South Bend SB1063 User guide

12" X 58" CNC KNEE MILL

MODEL SB1063

Copyright © August, 2020

OWNER'S MANUAL

For Machines Mfd. Since 5/19

For your convenience, any updates to this manual will be available to download free of charge

www.southbendlathe.com

Scope of Manual

This manual helps the reader understand the machine, how to prepare it for operation, how to control
it during operation, and how to keep it in good working condition. We assume the reader has a basic
understanding of how to operate this type of machine,

CNC controls and commands

is a process that happens through training and experience. If you are not an experienced operator of
this type of machinery, read through this entire manual, then learn more from an experienced
operator, schooling, or research before attempting operations. Following this advice will help you
avoid serious machine damage, personal injury, and get the best results from your work.

We've made every effort to be accurate when documenting this machine. However, errors sometimes
happen or the machine design changes after the documentation process—so
exactly match your machine.
contact our

We highly value customer feedback on our manuals. If you have a moment, please share your
experience using this manual. What did you like about it? Is there anything you would change to
make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?

South Bend Lathe, Inc.

C

P.O. Box 2027
Bellingham, WA 98227
Email: [e-mail]

. As with all machinery of this nature, learning the nuances of operation

Manual Feedback

If a difference between the manual and machine leaves you in doubt,

customer service for clarification.

and that the reader is experienced with using

the manual may not

/O Technical Documentation Manager

Updates

through our website at:

Customer Service

We stand behind our machines. If you have any service questions, parts requests or general questions
about the machine, feel free to contact us.

South Bend Lathe Co.
P.O. Box 2027
Bellingham, WA 98227
Phone: [phone]
Parts Department: [phone]
Fax: [phone] (International)
Fax: [phone] (USA Only)
Email: [e-mail]

Table of Contents

INTRODUCTION ............................................................... 2

About This Machine
Full View Identification (Left)
Full View Identification (Right)
Controls Identification (Left)
Controls Identification (Right)
Control Panel Close-Up Identification

Controls & Components.......................................8

Product Specifications

SAFETY

Understanding Risks of Machinery
Basic Machine Safety
Additional Milling Machine Safety

PREPARATION

Preparation Overview
Required for Setup
Unpacking
Inventory
Cleaning & Protecting
Location
Lifting & Moving
Leveling & Mounting
Assembly
Power Requirements
Power Connection
Air Connection
Test Run
Inspections & Adjustments
Spindle Break-In

OPERATION

Operation Overview

Table Movement.................................................28

Headstock Movement
Ram Movement
Downfeed Control
Spindle Brake
Changing Tooling

............................................................................. 14

..........................................................18

............................................................ 18

.............................................................. 20

............................................................22

............................................................. 24

.................................................................... 27

.....................................................32

.............................................2

.............................3

.......................... 4

...............................5

............................ 6

................ 7

.......................................11

.................. 14

........................................14

................... 16

.............................................................. 18

........................................17

............................................. 17

.......................................19

................................................21

......................................... 22

..........................................23

..............................................23

...................................................23

...............................26

................................................26

........................................... 27

........................................29

.................................................. 31

..............................................32

............................................... 33

SERVICE...........................................................................44

Adjusting Gibs....................................................44

Adjusting X-, Y-, and Z- Ballscrew Backlash
Main Belt Tensioning
Servo Motor Belt Replacement

TROUBLESHOOTING

ELECTRICAL

Electrical Safety Instructions
Wiring Overview
Wiring Visual Index
Control Panel Switch Wiring
General Component Wiring

Electrical Schematics.........................................62

PARTS

Headstock
Quill & Spindle Feed
Gearbox

Belt Housing.......................................................93

Ram

.....................................................................95

Column, Knee, & Saddle
Table

................................................................... 99

Lubrication System
Coolant System
Main Electrical Box
Electrical Control Box (Internal)
Electrical Control Box (External)
Accessories
Machine Labels (Left)
Machine Labels (Right)

WARRANTY

................................................................... 50

.............................................................................. 86

........................................................... 86

..............................................................91

.......................................................106

................................................................... 109

........................................45

.........................45

................................................. 48

...........................50

................................................ 51

...........................................52

............................52

..............................53

.........................................89

...................................97

..........................................100

................................................101

.........................................102

....................103

...................104

...................................... 107

...................................108

...45

MAINTENANCE

Maintenance Schedule
Cleaning
Lubrication

Coolant Reservoir...............................................41

Machine Storage

.............................................................36

.............................................................34

.......................................34

......................................................... 36

................................................43

Model SB1063

INTRODUCTION

About This Machine

For Machines Mfd. Since 5/19

Foreword

"Most boys should learn a trade in order that
they may become skilled workmen. The trained
workman is always in demand...When a boy has
learned a trade, becomes a skilled mechanic,
he has excellent equipment with which to begin
life's battle, but he need not stop there. George
Westinghouse, the Wright Brothers, Henry Ford,
and the Studebaker Brothers were mechanics,
and it was their mechanical training that
made their success possible." —Machine Shop

Equipment, 2nd Ed., 1920, by the O'Brien
Brothers, founders of South Bend Lathe.

The first South Bend milling machine debuted in
the 1950's. During that time, the milling machine
and the already well-established South Bend
lathes created the foundation of many tool rooms
and school shops across America and beyond
her borders. Many young people in those days
came of age on South Bend equipment, becoming
world-class machinists, mechanical engineers,
inventors, and manufacturing visionaries.

A lot has changed in the world since then. Those
same school shops have mostly been replaced
by computer labs. The technology in the rotary
dial phone, television set, mechanical calculator,
computer, and camera of that decade could
barely fit into one large room together—now
they fit into a tiny box that is no bigger than a
box of breath mints. And the average production
machinist spends more time at a computer than
at a machine. Technology has been much refined
and the world operates on a much faster pace.

But some things haven't changed. The same
human ingenuity and passion that created the
best mechanical technology of today still exists
within us. The core machines of the modern shop,
like this South Bend milling machine, are still
fundamentally important.

Capabilities

This Milling Machine is built for any industrial
setting, tool room, or school shop and is built
for many years of service. Large workpieces
can be supported and is perfect for face milling,
end milling, planing, slot or keyway cutting,
dovetailing, routing, drilling, reaming, and
boring to name a few. With the movable ram and
tilting head, all these tasks can be performed on
horizontal, vertical, and angled surfaces.

Features

This CNC milling machine features 3-axis
table movement with built-in X-, Y-, and Z-axis
servo motors. It is constructed with high-grade
Meehanite castings, and the saddle and knee
ways are Turcite coated and built with wide
square ways for maximum support and accuracy
throughout the full range of movement.

To ensure quality work results, we have
equipped this mill with premium spindle
bearings that are rated to extreme tolerances.
The spindle taper is NT40 and has servo motor
downfeed with a variable feed rate between
0-0.98 FPM and spindle travel of 3.5".

The machine uses a Delta VFD-B inverter with
a 5HP induction motor to provide true variable
spindle speed from 50-5000 RPM.

The headstock is mounted on a wide dovetail
movable ram with 20" of travel on the column
and 320° rotating capability. The headstock itself
can swivel 90° left/right or 45° forward/back so it
can be positioned for nearly any setup needed.

To reduce the time spent doing daily lubrication,
this milling machine is outfitted with an
electronic lubrication system that automatically
lubricates the most critical areas.

When you think about it, the greatest mechanical
technology of the future will be what we create
today. As the owner of a South Bend milling
machine, you are now part of a great legacy.
What will you create with yours?

-2-

A quality Fagor 8055i control panel with
excellent electrical components and attention to
detail give dependable CNC milling operations.

Last but not least, this milling machine includes
a circulating coolant system with the pump and
reservoir in the column base.

For Machines Mfd. Since 5/19 Model SB1063

INTRODUCTION

Full View Identification (Left)

Coolant Hose

w/Flow Lever

Sliding

and

Rotating

Ram

Work Lamp

Control Box
Support Arm

Master

Control Box

Spindle Feed Motor
and Stop Assembly

X-Axis Table

Lock

Z-Axis Knee

Automatic

Oiler

Lock

Z-Axis

Motor

Assembly

Coolant Return Drain Screen

Front Way

Cover

Y-Axis Handwheel

Y-Axis Table

Lock

Catch Pan

Z-Axis Handcrank

Z-Axis Ballscrew Housing

Figure 1. Left side machine view.

-3-

Model SB1063

INTRODUCTION

Full View Identification (Right)

For Machines Mfd. Since 5/19

Power

Drawbar

Air Motor

Headstock

Assembly

Dial Indicator

Mounting Rod

Rear Way Cover

Spindle

Motor

Spindle Drive

Ram Slide

Jack Bolt

Machine Status
Indicator Lights

Belt Access

Cover

Red

Yellow

Green

Computer

Interface

Connection

Z-Axis Table

Travel Limit

Switch

Y-Axis

Assembly

Knee

Assembly

X- & Y- Table Travel

Limit Switch System

Figure 2. Right side machine view.

