Southbend Range SCBC-36 Operator’s Manual

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southbend
A MIDDLEBY COMPANY
OWNER'S MANUAL
INSTALLATION USER'S GUIDE
SERVICE
PARTS
IMPORTANT
FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment.
MODEL #__________________ SERIAL #__________________ DATE PURCHASED__________
GAS CHAR BROILERS
MODELS: SCB-24 SCBC-24
SCB-36 SCBC-36 SCB-48 SCBC-48 SCBC60
(Includes all models with suffixes, R, A, AR)
These instructions should be read thoroughly before attempting installation. Installation and Start Up should be performed by a qualified service technician. The Manufacturer, Southbend (Head Office: 1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526), informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the Manufacturer's Limited Warranty will be rendered void and no warranty of any kind shall apply.
If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the 12-month limited warranty period, then the manufacturer shall not be liable for any incidental or consequential damages to any person or to any property which may result from the use of the equipment thereafter. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion thereto may not apply to you.
In the event you have any questions concerning the installation, use, care, or service of the product, write Customer Service Department, Southbend, 1100 Old Honeycutt Rd., Fuquay ­Varina, North Carolina 27526.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
CHAR BROILERS
(Manual Section BR)
Congratulations! You have just purchased one of the finest pieces of heavy-duty, commercial cooking equipment on the market
A MIDDLEBY COMPANY
1100 Old Honeycutt Road
today.
You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to some of the toughest standards in the industry those of Southbend. Each piece of Southbend equipment has been carefully engineered and designs have been verified through laboratory tests and field installations in some of the more strenuous commercial cooking applications. With proper care and field maintenance, you will experience years of reliable, trouble -free operation from your Southbend equipment. To get the best results, it's important that you read this manual carefully.
TABLE OF CONTENTS:
SECTION ONE - INSTALLATION
Specifications ......................................…………...... 1
Installation .....................................……………........ 2
SECTION TWO - USER'S GUIDE
Warranty.........................................…………….......
Operation....................................……………............
Maintenance............................…………........... . ....
SECTION THREE - SERVICE
Adjustments ..................................……............ .... .. 1
Troubleshooting .............................…....................... 2
SECTION FOUR - PARTS
Parts List.......................................……..................... 1
1 2
4
CAUTION: POST IN PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION SHALL BE OBTAINED FROM LOCAL GAS SUPPLIER.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM COMBUSTIBLES. IN THE EVENT A GAS ODOR IS DETECTED. SHUT DOWN EQUIPMENT AT THE MAIN
SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
southbend
Fuquay, NC 27526 (919) 552-9161 FAX (919) 552-9798 (800) 348-2558
GAS CHAR BROILER
USER'S GUIDE
LIMITED WARRANTY
Southbend warrants that the equipment, as supplied by the factory to the original purchasers, is free from defects in materials and workmanship. Should any part thereof become defective as a result of normal use within the period and limits defined below, then at the option of Southbend such parts will be repaired or replaced by Southbend or its Authorized Service Agency. This warranty is subject to the following conditions:
If upon inspection by Southbend or its Authorized Service Agency it is determined that this equipment has not been used in an appropriate manner, has been modified, has not been properly maintained, or has been subject to misuse or misapplication, neglect, abuse, accident, damage during transit or delivery, fire, "flood, riot or Act of God, then this warranty shall be void.
