South Bend SB1120, SB1119 User guide

3 HP/5 HP SPINDLE SHAPER
MODEL SB1119/SB1120
***Keep for Future Reference***
OWNER'S MANUAL
®
South Bend Tools
A Tradition of Excellence
© May, 2021 by South Bend Tools - Revised June, 2024 For Machines Mfd. Since 04/24 (V3.06.24)
We stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to contact us.
South Bend Tools P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: sales@southbendtools.com
For your convenience, any updates to this manual will be available to download free of charge
www.southbendtools.com
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. If you are not an experienced operator of this type of machinery, read through this entire manual, then learn more from an experienced operator, schooling, or research before attempting operations. Following this advice will help you avoid serious personal injury and get the best results from your work.
We've made every effort to be accurate when documenting this machine. However, errors sometimes happen or the machine design changes after the documentation process—so exactly match your machine. contact our
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South Bend Tools
C
P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendtools.com
Manual Feedback
If a difference between the manual and machine leaves you in doubt,
customer service for clarification.
the manual may not
/O Technical Documentation Manager
Updates
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Table of Contents
INTRODUCTION
Identification Description of Controls & Components SB1119 Product Specifications SB1120 Product Specifications
SAFETY
Understanding Risks of Machinery Basic Machine Safety Additional Shaper Safety
PREPARATION
Preparation Overview Required for Setup Power Supply Requirements Unpacking Inventory Cleaning & Protecting Location Lifting & Moving Assembly Dust Collection Test Run
OPERATION
Operation Overview Workpiece Inspection Using Featherboards Changing Cutter Rotation Changing Spindle Speed Adjusting Cutterhead Guard Installing Cutters Using Push Sticks
Using Table Inserts................................... 30
Adjusting Spindle Height Operating Spindle Height Digital Readout Adjusting Fence Straight Shaping Using Rub Collars Irregular Shaping Pattern Work Shaping Small Stock
............................................................................ 10
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................................. 39
ACCESSORIES ............................................................. 40
Shop-Made Safety Accessories Other Accessories
MAINTENANCE
Maintenance Schedule............................... 47
Cleaning & Protecting Machine Storage Lubrication Checking & Replacing V-Belt
SERVICE
Replacing Spindle Bearings........................ 51
Adjusting Table Inserts Calibrating Fence Scales Aligning Fence Faces Truing Wooden Fences Aligning Pulleys Adjusting Spindle Gib Squaring Spindle
TROUBLESHOOTING
ELECTRICAL
Electrical Safety Instructions SB1119 Wiring Diagram SB1120 Wiring Diagram Electrical Component Photos
PARTS
Table
..................................................... 66
Cabinet Motor & Handwheel Accessories Machine Labels
WARRANTY
............................................. 48
.......................................................................... 51
............................................................................... 66
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............................................. 71
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South Bend Tools
Model SB1119/SB1120
Identification

INTRODUCTION

For Machines Mfd. Since 04/24
Hold-Down Hold-Down
FeatherboardFeatherboard
(1 of 2)(1 of 2)
CutterCutter GuardGuard
SpindleSpindle
Control Control
PanelPanel
Cabinet DoorCabinet Door
4" Dust Port4" Dust Port
Fence Guard Fence Guard
AssemblyAssembly
Work TableWork Table
FenceFence
Spindle Spindle
Height Height
HandwheelHandwheel
Miter GaugeMiter Gauge
Machine FootMachine Foot
(1 of 4)(1 of 4)
4" Dust Port4" Dust Port
Cabinet Access Cabinet Access
PanelPanel
For Your Own Safety Read Instruction Manual Before Operating Shaper
a) Wear eye protection. b) Be sure two-piece keyed washer is installed directly under cap screw and cap screw is tight. c) Feed workpiece against rotation of cutter. d) Do not use awkward hand positions. e) Keep fingers away from revolving cutter–use fixtures when necessary. f) Use overhead guard when adjustable fence is not in place.
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South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
INTRODUCTION

Description of Controls & Components

Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.
Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.
Refer to Figures 1–9 and the following descriptions to become familiar with the basic controls and components used to operate this machine.
BB
AA
HH
GG
FF
Figure Figure 1. Control panel.. Control panel.
I. Starting Pin: Supports workpiece during
freehand cuts until it contacts rub collar (refer to Page 36).
II
EE
CC
DD
A. RPM Digital Readout Screen: Displays
spindle RPM.
B. RPM Adjustment Knob: Adjusts spindle
speed between 5,000–10,000 RPM.
C. STOP Button: Turns machine OFF and
prevents it from starting.
D. ON Button: Turns machine ON.
E. Forward/Reverse (FOR/REV) Switch:
Starts, stops, and reverses spindle rotation.
F. Unit (mm/in.) Button: Switches spindle
height display to either inches or millimeters.
G. Zeroing (0" Set) Button: Adjusts spindle/
cutter height to 0 in./mm.
H. Spindle Height Digital Readout Screen:
Displays spindle/cutter height in either inches or millimeters.
Figure Figure 2. Starting pin.. Starting pin.
J. Miter Gauge: Supports workpiece for
controlled straight or angled cuts as it slides along the work table miter slot.
K. Spindle Height Handwheel: Raises and
lowers spindle and cutter to desired height.
JJ
KK
Figure Figure 3. Cabinet components.. Cabinet components.
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South Bend Tools
Model SB1119/SB1120
INTRODUCTION
L. Guard Height Lock Knobs: Loosen to adjust
front cutter guard height and tighten to secure.
For Machines Mfd. Since 04/24
OO
PP
M. Cutter Guard: Adjusts to protect user from
accidental cutter contact or chips thrown by cutterhead.
N. Guard Position Lock Knob (1 of 2): Loosen to
adjust cutter guard forward or backward and tighten to secure.
LL
MM
NN
Figure Figure 4. Cutter guard controls and components.. Cutter guard controls and components.
PP
OO
RR
RR
Figure Figure 5. Fence controls and components.. Fence controls and components.
QQ
S. Guard/Fence Base Adjustment Knob:
Adjusts guard/fence base forward and backward on table using rack and pinion. One
5
turn is approximately 1
8" of movement.
T. Guard/Fence Base Lock Knobs: Loosen to
allow for guard/fence base adjustment and tighten to secure.
O. Fence: Adjusts side to side and forward
and backward to support workpiece during operation. Each fence is independently adjustable and both can be removed and replaced with a zero-clearance or other custom-made fence.
P. Fence Lock Handles: Loosen to allow for
independent fence micro-adjustment and tighten to secure.
Q. Fence Lock Knob (1 of 2): Loosens to allow
for independent fence adjustment in relation to cutterhead (side to side) and tightens to secure.
R. Fence Micro-Adjustment Knobs: Move each
fence independently forward and backward (i.e., cutting depth). One turn moves each
1
fence approximately
64" (.015").
U. Guard/Fence Base: Adjusts forward and
backward on table to provide safety and support as required by operation. Assembly can be removed or adjusted to use custom­made box guard for small stock or irregular shaping.
SS
Figure Figure 6. Guard/fence base controls and components.. Guard/fence base controls and components.
TT
TT
UU
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South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
INTRODUCTION
V. Featherboard Position Lock Handle: Loosen
to adjust featherboard closer or farther away from cutterhead along fence (i.e., workpiece length) and tighten to secure.
W. Featherboard Height Lock Handle: Loosen to
adjust featherboard closer or farther away from table (i.e., workpiece thickness) and tighten to secure.
X. Featherboard: Guides and supports
workpiece as it moves past cutterhead.
VV
VV
WW
XX
WW
Z. Spindle Assembly Lock Handle: Locks/
unlocks spindle seat to change spindles.
AA. Motor Bracket Handle: Engages and releases
V-belt tension.
ZZ
AAAA
Figure Figure 7. Featherboard controls and components.. Featherboard controls and components.
Y. Cabinet Door: Allows access to inside cabinet
for maintenance, service, or to change spindles.
YY
Figure Figure 8. Cabinet door location.. Cabinet door location.
Figure Figure 9. Inside cabinet controls.. Inside cabinet controls.
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South Bend Tools
Model SB1119/SB1120
Model SB1119
INTRODUCTION
For Machines Mfd. Since 04/24
Product Specifications
P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 •
www.southbendtools.com
3 HP Single-Phase Variable-Speed Spindle
Shaper
Product Dimensions
Weight............................................................................................................................................................. 660 lbs.
Width (side-to-side) x Depth (front-to-back) x Height......................................................... 39-1/2 x 34 x 51-1/2 in.
Footprint (Length x Width)................................................................................................................. 25-1/2 x 31 in.
Shipping Dimensions
Type.......................................................................................................................................................... Wood Crate
Content.......................................................................................................................................................... Machine
Weight............................................................................................................................................................. 780 lbs.
Length x Width x Height................................................................................................................... 44 x 39 x 58 in.
© South Bend Tools
Electrical
Power Requirement......................................................................................................... 230V, Single-Phase, 60 Hz
Full-Load Current Rating.................................................................................................................................... 20A
Minimum Circuit Size.......................................................................................................................................... 20A
Connection Type..................................................................................................................................... Cord & Plug
Power Cord Included............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 120 in.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included........................................................................................................................................................ Yes
Included Plug Type.............................................................................................................................................. 6-20
Switch Type....................................................................................... Control Panel w/Magnetic Switch Protection
Inverter (VFD) Type............................................................................................................................. Delta ME300
Inverter (VFD) Size............................................................................................................................................ 3 HP
Motors
Main
Horsepower............................................................................................................................................... 3 HP
Phase.................................................................................................................................................... 3-Phase
Amps............................................................................................................................................................. 8A
Speed................................................................................................................................................ 3450 RPM
Type........................................................................................................................................ TEFC Induction
Power Transfer .......................................................................................................................................... Belt
Bearings................................................................................................ Shielded & Permanently Lubricated
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South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
INTRODUCTION
Main Specifications
Operation Info
Max. Cutter Height.................................................................................................................................... 5 in.
Max. Cutter Diameter............................................................................................................................... 7 in.
Spindle Sizes................................................................................................................................. 3/4, 1-1/4 in.
Spindle Lengths......................................................................................................................... 3-7/8, 5-7/8 in.
Exposed Spindle Length........................................................................................................... 3-7/8, 5-7/8 in.
Spindle Cap. Under the Nut..................................................................................................... 3-1/2, 5-1/8 in.
Spindle Speeds................................................................................................................... 5000 - 10,000 RPM
Spindle Travel............................................................................................................................................ 4 in.
Spindle Openings........................................................................................................ 2-1/2, 4-1/8, 5-3/4, 7 in.
Table Info
Number of Table Inserts................................................................................................................................. 3
Table Insert Sizes I.D..................................................................................................... 2-1/2, 4-1/8, 5-3/4 in.
Table Insert Sizes O.D.................................................................................................... 4-5/8, 6-1/4, 8-3/8 in.
Table Counterbore Diameter.............................................................................................................. 8-1/4 in.
Table Counterbore Depth..................................................................................................................... 3/16 in.
Table Size Length.............................................................................................................................. 39-1/4 in.
Table Size Width............................................................................................................................... 31-1/2 in.
Table Size Thickness........................................................................................................................... 3-1/4 in.
Floor to Table Height........................................................................................................................ 36-1/4 in.
Table Fence Length........................................................................................................................... 44-1/2 in.
Table Fence Width............................................................................................................................... 1-1/4 in.
Table Fence Height.............................................................................................................................. 4-3/4 in.
Miter Gauge Info
Miter Angle................................................................................................................................ 0 - 60 deg. L/R
Miter Gauge Slot Type............................................................................................................................ T-Slot
Miter Gauge Slot Width......................................................................................................................... 3/4 in.
Miter Gauge Slot Height........................................................................................................................ 3/8 in.
Construction
Table.................................................................................................................... Precision-Ground Cast Iron
Cabinet........................................................................................................................................ Formed Steel
Fence................................................................................................................................................ Aluminum
Miter Gauge..................................................................................................................................... Aluminum
Guard......................................................................................................................................... Polycarbonate
Spindle Bearings............................................................................................................. Sealed & Lubricated
Paint Type/Finish................................................................................................................................. Enamel
Other
Number of Dust Ports..................................................................................................................................... 2
Dust Port Size............................................................................................................................................ 4 in.
Other
Country of Origin ........................................................................................................................................... Taiwan
Warranty ........................................................................................................................................................ 2 Years
Approximate Assembly & Setup Time ................................................................................................... 30 Minutes
Serial Number Location .............................................................................................................................. ID Label
Sound Rating .................................................................................................................................................... 85 dB
ISO 9001 Factory ................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ................................................................... Yes
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South Bend Tools
Model SB1119/SB1120
Model SB1120
INTRODUCTION
For Machines Mfd. Since 04/24
Product Specifications
P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 •
www.southbendtools.com
5 HP 3-Phase Variable-Speed Spindle Shaper
Product Dimensions
Weight............................................................................................................................................................. 682 lbs.
Width (side-to-side) x Depth (front-to-back) x Height......................................................... 39-1/2 x 34 x 51-1/2 in.
Footprint (Length x Width)................................................................................................................. 25-1/2 x 31 in.
Shipping Dimensions
Type.......................................................................................................................................................... Wood Crate
Content.......................................................................................................................................................... Machine
Weight............................................................................................................................................................. 800 lbs.
Length x Width x Height................................................................................................................... 44 x 39 x 58 in.
© South Bend Tools
Electrical
Power Requirement................................................................................................................. 230V, 3-Phase, 60 Hz
Full-Load Current Rating................................................................................................................................. 16.5A
Minimum Circuit Size.......................................................................................................................................... 20A
Connection Type..................................................................................................................................... Cord & Plug
Power Cord Included............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 120 in.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included........................................................................................................................................................ Yes
Included Plug Type.......................................................................................................................................... L15-20
Switch Type....................................................................................... Control Panel w/Magnetic Switch Protection
Inverter (VFD) Type............................................................................................................................. Delta ME300
Inverter (VFD) Size............................................................................................................................................ 5 HP
Motors
Main
Horsepower............................................................................................................................................... 5 HP
Phase.................................................................................................................................................... 3-Phase
Amps........................................................................................................................................................... 16.5
Speed................................................................................................................................................ 3450 RPM
Type........................................................................................................................................ TEFC Induction
Power Transfer .......................................................................................................................................... Belt
Bearings................................................................................................ Shielded & Permanently Lubricated
-8-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
INTRODUCTION
Main Specifications
Operation Info
Max. Cutter Height.................................................................................................................................... 5 in.
Max. Cutter Diameter............................................................................................................................... 7 in.
Spindle Sizes................................................................................................................................. 3/4, 1-1/4 in.
Spindle Lengths......................................................................................................................... 3-7/8, 5-7/8 in.
Exposed Spindle Length........................................................................................................... 3-7/8, 5-7/8 in.
Spindle Cap. Under the Nut..................................................................................................... 3-1/2, 5-1/8 in.
Spindle Speeds................................................................................................................... 5000 - 10,000 RPM
Spindle Travel............................................................................................................................................ 4 in.
Spindle Openings........................................................................................................ 2-1/2, 4-1/8, 5-3/4, 7 in.
Table Info
Number of Table Inserts................................................................................................................................. 3
Table Insert Sizes I.D..................................................................................................... 2-1/2, 4-1/8, 5-3/4 in.
Table Insert Sizes O.D.................................................................................................... 4-5/8, 6-1/4, 8-3/8 in.
Table Counterbore Diameter.............................................................................................................. 8-1/4 in.
Table Counterbore Depth..................................................................................................................... 3/16 in.
Table Size Length.............................................................................................................................. 39-1/4 in.
Table Size Width............................................................................................................................... 31-1/2 in.
Table Size Thickness........................................................................................................................... 3-1/4 in.
Floor to Table Height........................................................................................................................ 36-1/4 in.
Table Fence Length........................................................................................................................... 44-1/2 in.
Table Fence Width............................................................................................................................... 1-1/4 in.
Table Fence Height.............................................................................................................................. 4-3/4 in.
Miter Gauge Info
Miter Angle................................................................................................................................ 0 - 60 deg. L/R
Miter Gauge Slot Type............................................................................................................................ T-Slot
Miter Gauge Slot Width......................................................................................................................... 3/4 in.
Miter Gauge Slot Height........................................................................................................................ 3/8 in.
Construction
Table.................................................................................................................... Precision-Ground Cast Iron
Cabinet........................................................................................................................................ Formed Steel
Fence................................................................................................................................................ Aluminum
Miter Gauge..................................................................................................................................... Aluminum
Guard......................................................................................................................................... Polycarbonate
Spindle Bearings............................................................................................................. Sealed & Lubricated
Paint Type/Finish................................................................................................................................. Enamel
Other
Number of Dust Ports..................................................................................................................................... 2
Dust Port Size............................................................................................................................................ 4 in.
Other
Country of Origin ........................................................................................................................................... Taiwan
Warranty ........................................................................................................................................................ 2 Years
Approximate Assembly & Setup Time ................................................................................................... 30 Minutes
Serial Number Location .............................................................................................................................. ID Label
Sound Rating .................................................................................................................................................... 85 dB
ISO 9001 Factory ................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ................................................................... Yes
-9-
South Bend Tools
Model SB1119/SB1120
Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are as follows:
Owner’s Manual: All machinery and machining
Trained/Supervised Operators Only: Untrained

SAFETY

For Machines Mfd. Since 04/24

Understanding Risks of Machinery

Death or catastrophic harm WILL occur.
Death or catastrophic harm COULD occur.
Moderate injury or fire MAY occur.
Machine or property damage may occur.

