Southbend Range CO301HT-94A Operators Manual

IMPORTANT
FOR FUTURE REFERENCE
Please complete this information
II m
A MIDDLEBY COMPANY
m
and retain this manual for the life of the equipment.
DATEPURCHASED
OPERATOR’S MANUAL
INSTALLATION
OPERATION AND MAINTENANCE INSTRUCTIONS
WENDY’S RANGE
MODEL: C0300HT AND CO301 HT
$18.00
A WARNING
Improper installation, service, or maintenance can cause injury or death. Read the installation, operation and maintenance instructions
thoroughly before installing and operating this equipment.
property damage,
1
1100 Old Honeycutt Road . Fuquay-Varina, NC 27526 (919) 552-9161 . FAX (919) 552-9798 . (800) 348-2558
Middleby Corp. Service Hot Line (800) 238-8444 (after hours)
WENDY’S RANGE
(MANUAL SECTION RR)
Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market. You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the tough-
est standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble­free operation. For best results, read this manual carefully.
RETAIN
THIS MANUAL FOR FUTURE REFERENCE.
TABLE OF CONTENTS:
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................. 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...................... 3 - 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation ..,............................................................................................................................................. 13 - 14
Cooking Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......................... 15
Adjustments/Troubleshooting . . . 16 - 18
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................... 19 - 21
Parts/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........... 22 - 24
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ................................. 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 12
Location of Serial and Identification Plates: The serial plate with all specifications is located below the oven door, behind
the kick panel, attached to the frame base of the oven. Reference figure 1 item “B”. There is also a product identification
plate that has only the model and serial number attached to the front left corner of the valve panel.
Read these instructions carefully before attempting installation. “Installation” and “ Start Up” should be performed by a quali­fied installer. Unless the installation instructions for the above-described Southbend product are followed and performed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas and/or elec­tric cooking equipment) then the terms and conditions of the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.
In the event you have questions concerning the installation, use, care, or service of the product, write to the Technical Service
Department, Southbend, 1100 Old Honeycutt Road, Fuquay-Varina, North Carolina 27526.
NOTICE
This product is intended for commercial use only; not for household use.
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If damaged equipment is received, either apparent or con­cealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill must then
be signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) A request for inspection must be made to the carrier within 15 days if there is concealed damage or loss
that is not apparent until after the equipment is uncrated. The carrier should arrange an inspection. Be certain to hold all contents plus all packing material.
m southbend
A MIDDLEBY COMPANY
1100 Old Honeycutt Road Fuauav-Varina. NC 27526 (916) 65,9161 FAX (919) 552-9798 (800) 348-2558
PAGE 1
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precau-
tions. Accidents and problems can be caused by failure to follow fundamental rules and precautions. The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service
personnel, or to the equipment.
pi-iiiq
This symbol warns of immediate hazards which will result in severe injury or death
This symbol refers to a potential hazard or unsafe practice which could result in injury or
v death,
/nCAUTIONI
The emergency telephone number of your gas supplier and instructions to follow if
gas odor is detected.
If a gas odor is detected, shut down equipment at the main shut-off valve.
Immediately call the emergency phone number of your gas supplier.
For your safety, do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
This symbol refers to a potential hazard or unsafe practice which could result in injury,
product, or property damage.
This symbol refers to information that needs special attention or must be fully understood, even though not dangerous.
POST IN PROMINENT LOCATION
A DANGER
EXPLOSION HAZARD
A WARNING
FIRE HAZARD
Keep area around appliances free and clear of combustibles.
A WARNING
Asphyxiation can result from improper ventilation. Do not obstruct the flow of combustion and ventilation air to and from your cooking equipment.
NOTICE
Be sure the Operator’s Manual and important papers are given to the proper authority to
retain for future reference.
PAGE 2
NOTE: Not for Scale. For Dimensional Purposes Only
WENDY’S GAS RANGE WITH CONVECTION OVEN MODEL CO-301 HT-94A
B-
4y
FrE
r
P
FQ--
fS
TOP VIEW
Dimensions:
MODEL A
WENDY’S 36.5” 41.00” 8” 30” 29.375” 4.250”
GAS
,RANGE , , , . , . . . , . . , n n . n n
MODEL
Width Depth D
(927) (1042) (203) (762) (746) (108) (127) (1156) (302) (730) (152) (241) (914) (315) (115) (914)
B
OVEN INTERIOR
Width
Depth Height
FRONT VIEW
EXTERIOR
E
F
BURNERS (BTU each) CRATE SIZE
Hot Top Oven
SIDE VIEW
3/Y GAS CONN. ELECTRIC
G H I J K L
5”
45.5” 1.875” 28.750” 6” 9.500” 36” 12.5” 4.5”
Griddle Width Depth 1 Height ~-~ckl
-cI-
-7
M N 0
M-
( ) = Millimeters
36”
B
Opening Bottom
15.5”
13.5”
(394) (345)
WENDY’S
GAS RANGE
UTILITY INFORMATION: GAS-
Total 105,000 BTU. One 3/4” flex hose male connection. (For location, see drawing above items “L” and I‘M”).