Handheld

Controller

Electrical

Cabinet

X-Axis Handwheel

X-Axis

Coolant

Return Hose

Coolant Tank with Rear Drain Plug

and Pump Motor Access Plate

Motor Assembly

-4-

For Machines Mfd. Since 5/19 Model SB1063

INTRODUCTION

Controls Identification (Left)

Power Drawbar Electric

Over Air Controls

Spindle

Brake Lever

Headstock

Tilt Bolt

Ram Rotation

Scale

Figure 3. Left side controls.

-5-

Model SB1063

INTRODUCTION

Controls Identification (Right)

Spindle

Speed Range

Selector

Removable

Spindle

Downfeed

Lever

For Machines Mfd. Since 5/19

Belt Tension

Adjustment

Lever

Machine

Lifting Eye

Ram Slide

Lock Lever

Downfeed

Scale

Rotation

Tilt Bolt

Quill Lock

Lever

Headstock

Tilt Scale

Ram Slide

Scale

Coolant Flow

Control Lever

-6-

Figure 4. Right side controls.

For Machines Mfd. Since 5/19 Model SB1063

INTRODUCTION

Control Panel Close-Up Identification

A

A

For Training and CNC

Operations, Refer to

Included CD Fagor

Manuals

Figure 5. Control panel close-up details.

Serious personal injury could occur if
you connect the machine to power before
completing the setup process. DO NOT
connect power until instructed to do so later
in this manual.

Untrained users have an increased risk
of seriously injuring themselves with this
machine. Do not operate this machine until
you have understood this entire manual and
received proper training.

-7-

Model SB1063

INTRODUCTION

Controls & Components

A

USB Port

For Machines Mfd. Since 5/19

H

B

C

D

E

Figure 6. Control panel close-up details.

F

G

Controls & Components

These controls are largely independent of the
CNC interface and most will be used in Machine
Start-Up testing without using CNC programs.
Refer to Fagor CD Manuals for CNC testing.

A. Control Panel: This is the master location

for entering CNC commands and serves as
user interface with machine during milling
operation.

B. TABLE UP Button: Moves work table up until

upper limit switch is tripped.

C. TABLE DOWN Button: Moves work table

down until lower limit switch is tripped.

JI

E. MAN (DRO) Button: Shuts down all servo-

driver power and releases the spindle
and quill lock so you can use the spindle
downfeed lever.

F. COOLANT Button: Toggles coolant pump

ON/OFF.

G. O.T REL Button: If axis over travel trips

limit switch, alarm message displays and all
axis motors stop. The O.T REL button resets
motors to resume operations.

Note: Pressing ESC clears alarm, and

pressing Servo On initalizes jog mode for

table to be moved back into the safe area.

K

L

D. LIGHT Button: Toggles work light ON/OFF.

-8-

H. Handheld Controller: Attached to the control

box, it controls manual feed of X-, Y-, and
Z-axes and has speed multiplying dial
functions.

For Machines Mfd. Since 5/19 Model SB1063

INTRODUCTION

N

R

Q

Red

OM

P

Yellow

Green

S

T

Figure 7. Controls and components.

-9-

Model SB1063

INTRODUCTION

For Machines Mfd. Since 5/19

I. Servo ON Button: Takes machine table axis

out of Manual Mode and puts machine back
into CNC Mode for electronic control of servo
motors.

J. Power OFF (O) Button: Powers OFF all

items.

K. Power ON (I) Button: Powers ON all items.

L. EMERGENCY STOP Button: Stops all motors

on machine immediately.

M. Power Drawbar Controls:
The UP button threads drawbar into the

tooling and seats the tooling with spindle.

The DOWN button unthreads drawbar from

tooling and unseats tooling from spindle for
removal.

N. Drawbar Motor Air and Lubrication System:

This is a two-part electric over air control
system. Up/Down buttons open and close
air valve to supply regulated filtered air to
drawbar motor. The oiler also adds a drop
of oil to the air every time the button is
pressed.

Q. Machine Status Indicator Light: When

illuminated, a red, yellow, or green light
indicates the operation mode of the machine.
Refer to the Fagor Manual for all the various
modes of operation indicated.

R. Master Electrical Safety Switch:
This switch toggles power to all machine

systems and most electronic components
in electrical box. However, when switched
to OFF, the input side is still live, so for all
electrical work, this machine must still be
disconnected from power first.

S. Work Lamp ON/OFF Switch: When switch is

in ON position; work light can be turned ON
and OFF at control panel.

T. VFD Controller: This control is only used

for initial VFD setup at the factory and
troubleshooting by authorized and trained
technicians. The machine operator will never
need to use this control and, tampering with
VFD settings can void warranty.

Note: The oil is for the drawbar motor only

and does not reach the tooling arbors. Arbor
and spindle mating surfaces must still be
maintained by you.

O. Automatic Electronic Lubricator:

Automatically lubricates machine on timed
basis. Manual Override button will lubricate
on command.

Note: Lubrication volume and frequency can

be set manually by referring to the list of
locations in the Maintenance Section of this
manual and the oiler instructions.

P. Control Box Interface: When the waterproof

cover is opened, revealed is the:

• CAT-5 Port

• IEEE 1284 DB25 25-Pin Parallel Port

-10-

For Machines Mfd. Since 5/19 Model SB1063

INTRODUCTION

Model SB1063

12" x 58" CNC Knee Mill

Product Dimensions

Weight...........................................................................................................................................................

Width (side-to-side) x Depth (front-to-back) x Height..................................................... 124 x 105-1/2 x 93-1/2 in.

Footprint (Length x Width)....................................................................................................................... 47 x 38 in.

Shipping Dimensions

Type.......................................................................................................................................................... Wood Crate

Content..........................................................................................................................................................

Weight...........................................................................................................................................................

Length x Width x Height............................................................................................................... 106 x 79 x 100 in.

Must Ship Upright................................................................................................................................................ Yes

3814 lbs.

Machine

4015 lbs.

Electrical

Power Requirement................................................................................................................. 220V, 3-Phase, 60 Hz

Full-Load Current Rating....................................................................................................................................

Minimum Circuit Size..........................................................................................................................................

Connection Type...................................................................................... Permanent (Hardwire to Shutoff Switch)

Switch Type....................................................................................... Control Panel w/Magnetic Switch Protection

Inverter (VFD) Type.............................................................................................................................. Delta VFD-B

Inverter (VFD) Size............................................................................................................................................

Motors

Spindle

Horsepower...............................................................................................................................................

Phase.................................................................................................................................................... 3-Phase

Amps........................................................................................................................................................... 14A

Speed................................................................................................................................................ 1730 RPM

Type...................................................................................................................................................

Power Transfer ................................................................................................................................

Bearings........................................................................................................ Shielded & Permanently Sealed

Coolant Pump

Horsepower............................................................................................................................................ 1/8 HP

Phase.................................................................................................................................................... 3-Phase

Amps........................................................................................................................................................

Speed................................................................................................................................................

Type................................................................................................................................................... Induction

Power Transfer ............................................................................................................................ Direct Drive

Bearings........................................................................................................ Shielded & Permanently Sealed

25A
30A

5 HP

5 HP

Induction

Belt Drive

0.38A

3450 RPM

-11-

Model SB1063

Y-Axis Table Power Feed Rate............................................................................................................

16 FPM

X-Axis Feed

Y-Axis Feed

Z-Axis Feed

INTRODUCTION

Horsepower...............................................................................................................................................

Phase....................................................................................................................................................

Amps.......................................................................................................................................................... 5.1A

Speed................................................................................................................................................ 3000 RPM

Type.......................................................................................................................................................... Servo

Power Transfer ................................................................................................................................

Bearings........................................................................................................

Horsepower............................................................................................................................................... 1 HP

Phase.................................................................................................................................................... 3-Phase

Amps.......................................................................................................................................................... 5.1A

Speed................................................................................................................................................

Type..........................................................................................................................................................

Power Transfer ................................................................................................................................ Belt Drive

Bearings........................................................................................................ Shielded & Permanently Sealed

Horsepower............................................................................................................................................ 1/2 HP

Phase....................................................................................................................................................

Amps..........................................................................................................................................................

Speed................................................................................................................................................ 3000 RPM

Type.......................................................................................................................................................... Servo

Power Transfer ................................................................................................................................ Belt Drive

Bearings........................................................................................................

For Machines Mfd. Since 5/19

1 HP

3-Phase

Belt Drive

Shielded & Permanently Sealed

3000 RPM

Servo

3-Phase

2.6A

Shielded & Permanently Sealed

Main Specifications

Operation Info

Spindle Travel.........................................................................................................................................

Max Distance Spindle to Column........................................................................................................... 27 in.

Max Distance Spindle to Table............................................................................................................... 19 in.

Longitudinal Table Travel (X-Axis)........................................................................................................ 32 in.

Cross Table Travel (Y-Axis).................................................................................................................