Basic Machine Safety

equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.
Personal Protective Equipment:
servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long­term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards by wearing approved eye protection, respirator, gloves, or hearing protection.
Operating or
users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.
Guards/Covers:
moving parts during operation may cause severe entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.
Accidental contact with
-10 -
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
Entanglement: Loose clothing, gloves, neckties,
rotate.
Chuck Keys or Adjusting Tools:
Tools used to
our Technical Support for assistance.
SAFETY
jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
Mental Alertness: Operating this item with
reduced mental alertness increases the risk of accidental injury. Do not let a temporary influence or distraction lead to a permanent disability! Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted.
Safe Environment:
powered equipment in a wet environment may result in electrocution; operating near highly flammable materials may result in a fire or explosion. Only operate this item in a dry location that is free from flammable materials.
Electrical Connection: With electically powered
equipment, improper connections to the power source may result in electrocution or fire. Always adhere to all electrical requirements and applicable codes when connecting to the power source. Have all work inspected by a qualified electrician to minimize risk.
Disconnect Power: Adjusting or servicing
electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup. Always disconnect power BEFORE any service or adjustments, including changing blades or other tooling.
Operating electrically
adjust spindles, chucks, or any moving/ rotating parts will become dangerous projectiles if left in place when the machine is started. Reduce this risk by developing the habit of always removing these tools immediately after using them.
Work Area:
the risks of accidental injury. Only operate this item in a clean, non-glaring, and well­lighted work area.
Properly Functioning Equipment:
maintained, damaged, or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained. To reduce this risk, always maintain this item to the highest standards and promptly repair/service a damaged or malfunctioning component. Always follow the maintenance instructions included in this documentation.
Unattended Operation:
equipment that is left unattended while running cannot be controlled and is dangerous to bystanders. Always turn the power OFF before walking away.
Health Hazards: Certain cutting fluids and
lubricants, or dust/smoke created when cutting, may contain chemicals known to the State of California to cause cancer, respiratory problems, birth defects, or other reproductive harm. Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area.
Clutter and dark shadows increase
Poorly
Electrically powered
Secure Workpiece/Tooling:
cutting tools, or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation. Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely
Loose workpieces,
Difficult Operations:
operations with which you are unfamiliar increases the risk of injury. If you experience difficulties performing the intended operation, STOP! Seek an alternative method to accomplish the same task, ask a qualified expert how the operation should be performed, or contact
Attempting difficult
-11-
South Bend Tools
Model SB1119/SB1120
SAFETY
For Machines Mfd. Since 04/24

Additional Shaper Safety

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter. Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with great force. Flying debris can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating shaper MUST completely heed hazards and warnings below.
Avoiding Cutter Contact: Keep unused portion of
cutter below table. Use smallest table insert possible. Adjust fences and guards as close as practical to cutter, or use zero-clearance fence or box guard. Always keep some type of guard or other protective device between your hands and cutter at all times!
Protect Hands/Fingers: While feeding workpiece,
avoid awkward hand positions. Never pass hands directly over, or in front of, cutter. As one hand approaches 6-inch radius point from cutter, move it in arc motion away from cutter, and reposition it on outfeed side.
Feeding Workpiece: To reduce risk of accidental
cutterhead contact, always use push blocks or some type of fixture, jig, or hold-down device to safely feed workpiece while cutting. Use outfeed support table if shaping long workpieces to ensure proper support throughout entire cutting procedure. ALWAYS feed workpiece AGAINST rotation of cutter. NEVER start shaper with workpiece contacting cutter!
Small Workpieces: There is a high risk of
accidental cutter contact with small workpieces, because they are closer to cutter and more difficult to control. To reduce risk, only feed small workpieces using jigs or holding fixtures that allow hands to stay safely away from cutter. When possible, shape longer stock and cut to size.
Safe Cutter Clearances: Operator or bystanders
may be hit by flying debris if cutter contacts fence, guard, or table insert upon startup. Always ensure any cutter setup has proper cutter rotational clearance before startup.
Safe Cutter Installation: Improperly secured
knives/inserts, cutters, or rub collars may become dangerous projectiles if they come loose. Always ensure keyed washer is directly under cap screw and cap screw is very secure. If spindle does not use a keyed washer, always tighten two spindle nuts together, and ensure BOTH are very secure. Never use cutters/bits rated for an RPM lower than spindle speed.
Safety Guards: To reduce risk of unintentional
contact with cutter, always ensure included cutter guard, or properly dimensioned box guard, or some other type of guard is installed and correctly positioned before operation.
Workpiece Condition: Shaping workpiece with
knots, holes, or foreign objects increases risk of kickback and cutter damage/ breakage. Thoroughly inspect and prepare workpiece before shaping. Always “square up” workpiece before shaping or flatten workpiece edges with jointer or planer. Rough, warped, or wet workpieces increase risk of kickback.
Cutter Positioning: Whenever possible, make
shaping cuts with cutter on underside of workpiece to reduce operator exposure to cutter.
-12 -
Avoiding Climb Cuts: Feeding workpiece in same
direction of cutter rotation is a “climb cut.” Climb cutting can aggressively pull workpiece—and hands—into cutter. Always first verify direction of cutter rotation before starting, and always feed workpiece AGAINST cutter rotation.
Cutting Depth: Never attempt to remove too
much material in one pass. Doing this increases risk of kickback. Instead, make several light passes—this is a safer way to cut and it leaves a cleaner finish.
Contour Shaping: To reduce risk of unintentional
cutter contact while freehand shaping or using rub collar as guide, always use overhead or “ring” type guard. To reduce kickback risk, always use starting pin or pivot board when starting cut. NEVER start shaping at a corner!
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120

PREPARATION

Preparation Overview Required for Setup

The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process. Specific steps for each of these points will be covered in detail later in this section.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the box/crate.
Clean the machine and its components.
2.
3. Identify an acceptable location for the
machine and move it to that location.
Level the machine and either bolt it to the
4.
floor or place it on mounts.
Assemble the loose components and make
5.
any necessary adjustments or inspections to ensure the machine is ready for operation.
Connect the machine to the power source.
6.
7. Test run the machine to make sure it
functions properly and is ready for operation.
The items listed below are required to successfully set up and prepare this machine for operation.
For Lifting
A forklift or other power lifting device rated for the weight of the machine.
Lifting Straps or Chain (rated for at least 1000 lbs.)
For Power Connection
A power source that meets the minimum circuit requirements for this machine. (Refer to the Power Supply Requirements section for details.)
A qualified electrician to ensure a safe and code-compliant connection to the power source.
For Assembly
Disposable Rags
Cleaner/Degreaser
Safety Glasses
Disposable Gloves
Straightedge 12"
Socket or Wrench 13⁄16"
Precision Level
Dust Collection System
Dust Hose 4"
Hose Clamp 4"
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so may result in serious personal injury or property damage.
-13 -
South Bend Tools
Model SB1119/SB1120
Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed.
To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a or qualified service personnel applicable electrical codes and safety standards.
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
This machine must be grounded! In the event of grounding provides a path of least resistance for electric current electric shock.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment­grounding wire to a live (current carrying) terminal.
Check with an electrician or qualified service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.
If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
Note: The circuit requirements in this manual are for machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure the circuit is properly sized.
A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. This circuit must be safely sized to handle the full-load current that may be drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
PREPARATION
For Machines Mfd. Since 04/24

Power Supply Requirements

Availability
in accordance with
Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection.
n electrician
Circuit Information
For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or applicable electrical codes.
a dedicated circuit—where only one
Grounding Requirements
Full-Load Current Rating
Full-Load Rating (SB1119) .................... 20 Amps
Full-Load Rating (SB1120) ................. 16.5 Amps
-14-
certain types of malfunctions or breakdowns,
in order to reduce the risk of
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Serious injury could occur if you connect
This machine is equipped with a power cord that has grounding plug The plug receptacle (outlet) grounded in accordance with all local codes and ordinances.
We do not recommend using an extension cord with this machine. If you must use one, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle listed in the for the applicable voltage, and meet the following requirements:
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
This machine is equipped with a power cord that has grounding plug The plug receptacle (outlet) grounded in accordance with all local codes and ordinances.
PREPARATION
SB1120 Circuit Requirements
the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
DO NOT modify the included plug or use an adapter if it will not fit your receptacle. Instead, have a qualified electrician install the proper receptacle on a power supply circuit that is grounded and meets the requirements for this machine.
Nominal Voltage ........... 208V/220V/230V/240V
............................................................. 60 Hz
Cycle Phase Circuit Rating Plug/Receptacle (included)
.........................................................3-Phase
......................................... 20 Amps
........... NEMA L15-20
an equipment-grounding wire and a
(similar to the figure below).
must only be inserted into a matching
that is properly installed and
GROUNDED
L15-20 RECEPTACLE
SB1119 Circuit Requirements
Nominal Voltage ........... 208V/220V/230V/240V
............................................................. 60 Hz
Cycle Phase Circuit Rating Plug/Receptacle (included)
................................................ Single-Phase
......................................... 20 Amps
............... NEMA 6-20
an equipment-grounding wire and a
(similar to the figure below).
must only be inserted into a matching
that is properly installed and
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
Grounding Prong
is Hooked
L15-20
PLUG
Current Carrying Prongs
Figure Figure 11. NEMA L15-20 plug and receptacle.. NEMA L15-20 plug and receptacle.
Extension Cords
6-20 PLUG
Grounding Prong
Figure Figure 10. NEMA 6-20 plug and receptacle.. NEMA 6-20 plug and receptacle.
Circuit Requirements
Minimum Gauge Size .............................. 10 AWG
Maximum Length (Shorter is Better)
.......... 50 ft.
-15 -
South Bend Tools
Model SB1119/SB1120
This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.

Unpacking

(360) 734-1540 for advice. You may
PREPARATION
For Machines Mfd. Since 04/24
CCBB DD

Inventory

Inventory (Figure 12) Qty
A. Shaper (Not Shown) ............................... 1
Spindle 11⁄4" w/Spacers ........................... 1
B.
Spindle 3⁄4" w/Spacers ............................ 1
C.
Drawbar .............................................. 1
D.
Starting Pin ......................................... 1
E.
Combo Screwdriver #1, 1⁄4" ...................... 1
F.
Hex Wrenches 3, 6mm .......................1 Ea.
G.
Spindle Wrench 50mm ...........................1
H.
Open-End Wrench 22 x 24mm .................. 1
I.
Open-End Wrench 14 x 17mm .................. 1
J.
Miter Gauge ......................................... 1
K.
NOTICE
If you cannot fi nd an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.
EE
FF
HH
KK
Figure Figure 12. Inventory.. Inventory.
GG
II
JJ
-16-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
The unpainted surfaces are coated with a heavy-duty rust preventative that prevents corrosion during shipment and The benefi t of this rust preventative is that it works very well. The downside is that it time-consuming
Be patient and do a careful job when removing the rust preventative spend doing this will reward you with smooth sliding parts and a better appreciation for the proper care of
Although there are many ways to successfully remove the rust preventative, the process works well in most situations
Before cleaning, gather the following:
• Disposable
• Cleaner/degreaser
Safety glasses & disposable gloves
Note:
WD•40 can be used to remove rust preventative. Before using these products, though, test them on an inconspicuous area of a painted surface to make sure they will not damage it.
GAS
Order online at
Call 1-800-523-477
PREPARATION

Cleaning & Protecting

at the factory
to thoroughly remove.
degreasers work extremely well and they have non-toxic fumes)
Automotive degreasers, mineral spirits, or
the unpainted surfaces.
rags
(certain citrus-based
. The time you
following
storage.
can be
cleaning and
-
.
Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning product.
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable gloves.
2. Coat all surfaces that have rust preventative
with a liberal amount of your cleaner or degreaser and let them soak for a few minutes.
3. Wipe off the surfaces. If your cleaner or degreaser is effective, the rust preventative will wipe off easily.
Note: To clean off thick coats of rust
preventative on fl at surfaces, such as beds or tables, use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or it may scratch the surface.)
4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant or light oil to prevent rust.
Gasoline and petroleum products have low flash points and can explode or cause fire if used for cleaning. Avoid using these products to remove rust preventative.
Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.
www.grizzly.com
OR
7
Figure Figure 13.. T23692 Orange Power Degreaser.
-17-
South Bend Tools
Model SB1119/SB1120
Weight Load
equipment that may be installed on the machine,
Physical Environment
The physical environment where your machine is operated is important for safe operation and longevity of machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature 104°F; the relative humidity of is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate enough to perform operations safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
PREPARATION
For Machines Mfd. Since 04/24

Location

Physical Environment Electrical Installation Lighting Weight Load
Space Allocation
20–95% (non-condensing); or the environment
parts. For best results, operate this
or flammable
is outside the range of 41°–
is outside the range
Refer to the Machine Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional
and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.
34"
Min. 30"
Electrical
=
Connection
Children or untrained people may be seriously
Wall
39½"
injured by this machine. Only install in an access restricted location.
13"
-18 -
Figure 14. Minimum working clearances.Figure 14. Minimum working clearances.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
PREPARATION

Lifting & Moving

This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.
The Model SB1119/SB1120 can be lifted with one of the following methods:
Lifting Straps & Safety Hooks: Connect two safety hooks to chains or web straps that are capable of securely hooking underneath the table edge at the locations shown in Figure
15. Then attach the chains or web straps to a center safety chain secured to the power lifting equipment.

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Required for Setup on Page 13 and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).
Assembly of the Model SB1119/SB1120 consists of checking the table insert flushness, assembling the spindle and drawbar, and leveling the machine
Incorrect assembly of spindle and drawbar can cause the spindle and cutter to fly off machine, causing injury or death. Make certain spindle is properly assembled before operating machine. If you are uncertain of any aspect of assembly, please review instructions again or contact customer service.
Forklift Forks: Position the forks under the
• table and close to the cabinet (see Figure
15). Use cardboard to protect the table and cabinet from the forks.
Figure 15. Lifting location example.Figure 15. Lifting location example.
To assemble machine:
1. Remove (2) inner inserts from table opening
(see Figure 16).
Outer InsertOuter Insert
Figure Figure 16. Location of two inner inserts (front cutter . Location of two inner inserts (front cutter
guard removed for clarity).guard removed for clarity).
Inner InsertsInner Inserts
-19 -
South Bend Tools
Model SB1119/SB1120
PREPARATION
For Machines Mfd. Since 04/24
2. Lay straightedge across outer insert and table surface in pattern shown in Figure 17.
Flat Head
Table Surface
+
Screws (1 of 3)
+
Table Insert
+
Straightedge
Figure Figure 17. Straightedge and surface pattern.. Straightedge and surface pattern.
3. Adjust flat head screws so ends of
straightedge lay flat on table surface at all positions of pattern above.
6. Insert spindle base into spindle cartridge
(see Figure 19). Thread spindle nut onto cartridge approximately 1 turn.
Spindle
Base
Figure Figure 19. Inserting spindle into place.. Inserting spindle into place.
7.
Insert drawbar into bottom of spindle base
Spindle
Cartridge
assembly, up through spindle pulley and assembled parts, and rotate approximately 10-15 turns (see Figure 20).
IMPORTANT: Table insert and surface must
be aligned evenly to ensure workpiece does not catch on table insert or surface and kick back.
Open cabinet door.
4.
5. Unlock spindle seat by pulling spindle
assembly lock handle and turning 1/4 turn (see Figure 18). Turn V-belt and pulleys until you hear a click.
V-BeltV-Belt
Spindle AssemblySpindle Assembly
Lock HandleLock Handle
Spindle Base Spindle Base
AssemblyAssembly
DrawbarDrawbar
10-15 Turns10-15 Turns
Figure Figure 20. Drawbar inserted into bottom of spindle . Drawbar inserted into bottom of spindle
base assembly.base assembly.
Make sure spindle and drawbar are aligned and properly seated before tightening drawbar nut. Improper assembly can create an unsafe condition and possible injury to operator and bystanders.
Figure Figure 18. Location of spindle lock components.. Location of spindle lock components.
-20 -
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
PREPARATION
8. Secure spindle nut with spindle wrench and tighten drawbar nut (see Figure 21). DO NOT use excessive force.
Figure Figure 21. Tightening drawbar nut (guard/fence . Tightening drawbar nut (guard/fence
assembly removed for clarity).assembly removed for clarity).
9. Lock spindle seat by returning spindle
assembly lock handle to original position. Spindle should rotate freely in both directions.

