Southbend Range NOD14 Operator’s Manual
!
Owner’s Manual
IMPORTANT FOR FUTURE REFERENCE Please
complete this information and retain this manual for
the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: _____________________
Gas Pasta Cooker
Rinse Station
MANUAL L20-393 REV 1 (8/14) PASTA COOKER
$21.00 MANUAL SECTION
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing or
NOD14: Floor Model Gas Pasta Cooker
NODR14: Floor Model Rinse Station
WARNING
servicing this equipment
1100 Old Honeycutt Road Fuquay-Varina, North Carolina 27526 USA
www.southbendnc.com
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
TO THE PURCHASER
Post in a prominent location the instructions to be followed
in the event that an operator smells gas. Obtain this
information from your local gas supplier.
WARNING
DO NOT store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can
cause property damage, injury or death. Read the
installation, operating and maintenance instructions
thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed
by a Pitco Authorized Service and Parts (ASAP) company
technician or other qualified personnel. Installation,
maintenance or repairs by an unauthorized and unqualified
personnel will void the warranty.
WARNING
Installation and all connections must be made according to
national and local regulations and codes in force.
WARNING
During the warranty period if a customer elects to use a nonoriginal part or modifies an original part purchased from
Pitco and/or its Authorized Service and Parts (ASAP)
companies, this warranty will be void. In addition, Pitco and
its affiliates will not be liable for any claims, damages or
expenses incurred by the customer which arises directly or
indirectly, in whole or in part, due to the installation of any
modified part and/or received from an unauthor ized service
center.
WARNING
This appliance, when installed, must be electrically grounded
in accordance with local codes, or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70, or
the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or
this appliance without depending on the gas or electrical
cord connection. Single appliances equipped with legs must
be stabilized by installing anchor straps. All appliances
equipped with casters must be stabilized by installing
restraining chains.
WARNING
In North America an appliance equipped with casters a nd a
flexible gas line must be connected to the gas supply with a
quick disconnect device. This quick disconnect must comply
with ANSI Z24.41.
WARNING
DO NOT alter or remove structural material on the appliance
to accommodate placement under a ventilation hood.
WARNING
This appliance is not intended for persons (including
children) with reduced physical, sensory or mental
capabilities, or lack of experience or knowledge, unless they
have been given supervision or instruction concerning use
of the appliance by a person responsible for their safety. Do
not allow children to operate, or play on or around the
appliance.
WARNING
If the appliance is equipped with a power cord and it is
damaged, it must be replaced by a Pitco Authorized Service
and Parts (ASAP) company technician, or a similarly
qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing,
maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean
the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot
liquids from one container to another when the unit is at
operating temperature or filled with hot liquids. Serious
personal injury could result if skin comes in contact with the
hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front
panel, tank, splash back, tank cover, workshelf, drain board
is not a step. Serious injury could result from slipping,
falling or contact with hot liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing
the ventilation hood. Serious injury could result from slip s,
trips or from contacting hot liquids.
WARNING
The water level should be maintained at the level line. DO
NOT turn the appliance on until the heat tubes are fully
covered with water at all times. Serious injury could result
from hot steam vapors off the heat tubes.
WARNING
If overflow drain is not equipped or if overflow drain stop is
used, do not leave appliance unattended while filling with
water. Over filling the appliance can cause serious injuries
and damage the equipment.
WARNING
Completely shut the appliance down when the water is being
drained from the appliance. This will prevent the appliance
from heating up during the draining and filling process.
Serious injury can occur.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access
covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a
qualified service technician for proper performance and
operation on a yearly basis.
WARNING
There is an open flame inside this appliance. The unit may
get hot enough to set nearby materials on fire. Keep the area
around the appliance free from combustibles.
WARNING
DO NOT supply the appliance with a gas that is not indicated
on the data plate. If you need to convert the appliance to
another type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
If gas flow to appliance is interrupted, or pilots extinguish,
wait 5 minutes before attempting to relight the pilot to allow
any residual gas in appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to keep the
flame burning correctly. If the flame is starved for air, it can
give off a dangerous carbon monoxide gas. Carbon
monoxide is a clear odorless gas that can cause suffocation.