Vertical Table Travel (Z-Axis)..............................................................................................................

Ram Travel............................................................................................................................................... 20 in.

Turret or Column Swivel (Left /Right)............................................................................................... 320 deg.

Head Tilt (Left/Right)........................................................................................................................... 90 deg.

Head Tilt (Front/Back)..........................................................................................................................

Drilling Capacity for Cast Iron.................................................................................................................

Drilling Capacity for Steel.................................................................................................................. 15/16 in.

Tapping Capacity.................................................................................................................................... 3/4 in.

End Milling Capacity.............................................................................................................................. 3/4 in.

Face Milling Capacity......................................................................................................................

Table Info

Table Length............................................................................................................................................

Table Width....................................................................................................................................... 12-1/2 in.

Table Thickness................................................................................................................................... 3-3/8 in.

Table Weight Capacity......................................................................................................................... 660 lbs.

Number of T-Slots...........................................................................................................................................

T-Slot Size...............................................................................................................................................

T-Slots Centers.................................................................................................................................... 3-1/4 in.

Number of Longitudinal Feeds............................................................................................... Variable Speed

X-Axis Table Power Feed Rate............................................................................................................ 16 FPM

3.5 in.

15.7 in.

16.5 in.

45 deg.

1 in.

3-15/16 in.

58 in.

3

5/8 in.

-12-

For Machines Mfd. Since 5/19 Model SB1063

Spindle Info

Spindle Taper...........................................................................................................................................

Number of Vertical Spindle Speeds........................................................................................

Range of Vertical Spindle Speeds............................................................................................ 50 - 5000 RPM

Quill Diameter..................................................................................................................................... 4-1/8 in.

Quill Feed Rates.......................................................................................................... Variable: 0 - 0.98 FPM

Drawbar Thread Size..............................................................................................................................

Drawbar Length..............................................................................................................................

Spindle Bearings...................................................................................................... Angular Contact - 7210A

Construction

Spindle Housing/Quill....................................................................................................................... Cast Iron

Table.................................................................................................................... Precision-Ground Cast Iron

Head...................................................................................................................................................

Column/Base......................................................................................................................................

Base.................................................................................................................................................... Cast Iron

Stand.................................................................................................................................................. Cast Iron

Paint Type/Finish................................................................................................................................. Enamel

INTRODUCTION

NT40

Variable Speed

5/8-11

25-9/16 in.

Cast Iron
Cast Iron

Other

Country of Origin ...........................................................................................................................................

Warranty .........................................................................................................................................................

Approximate Assembly & Setup Time ..........................................................................................................

Serial Number Location ...............................................................................................................

ISO 9001 Factory ...................................................................................................................................................

Machine ID Label

Taiwan

1 Year

1 Hour

No

Features

3-Axis Servo Driven
Fagor Control Panel with Hand-Held Controller
Manual/Servo Mode
Power Drawbar
Powered Lubrication System
Coolant Recycling System
Auxiliary Worklight

Included Accessories

Tool Box Including the Following Items:
Flat-Head, Philip Head Screwdrivers
Closed-End Wrench 19/21mm
Open-End Wrench 12/14mm
10-Pc. Hex Wrench Set: 1.5, 2, 2.5, 3, 4, 5, 5.5, 6, 8 & 10mm
Bottle for Oil

-13 -

Model SB1063

Operating all machinery and machining equipment can be dangerous or relatively safe depending
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modifications, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are as follows:

Owner’s Manual: All machinery and machining

Trained/Supervised Operators Only: Untrained

SAFETY

For Machines Mfd. Since 5/19

Understanding Risks of Machinery

Death or catastrophic
harm WILL occur.

Death or catastrophic
harm COULD occur.

Moderate injury or fire
MAY occur.

Machine or property
damage may occur.

Basic Machine Safety

equipment presents serious injury hazards
to untrained users. To reduce the risk of
injury, anyone who uses THIS item MUST
read and understand this entire manual
before starting.

Personal Protective Equipment:

servicing this item may expose the user
to flying debris, dust, smoke, dangerous
chemicals, or loud noises. These hazards
can result in eye injury, blindness, long­term respiratory damage, poisoning,
cancer, reproductive harm or hearing loss.
Reduce your risks from these hazards
by wearing approved eye protection,
respirator, gloves, or hearing protection.

Operating or

users can seriously injure themselves
or bystanders. Only allow trained and
properly supervised personnel to operate
this item. Make sure safe operation
instructions are clearly understood. If
electrically powered, use padlocks and
master switches, and remove start switch
keys to prevent unauthorized use or
accidental starting.

Guards/Covers:

moving parts during operation may cause
severe entanglement, impact, cutting,
or crushing injuries. Reduce this risk by
keeping any included guards/covers/doors
installed, fully functional, and positioned
for maximum protection.

Accidental contact with

-14-

For Machines Mfd. Since 5/19 Model SB1063

Entanglement: Loose clothing, gloves, neckties,

rotate.

Chuck Keys or Adjusting Tools:

Tools used to

our Technical Support for assistance.

SAFETY

jewelry or long hair may get caught in
moving parts, causing entanglement,
amputation, crushing, or strangulation.
Reduce this risk by removing/securing
these items so they cannot contact moving
parts.

Mental Alertness: Operating this item with

reduced mental alertness increases the
risk of accidental injury. Do not let a
temporary influence or distraction lead to a
permanent disability! Never operate when
under the influence of drugs/alcohol, when
tired, or otherwise distracted.

Safe Environment:

powered equipment in a wet environment
may result in electrocution; operating near
highly flammable materials may result in a
fire or explosion. Only operate this item in
a dry location that is free from flammable
materials.

Electrical Connection: With electically powered

equipment, improper connections to the
power source may result in electrocution
or fire. Always adhere to all electrical
requirements and applicable codes when
connecting to the power source. Have all
work inspected by a qualified electrician to
minimize risk.

Disconnect Power: Adjusting or servicing

electrically powered equipment while it
is connected to the power source greatly
increases the risk of injury from accidental
startup. Always disconnect power
BEFORE any service or adjustments,
including changing blades or other tooling.

Operating electrically

adjust spindles, chucks, or any moving/
rotating parts will become dangerous
projectiles if left in place when the machine
is started. Reduce this risk by developing
the habit of always removing these tools
immediately after using them.

Work Area:

the risks of accidental injury. Only operate
this item in a clean, non-glaring, and well­lighted work area.

Properly Functioning Equipment:

maintained, damaged, or malfunctioning
equipment has higher risks of causing
serious personal injury compared to
those that are properly maintained.
To reduce this risk, always maintain
this item to the highest standards and
promptly repair/service a damaged or
malfunctioning component. Always follow
the maintenance instructions included in
this documentation.

Unattended Operation:

equipment that is left unattended while
running cannot be controlled and is
dangerous to bystanders. Always turn the
power OFF before walking away.

Health Hazards: Certain cutting fluids and

lubricants, or dust/smoke created when
cutting, may contain chemicals known to
the State of California to cause cancer,
respiratory problems, birth defects,
or other reproductive harm. Minimize
exposure to these chemicals by wearing
approved personal protective equipment
and operating in a well ventilated area.

Clutter and dark shadows increase

Poorly

Electrically powered

Secure Workpiece/Tooling:

cutting tools, or rotating spindles can
become dangerous projectiles if not
secured or if they hit another object during
operation. Reduce the risk of this hazard
by verifying that all fastening devices are
properly secured and items attached to
spindles have enough clearance to safely

Loose workpieces,

Difficult Operations:

operations with which you are unfamiliar
increases the risk of injury. If you
experience difficulties performing the
intended operation, STOP! Seek an
alternative method to accomplish the
same task, ask a qualified expert how the
operation should be performed, or contact

Attempting difficult

-15 -

Model SB1063

SAFETY

For Machines Mfd. Since 5/19

Additional Milling Machine Safety

You can be seriously injured or killed by getting clothing, jewelry, or long hair entangled with rotating
cutter/spindle. You can be severely cut or have fingers amputated from contact with rotating cutters.
You can be blinded or struck by broken cutting tools, metal chips, workpieces, or adjustment tools
thrown from the rotating spindle with great force. To reduce your risk of serious injury when operating
this machine, completely heed and understand the following:

Understanding Controls: Make sure you

understand the function and proper use of all
controls before starting. This will help you
avoid making mistakes that result in serious
injury.

Avoiding Entanglement. DO NOT wear loose

clothing, gloves, or jewelry, and tie back long
hair. Keep all guards in place and secure.
Always allow spindle to stop on its own. DO
NOT stop spindle using your hand or any
other object.

Wear Face Shield. Always wear a face shield

in addition to safety glasses. This provides
more complete protection for your face than
safety glasses alone.

Use Correct Spindle Speed. Follow

recommended speeds and feeds for each size
and type of cutting tool. This helps avoid tool
breakage during operation and ensures best
cutting results.

Inspect Cutting Tool. Inspect cutting tools for

sharpness, chips, or cracks before each use.
Replace dull, chipped, or cracked cutting
tools immediately.