Dust Collection

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.
Recommended CFM: 400 CFM at Each Port
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
Using precision level, adjust machine feet
10.
until table is level (see Figure 22).
Machine FootMachine Foot
(1 of 4)(1 of 4)
Figure 22. Location of machine feet.Figure 22. Location of machine feet.
To connect dust collection system to machine:
1. Fit 4" dust hose connected to dust collector
over each dust port and secure each in place with hose clamp (see Figure 23).
Figure Figure 23. Example of dust hoses attached to ports.. Example of dust hoses attached to ports.
2.
Tug hoses to make sure they do not come off.
Note: A tight fit is necessary and ensures
proper performance during operation.
-21-
South Bend Tools
Model SB1119/SB1120
PREPARATION
For Machines Mfd. Since 04/24

Test Run

After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved the problem.
Note: Refer to Troubleshooting on Page 59 for solutions to common problems that may occur. If you need additional help, contact our Tech Support at (360) 734-1540.
The test run consists of verifying the following:
• Motor powers up and runs correctly.
• Spindle rotates in correct direction (SB1120
only).
• STOP button disables the machine properly.
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
4. Turn FOR/REV switch to OFF position (see
Figure 24).
RPM Adjustment KnobRPM Adjustment Knob
FOR/REV SwitchFOR/REV Switch
Figure Figure 24. Control panel controls.. Control panel controls.
5. Connect machine to power.
. Twist STOP button clockwise until it springs
6
out (see Figure 25). This resets the switch so machine can start.
STOP ButtonSTOP Button
ON ButtonON Button
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.
To test run machine:
1. Clear away all tools and objects used during
preparation and assembly.
Press STOP button (see Figure 24).
2.
Turn RPM adjustment knob all the way
3.
counterclockwise (see Figure 24).
-22-
Figure Figure 25. Resetting the switch.. Resetting the switch.
7. Press ON button to turn machine ON (see
Figure 24).
Turn FOR/REV switch to FOR position (see
8.
Figure 24). Verify motor starts up and runs smoothly without any unusual problems or noises.
For SB1119: Proceed to Step 14.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
PREPARATION
For SB1120: Verify spindle rotates
counterclockwise when viewed from above. If spindle rotates counterclockwise, power supply polarity is correct, proceed to Step 14. If spindle rotates clockwise, proceed to Step 9 to correct polarity.
Turn FOR/REV switch to OFF position and
9.
allow spindle to come to a complete stop (see Figure 24).
DISCONNECT MACHINE FROM POWER!
10.
11. Remove (4) Phillips head screws and
electrical box shown in Figure 26).
Electrical BoxElectrical Box
13. Install electrical box and screws removed in
Step 10, and reconnect machine to power before proceeding to Step 15.
Turn FOR/REV switch to OFF position and
14.
allow spindle to come to a complete stop (see Figure 28).
Turn FOR/REV switch to REV position.
15.
Verify motor starts up and runs smoothly without any unusual problems or noises (see Figure 28).
Verify speed controls by slowly turning RPM
16.
adjustment knob clockwise (see Figure 28). Rotate dial back and forth to test variable­speed function.
Press STOP button to turn machine OFF (see
17.
Figure 28).
WITHOUT resetting STOP button, try to
18.
start machine by pressing the ON button (see Figure 28). The machine should not start.
x 4
Figure Figure 26. Location of electrical box and Phillips head . Location of electrical box and Phillips head
screws.screws.
Swap red wire connected to L1/1 terminal
12.
with blue wire connected to L2/3 terminal on contactor (see Figure 27).
Red L1/1Red L1/1
WireWire
ConnectionConnection
Blue L2/3Blue L2/3
WireWire
ConnectionConnection
RPM Adjustment KnobRPM Adjustment Knob
FOR/REV SwitchFOR/REV Switch
Figure Figure 28. Control panel controls.. Control panel controls.
STOP ButtonSTOP Button
ON ButtonON Button
— If machine does not start, safety feature
of STOP button is working correctly. Congratulations! Test run is complete.
— If machine does start, immediately turn it
OFF and disconnect power. Safety feature of STOP button is NOT working properly and must be replaced before further using machine. Contact Technical Support.
Figure Figure 27. Power supply wire terminals.. Power supply wire terminals.
-23-
South Bend Tools
Model SB1119/SB1120
The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so they can more easily understand the controls discussed later in this manual.
Note:
it is not intended to be an instructional guide for performing actual machine operations. To learn more about specifi c operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how­to" books, trade magazines, or websites.
at all times. Entanglement
tation, or severe crushing

OPERATION

Operation Overview

Due to the generic nature of this overview,
To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.
For Machines Mfd. Since 04/24
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, South Bend Tools will not be held liable for accidents caused by lack of training.
To complete a typical operation, the operator does the following:
1. Examines the workpiece to make sure it is
suitable for cutting.
2. Installs cutter onto spindle and adjusts
spindle height for operation.
3. Correctly adjusts cutter guard and fence for
operation and locks them in place.
4. Checks outfeed side of machine for proper
support and to make sure workpiece can safely move past cutter without interference.
To reduce risk of short and long term injury, wear eye, ear, and lung protection when using this machine.
Keep hair, clothing, and jew­elry away from moving parts
can result in death, ampu-
injuries!
5. Places workpiece on infeed side of machine
and stabilizes it with featherboards, jigs, or other safety workpiece holding devices.
6. Removes any clothing, apparel, or jewelry
that may become entangled in shaper.
7. Ensures RPM adjustment knob is turned
all the way counterclockwise and FOR/REV switch is in the OFF position.
8. Turns machine ON.
9. Verifies cutter rotation and feed directions.
10. Sets spindle speed for operation.
11. Feeds workpiece through cut while
maintaining firm pressure on workpiece against both table and fence, while always keeping hands and fingers out of the cutting path.
-24-
12. Turns machine OFF.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
OPERATION

Using FeatherboardsWorkpiece Inspection

Some workpieces are not safe to cut or may require modification before they are safe to cut.
Before cutting, inspect all workpieces for the following:
Material Type: This machine is intended for cutting natural and man-made wood products, laminate covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials may lead to injury.
Foreign Objects: Nails, staples, dirt, rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they cannot be removed, DO NOT cut the workpiece.
Featherboards are used to hold the workpiece flat on the table and snug against the fence. The Model SB1119/SB1120 includes two fence featherboards: one for infeed and one for outfeed. An arrow on each featherboard indicates the direction of workpiece travel.
Using Fence Featherboards
Fence featherboards come pre-installed, allowing table clearance between 1" and 5 infeed and outfeed featherboards to fully support the workpiece throughout the cut.
To adjust featherboards closer to or farther from the cutter, loosen position lock handles, adjust, then tighten (see Figure 29).
To adjust featherboards closer to or farther from the table, loosen height lock handles, adjust, then tighten (see Figure 29).
PositionPosition
Lock HandlesLock Handles
3
4". Position
Large/Loose Knots: Loose knots can become dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.
Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results.
Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!
Minor Warping: Workpieces with slight cupping can be safely supported if the cupped side is facing the table or the fence. On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury.
HeightHeight
Lock HandlesLock Handles
Figure Figure 29. Featherboard controls and components.. Featherboard controls and components.
Changing Featherboard Clearance Range
3
For 0"–2 featherboard from the L-bracket it comes installed on and install it directly on the fence face.
4" clearance, you can remove the
-25-
South Bend Tools
Model SB1119/SB1120
OPERATION
For Machines Mfd. Since 04/24
To change featherboard clearance range:
1. Remove hardware securing featherboard to
L-bracket (see Figure 30).
L-BracketL-Bracket
x 2
Figure Figure 30. L-bracket and securing hardware.. L-bracket and securing hardware.
2. Install hardware removed in Step 1 to
featherboard, then slide carriage bolts into upper T-slot on fence face (see Figure 31).

Changing Cutter Rotation

The Model SB1119/SB1120 is equipped with a FOR/REV (forward/reverse) switch, as shown in Figure 32. In most cases, the shaper should run in the FOR direction.
FOR/REV SwitchFOR/REV Switch
Figure Figure 32. Location of FOR/REV switch.. Location of FOR/REV switch.
Figure Figure 31. Example of featherboard installed on fence . Example of featherboard installed on fence
face.face.
Incorrectly feeding stockfeeding WITH rotation of cuttercreates potentially uncontrollable feed situation that may pull stock from hands and draw hands into cutter. Always check direction of cutter rotation before any shaping operation. Always feed stock opposite to cutter rotation.
Most cutters are designed to rotate counterclockwise and mill the stock from underneath, keeping the cutter away from the operator and preventing tearout.
Some cutters are designed to shape the top of the workpiece. However, this method creates a hazard to the operator. Using the FOR/REV switch, you can mount the cutter upside down, reverse the feed direction and cutter rotation, and mill the workpiece safely from the bottom.
-26-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
OPERATION

Changing Spindle Speed

The spindle speed on your shaper is controlled by the RPM adjustment knob and displayed on the digital readout screen (see Figure 33). Turning the knob clockwise will increase the speed while turning it counterclockwise will decrease the speed.
RPM Digital RPM Digital
Readout ScreenReadout Screen
RPM AdjustmentRPM Adjustment
KnobKnob
Use slower speeds for larger cutters because
the knives on the outside of the cutter rotate faster on larger cutters than on smaller cutters for the same spindle speed (see Figure 34).
Much
Faster
Same Spindle Speed
Figure Figure 34. Relative speeds of cutter knives at the . Relative speeds of cutter knives at the
same spindle speed.same spindle speed.
Slightly
Faster
Figure Figure 33. Location of RPM adjustment knob.. Location of RPM adjustment knob.
Here are some tips to keep in mind when selecting a speed for your workpiece:
Use scrap stock to find the right cutter speed and feed rate so the resulting cut is smooth and requires very little sanding to finish.
Reduce cutter speed or feed rate if your workpiece becomes glazed or burned.
Increase cutter speed or feed rate if your workpiece shows a rough or washboard-like surface.
Note: Since the cutter is mounted on the
spindle, the terms "spindle speed" and "cutter speed" are often used interchangeably.
-27-
South Bend Tools
Model SB1119/SB1120
!
OPERATION
For Machines Mfd. Since 04/24

Adjusting Cutterhead Guard

The cutterhead guard protects the user from exposure to the cutter and chips thrown by it. To minimize the risk of injury, the guard must be adjusted so it encloses as much of the spindle area as possible, while still allowing the workpiece to pass through the cut. Typically, this means the guard is positioned to just clear the top of the workpiece.
To adjust cutterhead guard:
1. DISCONNECT MACHINE FROM POWER!
Loosen guard position lock knobs, adjust
2.
guard forward or backward as needed, and tighten knobs (see Figure 35).
Loosen guard height lock knobs, adjust front
3.
guard up or down, and tighten knobs (see Figure 35).
Cutter Cutter
Guard Height Guard Height
Lock KnobsLock Knobs
GuardGuard
Guard Position Guard Position
Lock KnobLock Knob
(1 of 2)(1 of 2)

Installing Cutters

Large cutters (31⁄2" or greater) must be operated at a lower speed than smaller cutters. Cutters are advertised with and should not exceed their rated RPM. Always use the largest spindle size possible, and never use a cutter bore more than one size larger than the spindle size.
Tools Needed Qty
Spindle Wrench 50mm .................................1
Hex Wrench 8mm
To install a cutter:
1. DISCONNECT MACHINE FROM POWER!
Raise cutter guard out of the way, and raise
2.
spindle to maximum height.
Remove spindle cap screw, two-piece keyed
3.
washer, and any unneeded spacers (see Figure 36).
Place cutter on spindle (see Figure 36).
4.
Make sure cutter rotation will be correct for application.
Use spacers to suit your particular
5.
application (see Figure 36).
Place spindle two-piece keyed washer above
6.
cutter and spacers, and secure with cap screw (see Figure 36).
........................................1
Figure Figure 35. Guard position adjustment components.. Guard position adjustment components.
All guards MUST be installed on shaper before operation. Shapers can quickly cause serious injury if some kind of guard is not used. To reduce risk of injury, read and follow entire Owner's Manual carefully and do research on shop-made guards and safety jigs.
Note: To make your own box guard, see Making
Box Guards on Page 43 to find instructions and tips.
-28 -
Two-Piece Two-Piece
SpacerSpacer
CutterCutter
Figure Figure 36. Typical cutter and fasteners installed.. Typical cutter and fasteners installed.
KeyedKeyed
WasherWasher
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
!
OPERATION
7. Tighten cap screw with hex wrench while holding spindle stationary with spindle wrench (see Figure 37).
Figure Figure 37. Tightening spindle cap screw.. Tightening spindle cap screw.
8. Lower spindle to desired height and adjust
cutter guard for operation.

Using Push Sticks

When used correctly, push sticks reduce the risk of injury by keeping hands away from the cutter. In the event of an accident, a push stick can absorb damage that would have otherwise happened to hands or fingers. Use push sticks whenever your hands will get within 12" of the cutter. To make your own push sticks, refer to Making Push Sticks on Page 42. To maintain control when shaping large workpieces, start by feeding with your hands then use push sticks to finish the operation, so your hands are not on the end of the workpiece as it passes through the cutter.
Feeding: Place the notched end of the push stick against the end of the workpiece (see Figure 38), and move the workpiece into the cutter with steady downward and forward pressure.
Figure Figure 38. Side view of push stick in use.. Side view of push stick in use.
Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting (see Figure 39). When using this method, only apply pressure against the fence before the cutter; otherwise, pushing the workpiece against or behind the cutter will increase the risk of kickback (see "Supporting Push Stick Prohibition Zone" in Figure 39).
Supporting
Push Stick Prohibition
Zone
Push Stick
Supporting
Push Stick
Feeding
Figure Figure 39. Supporting with second push stick.. Supporting with second push stick.
-29-
South Bend Tools
Model SB1119/SB1120
OPERATION
For Machines Mfd. Since 04/24

Using Table Inserts

Your shaper includes three table inserts with inside openings of 2
40). The table counterbore with all three inserts
removed is 8
Figure Figure 40. Table inserts (front of cutter guard removed . Table inserts (front of cutter guard removed
1
4" in diameter.
1
2", 41⁄8", and 53⁄4" (see Figure
Table InsertsTable Inserts
for clarity).for clarity).

