­free operation. For best results, read this manual carefully.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
TABLE OF CONTENTS:
Safety Precautions.. ................................................................................................................ inside front cover
Specifications Installation Operation
Adjustments.. ................................................................................................................................................... .9
Maintenance.. ................................................................................................................................................. 10
Parts/Accessories.. ................................................................................................................................... 1 l-l 6
Warranty
Location of serial and identification plates: The serial plate with all the specifications is located at the rear of the unit on back panel. parts section “main body components” of this manual. There is also a product identification plate that has only the model and serial number attached to the front upper right comer of the valve control panel.
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Reference part number 1179452 in
2
3-7
17
6
Read these instructions carefully before attempting installation. “Installation” and u Start Up” should be performed by a quali­fied installer. Unless the installation instructions for the above-described Southbend product are followed and performed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas and/or elec­tric cooking equipment) then the terms and conditions of the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.
In the event you have questions concerning the installation, use, care, or service of the product, write to the Technical Service
Department, Southbend, 1100 Old Honeycutt Road., Fuquay-Varina, North Carolina 27526.
NOTICE
This product is intended
for commercial use only; not for household use.
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has
assumed responsibility for its safe transit and delivery.
apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill
then be signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse
the claim. The carrier can supply the necessary forms.
If
damaged equipment is received, either
must
B) A request for inspection must be made to the carrier within 15 days if there is concealed damage or
loss that is not apparent until after the equipment is uncrated.
The carrier should arrange an inspec-
tion. Be certain to hold all contents plus all packing material.
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sout hbend
A MIDDLEBY COMPANY
PAGE
1
1100 Old Honeycutt Road Fuquay-Varina, NC 27526 4 (919) 552-9161 f i6OOj 346-2556 FAX(Q19) 625-6143 FAX(919) 552-9798
NOTE: Not for Scale. For Dimensional Purposes Only.
C
TOP VIEW
Dimensions:
-+-
G
f
B
i
T
D
E
$
SIDE VIEW FRONT VIEW
( ) = Millimeters
NOTE: Above dimensions are for single Stock Pot Ranges. SPR-2 Double and SPR-3 Triple Stock Pot Ranges are shipped assembled at factory and above dimensions are different.
UTILITY INFORMATION:
One 3/4” connection required for each individual Range or each range in a bat­tery of two or three.
REQUIRED OPERATING PRESSURE:
Natural Gas 4” W.C.;
A 314” gas pressure regulator is standard with each stock pot range section.
Propane Gas 10” W.C.
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2
NOTICE
Southbend reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements for previously purchased equipment.
NOTICE
These procedures must be followed by qualified personnel or warranty will be void.
GENERAL:
NOTICE
The unit, when installed, must conform with local codes, or in the absence of local codes, with the
National Fuel Gas Code, ANSI 2223.1 -latest edition.
GAS CONNECTION:
The Serial Plate is located at the rear of the unit on the back panel.
burn.
It indicates
the type of gas the unit is equipped to
All Southbend equipment is adjusted at the factory but may need a finish adjustment once installed. on serial plate.
These models are design-certified for operation on natural or propane gases. This appliance should be connected ONLY to the type of gas for which it is equipped.
Add supply requirement, i.e. pipe size, pressure regulator infomation, operating pressure WC - natural and propane when all units on line are operating simultaneously.
An adequate gas supply is imperative. isfactory performance. affect burner operating characteristics. A l/3” pressure tap is located on the manifold to measure the manifold pres­sure.
An adequate gas supply line to the unit should be no smaller than the I.D. of the pipe from the unit to which it is con­nected.
Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit.
All pipe joints and connections must be tested thoroughly for gas leaks. NEVER use an open flame to check for gas leaks. All connections must be checked for leaks after the unit has been put into operation. Test pressure should not exceed l/4” W.C.
For Natural gas the regulator is set to deliver a 4” W.C. pressure to the manifold. IO” W.C.
Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and
Undersized or low pressure lines will restrict the volume of gas required for sat-
Use only soapy water for testing on all gases.
For Propane gas it is set to deliver
Check type of gas
! CAUflON
A
This appliance and its individual shutoff valve must be disconnected from the gas supply piping sys­tem during any pressure testing of that system at test pressures in excess of1/2 PSIG (3.45 KPA). This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 112 PSIG (3.45KPA).
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If this equipment is being installed at over 2,000 feet altitude and was not specified on order, contact the appropriate authorized Southbend Service Representative or the Southbend Service Department.
fice sizing will result in improper performance and may void the warranty.
Failure to install with proper ori-
NOTICE
If applicable, the vent line from the gas appliance pressure regulator should be installed to the outdoors in accordance with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI
2223. 1 -latest edition.
CLEARANCES: Minimum Clearances -- Inches (mm)
From Combustible
Construction
From Non-Combustible
Construction
Back Right Side Left Side Floor
NOTE: For use in noncombustible locations a. All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed.
Provisions for an adequate air supply must be provided. enters through this area. manufacturers instructions.
No additional clearance from the sides and back is required for service as the units are serviceable from the front.
DO NOT MOUNT ABOVE OTHER COOKING EQUIPMENT.
Be sure to inspect and clean the ventilation system according to the ventilation equipment
8 inches
0 0 0
Do not obstruct the front or rear of the unit, as combustion air
NOTICE
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.
c
EXHAUST FANS AND CANOPIES:
recommended that a canopy extend 6” past the appliance and the bottom edge be located 6’6” from the floor. should be installed at an angle of 45 degrees or more from horizontal. This position prevents dripping grease and facili­tates collecting the run-off grease in a drip pan, usually installed with a filter. vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such a vacuum.
WALL EXHAUST FAN:
unit.
In case of unsatisfactory performance on any appliance, check the appliance with the exhaust fan in the “OFF” position. Do this only long enough to check equipment performance. Then turn hood back on and let it run to remove any exhaust that may have accumulated during the test.
The exhaust fan should be installed at least 2” above the vent opening at the top of the
anopies are set over ranges, ovens, etc., for ventilation purposes.
A strong exhaust fan tends to create a
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It is
Filters
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Proper ventilation is the owner’s responsibility. Any problem due to improper ventilation will not be covered by warranty.
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NOTICE
A WARNING
improper ventilation can result in personal injury or death. Ventilation which fails to properly remove
flue products can cause headaches, drowsiness, nausea, or could result in death.
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LEVELING:
Unit
must be level to assure maximum performance. Improper leveling may void warranty.
TO INSTALL STOCK POT RANGE:
1. Remove unit from packaging.
2. Shipped with every unit should be a leg package containing four legs. Two of which will have flanges for bolting
them to the floor. These legs are to be installed on the rear of the unit. These are labeled (Item “E”) in figure 1. The other adjustable legs are to be installed on the front of the unit.
3. Leg pads (Item “C”) in figure 1 have already been installed on the bottom of the unit. To install legs simply screw legs into leg pads on bottom of unit.
4. Once the unit has been moved into position adjust front and rear adjusters in bottom of legs until unit is level. Make sure unit is leveled front to back and side to side. It is very important that this unit be level.
5. Once the unit has been leveled attach the flanged feet to the floor using appropriate fasteners.
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NOTICE
This unit MUST be attached to the floor by means of the flanged feet at the rear of the unit. Failure to do so may create a tip hazard which could result in injury to the operator or damage to the unit. Failure to install properly will void the manufacturer’s warranty.
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