Specifically excluded under this warranty are claims relating to installation; examples are improper utility connections and improper utilities supply. Claims relating to normal care and maintenance are also excluded; examples are calibration of controls, and adjustments to pilots and burners. Equipment failure caused by inadequate water quality is not covered under warranty. WATER QUALITY must not exceed the following limits: Total Dissolved Solids (TDS) - 60 PPM (Parts Per Million). Hardness - 2 Grains or 35 PPM, PH Factor
- 7.0 to 7.5. Water pressure 30 PSI minimum, 60 PSI maximum. Boiler maintenance is the responsibility of the owner and is not covered by warranty. This equipment is intended for commercial use only. Warranty is void if equipment is installed in other than commercial application. Repairs under this warranty are to be performed only by a Southbend Authorized Service Agency. Southbend can not be
responsible for charges incurred from other than Authorized Southbend Agencies. THIS WARRANTY MUST BE SHOWN TO AN AUTHORIZED SERVICE AGENCY WHEN REQUESTING IN-WARRANTY SERVICE WORK. THE AUTHORIZED SERVICE AGENCY MAY AT HIS OPTION REQUIRE PROOF OF PURCHASE. This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any liability for extended delays in replacing or repairing any items in the equipment beyond the control of Southbend. "Southbend shall not be liable for consequential or special damages of any nature that may arise in connection with such product or part." Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such premium rates. In all circumstances, a maximum of one hundred miles in travel and two and one half hours (25) travel time shall be allowable. In all cases the closest Southbend Authorized Agency must be used. The actual warranty time periods and exceptions are as follows: This warranty only covers product shipped into the 48 contiguous United States and Hawaii, one year labor, one year parts effective from the date of original purchase. There will be no labor coverage for equipment located on any island not connected by roadway to the mainland. Exceptions to standard warranty, effective within above limitations:
Glass Windows, Door Gaskets, Rubber Seals, Light Bulbs, Ceramic Bricks,
Sight Glasses, Cathodic Descalers or Anodes ..…......………………………………………...................... 90 days material and labor
Stainless Steel Fry Pot.....................…………….…………………... .4 years extended material warranty on fry pot only — no labor
Stainless Steel Open Top Burners..………….………………...........4 years extended material warranty on burners only — no labor
Pressure Steam Boiler Shell .......…………………………........ Prorated 4 years extended warranty on boiler shell only — no labor
In all cases parts covered by a five year warranty will be shipped FOB the factory after the first year. Our warranty on all replacement parts which are replaced in the field by our Authorized Service Agencies will be limited to three months on labor, six months on materials (parts) effective from the date of installation. See LIMITED WARRANTY
- REPLACEMENT PARTS for conditions and limitations. If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the one year limited warranty period, then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter. "THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND CONSTITUTES THE ENTIRE LIABILITY OF SOUTHBEND. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE DURATION OF ONE YEAR FROM THE EFFECTIVE DATE OF SAID WARRANTY."
Boiler shells which have not been properly maintained will not be covered by warranty.
SECTION TWO — USER'S GUIDE
CHAR BROILER
PAGE 1
GAS CHAR BROILERS
SERVICE
ADJUSTMENTS
WARNING: ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUIPMENT. HOWEVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE, DEPENDABLE ADVICE OR OTHER ASSISTANCES, AND FOR GENUINE FACTORY PARTS.
Before making any adjustment, make sure unit is connected to the type of gas for which it is equipped. Check for type of gas on serial plate.
The manifold pressure on natural gas should be 6" W.C. for free standing units, 6" W.C. for sectional type broilers, and 4" W.C. for counter type broilers. Propane manifold pressure should be 10" W.C. for all.
PILOT ADJUSTMENTS:
ALL PILOT FLAMES SHOULD BE STABLE AND NOT CARBON PRODUCING. All pilots are adjustable by turning the slotted screw on the pilot valve located through the front panel, at the manifold. Each
burner incorporates an individual pilot burner.
BURNER ADJUSTMENT:
ALL BURNER FLAMES SHOULD BE STABLE BLUE WITHOUT BLOWING OR YELLOW TIPPING.
1. Turn valve to full on position.
2. Loosen screw which holds the sheet metal air shutter.
3. If the flame is blowing or lifting off of the ports, close air shutter on front of burner until a stable flame is obtained.
4. If the flame is yellow tipping, open the air shutter until a stable flame is obtained.
5. Tighten the set screw which holds the air shutter.
SECTION THREE — SERVICE
CHAR BROILERS
PAGE 1
not turn on
A. Only some ranges in a bat
tery —
Incorrect orifices.
produce excessive carbon
Primary air not adjusted properly.
B. Counter model produces
Same as above.
excessive carbon deposits
not come on
Pilot out.
stay ignited
Clogged orifice.
Improper ventilation system.
SERVICE
CHAR BROILERS
Litho in U.S.A
.
TROUBLE SHOOTING:
Problem Look for
A. All ranges in battery will Main gas supply to ranges is "OFF."
B. Counter model will not turn. Same as above.
A. All ranges produce excessive
carbon deposits Incorrect supply pressure.
B. Counter model produces Same as above.
excessive carbon deposit.
deposits (burners)
Incorrect gas type supplied to battery.
(burners).
Only some pilots produce — Pilot gas not adjusted properly. excessive carbon deposits — Incorrect pilot orifice.
Burner will — Manual valve in "OFF" position.
Top section pilot will not — Pilot gas not adjusted properly.
— Clogged burner charge port.
— Draft condition.
— Air in gas line.