Adjusting Spindle Height

The spindle height is adjusted with the spindle height handwheel and can be quickly returned to 0" by pressing the zeroing button on the control panel.
To adjust spindle height:
1. Move spindle up or down with height
handwheel until desired position is achieved and displayed on spindle height digital readout screen (see Figure 41).
Spindle Height Spindle Height
Digital Readout Digital Readout
ScreenScreen
Use the smallest opening that the cutter will allow without interfering with its rotation. This offers more support for the workpiece and reduces the amount of chips that can fall into the machine. Also, make sure the spindle is large enough to allow any unused portion of the cutter to remain below the table surface, which increases operator protection.
If necessary, refer to Adjusting Table Inserts on Page 51 for detailed instructions on leveling the inserts with the table.
Spindle Height Spindle Height
HandwheelHandwheel
Figure Figure 41. Location of spindle height handwheel.. Location of spindle height handwheel.
2. Return spindle height to 0" by pressing
zeroing (0" Set) button on control panel (see Figure 42).
-30-
Zeroing ButtonZeroing Button
Figure Figure 42. Location of zeroing button.. Location of zeroing button.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
OPERATION

Operating Spindle Height Digital Readout

The Model SB1119/SB1120 is equipped with a readout for spindle height which, unlike the speed readout, has interactive controls. The zeroing button will return the spindle height to zero while the unit button will change to display either inches or millimeters.
To operate spindle height digital readout:
1. Use zeroing (0" Set) button to precisely
return spindle elevation height to 0" (see Figure 43).
Press unit (mm/in.) button to display height
2.
in either inches or millimeters (see Figure
43). Unit indicator light will illuminate over
selected unit.
Use spindle height handwheel to change
3.
spindle height, observing spindle height digital readout screen until desired height is achieved (see Figure 43).

Adjusting Fence

The fence is a two-piece adjustable system. Each fence is independently adjustable to compensate for different cutting thicknesses and special shaping applications. One full turn of the knurled micro-adjustment knob moves the split fence approximately fence assembly can also be adjusted as a whole by turning the guard/fence base adjustment knob, with each full revolution equalling approximately 1
Adjusting Individual Fence
1.
Loosen fence lock handle (see Figure 44).
Turn fence micro-adjustment knob on same
2.
side (see Figure 44) until fence is set to desired position.
1
64" (.015"). The guard/
5
8" of movement.
FenceFence
Lock HandleLock Handle
FenceFence
Lock KnobLock Knob
Spindle Height Spindle Height
Digital Readout Digital Readout
ScreenScreen
UnitUnit
IndicatorIndicator
LightsLights
Zeroing Zeroing
ButtonButton
Figure Figure 43. Spindle height digital readout components.. Spindle height digital readout components.
UnitUnit
ButtonButton
Fence Micro-AdjustmentFence Micro-Adjustment
KnobKnob
Figure Figure 44. Individual fence controls.. Individual fence controls.
3. Tighten fence lock handle.
Loosen fence lock knob (see Figure 44) to
4.
move fence closer to or further from cutter. Tighten when desired position is achieved.
-31-
South Bend Tools
Model SB1119/SB1120
OPERATION
For Machines Mfd. Since 04/24
Adjusting Guard/Fence Base
1. Loosen guard/fence base lock knobs (see
Figure 45).
Turn guard/fence base adjustment knob (see
2.
Figure 45) until assembly is set to desired position.
Guard/Fence Guard/Fence
Base Lock KnobsBase Lock Knobs
Guard/Fence BaseGuard/Fence Base
Adjustment KnobAdjustment Knob
Figure Figure 45. Guard/fence base control components.. Guard/fence base control components.

Straight Shaping

Since the fence is a two-piece adjustable system, the outfeed fence can be adjusted to provide support for the workpiece as it passes over the cutter when removing material from the whole face of your workpiece, or it can be set up for partial face removal.
Attempting to operate shaper without proper knowledge of machine could cause serious injury or death! Read entire manual carefully before attempting to make any cuts.
All guards MUST be installed on shaper before operation. Shapers can quickly cause serious injury if some kind of guard is not used. To reduce risk of injury, read and follow entire Owner's Manual carefully and do research on shop-made guards and safety jigs.
3. Tighten guard/fence base lock knobs.
Note: More detailed information concerning
fence adjustments is covered in Straight Shaping.
Shapers are often quieter than other machines in the shop (e.g., dust collector), which may be running at the same time. Because of this, it may be difficult to determine if machine is ON merely by listening. Verify machine is OFF before attempting any setup or adjustments. Otherwise, serious personal injury could occur.
-32-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
Always cut end grain first when putting an edge around perimeter of workpiece to minimize tearout (see Figure 46).
1
OPERATION
5. Loosen both guard/fence lock knobs (see
Figure 48).
Adjust infeed fence by turning guard/fence
6.
base adjustment knob (see Figure 48) until workpiece contacts cutter in desired location when pressed against infeed fence.
Guard/Fence Guard/Fence
Base Lock KnobsBase Lock Knobs
4
2
Direction of Feed
Figure Figure 46. Cut end grain first.. Cut end grain first.
3
Removing Material from Entire Board Face
1. DISCONNECT MACHINE FROM POWER!
Loosen both fence lock handles (see
2.
Figure 47).
Set both infeed and outfeed fences to 0" by
3.
turning micro-adjustment knob all the way counterclockwise (see Figure 47).
FenceFence
Lock HandleLock Handle
Fence ScaleFence Scale
FenceFence
Micro-AdjustmentMicro-Adjustment
KnobKnob
Guard/Fence BaseGuard/Fence Base
Adjustment KnobAdjustment Knob
Figure Figure 48. Guard/fence base adjustment components.. Guard/fence base adjustment components.
7. Tighten both guard/fence lock knobs to
secure.
Turn machine ON and advance a test sample
8.
(at least 24" long) of desired cut about 8", then stop. Swing test piece away from cutter and turn machine OFF.
Miter gauge should not be used to feed material along fence face when edge shaping. Use push stick and featherboards to keep workpiece in position. Fence may not always be perfectly parallel to miter slot; therefore, using miter gauge can cause binding and possible kickback of workpiece towards operator. Serious personal injury could occur if this happens.
Figure Figure 47. Fence zeroing components.. Fence zeroing components.
4. Tighten both fence lock handles to secure.
-33-
South Bend Tools
Model SB1119/SB1120
OPERATION
For Machines Mfd. Since 04/24
9. When cutter comes to complete stop, adjust outfeed fence using technique used in
Steps 2–4 to support new profiled edge (see Figure 49).
End View
Outfeed
Fence
Direction of Feed
Supported
Figure Figure 49. Support workpiece as it is fed through cut.. Support workpiece as it is fed through cut.
Infeed
Fence
Removing Material from Part of Board Face
1. Follow Steps 1–5 of Removing Material from
Entire Board Face on Page 33.
3. Tighten lock knobs when fence faces will best
support workpiece.
Adjust outfeed fence face to same plane as
4.
infeed face.
Turn shaper ON.
5.
Run a test piece through shaper (see
6.
Figure 51).
End View
Outfeed
Fence
Direction of Feed
Figure Figure 51. Partial feed fence adjustment.. Partial feed fence adjustment.
Infeed
Fence
Loosen fence lock knobs to move fence faces
2.
so they barely clear cutter on each side (see Figure 50). This allows maximum support possible for workpiece when passing cutter.
FenceFence
Lock KnobLock Knob
(1 of 2)(1 of 2)
Figure Figure 50. Fence clearance controls.. Fence clearance controls.
7. Turn machine OFF.
-34-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
OPERATION

Using Rub Collars

Rub collars are used when shaping curved or irregular workpieces, such as arched doors or round table tops, and to limit the depth of your cut.
There are two types of rub collars—solid and ball-bearing. We recommend using ball bearing collars and our exclusive dealer, Grizzly Industrial, Inc., carries an extensive line that is designed for use with South Bend shapers. See Grizzly's current catalog or website for listings.
Rub collars may be used in any of the following positions:
1. Rub collar below cutter: When rub collar
is placed below cutter, as shown in Figure 52, progress of the cut can be observed.
However, any unintentional movement may lift workpiece into the cutter, damaging your work and creating a dangerous situation. We DO NOT recommend using rub collar in this position.
Not
Recommended!
2. Rub collar above cutter: When rub collar is
used above cutter, cut cannot be seen (see Figure 53). This offers some advantage— stock is not affected by slight variations in thickness and accidental lifting will not damage workpiece. Simply correct any change in height by repeating operation.
Rub
Collar
Figure Figure 53. Cutting with rub collar above cutter.. Cutting with rub collar above cutter.
3. Rub collar between two cutters: Using a rub
collar between two cutters has the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations (see Figure 54). Notice that part of the edge is left uncut. The uncut portion rides on the rub collar.
Rub
Collar
Figure Figure 52. Cutting with rub collar below cutter.. Cutting with rub collar below cutter.
Rub
Collar
Figure Figure 54. Cutting with rub collar between cutters.. Cutting with rub collar between cutters.
-35-
South Bend Tools
Model SB1119/SB1120

Irregular Shaping

OPERATION
For Machines Mfd. Since 04/24
Irregular or freehand shaping takes a high degree of skill and dexterity. The fence assembly is not used in irregular shaping, so rub collars must be used (see Using Rub Collars on Page 35).
When doing freehand work, a starting pin must be used. The purpose of the starting pin is to support the workpiece during the beginning of the cut. Your shaper is supplied with a starting pin that can be placed in one of the holes located in the shaper table. The work should be placed in the starting position using the starting pin for support, as shown in Figure 55.
Swing
Starting Pin
t
a
i
t
o
o
Rub
Collar
Figure Figure 55. Using starting pin for irregular shaping.. Using starting pin for irregular shaping.
n
R
Workpiece
Feed Direction
All guards MUST be installed on shaper before operation. Shapers can quickly cause serious injury if some kind of guard is not used. To reduce risk of injury, read and follow entire Owner's Manual carefully and do research on shop-made guards and safety jigs.
Using Starting Pin
1. DISCONNECT MACHINE FROM POWER!
Remove fence assembly.
2.
Install appropriate cutter for your
3.
application (see Installing Cutters on Page 28).
Check cutter rotation (see Changing Cutter
4.
Rotation on Page 26).
Incorrectly feeding stockfeeding WITH rotation of cuttercreates potentially uncontrollable feed situation that may pull stock from hands and draw hands into cutter. Always check direction of cutter rotation before any shaping operation. Always feed stock opposite to cutter rotation.
Next, swing the work into the cutter while holding the workpiece firmly against the starting pin. After the cut has been started, the workpiece should be swung away from the starting pin and is supported just by the rub collar, as shown by the broken line positions shown in Figure 55.
Freehand shaping greatly increases chance that operator may lose control of workpiece, which could result in serious personal injury. Therefore, starting pin or support MUST be used to start irregular shaping operation.
-36-
5. Adjust spindle height to align cutter to
workpiece (see Adjusting Spindle Height on Page 30).
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
!
OPERATION
6. Insert starting pin into table surface, using pin location that best supports your work (see Figure 56).
Figure Figure 56. Inserting starting pin.. Inserting starting pin.
7.
Use some type of hold-down fixture and
guard when doing freehand work (see Figure
57).
Using Clamped Board
Sometimes the starting pin will not be in the most advantageous position. If so, firmly clamp a board in the desired position to act as a starting pin (see Figure 58). Some type of pivot point must be used. Notice in Figures 5758 the operator is not exposed to the cutting edge of the cutter. Cutters are removing material from the bottom of the workpiece.
Figure Figure 57. Example of using guard when doing . Example of using guard when doing
freehand work (portion of guard removed for clarity).freehand work (portion of guard removed for clarity).
8. Make a sample cut on a piece of scrap wood.
If everything is correct, feed workpiece along
9.
cutter, using firm pressure to keep work against rub collar. Only feed against cutter rotation.
Figure Figure 58. Example of using starting pin substitute . Example of using starting pin substitute
when needed (guard removed for clarity).when needed (guard removed for clarity).
-37-
South Bend Tools
Model SB1119/SB1120
OPERATION
For Machines Mfd. Since 04/24

Pattern Work

When using a pattern, a rub collar or ball bearing can be positioned either above, below, or between cutters.
The pattern is usually used when the entire edge is to be shaped or when many duplicate pieces are needed. Pattern work is particularly useful when rough cutting irregular shapes oversize and then shaping the edge in a simple two-step operation. A pattern, when attached to a workpiece by adding toggle clamps, hand-holds, or other safety devices, make a fixture. Figure 59 shows the proper setup of a pattern and bearing rub collar.
Rub
Template
Collar
Things to consider when making a pattern or fixture:
Use a material that will smoothly follow rub
collar, ball bearing, or fence.
Secure workpiece to a pattern (on sides that will not be cut) with toggle clamps, or fasten with wood screws.
Make your fixture stable! Use proven methods and materials, and attach hand­holds for operator comfort and safety.
Ensure clamps and hidden screws do not come into contact with cutter.
Design your fixture so that all cutting occurs beneath workpiece.
Always consider rub collar diameter for correct depth-of-cut when designing your pattern.
Workpiece
Figure Figure 59. Position of pattern on workpiece and . Position of pattern on workpiece and
bearing size determine depth of cut.bearing size determine depth of cut.
You have greater flexibility when choosing the correct diameter rub collar for pattern work than for non-pattern work. If you look at Figure 59, you will notice that the position of the pattern determines the depth of cut. In other words, your pattern size is dependent upon the inter­relationship of the rub collar cutting diameter and the desired amount of material removed. Changing either the cutter or the rub collar will change the amount of material removed. Planning ahead, you can best decide which rub collars are best suited for your application.
Make sure your workpiece rests flat on work table, not on work fixture.
Remember, there are tremendous cutting forces involved. Fixtures must be solid and stable, and any workpiece must be firmly secured.
Use care in designing and making fixtures. Clamps and screws cannot touch cutter, and fixtures must be stable in use, with workpiece resting on shaper table, not on fixture. Workpiece must be fixed securely to the jig.
Always perform test cuts on scrap stock to ensure the pattern works as required.
-38-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120

Shaping Small Stock

Feeding small stock through a shaper is always dangerous. If you must shape small stock, use a zero-clearance fence. This will provide greater protection for the operator, better workpiece support, and reduced tearout on narrow or fragile stock.
ALWAYS use hold-downs or featherboards and push sticks when shaping small or narrow stock. These devices keep hands away from spinning cutter and sufficiently support stock to allow a safe and effective cut, reducing risk of personal injury.
OPERATION
Mount/clamp shop-made or included fence
5.
featherboards to zero-clearance fence. Adjust to width of workpiece, positioning them as close to cutter as possible to support workpiece against fence through cut.
Connect machine to power.
6.
Use push sticks to push workpiece through
7.
cut (see Making Push Sticks on Page 42 to make your own).
To shape small stock:
1. DISCONNECT MACHINE FROM POWER!
Create zero-clearance fence suitable for your
2.
application (see Making a Zero Clearance Fence on Page 40) and install on shaper.
Position safety guard as low as possible while
3.
still clearing cutter or create custom box guard (see Making Box Guards on Page 43).
Adjust infeed and outfeed table
4.
featherboards to width of workpiece, positioning them as close to cutter as possible to support workpiece against fence through cut.
Note: When using zero-clearance fence,
fence-mounted featherboards that come with Model SB1119/SB1120 must either be clamped/mounted to zero-clearance fence or appropriate featherboards must be constructed. Please refer to Making Featherboards on Page 41 for instructions on making shop-made featherboards.
-39-
South Bend Tools
Model SB1119/SB1120
!