Required operating pressure: Natural Gas 4” W.C. Propane Gas 10” W.C. Incoming gas line and connections must not be smaller
than 314” I.D.
26.125” (664)
Natural Propane
21.75”
(552)
14.25” 1 (362)
(20,000)
1 2
(25,000) (30,000) (1397)
ELECTRIC ­STANDARD: 115/60/1 - furnished with 5 ft. cord with 3-prong
OPTIONAL: 208/60/l or for use on 3 (190 to 219 volts) - supply
OPTIONAL: 340/60/l or for use on 3 (220 to240 volts) - supply
PAGE 3
55”
must be wired to junction box with terminal block located at rear. Total maximum amps 4.0.
must be wired to junction box with terminal block located at rear. Total maximum amps 4.0.
45.5” 45”
(1156)
(1143) 3.33 cu. m.
118cu.ft.
705 Ibs. 317 kg.
- plug. Total maximum amps 6.2.
Not for Scale. For Dimensional Purposes Only
NOTE:
WENDY’S CHILI RANGE WITH CONVECTION OVEN MODEL CO-300HT-94A
TOP VIEW
FRONT VIEW
SIDE VIEW
Dimensions:
MODEL
WENDY’S 36.5” 41.00” 8” 30”
GAS RANGE (927) (1042) (203) (762) (746) (108) (127) (1156) (302) (730) (152) (241) (914) (315) (115) (914)
GAS RANGE
A
Width Depth
MODEL
WENDY’S
tj
D E
OVEN INTERIOR
Width
26.125” (664)
EXTERIOR
F
G H I
(362)
5”
45.5” 11.875” 28.750” 6” 9.500” 36” 12.5”
BURNERS (BTU each) CRATE SIZE
Hot Top Oven Width Depth Height
(20,0300) (25,000)
29.375” 4.250”
Depth
21.75” 14.25” 1
Height
ww
J K L
(1397)
W GAS CONN. ELECTRIC Cook Door
M
N 0
4.5”
Cubic Crated
Volume
55”
45.5”
(1156)
45” 118cu.ft.
(1143)
3.33 cu. m.
Top
P 36” 15.5”
( ) = Millimeters
Q
Werght 705 Ibs.
317 kg.
Oven
R
13.5” (345)
Opening Bottom
(394)
UTILITY INFORMATION:
GAS -
Total 85,000 BTU. One 3/4” flex hose male connection. (for location, see drawing above items ‘I” and “M”).
NATURAL PROPANE Required operating pressure: Natural Gas 4” W.C. Propane Gas IO” W.C. Incoming gas line and connections must not be smaller than 314” I.D.
ELECTRIC ­STANDARD: 115/60/l - furnished with 5 ft. cord w/ 3-prong
plug. Total maximum amps 6.2.
OPTIONAL: 208/60/l or for use on 3 (190 to 219 volts) - supply
must be wired to junction box with terminal block located at rear. Total maximum amps 4.0.
OPTIONAL: 240/60/l or for use on 3 (220 to 240 volts) - supply
must be wired to junction box with terminal block located at rear. Total maximum amps 4.0.
PAGE 4
LOCATION OF WIRING DIAGRAMS ON UNIT:
Electrical diagrams (1165911 and 1165912) are located on the reverse side of range kick panel (item “A”) in figure 1 (below). Be sure that the input voltage and phase match the requirements shown on the serial plate (item “B”) in figure 1 below.
A positive ground connection is essential.
FIGURE 1
NOTICE
Southbend reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements for previously pur­chased equipment.
NOTICE
These procedures must be followed by qualified personnel or warranty will be void.
PAGE 5
GENERAL:
NOTICE
The unit, when installed, must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-latest edition, Natural Gas Installation Code, CAN/CGA-B149.1 or the Propane Installation Code, CAN/CGA-B149.2, as applicable.
The unit, when installed, must be electrically grounded and comply with local codes, or in the absence of local codes, with the National Electrical Code ANSVNFPA 70-latest edition, or the
Canadian Electrical Code, CSA C22.2, as applicable. Canadian installation must comply with CAN/CGA-B149.1 natural gas installation code, code
CAN/CGA-B149.2 propane installation code, and CSA C22.1 Canadian electrical code, parts I or local codes.
GAS CONNECTION:
The Serial Plate is located inside unit behind kick panel item “B” on figure 1. It indicates the type of gas the unit is equipped to burn. All Southbend equipment is adjusted at the factory. Check type of gas on serial plate.
These models are design-certified for operation on natural or propane gases. For natural gas, the regulator is set to deliver a 4” W.C. pressure to the manifold. For propane gas, it is set to deliver IO” W.C.
This appliance should be connected ONLY to the type of gas for which it is equipped. An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for satis-
factory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner operating characteristics. A l/8” pressure tap is located on the manifold to measure the manifold pressure.