ii L20-393, rev.1 (08/14)
NOD14: Floor Model High Efficiency Gas Pasta Cooker TABLE OF CONTENTS
1. INSTALLATION ........................................................................................................ 1
1.1. CHECKING YOUR NEW APPLIANCE ....................................................................................................... 1
1.2. INSTALLATION CLEARANCES ................................................................................................................ 2
1.3. LEG/CASTER INSTALLATION AND LEVELING ...................................................................................... 3
1.4. PLUMBING CONNECTIONS ...................................................................................................................... 4
1.4.1. WATER INLET CONNECTIONS ......................................................................................................... 4
1.4.2. DRAIN CONNECTIONS ...................................................................................................................... 4
1.5. GAS CONNECTION ................................................................................................................................... 5
1.5.1. QUICK DISCONNECT CONNECTION ............................................................................................... 5
1.5.2. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING ................................................................... 5
1.6. VENTILATION AND FIRE SAFETY SYSTEMS ......................................................................................... 6
1.7. INSPECTION .............................................................................................................................................. 7
1.8. INITIAL ADJUSTMENTS ............................................................................................................................ 8
1.8.1. FILLING THE APPLIANCE .................................................................................................................. 8
1.8.2. LIGHTING INSTRUCTIONS ................................................................................................................ 8
1.8.3. SELF CLEANING BURNER SYSTEM ................................................................................................ 9
1.8.4. PILOT FLAME ADJUSTMENT ............................................................................................................ 9
1.8.5. MAIN BURNER SYSTEM ADJUSTMENT ......................................................................................... 10
1.9. INITIAL CLEANING .................................................................................................................................. 11
2. OPERATION ........................................................................................................... 12
2.1. OPERATIONAL FEATURES .................................................................................................................... 12
2.2. FILLING THE APPLIANCE ....................................................................................................................... 14
2.2.1. FILLING THE COOKER TANK .......................................................................................................... 14
2.2.2. FILLING THE RINSE TANK ............................................................................................................... 14
2.3. APPLIANCE START UP ........................................................................................................................... 14
2.4. COOKING ................................................................................................................................................. 15
2.4.1. SIMMER MODE ................................................................................................................................. 15
2.4.2. BOIL MODE ....................................................................................................................................... 15
2.4.3. TIMER OPERATION .......................................................................................................................... 15
2.4.4. BASKET LIFT OPERATION .............................................................................................................. 15
2.4.5. ADDITIONAL CONTROLLER FUNCTIONS ...................................................................................... 15
2.4.6. MANUAL WATER FILL ...................................................................................................................... 16
2.4.7. COOKING TIPS ................................................................................................................................. 16
2.5. APPLIANCE SHUTDOWN ....................................................................................................................... 16
2.5.1. STANDBY MODE .............................................................................................................................. 16
2.5.2. COMPLETE SHUTDOWN ................................................................................................................. 16
3. PREVENTATIVE MAINTENANCE .......................................................................... 17
3.1. DAILY PREVENTATIVE MAINTENANCE ............................................................................................... 17
3.1.1. APPLIANCE INSPECTION ................................................................................................................ 17
3.1.2. CLEANING THE COOK TANK (RINSE TANK IF EQUIPPED) ......................................................... 17
L20-393, rev.1 (08/14) iii
TABLE OF CONTENTS
CLEANING THE CABINET ................................................................................................................ 17
3.1.3.
3.2. MONTHLY PREVENTATIVE MAINTENANCE ........................................................................................ 18
3.2.1. DE-LIMING ........................................................................................................................................ 18
3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION ......................................... 18
3.3.1. TEMPERATURE PROBE & HIGH LIMIT PROBE ............................................................................. 18
3.3.2. CONTROLLER .................................................................................................................................. 18
3.3.3. CONTROL BOX & ELECTRICAL COMPONENTS ........................................................................... 18
3.3.4. TANK .................................................................................................................................................. 19
3.3.5. DRAIN SYSTEM ................................................................................................................................ 19
3.3.6. GAS COMBUSTION SYSTEM .......................................................................................................... 19
3.4. VENTILATION HOOD ............................................................................................................................... 19
4. TROUBLESHOOTING ............................................................................................ 20
4.1. POWER FAILURE ....................................................................................................................... ............. 20
4.2. HIGH TEMPERATURE LIMIT SWITCH .................................................................................................... 20
4.2.1. Cook Tank Temperature Limit Switch ................................................................................................ 20
4.2.2. Self Cleaning Burner System Temperature Limit Switch ................................................................... 20
4.3. DRAIN VALVE INTERLOCK .................................................................................................................... 20
4.4. TROUBLESHOOTING CHART ................................................................................................................ 21
4.5. CONTROLLER WARNING DISPLAYS .................................................................................................... 21
iv L20-393, rev.1 (08/14)
NOD14: Floor Model High Efficiency Gas Pasta Cooker INSTALLATION
1. INSTALLATION
1.1. CHECKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is
delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If
something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only
responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have
received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was
purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly
distributed. Refer to the table below to identify which accessories should be included with your appliance.