ACCESSORIES

Shop-Made Safety Accessories

Shop-made safety accessories provide support and various options for different operations. These accessories can reduce the risk of kickback and keep fingers and hands away from the cutter rotation.
Making a Zero-Clearance Fence
A shop-made zero-clearance fence provides more support than a standard fence and reduces tearout on narrow or fragile stock. Using a zero­clearance fence is the best way to reduce the risk associated with shaping inherently dangerous small stock.
For Machines Mfd. Since 04/24
Remove (2) cap screws shown in Figure 61
3.
from each fence mounting bracket.
x 2
Figure Figure 61. Fence mounting bracket cap screw . Fence mounting bracket cap screw
location.location.
Tool Needed Qty
Hex Wrench 5mm ........................................1
Straight, Smooth Stock 30" Marker or Pencil Straight, Smooth Stock 30" Wood Cutting Tool Drill & Drill Bits for Countersinking Fence Mounting Hardware
.........................................1
......................................1
..........................1
..........................1
. As Needed
............... As Needed
To make a zero-clearance fence:
1. DISCONNECT MACHINE FROM POWER!
Remove fence faces and mounting brackets
2.
from guard/fence base by loosening fence lock knobs (see Figure 60).
Fence FaceFence Face
(1 of 2)(1 of 2)
4. Select piece of straight and smooth stock
that is same height and thickness as fence faces and approximately 30" long.
Position board over length of guard/fence
5.
assembly and mark mounting holes and outline cutter and spindle profile.
Cut an outline of spindle and cutter from
6.
center of stock, as illustrated in Figure 62.
Drill two-step
holes
Cut out profile
of cutter & spindle
3
/4" or thicker
wood stock
Mount with
existing hardware
FenceFence
Lock KnobLock Knob
(1 of 2)(1 of 2)
Fence Mounting BracketFence Mounting Bracket
Figure Figure 60. Fence face removal components.. Fence face removal components.
-40-
(1 of 2)(1 of 2)
Figure Figure 62. Example of a zero-clearance fence.. Example of a zero-clearance fence.
Note: Make outline as close as possible to
cutter and spindle without interfering with rotation.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
ACCESSORIES
7. Drill countersunk mounting holes in zero-
clearance fence so fasteners from split fences can be used to secure it to fence supports in the same manner.
Note: Drilling these holes is a two-step
process. Drill first holes all the way through board with a diameter little larger than shaft of mounting screw. Drill second holes halfway through boards with a diameter little larger than screw head. Drill these second holes deep enough that screw heads will be well below surface of board.
Secure zero-clearance fence to fence
8.
mounting brackets, check for proper clearance, then run test piece through cutter to verify results.
Making Featherboards
Featherboards flex with minor height or width variations from stock as it passes through. Because of the consistent pressure featherboards place on the stock, cuts are more consistent, the risk of kickback is greatly reduced, and the operator's hands do not need to get near the cutter to maintain feeding pressure. If a kickback does occur, featherboards will also slow down or stop the workpiece.
To install a featherboard, feed a piece of stock halfway through the machine, then turn the machine OFF. Place the featherboard against the stock so all the fingers touch the edge of the stock, then use T-slot mounting hardware to secure the featherboard. For best results, place featherboards just before and just after the cutter.
IMPORTANT: Cuts made across the grain result in weak fingers that easily break when flexed. When made correctly, the fingers should withstand flexing from moderate pressure. To test the finger flexibility, push firmly on the ends with your thumb. If the fingers do not flex, they are likely too thick (the cuts are too far apart).
Figure 63 shows the dimensions of a basic featherboard. The ultimate size is flexible and should be built around the size of stock you are shaping. The fingers can be cut with a bandsaw or table saw.
30°-45°
4"-6"
15"-18"
3
/4"
Wood
stock
Figure Figure 63. Basic featherboard construction.. Basic featherboard construction.
Cut fingers
1
/8"-1/4" thick
Drill or rout hole for
T-slot mounting
4"-6"
-41-
South Bend Tools
Model SB1119/SB1120
ACCESSORIES
For Machines Mfd. Since 04/24
Making Push Sticks
When used correctly, push sticks reduce the risk of injury by keeping hands away from the cutter. In the event of an accident, a push stick can absorb damage that would have otherwise happened to hands or fingers. Use push sticks whenever your hands will get within 12" of the cutter. To maintain control when shaping large workpieces, start by feeding with your hands then use push sticks to finish the operation, so your hands are not on the end of the workpiece as it passes through the cutter.
Feeding: Place the notched end of the push stick against the end of the workpiece (see Figure 65), and move the workpiece into the cutter with steady downward and forward pressure.
Making a Push Stick
Use this template to make
your own push stick.
Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting. When using this method, only apply pressure before the cutter; otherwise, pushing the workpiece against or behind the cutter will increase the risk of kickback.
Figure Figure 64. Side view of push stick in use.. Side view of push stick in use.
90º
Cut here to push
Cut here to push 1⁄2" stock
Notch for placing on corners of workpieces
MATERIAL: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that can break teeth
1
2" Grid
from the blade!
1
4" stock
15
3
/
4
" Minimum Length
Notch to help prevent hand from slipping
SIZING: Push stick must be at least 15 Use
SANDING: Sand edges to remove rough edges and increase comfort.
3
1
2"–3⁄4" thick material.
4" long.
Figure Figure 65. Template for a basic shop-made push stick (not shown at actual size).. Template for a basic shop-made push stick (not shown at actual size).
-42-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
ACCESSORIES
Making Box Guards
Shop-made box guards are an excellent way to enclose the cutter to virtually eliminate accidental contact with the cutter during operation. Having the cutter enclosed also helps increase the efficiency of dust collection. The drawback to box guards is that one size does not fit all. Often, professional woodworkers who use box guards make multiple guards that are different sizes.
Figure 66 shows one way to make and attach a box guard to the Model SB1119/SB1120. This guard replaces the vertical clear plastic guard that is included with the shaper. For durability and strength, use a hardwood when making box guards. When installing the box guard, adjust the box guard approximately you will shape and use featherboards on both sides.
1
1
4" above the stock
Note: DO NOT use the box guard as a hold- down or featherboard; instead, use the provided featherboard that has the ability to flex with the minor height variations of your stock.
Tips for making a custom box guard:
The thickness of your workpiece will determine the height of the box guard. Therefore, you will need to build a separate box guard for each workpiece of a different thickness. A box guard can be used with or without a zero-clearance fence (see Making Zero-Clearance Fence on Page 40 for instructions).
The box guard can either attach directly to wooden fence boards (or board) with screws (as shown in Figure 67) or attach directly to the guard fence assembly with the plastic guard hardware (as shown in Figure 66). In either case, featherboards should also be used on either side to support the workpiece. Construct the box guard in a way that it extends out over the cutter area while leaving enough distance between the guard and the table for the workpiece to easily pass by the cutter. Refer to Figure 67 for an example.
2
3
Figure Figure 66. Box guard attached instead of included . Box guard attached instead of included
clear plastic guard (fence and guard components clear plastic guard (fence and guard components
removed for clarity).removed for clarity).
Fence Board
Box
Guard
Workpiece
Figure Figure 67. Example of custom box guard attached to . Example of custom box guard attached to
wooden fence boards.wooden fence boards.
-43-
South Bend Tools
Model SB1119/SB1120
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES

Other Accessories

This section includes the most common accessories available for your machine, which are available through our exclusive dealer, Grizzly Industrial, Inc., at grizzly.com.
Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended by South Bend or Grizzly.
Refer to Grizzly’s website or latest catalog for additional recommended accessories.
For Machines Mfd. Since 04/24
3
W1164—Spacer W1165—Spacer W1166—Spacer W1167—Spacer W1168—Spacer
4" Bore, 11⁄4" OD, 1⁄4" High
3
4" Bore, 11⁄4" OD, 3⁄8" High
3
4" Bore, 11⁄4" OD, 1⁄2" High
3
4" Bore, 11⁄4" OD, 3⁄4" High
3
4" Bore, 11⁄4" OD, 1" High
Spacers allow you to position your shaper cutter anywhere on the spindle. Use them between cutters or stack them above the cutter to bear against the spindle nut. Every shaper owner needs a set of these on-hand.
G0826—Easy Feeder Power Feeder
This all-purpose power feeder boasts a 2⁄3 HP motor that provides high-torque from a single­phase power supply. It has 7-72 FPM variable­speed control and automatically compensates for
3
variations in workpiece thickness up to
4" via a
roller spring mechanism.
Figure Figure 69. Shaper spindle spacers.. Shaper spindle spacers.
W1114—3⁄4" Rub Collar, 15⁄8" OD
3
W1116— W1118— W1119— W1120— W1122—
4" Rub Collar, 13⁄4" OD
3
4" Rub Collar, 17⁄8" OD
3
4" Rub Collar, 2" OD
3
4" Rub Collar, 21⁄8" OD
3
4" Rub Collar, 25⁄8" OD
If you do any kind of irregular shaping, rub collars are a must! Rub collars are used for shaping curved work such as cathedral doors, as well as many custom shapes. They are also used for limiting depth-of-cut, like guide bearings on router bits.
Figure Figure 68. Model G0826 Easy Feeder Power Feeder.. Model G0826 Easy Feeder Power Feeder.
Figure Figure 70. Ball bearing rub collars.. Ball bearing rub collars.
-44-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES
SB1092—2 HP Cyclone Dust Collector
The Model SB1092 features a 2 HP motor, a whopping 1132 CFM of airflow capacity at
1.1" static pressure, and a 28-gallon collection capacity. It's packed with features like a built-in sound muffler, an automatic filter paddle brush for easy cleaning, a remote-controlled magnetic switch, and a quick-release lift handle for easy sawdust disposal.
T28172—14" x 39" Heavy-Duty Roller Table T28369—14" x 78" Heavy-Duty Roller Table T28370—14" x 118" Heavy-Duty Roller Table
Increase material handling and processing effi­ciency with one or more of these heavy-duty roller tables.
Figure 73. Model T28369 Heavy-Duty Roller Table. Model T28369 Heavy-Duty Roller Table.
Figure 71. Model SB1092 2 HP Cyclone Dust Model SB1092 2 HP Cyclone Dust
Collector.Collector.
T28923—Bear Crawl "Papa Bear" Mobile Base
We took years of input and months of testing and design to come out with the Grizzly “Bear Crawl” Mobile Base. Its 1200 lb. capacity, steel and rubber heavy-duty ball bearing wheels, and toe flip-stops are only a few of the features that will make this mobile base a staple under your machines for years to come. Adjusts from 19" x
1
26" to 29
2" x 341⁄2"!
D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4199—Black Flexible Hose 4" x 50' W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit W1317—Wire Hose Clamp 4" W1017—90° Elbow 4"
Hand-picked selection of commonly used dust collection components for 4" dust ports.
D4206D4206
D4256D4256
W1053W1053
W1007W1007
W1317W1317
D4199D4199
W1017W1017
Figure 72. Model T28923 Bear Crawl "Papa Bear" Model T28923 Bear Crawl "Papa Bear"
Mobile Base.Mobile Base.
Figure 74. Dust collection accessories. Dust collection accessories.
-45-
South Bend Tools
Model SB1119/SB1120
order online at www.grizzly.com or call 1-800-523-4777
ACCESSORIES
For Machines Mfd. Since 04/24
C2026—1⁄8" & 3⁄8" Quarter Round & 1⁄4" Bead
3
4" Bore, 25⁄8" Diameter, 1" Cutter Height
C2028—Tongue
3
4" Bore, 25⁄8" Diameter, 1" Cutter Height
C2042—Drawer Joint
3
4" Bore, 25⁄8" Diameter, 3⁄4" Cutter Height
C2097Z—Ogee Moulding
1
4" Bore, 4" Diameter, 5⁄8" Cutter Height
1
C2091Z—Bead & Cove
1
1
4" Bore, 4" Diameter, 7⁄8" Cutter Height
C2204Z—Crown Moulding
1
1
4" Bore, 4" Diameter, 31⁄2" Cutter Height
C2083—Vertical Panel Raising
3
4" Bore, 25⁄8" Diameter, 11⁄2" Cutter Height
C2085—Female Sash
3
4" Bore, 25⁄8" Diameter, 5⁄8" Cutter Height
C2089Z—30° Bevel
1
4" Bore, 4" Diameter, 1" Cutter Height
1
C2092Z—Double Flute
1
4" Bore, 4" Diameter, 7⁄8" Cutter Height
1
-46-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
!

MAINTENANC E

Maintenance Schedule

Always disconnect machine from power before performing maintenance or serious personal injury may result.
For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing
To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations
Loose mounting bolts.
Worn or damaged cutters.
Clean/lubricate/protect table and miter gauge.
Worn or damaged wires.
Any other unsafe condition.

Cleaning & Protecting

Cleaning the Model SB1119/SB1120 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Blow out any hard-to-reach areas with compressed air, and keep the spindle clear of wood dust and chips. If any resin has built up, use a resin dissolving cleaner to remove it.
Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like SLIPIT®.
Recommended Metal Protectants
G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 11 Oz. Spray
Weekly
Clean/vacuum dust buildup from in and around cabinet and off of motor.
Monthly
Check/lubricate spindle slide, leadscrew, and fence rack & pinion (Page 48).
Check V-belt tension and condition (Page 50).
Figure Figure 75. Recommended products for protecting . Recommended products for protecting
unpainted cast iron/steel parts on machinery.unpainted cast iron/steel parts on machinery.
-47-
South Bend Tools
Model SB1119/SB1120
MAINTENANC E
For Machines Mfd. Since 04/24

Machine Storage

All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition.
To store machine:
1. Disconnect all power sources to machine.
2. Thoroughly clean all unpainted, bare metal
surfaces, then coat them with light weight grease or rust preventative. Take care to ensure surfaces are completely covered but that grease or rust preventative is kept off of painted surfaces.
Note: If machine will be out of service for
only short period of time, use way oil or good grade of medium-weight machine oil (not auto engine oil) in place of grease or rust preventative.

Lubrication

Since all bearings on the Model SB1119/SB1120 are sealed and permanently lubricated, simply leave them until they need to be replaced. DO NOT lubricate them.
Below is a list of components that require periodic lubrication. Do not over-lubricate these components. Large amounts of lubricant will attract sawdust, causing the metal components to gum up and bind.
T26419—Syn-O-Gen Synthetic Grease
Formulated with 100% pure synthesized hydrocarbon basestocks that are compounded with special thickeners and additives to make Syn-O-Gen non-melt, tacky, and water­resistant. Extremely low pour point, extremely high temperature oxidation, and thermal stability produce a grease that is unmatched in performance.
Loosen or remove V-belt so it does not
3.
become stretched while machine is not in use.
Completely cover machine with tarp or
4.
plastic sheet that will keep out dust and resist liquid or moisture. If machine will be stored in/near direct sunlight, use cover that will block sun's rays.
Figure Figure 76. Model T26419 Syn-O-Gen Synthetic . Model T26419 Syn-O-Gen Synthetic
Grease (NLGI#2 equivalent).Grease (NLGI#2 equivalent).
-48-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
!
MAINTENANC E
Elevation Leadscrew & Spindle Slides
Lubrication Type ...... T26419 or NLGI#2 Equiv.
Amount Frequency
Items Needed Qty
Mineral Spirits .............................. As Needed
Shop Rags Wire Brushes NLGI#2 Grease
Lower spindle housing assembly fully by turning handwheel counterclockwise. Clean the leadscrew threads and slides with a wire brush, rag, and mineral spirits (see Figure 77). Brush new grease on slides and leadscrew with a clean wire brush and move the spindle assembly up and down a few times to evenly distribute the grease.
......................................... Thin Coat
..................................... As Needed
.................................... As Needed
.............................................2
.............................. As Needed
Fence Rack & Pinion
Lubrication Type .......T26419 or NLGI#2 Equiv.
Amount......................................... Thin Coat
Frequency
Items Needed Qty
Mineral Spirits .............................. As Needed
Shop Rags Wire Brushes NLGI#2 Grease
Adjust guard/fence base fully forward then push the assembly forward off the front end of the fence racks to fully reveal the racks (see Figure
78). Use a rag and mineral spirits to wipe off any built-up grease and saw dust. Apply a thin coat of lubricant to the racks using a wire brush before replacing the guard/fence assembly. Adjust the assembly forward and back to distribute the grease.
..................................... As Needed
.................................... As Needed
.............................................1
.............................. As Needed
LeadscrewLeadscrew
SlideSlide
Figure Figure 77. Location of spindle slides and leadscrew.. Location of spindle slides and leadscrew.
RacksRacks
Figure Figure 78. Location of fence racks.. Location of fence racks.
-49-
South Bend Tools
Model SB1119/SB1120
!
!
!
MAINTENANC E
For Machines Mfd. Since 04/24

Checking & Replacing V-Belt

The V-belt transfers power from the motor to the spindle. If the V-belt does not have the proper tension or is damaged in any way, the shaper will not operate optimally, and unnecessary wear on the moving parts will occur. Regularly check the V-belt tension and replace it when necessary.
Items Needed Qty
Wrench or Socket 19mm ..............................1
Replacement V-Belt (#PSB1119122)
To check & replace V-belt:
1. DISCONNECT MACHINE FROM POWER!
2. Open cabinet door and examine V-belt for
wear or cracks (see Figure 79).
..............1
4. Replace old V-belt with a new one and use
motor bracket handle to tension belt.
Check V-belt tension by pressing center of
5.
belt with your thumb (see Figure 80).
Pulley
Deflection
1
4"
Pulley
Figure Figure 80. Checking V-belt tension.. Checking V-belt tension.
V-BeltV-Belt
Motor BracketMotor Bracket
HandleHandle
Figure Figure 79. Location of V-belt and motor bracket . Location of V-belt and motor bracket
handle.handle.
— If belt is not worn or cracked, belt does
not need to be replaced. Proceed to Step 5.
— If there is 1⁄4" deflection when belt is
pressed, no adjustment is required. Proceed to Step 7.
— If there is not 1⁄4" deflection when belt is
pressed, proceed to Step 6.
Loosen hex nut on motor tension block
6.
and adjust hex bolt until there is 1⁄4" belt deflection, then tighten hex nut to secure (see Figure 81).
Motor TensionMotor Tension
BlockBlock
— If belt is worn or cracked, belt needs to be
replaced. Proceed to Step 3.
Release V-belt tension by pulling motor
3.
bracket handle (see Figure 79).
-50-
Figure Figure 81. Location of belt tension adjustment . Location of belt tension adjustment
hardware.hardware.
7. Spin pulley by hand to ensure proper
tracking before closing cabinet door.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
!