An adequate gas supply line to the unit should be no smaller than the I.D. of the pipe from the unit to which it is connect­ed.
Purge the supply line to clean out dust, dirt, or other foreign matter before connecting the line to the unit.
All pipe joints and connections must be tested thoroughly for gas leaks. Use only soapy water for testing on all gases.
NEVER use an open flame to check for gas leaks. All connections must be checked for leaks after the unit has been
put into operation. Test pressure should not exceed i/4” W.C.
Unit equipped with factory installed certified gas quick-disconnect device. Reference additional installation required for
restraining device, see figure 5 of this document.
A WARNING
This appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of l/2 PSIG (3.45 KPa).
This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less
than l/2 PSIG 93.45 KPa.
If this equipment is being installed at over 2,000 feet altitude and was not specified on order, contact the appropriate authorized Southbend Service Representative or the Southbend Service Department. Failure to install with proper orifice sizing will result in improper performance and may void the warranty.
PAGE 6
NOTICE
If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in accordance with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI
2223.1, Natural Gas Installation Code, CAN/CGA-B149.1, or the Propane Installation Code, CANKGA­B149,2, as applicable.
ELECTRICAL CONNECTIONS: (Convection-Type Ovens)
A. 115V - 60 HZ - SINGLE PHASE
Ovens with this electrical rating are factory supplied with three-wire cord and three-prong plug which fits any standard three-prong grounded receptacle.
Single oven base units require one 15 amp supply.
B. 208/236V - 60 HZ - SINGLE OR THREE PHASE
Ovens with this electrical rating are factory equipped with a 2-pole terminal block located behind a cover plate (single oven range units) and the blower box side cover (double oven base range units) located at the rear of the unit. To connect the supply wires, remove the appropriate cover plate. Route the supply wires and the grounding wire through the strain relief fitting to the terminal block. Insert the supply wires, one each, into the two poles of the terminal block and tighten the screws. Insert the ground wire into the grounding lug and tighten the screw. Re-attach the cover plate.
Three phase units are wired as above, using only two supply wires. The third wire is not used and must be properly terminated.
h!!, WARNING
IMPROPER GROUNDING COULD RESULT IN ELECTRICAL SHOCK
This appliance is equipped with a three-prong (grounded) plug for your protection against shock hazard
and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
THREE PHASE TO SINGLE PHASE CONVERSION:
All units are shipped wired as specified by factory order. Conversion between single/three phase can be accomplished by referring to phase loading and line amperes chart on wiring diagram for wire size and amp requirements.
CLEARANCES:
Minimum Clearances -- Inches (mm)
From Combustible
Construction Construction
Back Right Side Left Side
All units must be installed in such a manner that the flow of combustion and ventilation air are not obstructed. Provisions for an adequate air supply must be provided. Do not obstruct the front or rear of the unit, as combustion air enters through this area. manufacturer’s instructions.
No additional clearance from the sides and back is required for service as the units are serviceable from the front.
Suitable for installation on combustible floors.
Be sure to inspect and clean the ventilation system according to the ventilation equipment
0 inches 8 inches 8 inches
From Non-Combustible
0 inches 0 inches 0 inches
Adequate clearance must be provided in the aisle and at the side and rear to allow the door to open sufficiently to permit the removal of the racks and for serviceability.
Clearance for proper air circulation for motor should be 2” minimum from wall.
PAGE 7
FIGURE 2
Flue riser top
ITEM
A
B
PART NUMBER
1176423
114-6303
DESCRIPTION
Pan Deflector Bracket
#8
x l/2” Screw
NOTICE
Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdic­tion” when it comes to installation requirements for equipment. Therefore, installations should comply with all local codes.
EXHAUST FANS AND CANOPIES: c
is recommended
should be installed at an angle of 45 degrees or more from horizontal. This position prevents dripping grease and facili­tates collecting the run-off grease in a drip pan, usually installed with a filter. A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such a vacuum.
WALL EXHAUST FAN:
unit.
DIRECT CONNECTION:
draft diverter must be installed at the flue outlet of the oven and connected to the flue. In case of unsatisfactory performance on any appliance, check the appliance with the exhaust fan in the “OFF” position.
Do this only long enough to check equipment performance. Then turn hood back on and let it run to remove any exhaust that may have accumulated during the test.
that a canopy extend 6” past the appliance and the bottom edge be located 6’6” from the floor. Filters
The exhaust fan should be installed at least 2” above the vent opening at the top of the
If the unit is connected directly to an outside flue, an AGA/CGA design certified down
anopies are set over ranges, ovens, etc.,
for
ventilation purposes. It
NOTICE
Proper ventilation is the owner’s responsibility. Any problem due to improper ventilation will not be
covered by warranty.
A WARNING
Improper ventilation can result in personal injury or death. Ventilation which fails to properly remove flue
products can cause headaches, drowsiness, nausea, or could result in death.
PAGE 8
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