Properly Secure Cutter. Firmly secure cutting

tool or drill bit so it does not fly out of
spindle during operation.

Power Disruption. In the event of a local power

outage during operation, turn spindle switch
OFF to avoid a possible sudden startup once
power is restored.

Clean Machine Safely. Metal chips or shavings

can be razor sharp. DO NOT clear chips
by hand or compressed air that can force
chips farther into machine—use a brush or
vacuum instead. Never clear chips while
spindle is turning.

Secure Workpiece To Table. Clamp workpiece

to table or secure in a vise mounted to
table, so workpiece cannot unexpectedly
shift or spin during operation. NEVER hold
workpiece by hand during operation.

Properly Maintain Machine. Keep machine

in proper working condition to help ensure
that it functions safely and all guards and
other components work as intended. Perform
routine inspections and all necessary
maintenance. Never operate machine with
damaged or worn parts that can break or
result in unexpected movement during
operation.

Disconnect Power First. To reduce risk of

electrocution or injury from unexpected
start- up, make sure mill/drill is turned
OFF, dis- connected from power, and all
moving parts have come to a complete stop
before changing cutting tools or starting
any inspection, adjustment, or maintenance
procedure.

Remove Chuck Key & Spindle Tools. Always

remove chuck key, drawbar wrench, and
other tools used on the spindle immediately
after use. This will prevent them from being
thrown by the spindle upon startup.

-16 -

For Machines Mfd. Since 5/19 Model SB1063

PREPARATION

Preparation Overview Required for Setup

The purpose of the preparation overview is to
help you gather your resources and the machine
for installation and operation. Steps for these
items are covered further later in this section.

The typical preparation process is as follows:

Unpack machine inventory the shipment.

1.

2. Inspect the machine for shipping damage.

3. Clean the machine and its components.

4. Review Precautions Against Product

Damage in the Fagor Operators Manual,
and if location is acceptable;

Electrician verifies the power source

5.

voltage, phase, and ground is within
specification listed in this manual and the
Fagor Operators Manual. Refer to Power
Requirements on Page 23 of that manual.

• If required, surge protection is installed.

6. Move the machine to its operating location.

7. Fasten and shim machine to the floor, or use

optional feet and bolts and adjust until level.

The items listed below are required to
successfully set up and prepare this machine for
operation.

For Lifting

• A forklift or other power lifting device rated

for at least 5000 lbs.

• Lifting chain and safety hook rated for at
least 5000 lbs.

• One or more assistants.

For Power Connection

• A power source that meets the minimum
circuit requirements for this machine.

Refer to Page 23 for details.

• A qualified electrician to ensure a safe and
code-compliant connection to the power
source.

For Assembly

• Cotton rags

• Applicable PPE for assembly and solvents

• Mineral spirits

• Safety glasses

• Oil can with applicable machine oil

• Grease gun with applicable grease

• Stiff grease brush

• Floor mounting hardware as needed

• Basic shop hand tools

Install loose components as required.

8.

9. Fill coolant and lubrication oil reservoirs as

applicable according to Lubrication section
starting on Page 36.

Make remaining adjustments and

10.

inspections to ensure machine is ready for
operation.

Connect machine to power.

11.

12. Read and understand Fagor Operating

Manual, and its Monitor Information

Layout on Page 28.

Complete machine Test Run in this manual.

13.

Clean and make sure all tools are accounted

14.

for and put away.

-17-

Model SB1063

This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at
need to file a freight claim, so save the containers
and all packing materials for possible inspection
by the carrier or its agent.

PREPARATION

For Machines Mfd. Since 5/19

Unpacking

[phone] for advice. You may

Inventory

Inspect the machine for damage and inventory
your shipment for the following items.

Included Documentation List

(Packed Inside of Electrical Box Door)

Fagor Binder Printed Manual:

Fagor CNC 8055 M Programming Manual Ref.
1010, Soft: V01.0X

Description (see Figure 8) Qty

Tool Box .......................................................... 1

A.

Feed Lever (see For Manual Mode) ..............1

B.

Closed-End Wrench 19/21mm ....................... 1

C.

Open-End Wrench 12/14mm .........................1

D.

Hex Wrench 10-Pc. Set 1.5–10mm ................ 1

E.

Screwdriver Standard #2 ...............................1

F.

Screwdriver Phillips #2 ................................. 1

G.

Oil Bottle ........................................................1

H.

Table Drain Elbow Fittings ........................... 2

I.

Coolant Hoses with Hose Clamps .................2

J.

Machine Feet .................................................. 4

K.

Machine Feet Bolt and Nut Kit ..................... 1

L.

A

B

C

E

F

D

Fagor CD:

Fagor Manual Man_8055.pdf 8055 M

• Installation Manual

• Operating Manual

• Programming Manual

• Error Solution

• Examples Manual

Delta Printed Manual:

Delta VFD-B Printed

Delta Packet:

• Delta VFD-B Instruction Sheet

• Delta VFD-B Parameter Manual

Delta CD:

Delta AC Motor Drives VFD Series User Manual
VFD-B

Power Drawbar Printed Manual:

Air Power Drawbar Operation Manual, PD-150­PD-200

G

I

J

L

Figure 8. Shipping inventory.

H

K

H

-18 -

For Machines Mfd. Since 5/19 Model SB1063

GAS

PREPARATION

Cleaning & Protecting

Unpainted surfaces are coated at the factory with
a heavy-duty rust preventative for protection
during shipment and storage. This long-term
coating works very well, but can be time­consuming to thoroughly remove.

Be patient and do a careful job when cleaning
and removing the coating. The time you spend
doing this will reward you with smooth-sliding
parts and a better appreciation for the proper
care of the unpainted surfaces.

Although there are many ways to successfully
remove the rust preventative, we have cleaned
thousands of machines and found the following
process to be the best balance between efficiency
and minimized exposure to toxic fumes or
chemicals.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (certain citrus-based
degreasers work extremely well and they
have non-toxic fumes)

• Safety glasses and disposable gloves

Note: Automotive degreasers, mineral

spirits, or WD•40 can be used to remove rust
preventative. But before using these products,
test a small amount on an inconspicuous
area to make sure they will not stain the
metal or cause paint to become discolored or
peal. Do not use on plastics.

Many cleaning solvents are
toxic if inhaled. Minimize
your risk by only using
these products in a well
ventilated area.

Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow the
manufacturer’s instructions when using any
type of cleaning product.

Basic steps for removing rust preventative:

1. Put on safety glasses and disposable gloves.

2. Coat all surfaces that have rust preventative

with a liberal amount of your cleaner or
degreaser and let them soak for a few
minutes.

Tip: Placing rags that are saturated

with your cleaner over areas with heavy
concentrations of the rust preventative
coating for a period of time is an excellent
way to soften the thick deposits for easy
removal.

Wipe off the surfaces. If your cleaner or

3.

degreaser is effective, the rust preventative
will wipe off easily.

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used for
cleaning. Avoid using these
products to remove rust
preventative.

Tip: To clean off thick coats of rust

preventative on flat surfaces, such as beds or
tables, use a plastic paint scraper to scrape
off the majority of the coating before wiping it
off with your rag. (Do not use a metal scraper
or it may scratch the surface.)

Repeat Steps 2–3 as necessary until clean,

4.

then coat all unpainted surfaces with a
quality metal protectant or light oil to
prevent rust.

-19 -

Model SB1063

Weight Load

equipment that may be installed on the machine,

PREPARATION

For Machines Mfd. Since 5/19

Location

Physical Environment

Location is important for safe operation and
longevity of machine and parts. For best results,
operate this machine in an environment that
is free from vibration, excessive moisture,
hazardous or flammable chemicals, airborne
abrasives, and extreme conditions. The
ambient working temperature requirement
is: 41°F to 104°F (+5°C to +40°C) and the
storage temperature is -13°F to 158°F (-25°C
to +70°C). The relative humidity for both is
below 90% (non-condensing). Make sure that all
environmental conditions listed in the Fagor
Operating Manual are met. For the list; refer
to Precautions Against Product Damage.

Electrical Installation

Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.

Lighting

Machine lighting is adequate for safe operation.

Refer to the Machine Specifications for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional

and the heaviest workpiece that will be used.
Additionally, consider the weight of the operator
and any dynamic loading that may occur when
operating the machine.

Space Allocation

Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation
of auxiliary equipment. With permanent
installations, leave enough space around
the machine to open or remove doors/covers
as required by the maintenance and service
described in this manual.

Children or untrained
people may be seriously
injured by this machine.
Only install in an access
restricted location.

Keep in mind that actual
mounting footprint for
machine is larger than
the machine base because
of the overhanging electrical
box feet.

4 Hard Point
Base Mounting Loc.

2 Electrical Box
Support Feet

62"

Wall

Min.
30"

Wall

Min.

72"

24"

+

Figure 9. Clearances.

