Southbend SB1263 User Manual

MODEL SB1263
TAPER ATTACHMENT
Instruction Sheet
PHONE: (360) 734-1540 • www.southbendlathe.com
This taper attachment is heavy! Get assistance when installing it on the lathe. Wear heavy-duty leather boots with toe protection, and keep hands and fingers away from all pinch points. Ignoring this warning can lead to severe crushing injuries!
This taper attachment mounts quickly to the back bedway of your lathe, as shown in Figure 1. Accurate tapers can be cut without repositioning the attachment or having to offset the tailstock.
Specifications
Designed for Lathe Models ... SB1039, SB1049–52
Taper Per Inch Range ........................ ±0.00°–0.18”
Maximum Taper Length ......................................9"
Minor Inch Scale Divisions .............................0.01”
Major Inch Scale Divisions .............................0.02”
Taper Angle Range ....................................±0°–10°
Minor Angle Scale Divisions...............................
Major Angle Scale Divisions ................................1°
Construction .................................. Cast Iron, Steel
Net Weight ................................................... 49 lbs.
Shipping Weight ........................................... 60 lbs.
Factory ........................................................ Taiwan
1
2°
Figure 1. Taper attachment installed on rear of lathe.
Note: Splash guard removed for clarity.
The Model SB1263 features an inches scale and a degree scale. An angle adjusting knob with fine threads achieves precise control when setting tapers.
Another feature is the ability to use the taper attachment without disengaging the cross slide nut. This design allows the taper attachment to be functional at any time by simply tightening the two deadman clamp cap screws, which lock the deadman clamp to the rear lathe way.
Copyright © January, 2012 by South Bend Lathe Co. Revised January, 2014 (ST)
WARNING: No portion of this manual may be reproduced without written approval.
For Product Manufactured Since 9/11 #TS14639 Printed in Taiwan
Model SB1263
Identification
Deadman
Clamp
INSTRUCTIONS
Taper
Attachment
Body
Mfg. Since 9/11
Taper Amount
Per Inch Scale
Rear Travel
Stop
Deadman
Arm
Arm
Clamp
Figure 2. Model SB1263 identification.
Serious personal injury could occur if you connect the lathe to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.
Angle Scale
Dovetail
Taper
Adjustment
Knob
Gib
Adjustment
Screws
Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this taper attachment until you have understood this entire manual and received proper training.
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This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.
Mfg. Since 9/11 Model SB1263
INSTRUCTIONS
Unpacking
(360) 734-1540 for advice. You may
Inventory
Inventory (Figure 3) Qty
A. Cap Screws M8-1.25 x 45mm ........................4
B. Taper Attachment Assembly ......................... 1
C. Taper Pins 8.7 x 7.7 x 47mm ......................... 2
D. Deadman Clamp Assembly ...........................1
E. Deadman Arm Assembly ............................... 1
A
B
Required for Setup
The items listed below are required to successfully set up and prepare this taper attachment for operation. The installation is intended to be permanent and will take approximately one hour.
For Assembly
Another person
Cotton shop rags
Mineral spirits
• Safety glasses
Oil can with any general machine oil
White lithium grease
Wrench 17mm
Hex wrenches 3, 4, 5, 6, and 8mm
Phillips screwdriver #2
Precision ruler
Drill bit
Tapered drill bit 8mm
Spiral pin reamer #6 — Small end diameter: 0.2773" — Large end diameter: 0.3540"
Small metal hammer
Dial indicator w/magnetic base
19
64"
D
Figure 3. Model SB1263 inventory.
C
E
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Model SB1263
INSTRUCTIONS
Mfg. Since 9/11
Cleanup
The unpainted surfaces of your taper attachment are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to remove.
Be patient and do a thorough job cleaning your taper attachment. The time you spend doing this now will give you a better appreciation for the proper care of the unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Note: The inner surfaces of the taper attachment body were lubricated at the factory and do not need to be cleaned at this time.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1. Put on safety glasses and gloves.
Installation
This procedure explains installation of the taper attachment on a lathe without a DRO installed. If the lathe has a Fagor DRO, the aluminum mounting plate (or the taper attachment housing) will need to have a small notch cut into it (see Figure 4) to ensure proper fit.
DRO Mounting Plate
Notch
Figure 4. Notch in DRO mounting plate, allowing taper
attachment housing to fit.
To install the taper attachment:
1. DISCONNECT LATHE FROM POWER!
2. With the help of another person, remove the
splash guard on the rear of the lathe.
3. Move the cross slide all the way toward the
front of the lathe to fully expose the lead­screw end bracket (see Figure 5).
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/
degreaser is effective, the rust preventative will wipe off easily. If you have a plastic scraper, scrape off as much as you can first, then wipe off the rest with a rag.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality way oil to prevent rust.
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Leadscrew
Cap Screw
(1 of 2)
Figure 5. Leadscrew end bracket and fasteners.
4. Remove the two cap screws from the end
bracket (see Figure 5).
End Bracket
Lock Nut
Set Screws
(2 of 4)
!
Mfg. Since 9/11 Model SB1263
INSTRUCTIONS
5. Remove the four set screws (see Figure 5)
from the saddle. These holes will be used to mount the taper attachment to the saddle in a later step.
6. Remove the lock nut (see Figure 5) from the
end of the leadscrew.
7. Keep the bearing parts together in the same
orientation as they were installed as you remove them and the end bracket from the leadscrew (see Figure 6).
Important: If a race is stuck to the surface of the
end bracket, use penetrating oil or mineral spirits to separate the parts. Do not pry a race loose, as this can damage it.
Inner Bearing Assembly
Outer Bearing
Assembly
9. Loosen the set screw that secures the slide
block to the pivot pin, as shown in Figure 8.
Pivot
Pin
Slide
Block
Figure 8. Slide block removal.
10. Lift the slide block off the pivot pin. Make
sure not to dislodge the brass anti-scoring plug shown in Figure 9.
Note: If the anti-scoring plug falls out of the slide
block, use a dab of grease to hold it in place.
End
Bracket
Figure 6. Leadscrew end bracket removed.
8. Remove the four flat head screws that secure
the top cover, then remove the cover (see Figure 7).
Brass
Anti-Scoring
Plug
Figure 9. Slide block brass anti-scoring plug.
Figure 7. Attachment body top cover removed.
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