Locate your Pitco model number and serial number on the inner door of the appliance and the find the date
purchased. Write this information on the front cover of this manual for future reference.
If you have completed the above steps that are
applicable to the appliance you purchased, the
appliance is now ready to be installed. Although it
may be possible for you to install and set up your
new appliance, it is STRONGLY recommended that
you have this done by qualified professionals. A
qualified professional will ensure that the installation
is safe and meets local building and fire codes.
ITEM DESCRIPTION SSPG14 SSRS14
1
2
3
4
5
6
7
8
9
Drain Cleanout Rod Standard Standard
Small Bulk Pas ta Basket Optional Optional
Large Bulk Pasta Basket Optional Optional
Small Round Pasta B asket Optional Optional
Large Round Pasta Basket Optional Optional
Oblong Pasta Basket Optional Optional
Individual Portion Cups/Rack Optional Optional
Accessories
Basket Hanger Standard Standard
Tube Rack Standard N/A
DIAGRAM 1
L20-393, rev.1 (08/14) 1
INSTALLATION
1.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper
operation of your appliance.
In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in front of the unit.
DO NOT obstruct the flow of ventilation or air openings around the appliance. Adequate
clearance around the appliance is necessary for servicing and proper component ventilation.
Ensure that you meet the minimum clearance requirements specified in this manual.
DO NOT install this appliance next to a deep fat fryer. A splash over of water into the hot oil may
cause a flash fire.
To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its
casters or legs, or pull the appliance by the splash back.
DO NOT sit or stand on this appliance. The appliance’s front panel, tank,
splash back, tank cover, workshelf, drain board is not a step. Serious
injury could result from slipping, falling or contact with hot liquids.
Unit
Back
Sides
Combustible Construction
Inches (centimeters)
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 0.0" (0.0cm)
WARNING
Non-Combustible Construction
Inches (centimeters)
WARNING
WARNING
CAUTION
2 L20-393, rev.1 (08/14)
NOD14: Floor Model High Efficiency Gas Pasta Cooker INSTALLATION
1.3. LEG/CASTER INSTALLATION AND LEVELING
When you receive your appliance it is completely assembled with the possible exception of the legs (or casters). This
appliance must be installed with legs or casters; it cannot be curb mounted. Curb mounting will seriously inhibit this
appliance’s ability to effect proper component ventilation. The legs/casters must be installed before connecti ng the
appliance to the gas supply. The legs provide the necessary height to meet sanitation requirements and assure
adequate air supply to the combustion system. Use the following procedure
Required tools: 7/16 “ wrench and socket and a large pair of water pump pliers.
1. Remove all loose accessories and carefully place the appliance on its back to avoid damage to the cabinet and
splash back. Protect the outside of the appliance with cardboard or a drop cloth when laying it down. Take care
not to pinch any electrical cords between the cabinet and the floor.
2. Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires four 1/4-20 x 5/8”
hex head screws and nuts. Insure that all screws are tight.
3. Mount the screws from the inside of the appliance with the nut on the outside (bottom, see diagram below) of the
appliance. The nuts have lock washers attached to them, therefore it is not necessary to use separate lock
washers.
4. When all four legs/casters are securely mounted, stand the unit upright, being careful not to put too much weight
on any one leg or caster. Adjust the height and level the appliance by adjusting the leveling devices (B) with
water pump pliers. Rotating the leveling device in a Clockwise (CW) direction will reduce the height of the
appliance, Counter Clockwise rotation will increase the height of the appliance. For casters, loosen 2 set screws
(A) before leveling, adjust the height, then retighten.
This appliance must be installed with the legs or casters provided by the manufacturer.
WARNING
DO NOT install legs or casters, or perform leveling procedure when
appliance is in operation or full of hot liquids. Serious injury could result.
WARNING
L20-393, rev.1 (08/14) 3
INSTALLATION
1.4. PLUMBING CONNECTIONS
The plumbing installation should be done by a licensed plumber and must comply with local and national codes.
The instructions for appliances connected to the water mains by detachable hose sets shall sta t e that new hose sets
will be used and that the old hose sets should not be reused (if applicable).