SECTION THREE — SERVICE PAGE 2
11-92
southbend
A MIDDLEBY COMPANY
Convection Ovens Ranges Steam Kettles Under Fired Broilers Cook & Hold Convection Ovens Fryers Tilting Braising Pans Salamander Broilers Bake & Roast Ovens Special & Custom Equipment Cooker/Mixer Kettles Cheese Melters Pizza Ovens Convection Steamers Floor Model Broilers Counter Top Broilers & Griddles
GAS CHAR BROILERS
9161
A MIDDLEBY COMPANY
A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize however, that replacement parts and occasional professional service may be necessary to extend the useful life of this unit. When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.
southbend
1100 Old Honeycutt Road Fuq Fuquay-Varina. NC 27526
PART NUMBER 1173265 Rev. 11-92
(919)552­FAX (919) 552-9798
(800) 348-2558
S E R V I C E
southbend BULLETIN
TO: Southbend Parts & Service Distributors FROM: Thomas S. Enyeart- CFSP
Director Product Service
DATE: February 5, 1994 BULLETIN #9430 SUBJECT: Valve Change- Floor Model Char Broilers – Propane Gas.
Models SCB-24, SCB-36, SCB-48 and all same with suffix - R
Please insert this Bulletin with the #1173265 Gas Char Broiler owners manual in the BR- Broiler & Cheese Melters section of your master Southbend Manual.
Effective December, 1993 Serial #94A and thereafter
Floor Model Char Broiler Valves have been changed. Changing from the old style to the new style for the first time requires a new knob. The kit is available for the first time change only. After the original change or on new style units the valve only can be changed.
DISCONTINUED PART:
1176750 Valve This part will be available until existing stock is depleted­approximately 18 months. Then it will be obsolete and no longer available.
NEW PARTS:
1176009 Valve -Hi Low- Propane Gas
When replacing 1076750 for the first time use:
4440401 Valve Replacement Kit- Propane Gas
This kit consists of: (all parts also available individually)
1176009 Valve-Hi Low- Propane Gas 1166011 Valve Knob
NOTE: The new valve can only be used for Propane Gas
For Natural Gas See Bulletin 9429- Part numbers 1176008 &
4440402.
The old valve used a 1160532 Valve Knob which is still available.
1100 Old Honeycutt Rd. • Fuquay-Varina, NC 27526 • (919) 552-9161 • (800) 348-2558 • Fax (919) 552-9798
Parts Service Hotline (800) 54 RANGE (800-547-2643)
The 1176009 Valve has S09 stamped on the flat side of the Valve Barrel.
ITEM PART NO.
DESCRIPTION
Qty.
List Prices- effective 1-15-94
1176009- $21.80; 4440401- $29.00. Other parts are in the current price list.
TE/dy
2 1166011 KNOB 1 1 1176009 HI-LOW VALVE (PROP) 1
* 4440401 BURNER VALVE REPLACEMENT KIT *
ACAD SIZE A DWG­DO NOT HAND ALTER
REV SYM
DRAWING RELEASED
2/2/94
REVISION DATE BY
DBC 94-30
ECN
S E R V I C E
southbend BULLETIN
TO: Southbend Parts & Service Distributors FROM: Thomas S. Enyeart- CFSP
Director Product Service
DATE: February 5, 1994 BULLETIN #9429 SUBJECT: Valve Change- Floor Model Char Broilers – Natural Gas.
Models SCB-24, SCB-36, SCB-48 and all same with suffix - R
Please insert this Bulletin with the #1173265 Gas Char Broiler owners manual in the BR- Broiler & Cheese Melters section of your master Southbend Manual.
Effective December, 1993 Serial #94A and thereafter
Floor Model Char Broiler Valves have been changed. Changing from the old style to the new style for the first time requires a new knob. The kit is available for the first time change only. After the original change or on new style units the valve only can be changed.
DISCONTINUED PART:
1076750 Valve This part will be available until existing stock is depleted­approximately 18 months. Then it will be obsolete and no longer available.
NEW PARTS:
1176008 Valve -Hi Low- Natural Gas
When replacing 1076750 for the first time use:
4440402 Valve Replacement Kit- Natural Gas
This kit consists of: (all parts also available individually)
1176008 Valve-Hi Low- Natural Gas 1166011 Valve Knob
NOTE: The new valve can only be used for Natural Gas
For Propane Gas See Bulletin 9430- Part numbers 1176009 &
4440401.
The old valve used a 1160532 Valve Knob which is still available.
1100 Old Honeycutt Rd. • Fuquay-Varina, NC 27526 • (919) 552-9161 • (800) 348-2558 • Fax (919) 552-9798
Parts Service Hotline (800) 54 RANGE (800-547-2643)
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