Southbend Range KTLD Service Manual

southbend
TILTING
&
STATIONARY
A MIDDLEBY COMPANY
OWNER'S MANUAL
INSTALLATION USER'S
GUIDE SERVICE
PARTS
TILTING & STATIONARY
DIRECT STEAM KETTLES
These instructions should be read thoroughly before attempting installation. Set up, installation and Performance Check should be performed by a qualified service technician. The Manufacturer, Southbend (1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526), informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the Manufacturer's Limited Warranty will be rendered void and no warranty of any kind shall apply.
If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the 12-month limited warranty period, then the manufacturer shall not be liable for any incidental or consequential damages to any person or to any property which may result from the use of the equipment thereafter. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion thereto may not apply to you.
In the event you have any question concerning the installation, use, care, or service of the product, write Customer Service Department, Southbend Corporation, 1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526.
DIRECT STEAM KETTLES
(Manual Section SK)
Congratulations! You have just purchased one of the finest pieces of heavy-duty. commercial cooking
3
SECTION TWO
- USER'S GUIDE
Operation
2
SECTION THREE
- SERVICE
Service
3
Troubleshooting
3
SECTION FOUR
- PARTS
2
equipment on the market today. You will find that your new equipment, like all Southbend equipment. has been designed and manufactured to some of
the toughest standards in the industry those of Southhend Corporation. Each piece of Southbend equipment has been carefully engineered and designs have been verified through laboratory test? and Field installations in some of the more strenuous commercial cooking applications. With proper care and field maintenance, you will experience years of reliable. trouble-free operation from your Southbend equipment. To get the best results, it's important that you read this manual carefully.
TABLE OF CONTENTS:
SECTION ONE - INSTALLATION
Specifications 1 Installation
Performance Check 4
Warranty 1
Maintenance 2
Adjustments 1
Schematic Drawings 4 Parts List
Retain this manual for future reference.
INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.
WARNING - WARRANTY WILL BE VOID IF A. SERVICE WORK IS PERFORMED BY OTHER THAN A QUALIFIED TECHNICIAN.
B. OTHER THAN GENUINE SOUTHBEND REPLACEMENT PARTS ARE INSTALLED.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM COMBUSTIBLES.
southbend
A MIDDLEBY COMPANY
1100 Old Honeycutt Road Fuquay-Varina. NC 27526 (919) 552-9161 PAX (919) 552-9798 (800) 348-2558
INSTALLATION
Accessories Furnished By Customer
GENERAL:
THE UNIT WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED AND COMPLY WITH LOCAL CODES, OR
IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSE NFPA 70-1984.
CANADIAN INSTALLATION MUST COMPLY WITH CAN1-B149 INSTALLATION CODE FOR GAS BURNING
APPLIANCES AND EQUIPMENT AND CSA STANDARD C22.1-CANADIAN ELECTRICAL CODE PART 1.
THE INSTALLATION OF STEAM PIPING FROM THE SOURCE OF SUPPLY TO THE SERVICE INLET OF THE APPLIANCE MUST BE INSTALLED BY QUALIFIED INSTALLATION PERSONNEL EXPERIENCED IN SUCH WORK. THE INSTALLATION MUST COMPLY WITH ALL REQUIREMENTS OF STATE AND LOCAL
AUTHORITIES HAVING JURISDICTION.
EXHAUST FANS AND CANOPIES: Canopies are set over ranges, ovens, kettles, etc., for ventilation purposes. It is recommended that a canopy extend 6" past appliance and be located 6' 6" from the floor. Filters should be installed
at an angle of 45° or more with the horizontal. This position prevents the dripping of grease and facilitates collecting the run-off grease in a drip pan, usually installed with the filter. A strong exhaust fan tends to create a vacuum in the room and may interfere with performance. Makeup air openings approximately equal to the fan area will relieve such
vacuum. In case of unsatisfactory performance on any appliance, check with the exhaust fan in the "OFF" position.
WALL EXHAUST FAN: The exhaust fan should be installed at least 2 feet above the vent opening at the top of the
unit.
CLEARANCES: Adequate clearance must be provided in aisle and at the side and back. Adequate clearances for
air openings, as well as for serviceability, must also be provided.
TO INSTALL:
1. Uncrate carefully. Report any hidden freight damage to the freight company immediately.
2. Set the unit in place.
3. Be certain to leave adequate clearances for cleaning, maintenance and service.
INSTALLATION
RECOMMENDED PIPING CONNECTIONS:
NOTE: Recommended Piping connections
Piping & Maximum Steam Pressure 50 psi
Minimum Flow Rate 20 lbs. Dry Steam Per Hour
CAUTION
IF YOUR STEAM SUPPLY PRESSURE IS GREATER THAN 50 PSI, A PRESSURE REDUCING
VALVE MUST BE INSTALLED UPSTREAM OF THE SAFETY VALVE. A SAFETY VALVE MUST BE INSTALLED SET TO RELIEVE AT 50 PSI OR LESS.
TILTING & STATIONARY DIRECT STEAM KETTLES
SECTION ONE — INSTALLATION
PAGE 3
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