= Power connection

= Air connection

Minimum ceiling height
with 3" clearance for
spindle motor cooling
airflow is 8 feet.

63"

46"

49"

-20-

For Machines Mfd. Since 5/19 Model SB1063

Lifting & Moving

This machine and its
parts are heavy! Serious
personal injury may occur
if safe moving methods are
not used. To reduce the
risk of a lifting or dropping
injury, ask others for help
and use power equipment.

The method of lifting and moving the mill
described below requires at least two other
people for assistance and a hoist or forklift with a
lifting strap or chain rated for at least 5000 lbs.

PREPARATION

Verify that lifting eye is threaded completely

3.

into ram where all threads are engaged with
casting.

Attach lifting strap or chain to lifting eye

4.

located on top of the ram; or attach lifting
straps under ram, as shown in Figure 11.

Lifting

Web Straps

To lift and move mill:

1. Position ram and headstock so lifting eye

is centered with the column as illustrated
in Figure 10 (refer to Ram Movement on

Page 31 and Headstock Movement on
Page 29 for detailed instructions).

To prevent unexpected movement during

2.

lifting and moving; after re-positioning ram
and headstock, make sure they are locked in
place.

IMPORTANT: Before lifting mill, make sure
four turret lock bolts (two on each side of ram,
Figure 11) are torqued to 47 ft/lbs.

Lifting Eye

Figure 11. Optional lifting using web straps.

5. Unbolt mill from shipping pallet.

6. With your assistants steadying mill to keep

it from swaying and rotating, slowly lift mill
a couple of inches.

— If mill tips forward or backward, lower

it to ground and adjust ram or table to
balance load. Make sure to re-tighten lock
levers and bolts before lifting mill again.

— If mill lifts evenly, continue to move it to

its permanent location.

Turret

Lock Bolts

Figure 10. Ram and head position before moving.

-21-

Model SB1063

Leveling machinery helps precision components,
such as bed ways, remain straight and flat
during the lifespan of the machine. Components
on an unleveled machine may slowly twist due to
the dynamic loads placed on the machine during
operation.

For best results, use a precision level that
is at least 12" long and sensitive enough to
show a distinct movement when a 0.003" shim
(approximately the thickness of one sheet of
standard newspaper) is placed under one end of
the level.

See the figure below for an example of a high
precision level.

PREPARATION

For Machines Mfd. Since 5/19

Leveling & Mounting

Although not required, we recommend that
you level your machine and mount it to the
floor. Because this is an optional step and floor
materials may vary, mounting hardware is not
included.

We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician to
ensure compliance with local codes.

Leveling

Bolting to Concrete Floors

To prevent the Model SB1063 from tipping
and causing a crushing hazard when heavy
workpieces are mounted off-center, we strongly
recommend that you bolt the mill to a concrete
floor or pad.

There are many different methods of securing
the mill to the floor. Lag shield anchors and lag
bolts are available in the sizes required for this
mill. Also, cutting the floor and pouring footings
with embedded J-bolts is another method.

Research options and select the best choice that
fits your specific conditions.

Note: This machine has an oversized electrical
box with a control arm mounted to the top. Below
the electrical box are two additional support legs
(see Figure 13). These adjustable legs are only to
be used as supports and should not be fastened to
the floor or be used as jack bolts to help level the
mill.

Figure 12. Typical precision level.

Figure 13. Electrical box support feet.

Assembly

This machine has been fully assembled and
tested at the factory for break-in and conversion
to CNC operation. No assembly is required;
however, retain the tool box, its tools, and
the manual downfeed handle from the initial
non-CNC configuration. Spindle feed is CNC
operated only.

-22-

For Machines Mfd. Since 5/19 Model SB1063

PREPARATION

Power Requirements Power Connection

Make sure the incoming power source

1.

meets the requirements stated in Power

Electrocution or fire
may occur if machine is
ungrounded, incorrectly
connected to power, or
connected to an undersized
circuit. Use a qualified
electrician to ensure a safe
power connection.

Grounding Instructions

In the event of certain types of malfunctions or
breakdowns; correct machine grounding provides
a safe path for electricity to go instead of through
YOU as electric shock or electrocution.

Requirements.

Make sure that all installation conditions

2.

are met as outlined in the Fagor Operating
Manual, Precautions Against Product

Damage of the Fagor Manual.

To ensure the Delta VFD Drive will operate

3.

correctly, only an electrician or qualified
personnel can hardwire this machine to the
power source.

Using an extension cord and plug is not

4.

recommended.

This machine must be correctly grounded in
accordance with all local codes and ordinances
before any machine test run or operation.

Once the machine is set up and assembled as
previously described in this manual, it is ready to
be connected to the power source.

Required Power Source
With Conversion Kit

Phase Converter Allowed
Full Load Amp Draw
Nominal Voltage Range
Frequency
Minimum Circuit Size
Power Cord
Plug/Receptacle
Minimum Extension Cord Size
Maximum Extension Cord Length

...................................................... 60 Hz

....................... Hardwire with Conduit

................................................ N/A

*N/R* = Not Recommended

........... 220V/ Three-Phase

............... 440V/ Three-Phase

.................................. No

............................... 25 Amps

.............. 208V/220V/240V

............................. 30 Amps

....................*N/R*

............... *N/R*

Air Connection

Make sure the incoming shop air source is

1.

between 60-120 PSI.

Connect the shop air source to the regulator

2.

inlet assembly shown in Figure 31, Item C.

Note: The air connection can use a quick

disconnect, or a direct piping connection.
However, if a direct connection is used, an
ON/OFF valve should be installed at that
location so the incoming air can be shut off at
the machine for service.

Set the regulator air pressure according

4.

to the requirement indicated in the Power
Drawbar Manual.

IMPORTANT: If shop air has excessive

moisture, you must add an additional water
separator assembly.

There are a series of steps that must be
followed to when turning the machine ON.
Before connecting the machine to power as
instructed on the next page, make sure the
main power switch located on the electrical
box remains OFF. This will disable power to
the control panel until it is required in the Test
Run on Page 24.

-23-

Model SB1063

PREPARATION

For Machines Mfd. Since 5/19

Test Run

After all preparation steps have been completed,
the machine and its safety features must be
tested by a person who has existing experience
and training using CNC machinery to ensure
correct operation.

If you discover a problem with the machine or
its safety features, do not operate it further
until you have resolved the problem. Refer to
the Troubleshooting section on Page 48 for
solutions to common problems that may occur.
If you need additional help, contact our Tech
Support at [phone].

During the test run, you will verify the proper
operation of the following controls and machine
systems:

PART 1:

• Main power switch

• Power ON button

• EMERGENCY STOP button

• Table Up/Down button operation

• Control panel operation

• X-axis table movement

• Y-axis table movement

• Z-axis table movement

• Manual spindle travel

• Power drawbar lubrication

• Power drawbar operation

• Coolant pump system

• Electronic oiler operation

• Work lamp operation

• Power OFF button

Test Run the Mill

1. Read and follow safety instructions at the

beginning of this manual, take required
safety precautions, and make sure machine
is set up and adjusted properly.

Next review and understand Self Teaching

2.

Manual located on the supplied Fagor CD.
With CD inserted, click on Man_8055.pdf
and following list of documentation will be
available:

8055 M

• Installation Manual

• Operating Manual

• Programming Manual

• Error Solution

• Examples Manual

3. Connect compressed shop air to air regulator

shown in Figure 31 on Page 37.

Verify that air regulator is set to required

4.

PSI listed in the Drawbar Manual.

Turn master power switch on electrical box

5.

to ON position.

• Red power light (see Figure 14)
illuminates on front of the control panel,
indicating that master power switch is
operational and machine is fully
powered up.

PART 2:

• Fagor CNC Testing. Refer to desired Fagor
test sequence and/or operation listed below

Fagor Binder Printed Manual:

Fagor CNC 8055 M Programming Manual Ref.
1010, Soft: V01.0X

Fagor CD:

Fagor Manual Man_8055.pdf 8055 M

• Installation Manual

• Operating Manual

• Programming Manual

• Error Solution

• Examples Manual

-24-

Green

Light

Figure 14. Initial controls.

6.

Press POWER (I) button (see Figure 14) on

control panel.

• Red power light will go out, and green
ON button light will illuminate,
indicating machine is ready for
commands.

Red

Light

For Machines Mfd. Since 5/19 Model SB1063

PREPARATION

• Control panel screen will boot up then
display main screen.

• When boot-up is finished, the screen will

display main screen.

7. Loosen Z-axis locks.

Press EMERGENCY STOP button (see

8.

Figure 14).

Figure 15. Basic push button controls.

13.

Verify that machine goes into Manual DRO

Mode; flip plastic switch cover open and
press MAN button (see Figure 15).

• MAN button will illuminate white
indicating machine is in manual

mode.

14. Press JOG or F4 button (see Figure 5) and

machine will change to Manual DRO mode.
All servo motors will turn OFF allowing for
manual ballscrew rotation.