1.4.1. WATER INLET CONNECTIONS
If your appliance is equipped with a faucet or a water fill option connections to a potable water supply will be
required. If a single water connection is required it is recommended that the appliance is connected to hot water
supply. This will greatly decrease the time and energy required for the appliance to reach operating temperature.
Prior to installation, a water treatment specialist should inspect the water supply. Water hardness sh ould contain
no more then 2.0 grains/gallon. The pH level should be between 6.5 and 8.0. These conditions can be obtained
with the use of a properly maintained water softener. The incoming water pressure should be between 20 psi (138
kPa) to 60 psi (414 kPa). For higher water pressures, a high-pressure regulator must be installed to inlet plumbing
to avoid damage caused by water hammer. The maximum allowable incoming water temperature is 180°F
(82°C). Have your water tested and record the measured values below.
When water is at a high temperature and high pressure, excessive splashing of hot water
may occur that could result in injury.
Measured Max Limit or Range OK
Temperature
Hardness
pH
Pressure
Water Quality Checklist
180°F (82°C) Max.
2.0 Grains/Gal. Max.
6.5 to 8.0
20 psi (138 kPa) to 60 psi (414 kPa)
WARNING
1.4.2. DRAIN CONNECTIONS
Each tank has a drain that can be connected to a drainage system. Each tank also has an overflow line. The
overflow connection is after the drain valve to provide an unobstructed overflow path. The tank drain and
overflow line for each tank is connected together to form a common drain line.
When there are more than 2 appliances joined together the common drains can be connected together with a
manifold that has a 1-1/4” NPT outlet connection. The outlet on the can be mounted so it can drain under the left
or right hand unit.
4 L20-393, rev.1 (08/14)
NOD14: Floor Model High Efficiency Gas Pasta Cooker INSTALLATION
y
y
1.5. GAS CONNECTION
Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas
flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223.1 and
NFPA 54 (latest editions). In Canada, install the appliance in accordance with CSA B149.1 or .2 and local codes. Gas
line sizing requirements can be determined by a qualified installation professional, your local gas company or by
referring to the National Gas Fuel Code, Appendix C, Table C-4 (for natural gas) and Table C-16 (for propane). The
gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to
any appliance. A properly sized and installed gas line will deliver a supply pressure between 7.0” W.C. (17.4 mbars,
1.74 kPa) and 10.0” W.C. (24.9 mbars, 2.49 kPa) natural gas or between 11.0” W.C. (27.4 mbars, 2.74 kPa) and 1 3.0”
W.C. (32.4 mbars, 3.25 kPa) propane to all appliances connected to the supply line, operating simultaneousl y at full
demand. The pressure at the gas valve must not exceed 1/2 PSI.
Each appliance is equipped to operate on one certain fuel type. The type of fuel with which the appliance is intended
to operate is stamped on the data plate, which is attached to the inside of the door.
NEVER supply the appliance with a gas other than the one that is indicated on the data
plate. Using the incorrect gas type will cause improper operation and could result in serious
injury or death. If you need to convert the appliance to another type of fuel, contact the
dealer
NEVER use an adapter to make a smaller gas supply line fit the appliance connection. This
may not allow proper gas flow for optimum burner operation, resulting in poor performance
and improper operation.
1.5.1. QUICK DISCONNECT CONNECTION
In North America gas appliances equipped with casters must be installed with connectors that comply with the
Standard for Movable Gas Appliances, ANSI Z21.69 • CSA 6.16 latest edition. This connection should include a
quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel,
ANSI Z21.41 • CSA 6.9 latest edition.
When installing the appliance you must also install adequate means for limiting the movement of the appliance
without depending on the connector or quick-disconnect device or it’s associated piping to limit the movement of
the appliance. The restraining device should be attached to the appliance on the back panel.
1.5.2. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING
The fuel supply system must be tested before the appliance is used. If the fuel line is going to be tested at a
pressure greater than 1/2 PISG (3.45 kPa), insure that that appliance is disconnected from the fuel line. If the fuel
line is to be tested at a pressure equal to or less than 1/2 PSIG (3.45 kPa), the appliance can be connected
during the test, but the unit’s gas valve must be shut. Test all gas line connections for leaks with leak detection
solution, or a solution of soap and water when pressure is applied.
ou purchased it from.
Suppl
Pressure
Burner Pressure
Main Burner Orifice
NON CE Gas Information Table
WARNING
NOTICE
Natural Gas Propane(LP) Gas
7" WC 11" WC
4" WC 10" WC
#46 dms #55 dms
L20-393, rev.1 (08/14) 5
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