SERVICE

Replacing Spindle Bearings

Should a bearing fail, your shaper will develop a noticeable rumble, worse so when the machine is put under load. If the bad bearing is not replaced, it will eventually seize—possibly doing damage to the machine. Bearings are standard sizes and can be replaced through our exclusive dealer, Grizzly Industrial, Inc.
Items Needed Qty
Hex Wrench 8mm ........................................1
Towel or Protective Pad Flat Head Screwdriver (
To replace spindle bearings:
1. DISCONNECT MACHINE FROM POWER!
2. Open cabinet door and remove V-belt (see
Checking & Replacing V-Belt on Page 50).
Place pad or towel beneath spindle housing,
3.
then loosen cap screw on spindle housing (see Figure 82).
................................1
1
4" or Smaller) ............1
5. Remove spindle and replace bearings inside
bearing housing. If you need pointers regarding bearing replacement, call Technical Support.
Slide spindle into spindle housing and
6.
tighten in place with cap screw from Step 3.
Rotate spindle by hand to test bearings. If
7.
spindle does not rotate smoothly, repeat Steps 57.
Close cabinet door.
8.

Adjusting Table Inserts

The two inner table inserts are held in place by a large, outer insert ring, which should be adjusted level with the table top. This is necessary to avoid the workpiece catching on the insert rings during operation, causing an unsafe condition and poor cutting results.
Tools Needed Qty
Phillips Head Screwdriver #2 ........................1
Hex Wrench 2mm Precision Straightedge 12"
........................................1
...........................1
Figure Figure 82. Location of spindle housing cap screw.. Location of spindle housing cap screw.
Carefully spread the casting to reduce the risk of the bearing housing falling and pinching fingers. The casting will break if too much pressure is applied in the next step.
4. If bearing housing does not drop down when
spindle housing is loosened, carefully spread housing casting with flat head screwdriver.
To adjust table inserts:
1. DISCONNECT MACHINE FROM POWER!
2. Remove (2) inner inserts from table opening
(see Figure 83).
Outer InsertOuter Insert
Figure Figure 83. Location of inner two inserts (front cutter . Location of inner two inserts (front cutter
guard removed for clarity).guard removed for clarity).
Inner InsertsInner Inserts
-51-
South Bend Tools
Model SB1119/SB1120
!
SERVICE
For Machines Mfd. Since 04/24
3. Lay straightedge across outer insert and table surface in pattern shown in Figure 84.
Flat Head
Table Surface
+
Figure Figure 84. Straightedge and surface pattern.. Straightedge and surface pattern.
4. Adjust flat head screws so ends of
straightedge lay flat on table surface at all positions of pattern above (see Figure 85).
Screws (1 of 3)
+
Table Insert
+
Straightedge

Calibrating Fence Scales

The Model SB1119/SB1120 features forward and reverse spindle rotation; either fence face can function as the infeed or outfeed fence. However, the scales indicating the fence face placement on the fence assembly need to be accurately calibrated to allow for accurate micro-adjusting. The factory made these adjustments during production, but you may need to adjust the settings if they have been altered.
Tools Needed Qty
Hex Wrench 3mm ........................................1
Wrench or Socket 10mm
To calibrate fence scales:
1. DISCONNECT MACHINE FROM POWER!
2. Unlock both fence lock handles and
turn micro-adjustment knobs fully counterclockwise (see Figure 86).
...............................1
Figure Figure 85. Example of adjusting table inserts.. Example of adjusting table inserts.
IMPORTANT: Table insert and surface must
be aligned evenly to ensure workpiece does not catch on table insert or surface and kick back.
Replace inner table inserts, one at a time,
5.
then use straightedge to re-check inserts. If necessary, adjust set screws in inner inserts to seat them level with table in all directions using technique from Step 3.
FenceFence
Lock HandleLock Handle
FenceFence
Micro-AdjustmentMicro-Adjustment
KnobKnob
Figure Figure 86. Fence adjustment components.. Fence adjustment components.
— If fence scales both indicate 0", no
calibration is required.
— For each fence scale that does not indicate
0", perform Steps 36 before proceeding to Aligning Fence Faces to ensure fence faces are parallel before resuming operation.
-52-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
SERVICE
3. Loosen (2) gib lock set screws shown in
Figure 87.
Gib Lock Gib Lock
Set ScrewsSet Screws
Figure Figure 87. Location of fence gib lock set screws.. Location of fence gib lock set screws.
4. Loosen gib jam nut shown in Figure 88.

Aligning Fence Faces

For safe and accurate shaping, the fence faces must be parallel with one another so that they properly support the workpiece through the entire cutting operation.
Tools Needed Qty
Hex Wrench 6mm ........................................1
Precision Straightedge 24"
To align fence faces:
1. DISCONNECT MACHINE FROM POWER!
2. Raise and lock cutter guard so it is out of the
way.
Unlock both fence lock handles and turn
3.
micro-adjustment knobs fully counter-
clockwise (see Figure 89).
...........................1
Figure Figure 88. Location of gib adjustment hardware.. Location of gib adjustment hardware.
5. Adjust fence gib until scale displays 0".
— If fence is too far forward on table,
manually push fence toward back of table until scale displays 0".
— If fence is too far backward on table,
tighten gib set screw until scale displays 0".
Tighten gib jam nut from Step 4 and gib lock
6.
set screws from Step 3.
FenceFence
Lock HandleLock Handle
FenceFence
Micro-AdjustmentMicro-Adjustment
KnobKnob
Figure Figure 89. Fence adjustment components.. Fence adjustment components.
-53-
South Bend Tools
Model SB1119/SB1120
!
!
SERVICE
For Machines Mfd. Since 04/24
4. Place straightedge against both fence faces (see Figure 90).
Figure Figure 90. Example of aligning fence faces.. Example of aligning fence faces.
— If there are no gaps anywhere between
straightedge and fence faces, no adjustment is necessary.
— If there is a gap between straightedge and
fence faces, proceed to Step 5.

Truing Wooden Fences

A flat and properly aligned fence creates a safer, smoother cutting operation. A damaged or worn fence should be replaced. If choosing to replace or use wooden boards as fence faces, follow the instructions below to ensure each is properly flattened and aligned correctly.
Items Needed Qty
Hex Wrench 5mm ........................................1
Straight, Smooth Stock 30" Marker or Pencil Straight, Smooth Stock 30" Wood Cutting Tool Drill & Drill Bits for Countersinking Fence Mounting Hardware Precision Straightedge 12" Jointer
......................................................1
.........................................1
......................................1
To true wooden fences:
1. Refer to Making a Zero-Clearance Fence
on Page 40 for instructions on replacing aluminum fence faces with wood.
..........................1
..........................1
. As Needed
............... As Needed
...........................1
With straightedge against fence faces, adjust
5.
fence set screws in small increments until any gaps are bridged (see Figure 91).
x 8
Figure Figure 91. Location of fence face set screws.. Location of fence face set screws.
DISCONNECT MACHINE FROM POWER!
2.
3. Ensure bolts through wood fence facing
on each side are tight and adequately countersunk.
Follow Steps 2–3 of Aligning Fence Faces on
4.
Page 53.
Place straightedge against both fence faces
5.
(see Figure 92).
-54-
Figure Figure 92. Example of aligning fence faces.. Example of aligning fence faces.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
!
SERVICE
— If there are no gaps anywhere between
straightedge and fence faces, no truing is necessary.
— If there is a gap between straightedge and
fence faces, proceed to Step 6.
Remove both fences and resurface as one
6.
unit. You can perform this operation on a jointer as shown in Figure 93.

Aligning Pulleys

Pulley alignment is important to the performance of your shaper. If the pulleys are just slightly out of alignment, the shaper may suffer from power loss and decreased V-belt life. When the pulleys are parallel and aligned with each other, they are said to be coplanar—in the same plane.
Tools Needed Qty
Precision Straightedge .................................1
Precision Level Wrench or Socket 16mm
To align pulleys:
1. DISCONNECT MACHINE FROM POWER!
2. Open cabinet door.
3. Hold straightedge up to pulleys to determine
if they are both aligned and parallel, as shown in Figure 94.
...........................................1
...............................1
Figure Figure 93. Example of resurfacing fences on a jointer.. Example of resurfacing fences on a jointer.
Make sure screws are countersunk deep enough so cutter will not come in contact with heads of screws! Check screw depth after each pass to ensure that screws will not contact cutter!
Figure Figure 94. Example of checking pulley alignment with . Example of checking pulley alignment with
straightedge.straightedge.
— If pulleys are aligned and parallel, no
adjustment is necessary.
— If pulleys are not aligned and parallel,
proceed to Step 4.
-55-
South Bend Tools
Model SB1119/SB1120
!
SERVICE
For Machines Mfd. Since 04/24
4. Loosen (4) Phillips head screws enough to remove motor access panel (see Figure 95).
MotorMotor
AccessAccess
PanelPanel
x 4
Figure Figure 95. Location of motor access panel and . Location of motor access panel and
securing screws.securing screws.
5. Loosen (4) hex bolts securing motor mount
to bracket (see Figure 96). It may be easier to access back bolts from cabinet door.

Adjusting Spindle Gib

The gib controls the smoothness of the slide movement, as well as the run-out or end play of the spindle. Tightening the gib too much will make it hard to adjust the height of the spindle and cause excessive wear on the slide. Loosening the gib too much will introduce spindle end play and cause poor cutting results and excessive wear on the spindle bearings.
Tools Needed Qty
Open-End Wrench 30mm ..............................1
Hex Wrench 10mm
To adjust spindle gib:
1. DISCONNECT MACHINE FROM POWER!
2. Use spindle height handwheel to raise
spindle to its highest position.
— If it is difficult to turn handwheel or you
feel resistance from spindle slide, gib may need to be loosened. Proceed to Step 4.
......................................1
x 4
Figure Figure 96. Location of motor mounting bolts.. Location of motor mounting bolts.
6. Using straightedge as guide, adjust height/
angle of motor until pulleys are aligned, then re-tighten hex bolts.
Install motor access panel and tighten screws
7.
loosened in Step 4.
Attempt to wiggle top of spindle.
3.
— If there is movement, proceed to Step 4.
— If there is no movement, no adjustment is
necessary.
Open cabinet door.
4.
-56-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
!
!
!
SERVICE
5. Loosen (4) jam nuts on gib set screws (see
Figure 97).
Figure Figure 97. Location jam nuts on gib set screws.. Location jam nuts on gib set screws.
6. Evenly adjust set screws in small amounts
then test results using methods in Steps 2–3.
When you are satisfied with gib adjustment,
7.
tighten jam nuts without turning set screws.
To square spindle:
1. DISCONNECT MACHINE FROM POWER!
2. Remove guard/fence assembly from table.
3. Remove any cutters or spacers from spindle.
4. Use spindle height handwheel to raise
spindle to its highest position.
Position machinist's square against spindle
5.
and table to check squareness (see Figures 98–99).
Machinist’s
Square
Spindle
Front of Table
90°
Repeat Steps 2–3 to confirm gib adjustment.
8.
If necessary, repeat Steps 5–8.
Close cabinet door.
9.

Squaring Spindle

To reduce the risk of kickback and to increase the quality of cuts, it is important to make sure the spindle and table are perpendicular, or "square", to each other in all directions. This process will require taking measurements at many different positions.
To get a perpendicular alignment between the table and spindle, it will be necessary to take multiple readings and make multiple adjustments to the adjusting hex bolt at each corner of the spindle housing.
Tools Needed Qty
Machinist's Square ......................................1
Open-End Wrench 30mm
..............................1
Figure Figure 98. Illustration of using machinist's square to . Illustration of using machinist's square to
square spindle to table.square spindle to table.
Spindle
Machinist’s
Square
Figure Figure 99. Illustration of machinist's square measuring . Illustration of machinist's square measuring
spindle squareness at different directions.spindle squareness at different directions.
— If there are no gaps anywhere between
square and table or spindle, no adjustment is necessary.
— If there is a gap anywhere between square
and table or spindle, proceed to Step 6.
-57-
South Bend Tools
Model SB1119/SB1120
!
!
SERVICE
For Machines Mfd. Since 04/24
6. Open cabinet door and loosen (4) Phillips head screws enough to remove motor access panel (see Figure 100).
MotorMotor
AccessAccess
PanelPanel
x 4
Figure Figure 100. Location of motor access panel and . Location of motor access panel and
securing screws.securing screws.
7. Loosen (4) jam nuts shown in Figure 101.
8. Adjust hex stand-offs shown in Figure 102
by small increments until spindle is square to table in all directions.
Hex Stand-OffHex Stand-Off
(1 of 4)(1 of 4)
Figure Figure 102. Location of spindle tilt hex stand-offs.. Location of spindle tilt hex stand-offs.
9. When spindle is squared to table, re-tighten
jam nuts without turning hex stand-offs.
Jam Nut Jam Nut
(1 of 4)(1 of 4)
Figure Figure 101. Location of spindle tilt jam nuts.. Location of spindle tilt jam nuts.
Repeat Step 5 to confirm squareness. If
10.
necessary, repeat Steps 7–9.
Install motor access panel and close cabinet
11.
door.
-58-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120