While in this manual mode; loosen

corresponding lock levers and manually
operate following controls:

• X-axis handwheel

• Y-axis handwheel

• Z-axis table up/down handcrank

Note: Trying to move handwheels before

machine is put into manual mode will
generate an error message on screen. Once
mill is put in manual mode error message
will go away.

9. Press TABLE UP and TABLE DOWN
buttons (see Figure 15). The buttons should
be inoperative indicating that EMERGENCY
STOP button successfully shuts OFF all
motor functions.

Note: The control panel and rest of

machine stays live.

Rotate EMERGENCY STOP button

10.

clockwise until it pops out. Wait and allow
control panel to boot up again.

Press TABLE UP button. Table should raise.

11.

12. Press TABLE DOWN button. Table should

lower.

Note: If table moves opposite to controls used,

phase polarity must be corrected.

• To do this; turn machine OFF,
disconnect it from power, and swap
position of any two L1, L2, or L3
power wires on offending motor.

Refer to Air Regulator, Filter, Lubricator

15.

instructions on Page 37 and verify correct
volume of oil is injected in drawbar motor
supply air.

Verify power drawbar system operates

16.

by quickly pushing Drawbar DOWN and
Drawbar UP buttons (see Figure 7, View
L).

To prevent a dry-run of pump and damage,

1 7.

verify coolant tank is full (refer to Coolant
Reservoir on Page 41).

Point coolant nozzle toward chip pan, and

18.

test pump operation by pushing COOLANT
button (see Figure 15). During operation,
adjust coolant flow by moving flow lever (see
Figure 1) to various positions.

Refer to CESH Electronic Oiler on Page

19.

37 and verify that oiler is set to distribute
an adequate amount of oil for the number of
mechanical repettions.

-25-

Model SB1063

Press Manual Oil button (see Figure 30,

20.

Item B). The light should illuminate, oil
pump heard, and oil distribution indicated at
ways. Do not hold button for longer than four
minutes or oil pump can overheat.

Turn work lamp ON at back of lamp shroud

21.

(see Figure 7, View R), and then press
LIGHT button shown in (see Figure 15).

PREPARATION

For Machines Mfd. Since 5/19

Inspections &
Adjustments

The following list of adjustments were performed
at the factory before the machine was shipped:

Gib Adjustment

........................................Page 44

• Light should illuminate.

22. Press POWER (O) button to shut machine
OFF shown in Figure 14 on control panel.

• Red power light will illuminate.

• Control panel screen will turn off.

• Green POWER (I) button light (see
Figure 14) will go out indicating that
POWER OFF (O) button is functional and
machine is powered but not ready for
commands.

23. "Congratulations! The Test Run is complete.
Proceed to your desired machine operations
outlined in the Fagor CNC Manual(s).

Be aware that machine components can shift
during the shipping process. Pay careful
attention to the adjustments above during
operation of the machine. If you find that
the adjustments are not set according to the
procedures in this manual or your personal
preferences, re-adjust them.

Spindle Break-In

The high-quality bearings and gears used in the
mill are manufactured to very close tolerances.
The spindle bearings and associated drive
system have been broken-in at the factory and no
pre-load break-in is required.

Since the mill head was rotated parallel to
the table for shipping purposes, you will need
to tram the spindle with the table if your first
operation requires 90° alignment.

-26-

For Machines Mfd. Since 5/19 Model SB1063

The purpose of this overview is to first provide
the machine operator with a minds-eye picture of

the basic physical milling machine functions. The
s

CNC control panel

those

CNC procedures in the Fagor Operati

anual.

Note:

it is not intended to be an instructional guide for
performing actual machine operations.
To learn more about specific operations and
machining techniques, seek training from people
experienced with this type of machine, and do
additional research outside of this manual.

Operation Overview

econd purpose is to introduce and link typical

concepts and modes with

operations, so the user can find applicable

ng M

Due to the generic nature of this overview,

To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.

In a typical milling operation, the operator
does the following:

1. Examines the workpiece to make sure it is

suitable for milling.

Firmly clamps workpiece to table.

2.

Installs correct cutting tool for operation.

3.

4. Loosens the applicable X-, Y-, or Z-axis table

and knee locks.

OPERATION

Note: Controller will reject program if told to

go further than the global coordinate system.

Puts on personal protective gear and makes

7.

sure workpiece and table are clear of all
tools, cords, and other items.

Starts the machine, coolant pump, and

8.

completes milling operations.

Turns machine OFF.

9.

Removes workpiece and cleans machine.

10.

Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.

During operation, small
metal chips may become
airborne, leading to serious
eye injury. Wear safety
glasses to reduce this risk.

Uses CNC control panel or manual controls

5.

to confirm correct positioning of cutting tool
and workpiece for operation.

If X-, Y-, or Z-axis will be used during

operation, operator confirms tool paths,
specifications, and associated machine
settings.

Verifies working envelope does not exceed

6.

axis position and travel.

-27-

Model SB1063

OPERATION

For Machines Mfd. Since 5/19

Table Movement

The table is driven in the X-, Y-, and Z-axes
by servo motors that are connected where
the handwheels are fastened. These servo
motors are the physical interface between CNC
digital commands and actual mechanical table
movement.

The milling machine is equipped with a Fagor
control panel that has an additional handheld
controller connected. The CNC system can be
switched between Servo Mode and Manual Mode
for different types of table movement. Refer to
the Fagor manual for complete details.

Always keep the table locked in place
unless table movement is required for your
operation. Unexpected movement of the table
during operations could damage the cutter or
workpiece.

While the X- and Y-axis handwheels are spring­loaded outward to the disengaged position, make
it a habit to also use the folding handcrank
lever feature (see Figure 16) to help eliminate
entanglement when the table is being power fed.

Table & Knee Locks

Refer to Figures 17–18 for the locations of the
locks used to secure the table in place.

2 X-Axis

2 Y-Axis

Table Locks

Figure 17. X- and Y-axes table lock locations.

2 Z-Axis

Knee Locks

Table Locks

Figure 16. Handwheel with folding handcrank lever for

power-fed safety.

-28-

Figure 18. Z-axis knee lock locations.

For Machines Mfd. Since 5/19 Model SB1063

OPERATION

Headstock Movement

The mill head tilts 45° forward and back, and
rotates 90° left and right, as shown in Figures
19–21.

Tool Needed Qty

Wrench 19mm ..................................................................... 1

Always lock headstock firmly in place after
tilting or rotating it. Unexpected movement
of headstock during operations could cause
damage to cutter or workpiece.

45°

Tilt Bolt

Tilting Head

1. DISCONNECT MILL FROM POWER!

Loosen the three tilt lock bolts on the right

2.

side of the ram adapter shown in Figure 21.

Tilt Bolt

1 of 3

Lock Bolts

Figure 21. Head tilting controls.

Use one hand to apply pressure to the head

3.

in the direction of tilt, then slowly rotate the
tilt bolt. Rotating this bolt clockwise will tilt
the head back.

ON

OFF

Figure 19. Head tilts 45° forward and back.

90°

Tilt Bolt

Figure 20. Head tilts 90° left-and-right.

When the head is in the correct position

4.

for your operation, re-tighten all three lock
bolts.

-29-

Model SB1063

OPERATION

For Machines Mfd. Since 5/19

Rotating Head

1. DISCONNECT MILL FROM POWER!

2. Loosen four rotation lock bolts on face of

head shown in Figure 22.

Rotation Bolt

1 of 4 Lock

Bolts

Figure 22. Head rotating controls.

Use one hand to apply pressure in direction

3.

of rotation, then slowly turn rotation bolt.

ON

OFF

Tramming Spindle

When your operation requires that the spindle
axis be precisely perpendicular to the table, you
must tram or square the spindle with the table to
ensure the spindle is exactly 90° to the table.

This procedure involves mounting a dial test
indicator to the quill or spindle, rotating it
around the table, and adjusting the head position
so that the spindle axis is 90° to the table X- and
Y- axes, as illustrated in Figure 23.

Spindle

Z-Axis

Y-Axis

90º

90º

X-Axis

Table

Re-tighten lock bolts when head is in desired

4.

position.

Figure 23. Spindle axis perpendicular to table X- and

Y-axes.

We encourage you to research the many
variations of spindle tramming to find the one
that works best for you.

-30-

For Machines Mfd. Since 5/19 Model SB1063

OPERATION

Ram Movement

The ram travels forward and backward 20" and
rotates horizontally 320° on its turret.

Tool Needed Qty

Wrench 19mm .......................................................1

Moving Ram Back and Forth

1. DISCONNECT MILL FROM POWER!

2. Loosen two lock levers shown in Figure 24

on right side of ram.

ON

OFF

1 of 2 Lock Levers

Always lock ram firmly in place after moving
it. Unexpected movement of ram and head
during operations could cause damage to
cutter or workpiece.

Rotating Ram

1. DISCONNECT MILL FROM POWER!

2. Loosen four lock bolts on top of turret (see

Figure 25).