TROUBLESHOOTING

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540.
Symptom Possible Cause Possible Solution
Machine does not start or power supply breaker trips immediately after startup.
Machine stalls or is underpowered.
1.
STOP button depressed/at fault.
2.
Incorrect power supply voltage or circuit size.
3.
Cabinet door open/door limit switch at fault.
4.
Power supply circuit breaker tripped or fuse blown.
5.
Motor wires connected incorrectly.
6.
Contactor not energized/at fault.
7.
Wiring broken, disconnected, or corroded.
8.
ON button at fault.
9.
FOR/REV switch at fault.
10.
Potentiometer/circuit board at fault.
11.
VFD at fault.
12.
Motor or motor bearings at fault.
1.
Workpiece material unsuitable for machine.
2.
Feed rate/cutting speed too fast.
3.
Workpiece crooked; fence loose or misadjusted.
4.
Machine undersized for task.
5.
Belt slipping/pulleys misaligned.
6.
Motor wires connected incorrectly.
7.
Pulley/sprocket slipping on shaft.
8.
Motor overheated.
9.
Extension cord too long.
10.
Contactor not energized/at fault.
11.
FOR/REV switch at fault.
12.
Potentiometer/circuit board at fault.
13.
Motor or motor bearings at fault.
1.
Rotate STOP button to reset. Replace if at fault.
2.
Ensure correct power supply voltage and circuit size (Page 14).
3.
Close door/replace limit switch.
4.
Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.
5.
Correct motor wiring connections (Pages 62–63).
6.
Test all legs for power; replace if necessary.
7.
Fix broken wires or disconnected/corroded connections (Pages 62–63).
8.
Test/replace button.
9.
Test/replace switch.
10.
Inspect/test/replace if at fault.
11.
Inspect VFD; replace if at fault.
12.
Replace motor.
1.
Only cut wood/ensure moisture is below 20% (Page 25).
2.
Decrease feed rate/cutting speed (Page 27).
3.
Straighten or replace workpiece; adjust fence (Page 31).
4.
Use sharp cutter/reduce feed rate or depth of cut.
5.
Clean/tension/replace belt (Page 50); ensure pulleys are aligned.
6.
Correct motor wiring connections (Pages 62–63).
7.
Tension/replace loose pulley/shaft.
8.
Clean motor, let cool, and reduce workload.
9.
Move machine closer to power supply; use shorter extension cord.
10.
Test all legs for power; repair/replace if at fault.
11.
Test/replace switch.
12.
Inspect/test/replace if at fault.
13.
Replace motor.
Machine has vibration or noisy operation.
1.
Motor or component loose.
2.
Machine feet not adjusted properly.
3.
V-belt worn, loose, pulleys misaligned or belt slapping cover.
4.
Cutter, spindle, or spindle bearings at fault.
5.
Elevation housing loose or damaged.
1.
Replace damaged or missing bolts/nuts or tighten if loose.
2.
Adjust machine feet to stabilize machine.
3.
Inspect/replace belt (Page 50). Align pulleys if necessary (Page 55).
4.
Replace cutter; tighten loose spindle; replace defective spindle or spindle cartridge; replace spindle bearings (Page 51).
5.
Tighten elevation housing gibs (Page 56); replace cracked elevation housing.
-59-
South Bend Tools
Model SB1119/SB1120
TROUBLESHOOTING
For Machines Mfd. Since 04/24
Symptom Possible Cause Possible Solution
Machine has vibration or noisy operation. (Cont.)
Workpiece is burned when cut.
Divots in edge of cut.
Fuzzy grain.
6.
Pulley loose.
7.
Motor mount loose/broken.
8.
Workpiece loose.
9.
Motor fan rubbing on fan cover.
10.
Motor bearings at fault.
1.
Dull cutter.
2.
Too slow of feed rate.
3.
Pitch build-up on cutter.
4.
Feeding workpiece in same direction as cutterhead rotation.
5.
Taking too deep of cut.
1.
Inconsistent feed speed.
2.
Inconsistent workpiece pressure against fence and/or rub collar.
3.
Fence not adjusted correctly.
1.
Wood may have high moisture content or surface wetness.
2.
Dull cutter.
6.
Secure pulley on shaft.
7.
Tighten/replace.
8.
Use correct holding fixture; support workpiece.
9.
Fix/replace fan cover; replace loose/damaged fan.
10.
Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
1.
Replace cutter, or have it professionally sharpened.
2.
Increase feed speed.
3.
Clean cutter with blade and bit cleaning solution.
4.
Reverse direction of cutter rotation (Page 26)/ reverse feed direction.
5.
Make several passes of light cuts. (Always reduce cutting depth when working with hard woods.)
1.
Move smoothly or use a power feeder.
2.
Apply constant, even pressure to workpiece throughout cut and use featherboards/power feeder.
3.
Adjust fence (Page 31).
1.
Check moisture content and allow to dry if moisture is more than 20% (Page 25).
2.
Replace cutter, or have it professionally sharpened.
Chipping.
Workpiece kicks back toward operator.
Workpiece pulls forward/ejects from operator's hands.
Workpiece hits outfeed fence.
1.
Cutting against grain of wood.
2.
Nicked or chipped cutter.
3.
Feeding workpiece too fast.
4.
Taking too deep of cut.
5.
Knots in wood.
1.
Taking too deep of cut.
2.
Workpiece is warped, rough, has high moisture content, or loose/ large knots.
3.
Workpiece pinched between cutter and table or cutter and guard.
1.
Feeding workpiece in same direction as cutterhead rotation.
1.
Fence not adjusted correctly.
1.
Cut with grain of wood.
2.
Replace cutter, or have it professionally sharpened.
3.
Decrease feed rate.
4.
Make several passes of light cuts. (Always reduce cutting depth when working with hard woods.)
5.
Inspect workpiece (Page 25); use a different workpiece if necessary.
1.
Make several passes of light cuts. (Always reduce cutting depth when working with hard woods.)
2.
Inspect workpiece (Page 25); only use smooth, dry stock without loose/large knots.
3.
Ensure proper clearance between cutter, guard, and table.
1.
Reverse direction of cutter rotation (Page 26)/ reverse feed direction.
1.
Adjust fence to support workpiece as it passes cutterhead (Page 31). Align fence boards with straightedge, verify parallelism (Page 53).
1.
Excessive snipe (gouge in end of board that is uneven with rest of cut).
Fence not adjusted correctly.
2.
Incorrect workpiece pressure against fence and/or rub collar.
-60-
1.
Adjust fence to support workpiece as it passes cutterhead (Page 31). Align fence boards with straightedge, verify parallelism (Page 53).
2.
Apply constant, even pressure to workpiece through cut and use featherboards/power feeder.
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
Shock Hazard: It is extremely dangerous to
Wire Connections:
Modifications:
Motor Wiring:
junction box.
Circuit Requirements: Connecting the machine
power inverters store an electrical charge for
our Technical Support at (360) 734-1540.

ELECTRICAL

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.
perform electrical or wiring tasks while the machine is connected to the power source. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. For your own safety, disconnect machine from the power source before servicing electrical components or performing any wiring tasks!
All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor
to an improperly sized circuit will greatly increase the risk of fire. To minimize this risk, only connect the machine to a power circuit that meets the minimum requirements given in this manual.
Capacitors/Inverters: Some capacitors and
up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
Wire/Component Damage: Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
Experiencing Difficulties: If you are
experiencing difficulties understanding the information included in this section, contact
BLACK
BLUE
BROWN
NOTICE:
WIRING DIAGRAM COLOR KEY
BLUE WHITE
GREEN
G R AY
The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendtools.com.
RED
LIGHT BLUE
ORANGE
PINK
PURPLE
TUR­QUIOSE
WHITE
YEL LOW GREEN
YEL LOW
-61-
South Bend Tools
Model SB1119/SB1120
Ground
Ground
Ground
ELECTRICAL

SB1119 Wiring Diagram

For Machines Mfd. Since 04/24
RPM Sensor
Circuit Board
00273838
Height Sensor
!
Circuit Board
00273838
!
WARNING!
SHOCK HAZARD!
Disconnect power before working on wiring.
1
32
PE
Control Panel
X2
X1
C
13
14
4
3
4
P4
P3
P2
Circuit
Board
W6
PE
FOR/REV Switch
4
T2
T2
T1
T1
3 4NO
KB2-BE101
3 4NO
43
B10K
Potentiometer
KB2-BE101
3
4
NC
14
X2
X1
X1 X2
X1
13
ON Button
RENY
250V
NO
NC
STOP Button
W4
YK A600
21 22
13 14
13
C
C
6-20 Plug
Limit Switch
Motor 230V
Ground
G
Hot
MJ2-1306
Hot
230
VAC
NC
NO
COM
NO
COM
PE
RC
RA
IN: 1PH 230V 27.5A
OUT: 3PH 0-230V 12.5A
MI1 MI2 MI3 MI4 MI5 +24 +24 D CM DCM
RA
RA RB RC
+10V ACM AVI AFM MO1 MCM PE
RC
S/L2 U/T1 V/T2 W/T3
R/L1
L1 L2
T1
T2
T3
PE
PE
PE
L3
13
14
T1
T3
NO
COM
Electrical Box
ME300
VFD
DCM
MI4
MI2
MI1
MI3
ACM
+10V
AVI
T3T2T1
53
54
54
T1
+10V
MI2
MI1
ACM
AVI
A
A
L1
L1/1 L2/3 L3/5 NO13
53 61
SDE
AP2-11
62
54
T1/2 T2/4 T3/6 NO14
T3
62
MA-18
Contactor
SDE
14
NO COM
13L3
54
NC21
NC22
B
-62-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
Ground
Ground
Ground
ELECTRICAL

SB1120 Wiring Diagram

RPM Sensor
Circuit Board
00273838
Height Sensor
!
Circuit Board
00273838
!
WARNING!
SHOCK HAZARD!
Disconnect power before working on wiring.
1
32
PE
Control Panel
X2
X1
C
13
14
4
3
4
P4
P3
P2
Circuit Board
W6
PE
FOR/REV Switch
4
T2
T2
T1
T1
3 4NO
KB2-BE101
3 4NO
43
B10K
Potentiometer
KB2-BE101
X1
3
4
NC
14
X2
X1
X1 X2
13
ON Button
RENY
250V
NO
NC
STOP Button
W4
YK
A600
YK A600
21 22
13 14
13
C
C
Motor 230V
230 VAC
L15-20 PLUG
= For phase
converter wild
wire (if used)
Limit Switch
MJ2-1306
Hot
Hot
Ground
Hot
NC
NO
COM
NO
COM
PE
RC
RA
IN: 3PH 230V 23.4A
OUT: 3PH 0-230V 19.5A
MI1 MI2 MI3 MI4 MI5 +24 +24 D CM DCM
RA
RA RB RC
+10V ACM AVI AFM MO1 MCM PE
RC
S/L2 U/T1 V/T2 W/T3
R/L1
L1 L2
T1
PE
T2
T/L3
L3
T3
PE
PE
L3
13
14
T1
T3
NO
COM
Electrical Box
ME300
VFD
DCM
MI4
MI2
MI1
MI3
ACM
+10V
AVI
T3T2T1
53
54
54
T1
+10V
MI2
MI1
ACM
AVI
A
A
L1
L1/1 L2/3 L3/5 NO13
53 61
SDE
AP2-11
54
T1/2 T2/4 T3/6 NO14
T2
Contactor
62
62
SDE
MA-18
T3
14
NO COM
54
13L3
NC21
NC22
B
-63-
South Bend Tools
Model SB1119/SB1120
ELECTRICAL

Electrical Component Photos

For Machines Mfd. Since 04/24
Figure Figure 103. Control panel wiring.. Control panel wiring.
Figure Figure 104. Spindle RPM and height sensors.. Spindle RPM and height sensors. Figure Figure 105. Cabinet door limit switch.. Cabinet door limit switch.
-64-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
ELECTRICAL
Electrical Component Photos (Cont.)
Figure Figure 106. SB1119 electrical box wiring.. SB1119 electrical box wiring.
Figure Figure 107. Motor junction box wiring.. Motor junction box wiring.
Figure Figure 108. SB1120 electrical box wiring.. SB1120 electrical box wiring.
Figure Figure 109. RPM and height sensor wiring.. RPM and height sensor wiring.
-65-
South Bend Tools
Model SB1119/SB1120

Table

PARTS

For Machines Mfd. Since 04/24
25-4
25-5
25-2
25
25-2
25-3
25-3
67
25-6
25-1
158
148
159
24
148
149
157
23
21
20
22
26
31
30
1
9
39
38V2
37
4
5
11
7
12
13
7
12
9
19
27
10
16
18
9
35
36
9
8
7
6
15
14
1
34
22
21
2
3
1
9
18
191
27
26
12
15
4
14
5
7
12
13
9
16
7
17
32
28
33
29
7
6
8
9
10
11
66
59-11
59-3
59-13
59-12
59-2
59
59-5
59-14
65
59-4
64
59-18
59-6
59-7
59-9
59-17
25
59-10
59-16
59-8
23
24
59-19
59-15
59-1
-66-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
REF PART # DE SCR IPT ION REF PAR T # DESCRIPTION
PARTS
Table Parts List
1 PSB1119001 KN OB B OLT M6-1 X 20, 6 -LOB E, D40 32 PSB1119032 FLAT WASHER 5MM
2 PSB1119002 TOP CUTTER GUARD 33 PSB1119033 FENCE BASE RACK SLIDE BLOCK
3 PSB1119003 FRONT CUTTER GUARD 34 PSB1119034 FEN CE B RACKET (R)
4 PSB1119004 KNOB B OLT M1 2-1 .75 X 42, 9-LOB E, D8 0 35 PSB1119035 EXT RETAINING RING 15MM
5 PSB1119005 FLAT WASHER 12MM 36 PSB1119036 FENCE BASE LOCK SH AFT
6 PSB1119006 FENCE B RACKET STOP PLATE 37 PSB1119037 ROLL PIN 4 X 18
7 PSB1119007 HEX N UT M6-1 38V2 PSB1119038V2 KNOB M12-1.75, 9-LOBE, D63 V2.04.24
8 PSB1119008 SET SCREW M6-1 X 20 39 PSB1119039 SPIN DLE DUST PORT 4"
9 PSB1119009 PHLP HD SCR M6-1 X 12 59 PSB1119059 CONTROL PANEL ASS EMBLY
10 PSB1119010 KN OB 3/4-16, 1-5/8 D, ROUN D KD 59-1 PSB1119059-1 CONTROL PA N EL BOX
11 PSB1119011 SET SCREW M6-1 X 8 59-2 PSB1119059-2 C ON TROL PANEL
12 PSB1119012 SET SCREW M6-1 X 30 59-3 PSB1119059-3 FOR/REV SWITCH KEYON KB2-ED33(2A)
13 PSB1119013 ADJUSTABLE HANDLE M6-1 X 32, 50L 59-4 PSB1119059-4 DRO LCM CIRCUIT BOARD
14 PSB1119014 SET SCREW M12-1.75 X 12 59-5 PSB1119059-5 STANDOFF-HEX MF M3-.5 X 8, M3-.5 PLASTIC
15 PSB1119015 GIB 59-6 PSB1119059-6 H EX N UT M3-.5 PLASTIC
16 PSB1119016 SCALE INDICATOR 59-7 PSB1119059-7 ON BUTTON YK A600 22MM GRN
17 PSB1119017 GUARD/FENCE BASE 59-8 PSB1119059-8 E-STOP BUTTON RENY 250 V, 22MM
18 PSB1119018 FENCE SCALE 59-9 PSB1119059-9 POTEN TIOMETER W/CORD 10K OHM 24G 3W 45"
19 PSB1119019 FLAT WASHER 6MM 59-1 0 PSB1119059-10 GROUND LA BEL
20 PSB1119020 FEN CE B RACKET (L) 59-1 1 PSB1119059-11 S PEED CON TROL DI A L, D33.5, ROUN D KD
21 PSB1119021 SLIDIN G BLOCK 59-1 2 PSB1119059-12 SET SCREW M4-.7 X 8
22 PSB1119022 CAP SCREW M6-1 X 12 59-13 PSB1119059-13 B UTTON HD CAP SCR M3-.5 X 8
23 PSB1119023 FENCE 59-1 4 PSB1119059-14 B UTTON H D CAP S CR M5-.8 X 10
24 PSB1119024 FENCE SIDE COVER 59-15 PSB1119059-15 PHLP HD SCR M4-.7 X 8
25 PSB1119025 FEATHERBOARD ASSEMBLY 59-1 6 PSB1119059-16 EXT TOOTH WA SHER 4MM
25-1 PSB1119025-1 CARRIAGE BOLT M5-.8 X 30 59-1 7 PSB1119059-17 HEX NUT M4-.7
25-2 PSB1119025-2 ADJUSTABLE HANDLE M5-.8, 44L 59-1 8 PSB1119059-18 SEN S OR EXTEN S ION CORD 22 G 5W 57"
25-3 PSB1119025-3 FEN DER WASHER 5MM 59-19 PSB1119059-19 SENSOR CORD 22G 5W 18"
25-4 PSB1119025-4 FEATHERBOARD MOUN TIN G BRACKET 64 PSB1119064 CAP SCREW M8-1.25 X 16
25-5 PSB1119025-5 F EA THERB OARD 65 PSB1119065 LOCK WASHER 8MM
25-6 PSB1119025-6 CARRIAGE BOLT M5-.8 X 16 66 PSB1119066 TABLE
26 PSB1119026 EXT RETAININ G RING 20MM 67 PSB1119067 STARTING PIN
27 PSB1119027 FENCE ADJUSTMENT SHAFT 148 PSB1119148 SET SCREW M 4-.7 X 4
28 PSB1119028 FENCE BASE SLIDE BLOCK 149 PSB1119149 TAB LE INSERT RIN G 2-1/2" ID
29 PSB1119029 CAP SCREW M5-.8 X 16 157 PSB1119157 TA B LE INS ERT RING 4-1/8" ID
30 PSB1119030 CAP SCREW M5-.8 X 12 158 PSB1119158 FLAT HD SCR M5-.8 X 1 2
31 PSB1119031 RACK 159 PSB1119159 TAB LE INSERT RING 5-3/4" ID
-67-
South Bend Tools
Model SB1119/SB1120

Cabinet

PARTS
For Machines Mfd. Since 04/24
160
193
194
95 107
142
144
143
125
191
190
195
190
192
137
190
189
137
141
138
162
163
165
140
136
139
164
146
166
161
145
167
168
135
169
61V2
171
170
(SB1119 Only)
170
(SB1120 Only)
REF PART # DE SCRIPTION REF PART # DESCRIPTION
61 V2 PSB1119061V2 PHLP HD SCR M5-.8 X 10 V2.07.22 162 PSB1119162 INVERTER MOUN TIN G BOARD
95 PSB1119095 FENDER WASHER 10 MM 163 PSB1119163 PHLP HD SCR M5-.8 X 20 PLASTIC
107 PSB1119107 LOCK WASHER 10MM 164 PSB1119164 HEX N UT M5-.8
125 PSB1119125 HEX BOLT M10-1.5 X 25 165 PSB1119165 FLAT WASHER 6.1 X 12.5 X 3.5MM
135 PSB1119135 ELECTRICAL B OX 166 PSB1119166 CONTA CTOR SDE MA -1 8 230V
136 PSB1119136 GROMMET 29 X 38.1 X 11.4MM 167 PSB1119167 AUX CONTACTOR SDE AP2-11
137 PSB1119137 CABLE CHAIN 168 PSB1119168 JUMPER M919
138 PSB1119138 PHLP HD SCR M5-.8 X 10 169 PSB1119169 PHLP HD SCR M4-.7 X 10
139 PSB1119139 PHLP HD SCR M4-.7 X 8 170 PSB1119170 POWER CORD 12G 3W 138" 6-20P (SB1119)
140 PSB1119140 EXT TOOTH WAS HER 4MM 170 PSB1120170 POWER CORD 12G 4W 138" L15-20P (SB1120)
141 PSB1119141 DOOR S TOP 171 PSB1119171 STRA IN RELIEF TYPE-3 M25-1.5
142 PSB1119142 CAB INET 189 PSB1119189 PHLP HD SCR M4-.7 X 8
143 PSB1119143 MOTOR ACC ES S PA NEL 190 PSB1119190 FLAT WASHER 4MM
144 PSB1119144 F OOT M 12-1.75 X 50 191 PSB1119191 LOCK N UT M4-.7
145 PSB1119145 LATCH 192 PSB1119192 LIMIT SWITCH MOUNTING BRA CKET
146 PSB1119146 CABIN ET DOOR 193 PSB1119193 LIMIT SWITCH COVER
160 PSB1119160 PHLP HD SCR M6-1 X 12 1 94 PSB1119194 LIMIT SWITCH MOUJEN MJ2-1306
161 PSB1119161 INVERTER/VFD 11AME21ANNAA (SB1119) 195 PSB1119195 PHLP HD SCR M4-.7 X 35
161 PSB1120161 INVERTER/VFD 17AME23ANNAA (SB1120)
-68-
South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
134
PARTS

Motor & Handwheel

40
41
48
52
55
60
176
175
174
43
45
42
44
46
47
122
173
125
124
86
181
87
82
84
73
85
186
80
186
79
83
187
79
78
182
88
81
76
75V2
93
172
54
92 91
180
90
68
72
69
70 71
58
C
74
77
78
180
196
58
57
56
89
42
41
57
62
44
50
51
53
42
49
54
56
73
188
104
105
C
100
96
182
102
79
101
92
183
99
94
98
97
103
95
106
107
107
111
119
108
109
110
112
120
113
133
132
119
181
130
187
116
115
114
116
129
132
118
117
127
131
126
128
184
121
184
123
123-1
123-3
123-5
107
179
178
177
123-2
123-4
REF PART # DESCRIPTION REF PART # DESCRIPTION
40 PSB1119040 EXT RETAIN IN G RIN G 40MM 46 PSB1119046 KEY 8 X 7 X 43 RE
41 PSB1119041 BUTTON H D CA P S CR M6-1 X 20 47 PSB1119047 QUILL
42 PSB1119042 LOCK WASHER 6MM 48 PSB1119048 BEARING RETAINING PLATE (LOWER)
43 PSB1119043 B EA RIN G RETAIN ING PLATE (UPPER) 49 PSB1119049 SPACER 40 X 46 X 30
44 PSB1119044 BALL B EARING 6008 -2RS 50 PSB1119050 RPM SENSOR PLATE
45 PSB1119045 SPINDLE BASE 51 PSB1119051 S PINDLE PULLEY
-69-
South Bend Tools
Model SB1119/SB1120
PARTS
For Machines Mfd. Since 04/24
Motor & Handwheel Parts List (Cont.)
REF PART # DESCRIPTION REF PAR T # DESCRIPTION
52 PSB1119052 EXT TOOTH WASHER 25MM 111 PSB1119111 CAP SCREW M10-1.5 X 40
53 PSB1119053 BEARING RETAIN ING NUT M25-1.5 112 PSB1119112 ROLL PIN 4 X 20
54 PSB1119054 TAP S CREW M3 X 6 113 PSB1119113 COMPRESSION SPRING 1 X 12 X 38
55 PSB1119055 DUST COVER 114 PSB1119114 FIXED H AN DLE 2 5 X 90
56 PSB1119056 SENSOR B OX 115 PSB1119115 LOCK NUT M20-1.5
57 PSB1119057 MA GNETIC HEAD 116 PSB1119116 FLAT WASHER 20MM
58 PSB1119058 TAP SCREW M2 X 6 117 PSB1119117 MOTOR BRA CKET
60 PSB1119060 GROMMET 12.3 X 18 X 10.4MM 118 PSB1119118 MOTOR BRACKET PIVOT SHAF T
62 PSB1119062 DRAWBAR 5/8-11 X 10-5/16 119 PSB1119119 HOSE CLAMP 3"
68 PSB1119068 HEX N UT M20-1.5 120 PSB1119120 DUST CHUTE 3" X 11-3/4"
69 PSB1119069 STANDOFF-HEX MF M20-1.5 X 44, M12-1.75 121 PSB1119121 TENSION PIVOT SHAFT
70 PSB1119070 FLAT WASHER 12MM 122 PSB1119122 POLY V-BELT 10 V X 25L RIBBED
71 PSB1119071 LOCK WASHER 12MM 123 PSB1119123 M OTOR 3HP 2 30V 3-PH (S B 1 119)
72 PSB1119072 CAP SCREW M12-1.75 X 80 123-1 PSB1119123-1 MOTOR JUN CTION BOX (SB1119)
73 PSB1119073 BUSHING 123-2 PSB1119123-2 M OTOR F AN COVER (S B 111 9)
74 PSB1119074 GAS STRUT B RACKET 123-3 PSB1119123-3 MOTOR FAN (SB1119)
75V2 PSB1119075V2 E LEVA TI ON HOUS IN G V2 .07.22 12 3-4 PSB1119123-4 B ALL BEARING 620 6-2N SE (F RONT) (SB1 119)
76 PSB1119076 S ET S CREW M5-.8 X 5 123-5 PSB1119123-5 BALL B EARING 620 4-2NSE (REAR) (SB1119)
77 PSB1119077 B EVEL GEAR 123 PSB1120123 MOTOR 5HP 230V 3-PH (SB1120)
78 PSB1119078 FLAT WASHER 19.1 X 25.4 X 1.6MM 1 23-1 PSB1120123-1 MOTOR JUN CTION BOX (S B 1 120)
79 PSB1119079 KEY 5 X 5 X 12 RE 1 23-2 PSB1120123-2 M OTOR FAN COVER (S B 112 0 )
80 PSB1119080 WOODRUFF KEY 5 X 20 12 3-3 PSB1120123-3 MOTOR F A N (S B1120 )
81 PSB1119081 HANDWHEEL SHAFT 123-4 PSB1120123-4 B ALL BEARING 6206-2N SE (FRON T) (S B1120)
82 PSB1119082 SET SCREW 5/16-18 X 5/16 123-5 PSB1120123-5 BALL BEARING 6204-2NS E (REAR) (SB 1120 )
83 PSB1119083 COLLAR 124 PSB1119124 F ENDER WASHER 10 MM
84 PSB1119084 FLAT HD CAP SCR M6-1 X 12 125 PSB1119125 HEX BOLT M10-1.5 X 25
85 PSB1119085 HANDWHEEL TYPE-24 200D X 20B -N X M10-1.5 126 PSB1119126 HEX BOLT M10-1.5 X 55
86 PSB1119086 FOLDI N G HAN DLE 30 X 90, M 6-1 X 12 127 PSB1119127 HEX NUT M10-1.5
87 PSB1119087 KN OB B OLT M1 0-1.5 X 2 5, 8-LOB E, D60 128 PSB1119128 FIXED HANDLE 38 X 110, M10-1.5 X 15
88 PSB1119088 ELEVA TION HOUS ING PLA TE 129 PSB1119129 TEN S ION B LOCK
89 PSB1119089 SENSOR MOUNTING BRA CKET 130 PSB1119130 HEX BOLT M8-1.25 X 45
90 PSB1119090 CAP 131 PSB1119131 TENSION BRACKET
91 PSB1119091 SET S CREW M8-1.25 X 35 132 PSB1119132 LOCK NUT M8-1.25
92 PSB1119092 HEX N UT M8-1.25 133 PSB1119133 TENSION ASSEMBLY MOUNTIN G BRACKET
93 PSB1119093 CAP SCREW M10-1.5 X 20 134 PSB1119134 BUTTON HD CAP SCR M8-1.25 X 20
94 PSB1119094 LOCK NUT M10-1.25 172 PSB1119172 PHLP HD SCR M5-.8 X 10
95 PSB1119095 FENDER WASHER 10MM 173 PSB1119173 KEY 5 X 5 X 25 RE
96 PSB1119096 HEIGHT SENSOR PLATE 174 PSB1119174 MOTOR PULLEY
97 PSB1119097 SPACER 10.8 X 20 X 50 175 PSB1119175 FENDER WASHER 8MM
98 PSB1119098 BEVEL GEAR 1 76 PSB1119176 CAP SCREW M8-1.25 X 20
99 PSB1119099 THRUS T B EARIN G 51202 177 PSB1119177 WIRE N UT 10-22 AWG
100 PSB1119100 GASKET 178 PSB1119178 STRAIN RELIEF TYPE-3 M25-1.5
101 PSB1119101 BUSHING 179 PSB1119179 MOTOR CORD 14G 4W 35"
102 PSB1119102 ELEVATION LEADSCREW 180 PSB1119180 PHLP HD SCR M6-1 X 12
103 PSB1119103 ELEVATION GIB 181 PSB1119181 SET SCREW M6-1 X 8
104 PSB1119104 GAS STRUT 182 PSB1119182 FLAT WASHER 6MM
105 PSB1119105 DUST TRAY 183 PSB1119183 CAP SCREW M6-1 X 12
106 PSB1119106 SPINDLE HOUSING 184 PSB1119184 EXT RETAIN IN G RING 20MM
107 PSB1119107 LOCK WASHER 10MM 186 PSB1119186 CAP SCREW M8-1.25 X 30
108 PSB1119108 CAP SCREW M10-1.5 X 55 187 PSB1119187 LOCK WASHER 8MM
109 PSB1119109 SPINDLE LOCK SHAFT SEAT 188 PSB1119188 CAP SCREW M8-1.25 X 30
110 PSB1119110 SPINDLE LOCK SHAFT 196 PSB1119196 CORD LOOP C LA MP
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South Bend Tools
For Machines Mfd. Since 04/24 Model SB1119/SB1120
PARTS

Accessories

63-3
63-5
63-6
63-6
63-6
63-7
63-1
63-2
63-4
63-5
63-5
63-5
63-5
63
156-3
156-4
156-5
156-5
156-7
156-1
156-2
156-4
156-4
156-4
156-6
147-1
147-2
147-3
147-17
150
152
147-5
147-7
147-4
147-6
147-1
147
147-9
147-8
154
147-10
147-12
147-13
147-14
147-15
147-16
151
63-8
156
REF PART # DE SCRIPTION REF PART # DESCRIPTION
63 PSB1119063 SPINDLE ASSEMBLY 1-1/4" 147-12 PSB1119147-12 FLAT WASHER 8 X 18 X 3MM
63-1 PSB1119063-1 CAP SCREW M10-1.5 X 30 147-13 PSB1119147-13 MITE R GA UGE BODY
63-2 PSB1119063-2 ROLL PIN 4 X 20 147-14 PSB1119147-14 MITER BAR
63-3 PSB1119063-3 SPINDLE WASHER 10.5 X 45 X 5 147-15 PSB1119147-15 T-S LOT WASH ER 7.8 X 22.5 X 3MM
63-4 PSB1119063-4 SPIN DLE LOCK COLLAR 147-16 PSB1119147-16 FLAT H D SCR M6-1 X 8
63-5 PSB1119063-5 SPACER 1-1/4"ID X 2"OD X 3/4"L 147-17 PSB1119147-17 O-RING 4.8 X 1.9 P5
63-6 PSB1119063-6 SPACER 1-1/4"ID X 2"OD X 1/2"L 150 PSB1119150 SPINDLE WRENCH 50MM
63-7 PSB1119063-7 SPINDLE 1-1/4" 151 PSB1119151 COMBO SCREWDRIVER #1 X 1 /4"
63-8 PSB1119063-8 HEX NUT M42-2, M40-2.5 152 PSB1119152 HEX WRENCH 3MM
147 PSB1119147 MITER GAUGE ASSEMB LY 153 PSB1119153 HEX WRENCH 6MM
147-1 PSB1119147-1 PHLP HD SCR 10-24 X 3/8 154 PSB1119154 WRENCH 22 X 24MM OPEN-ENDS
147-2 PSB1119147-2 POINTER 155 PSB1119155 WRENCH 14 X 17MM OPEN-ENDS
147-3 PSB1119147-3 POIN TER MOUNTING BLOCK 156 PSB1119156 S PIN DLE ASSEMBLY 3/4"
147-4 PSB1119147-4 POIN TER S H AFT 156-1 PSB1119156-1 CAP SCREW M10-1.5 X 30
147-5 PSB1119147-5 SCALE 1 56-2 PSB1119156-2 SPINDLE WASHER 10.1 X 28 X 5MM
147-6 PSB1119147-6 PHLP HD SCR 8-32 X 5/8 1 56-3 PSB1119156-3 SPIN DLE LOCK COLLAR
147-7 PSB1119147-7 HEX NUT 8-32 156-4 PSB1119156-4 SPACER 19ID X 31.3OD X 12.7MM
147-8 PSB1119147-8 SHOULDER SCR 1/4-20 X 7/16, 5/16 X 3/16 156-5 PSB1119156-5 SPACER 19ID X 31.3OD X 19MM
147-9 PSB1119147-9 S ET S CREW M5-.8 X 12 156-6 PSB1119156-6 S PIN DLE 3/4"
147-10 PSB1119147-10 FIXED HANDLE 38 X 115, M8-1.25 X 45 156-7 PSB1119156-7 HEX NUT M42-2, M40-2.5
153
155
-71-
South Bend Tools
Model SB1119/SB1120

Machine Labels

PARTS
For Machines Mfd. Since 04/24
REF PART # D E SCR IPT ION REF PAR T # DE SCR IPT ION
201 PSB1119201 CUTTER WARN ING LABEL 207 PSB1119207 MODEL NUMB ER LA BEL (S B11 19)
202 PSB1119202 ELECTRICITY LABEL 207 PSB1120207 M ODEL NUMBER LABEL (SB1 120 )
203 PSB1119203 TOUCH-UP PAINT, S B DARK BLUE 208 PSB1119208 SOUTH BEND NAMEPLATE 152MM
204 PSB1119204 TOUCH-UP PA IN T, SB LIGHT BLUE 20 9V2 PSB1119209V2 MACHINE ID LABEL V2.04.24 (SB1119)
205 PSB1119205 DISCON NEC T POWER COM B O LA BEL 20 9V2 PSB1120209V2 MACHINE ID LABEL V2.04.24 (SB1120)
206 PSB1119206 OP ERATION AL WA RN ING C OMB O LA B EL
The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at (360) 734-1540 or www.southbendtools.com to order new labels.
-72-

Warranty

This quality product is warranted by South Bend Tools to the original buyer for 2 years from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our products.
We do not warrant or represent that this machine complies with the provisions of any law, act, code, regulation, or standard of any domestic or foreign government, industry, or authority. In no event shall South Bend’s liability under this warranty exceed the original purchase price paid for this machine. Any legal actions brought against South Bend Tools shall be tried in the State of Washington, County of Whatcom.
This is the sole written warranty for this machine. Any and all warranties that may be implied by law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of this warranty.
Thank you for your business and continued support.
For further information about this warranty, visit
, or scan
the QR code below to be automatically directed to our warranty page.
https://www.grizzly.com/forms/warranty
WARRANT Y
southbendtools.com
southbendtools.com
Printed In Taiwan #CS21788
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