1 of 4 Lock Bolts

ON

OFF

Adjustment Bolt

Figure 24. Ram forward and backward movement

controls.

Make sure there are no obstructions to ram

3.

travel, especially with spindle tool around
workpiece, then slowly rotate adjustment
bolt (see Figure 24) to move ram. Rotating
bolt clockwise will move ram backward.

Re-tighten lock levers.

4.

Rotation Scale

Figure 25. Ram rotation lock bolts.

In the next step, take care not to entangle or
stretch electrical cabling as you move ram
around turret.

Push on head to manually rotate it. Use

3.

rotation scale (see Figure 25) to determine
correct position for your operation

Re-tighten four lock bolts.

4.

-31-

Model SB1063

OPERATION

For Machines Mfd. Since 5/19

Downfeed Control

When the machine is set to the CNC mode,
the quill and spindle become locked with the
servo-driven ballscrew. As a result, the manual
downfeed lever is disabled and should be
removed.

When the machine is placed in Manual mode;
the quill and spindle are unlocked and can be
controlled manually. For this operation, the
downfeed lever can be easily reinstalled as
shown below.

To install downfeed lever:

1. DISCONNECT MILL FROM POWER!

2. Position downfeed lever at top of spindle

stroke.

Align index pin with closest index hole (see

3.

Figure 26).

Auto-Downfeed System

Spindle downfeed movement is controlled by
toggling from CNC mode to Manual mode.
When in CNC mode, the quill is locked with
the ballscrew and the feed lever cannot pull the
quill down. The opposite is true when in Manual
mode.

Spindle Brake

When pushed, the spindle brake lever (see
Figure 27) activates a switch that turns the
spindle motor OFF and engages drum-type brake
pads to stop spindle rotation.

Spindle

Brake Lever

Slide hub onto shaft until detent pin engages

4.

with its associated detent on shaft.

ON

OFF

Index

Holes

Detent

Index

Pin

Detent

Pin

Hub

Figure 27. Location of spindle brake lever.

Spindle brake is typically used in an
emergency situation where you need to stop
spindle in a hurry. Overuse of spindle brake
will lead to excessive wear of brake pads and
drum.

Figure 26. Downfeed handle hub, detents, and pin.

-32-

For Machines Mfd. Since 5/19 Model SB1063

OPERATION

Changing Tooling

The mill is equipped with an NT40 spindle taper
and a

Loading Tooling

Items Needed Qty

Rag ........................................................................1

To load tooling:

1. DISCONNECT MILL FROM POWER!

2. Clean any debris or surface substances from

5

⁄8"-11 x 25 9⁄16" internal spindle drawbar.

The sharp edges of tools can easily cut your
hands and fingers. Always use protection
when handling cutting tools.

inside spindle taper and mating surface of
tooling.

Unloading Tooling

Items Needed Qty

Rag ........................................................................1

To unload tooling:

1. DISCONNECT MILL FROM POWER!

2. Using a thick rag, hold tooling or arbor

carefully to prevent it from falling when
drawbar releases it.

With a sequence of several short presses,

3.

push drawbar DOWN button (see Figure

28) to loosen and unseat arbor and tooling.

Remove arbor and tooling.

4.

Note: Debris or oily substances can prevent

tooling and spindle from properly mating.
This condition can cause excessive vibration,
poor cutting results, or tool/workpiece
damage.

Using a thick rag, hold tooling or arbor so

3.

they are seated in the spindle bore and lugs
are splined with spindle slots.

With a sequence of several short presses,

4.

push drawbar UP button (see Figure 28) to
tighten and lock arbor and tooling in place.

ON

OFF

Figure 28. Drawbar controls.

-33-

Model SB1063

MAINTENANCE

For Machines Mfd. Since 5/19

Maintenance Schedule

ON

OFF

Regular maintenance will ensure proper care
of the equipment. We strongly recommend that
all operators make a habit of following the daily
maintenance procedures.

For optimum performance from this machine,
this maintenance schedule must be strictly
followed. Use the Monthly Maintenance Chart
on Page 35 to ensure this is done.

Ongoing

To maintain a low risk of injury and maximize
efficient machine operation, periodically evaluate
the listed items below. If a problem is found,
immediately shut the machine down, disconnect
it from power, and fix the problem before
continuing operations.

Always disconnect
machine from power before
performing maintenance or
serious personal injury may
result.

Before Beginning Operations

• Make sure the electric box door is closed and
properly latched.

• Check the coolant reservoir in the base. Fill
it or clean it out if necessary.

• Verify that oiler lubrication reservoirs are
full enough for the operation.

• Loosen or tighten applicable table and
spindle lock levers for the upcoming
operation.

Daily, After Operations

• Push the EMERGENCY STOP button.

• Turn the main power switch to the OFF
position.

• Vacuum/clean all chips and swarf from table,
slides, and base.

• Wipe down all unpainted or machined
surfaces with a high-quality rust
preventative compound.

• Wipe away excess flood oil from areas that
are auto lubricated.

• Loose mounting bolts or fasteners.

• Worn, frayed, cracked, or damaged wires.

• EMERGENCY STOP button not working
correctly.

• Missing belt or chip guards.

• Reduction in braking speed or efficiency.

• Coolant not flowing correctly.

• Worn or damaged tooling.

• Any other unsafe condition.

-34-

For Machines Mfd. Since 5/19 Model SB1063

MAINTENANCE

Use this chart to keep track of the maintenance performed on the mill. Cross out

or initial the “Day” box for each item on the list. If the box is blacked out, mainte-

nance is not required for that item on that day.

Make copies of this page to use each month. Keep each charts as a maintenance

record for the mill.

Month/Year:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Day

www.southbendlathe.com

Inspection

Coolant Level

Air Lubricator

Oil Level

Ele. Lubricator

Oil Level

Gib Adj.

Air Filters

End of Day

Disconnected

From Power

Cleaned &

Protected

Wipe Down

Cast Iron

Lubrication

Quill

Speed Range

Bearing Sleeve

Headstock

Gearing

Ram Ways

Head & Ram

Rack & Pinion

Item

South Bend Lathe Co.® Monthly Maintenance Chart for Model SB1063 Milling Machine

Gears

[phone] • FAX: [phone]

-35-

Model SB1063

MAINTENANCE

For Machines Mfd. Since 5/19

Cleaning

Regular cleaning is one of the most important
steps in taking good care of this machine. In
most shops, each operator is responsible for
cleaning the machine immediately after using it
or at the end of the day. We recommend that the
cleaning routine be planned into the workflow
schedule, so that adequate time is set aside to do
the job right.

Typically, the easiest way to clean swarf from the
ways and table is to use a wet/dry shop vacuum
that is dedicated for this purpose only. The small
chips left over after vacuuming can be wiped up
with a slightly oiled rag. Avoid using compressed
air to blow off chips, as it may drive them deeper
into moving surfaces and could cause sharp chips
to fly into your face or hands.

All visible swarf should be removed daily from
the mill during cleaning.

Lubrication

The mill has numerous moving metal-to­metal contacts that require regular and proper
lubrication to ensure efficient and long-lasting
operation, and to protect your investment.

Other than the lubrication points covered in
this section, all other bearings are internally
lubricated and sealed at the factory. Simply leave
them alone unless they need to be replaced.

Before performing any lubrication task other
than using the electronic oiler, DISCONNECT
THE MILL FROM POWER! Always clean away
grime before lubricating.

IMPORTANT: For all lubrication tasks, first
clean the debris and grime from the oil cup or
grease fitting and the immediate area to prevent
contamination of the oil cups, grease fittings, or
new lubricant.

Unpainted & Machined Surfaces

Besides the ways, all other unpainted and
machined surfaces should be wiped down daily
to keep them rust-free and in top condition. This
includes any surface that is vulnerable to rust
if left unprotected (especially any parts that
are exposed to water-soluble cutting fluids).
Typically, a thin film of oil is all that is necessary
for protection.

Use the schedule and information in Figure 29
as a daily guide for lubrication tasks.

The following recommended lubrication
schedule is based on light-to-medium usage.
Keeping in mind that lubrication helps to
protect the value and operation of the mill,
these lubrication tasks may need to be
performed more frequently depending on
usage.

Frequency

Lubrication Task

Quill 3–4 hrs. 39

Table Ways and
Ballscrews

Speed Range Bearing
Sleeve

(Hours of

Operation)

Auto Oiler 37

Before Every

Use

Page

Ref.

38

-36-

Headstock Gearing 40 hrs. 38

Ram Ways 40 hrs. 39

Head Rack and Pinion 6 Months 39

Figure 29. Recommended lubrication tasks,
schedules, and instruction page references.

For Machines Mfd. Since 5/19 Model SB1063

MAINTENANCE

CESH Electric Lubricator

Required Oil Viscosity ........32-68cSt at 40 Deg. C

Lubricant Type

(ISO VG 32-68)

Manual Auto Frequency ....... 10 Sec every 60 Min

CNC Auto Frequency
Reservoir Capacity

The electronic oiler (see Figure 30) is connected
to metal tubes that direct oil to critical wear
points at ways and ballnuts for the spindle, table,

saddle, and knee.

A. Lubrication Adjustment: Using Interval Time

Knob, 10 second pump cycle can be adjusted
to intervals shown on the dial.

B. Manual Oiling: When pressing Feed Oil

Button for manual lubrication, do not push
and hold button for longer than four minutes
or you will overload lubricator pump. If
temperature reaches 100 Deg. F, sensor will
stop motor for about 5 minutes to allow for
cooling.

.......................... Syncon® R&O Oil

.............. 10 Sec every 5 Min

..................................... 2 Liters

Air Regulator, Filter, Lubricator

Required Oil Viscosity ........32-68cSt at 40 Deg. C

Lubricant Type

(ISO VG 32-68)

Drop Frequency ......3 Drops Per Drawbar Change

Reservoir Capacity

Air Regulator, Filter, Lubricator (see Figures
31–33) provide the following functions that
support Air Power Drawbar Motor:

Description (see Figure 31

A. Locking Air Pressure Knob (20-130 PSI)

B. Regulated Air Pressure Gauge

Shop Air Inlet (145 PSI Max)

C.

. Air Filter Element (Brass Stone)

D

E. Water Reservoir

Spring-Loaded Water Drain

F.

Oiler-Jet Sight Glass

G.

Oil Flow Adjustment Ring

H.

Regulated Air Outlet to Control Box

I.

Oil Reservoir

J.

A

.......................... Syncon® R&O Oil

........................................ 1 fl/oz

)

G

C. Maintenance: Clean oil filter and discharge

outlets every 6 months to maintain correct
flow.

Oil Level: Do not overfill. When oil level falls

D.

below safe level, built-in float switch will
automatically sound warning buzzer.

Note: Refer to Electronic Oiler for Wiring

diagram located under its cover and label for
further instructions if required.

C

A

B

D

B

C

D

E

F

Figure 31. Air regulator, oiler, filter, and water

separator.

H

J

I

Figure 30. Oiler controls.

-37-

Model SB1063

MAINTENANCE

For Machines Mfd. Since 5/19

K. Control Box Assembly

Air Regulator, Filter, Lubricator Assembly

L.

Drawbar Motor Control Box Assembly Fuse

M.

K

A

B

Speed Range Bearing Sleeve

Lubricant Type ........ South Bend SB1365 Way Oil

or ISO 68 Equivlent

Amount ................................................ Fill Oil Cup

Check/Add Frequency

Lift the oil cup cap shown in Figure 34 to fill it
with lubricant.

Bearing Sleeve

Oil Cup

................ Before Every Use

L

Figure 32. Power drawbar air and oiling system.

M

Figure 33. Drawbar motor control box assembly.

Figure 34. Bearing sleeve oil cup.

Headstock Gearing

Lubricant Type ..... Grease NLGI #2 or Equivalent

Amount
Check/Add Frequency

Wipe-off grease fitting and add two pumps of
grease from a grease gun (see Figure 35).

........................Two Pumps of Grease Gun

............40 hrs. of Operation

Headstock

Gearing

Grease Fitting

-38-

Figure 35. Headstock gearing grease fitting location.

For Machines Mfd. Since 5/19 Model SB1063

MAINTENANCE

Quill

Lubricant Type ........ South Bend SB1365 Way Oil

or ISO 68 Equivlent

Amount ................................................ Fill Oil Cup

Check/Add Frequency

Lift the oil cup cap shown in Figure 36 to fill it
with lubricant.

Quill Oil Cup

Figure 36. Quill oil cup location.

..............4 hrs. of Operation

Headstock Rack & Pinion Gear

The interaction between the cast iron surfaces of
these devices (see Figures 38-39) produces a dry
powder that provides an adequate lubrication.
However, if the machine is operated in an area
prone to rust, a light coat of grease will help keep
surface rust at bay.

Do not pack with grease or apply any other
lubricant that could attract abrasives and
cause caking that would interfere with smooth
movement.

Headstock

Rack Gear

Ram Ways

Lubricant Type ........ South Bend SB1365 Way Oil

or ISO 68 Equivlent

Amount ................................................... Thin Coat

Check/Add Frequency

Move the ram back and forth as necessary
to access the full length of the ways (see
Figure 37), then use a clean shop rag to apply a
thin coat of lubricant.

Note: Do not get any oil on the ram rack (refer to
the next subsection).

............40 hrs. of Operation

Ram Ways

(Both Sides)

Figure 38. Headstock slide rack and pinion assembly

(pinion hidden).

Rack and

Worm Gear

Figure 37. Ram ways exposed for lubrication.

Figure 39. Headstock tilt rack and worm assembly.

-39-

Model SB1063

MAINTENANCE

Air Filters

The mill has numerous electrical components
enclosed inside of the electrical box that generate
substantial heat. To ensure efficient and long­lasting operation this heat must be removed.

The electrical box is fitted with two exhaust
cooling fans and two inlet vents that have filters
to keep the inside of the electrical box clean.
These filters require periodic inspection and
cleaning.

Before performing any task on the electrical box
or its fans, DISCONNECT THE MILL FROM
POWER!

For Machines Mfd. Since 5/19

4.

Working from outside of the electrical cabi-

net (see Figure 41), use a vacuum nozzle to
remove collected dust from inlet vent filters.

If the filters are extremely clogged, remove

the four screws and the external covers also
shown in Figure 41 and clean like exhaust
fan filters.

Check/Clean Frequency

.........40 hrs. of Operation

Tools Needed Qty

Hex Wrench 2.5mm ..............................................1

Screwdriver Standard #2
Solution of Mild Dish Soap and Water

...................................... 1

..................

As Required

To clean air filters:

1. Use a thin bladed tool to carefully pry-off

snap-on filter cover (see Figure 40).

ON

OFF

Figure 41. Air filter external covers.

Figure 40. Air filter element.

2. Wash filter pad in warm soapy water, pat

dry with towel.

Reinstall exhaust filter and filter cover.

3.

-40-

For Machines Mfd. Since 5/19 Model SB1063

MAINTENANCE

Coolant Reservoir

Hazards

As cutting fluid ages, heavy metals and
dangerous microbes can accumulate and create
a poison hazard. The risk of exposure to this
hazard can be greatly reduced by replacing old
cutting fluid on a monthly basis, as indicated
in the maintenance schedule or according to
manufacturer's recommendations.

The important thing to keep in mind when
working with the cutting fluid is to minimize
exposure to your skin, eyes, and respiratory
system by wearing the proper PPE (personal
protective equipment), such as splash-resistant
safety glasses, long-sleeve gloves, protective
clothing, and a NIOSH approved respirator.

BIOLOGICAL & POISON

HAZARD!
Use the correct personal
protection equipment
when handling cutting
fluid. Follow federal, state,
and fluid manufacturer
requirements for proper
disposal.

A small amount of coolant is lost during normal
operation. Keep the coolant reservoir filled to
the point where the strainer screen is slightly
submerged under the surface of the coolant. By
doing so a quick visual check can be made before
every use. Under all circumstances (as checked
with a dip wire), the coolant should never fall
below a 2" level in the base reservoir. Change
or service coolant according to manufacturer's
instructions.

Checking Coolant Level

1. Clean away debris and grime from coolant

drain screen on base of mill (see Figure 42),
and verify that screen is slightly submerged.

Drain

Screen

Figure 42. Location of the coolant drain screen.

Running coolant pump without adequate
coolant in reservoir may permanently damage
coolant pump and is not covered under
warranty.

If coolant level in reservoir is less than 2",

2.

pour more coolant through screen and into
reservoir until drain screen is seen to be
slightly submerged.

The coolant reservoir holds approximately five
gallons (19 liters) of fluid.

-41-

Model SB1063

MAINTENANCE

For Machines Mfd. Since 5/19

Changing Coolant

Tools Needed Qty

Cleaning Solution .................................... As Reqd.

Hex Wrench 3, 5mm

1

Ratchet

/2" Drive ...................................................1

Shallow Catch Pan
Bucket 5 Gal.

......................................................... 1

Rubber Hose (optional)

To change coolant:

1. Put on appropriate personal protective

equipment.

Clean away chips and shavings from coolant

2.

drain screen on base of mill.

Place bucket on milling table.

3.

Use coolant pump and nozzle to pump

4.

coolant from reservoir into bucket. If
required, use rubber hose as nozzle
extension.

Note: In event that reservoir was full and

coolant flow was foamy or had limited flow
with valve fully open pump intake may be
restricted and require cleaning. Otherwise go
to Step 8.

DISCONNECT MILL FROM POWER!

5.

....................................... 1 Ea

................................................ 1

.........................................1

8. Place shallow catch pan under rear drain

plug (see Figure 44) and remove plug.

Figure 44. Reservoir drain plug location

(rear side of machine base).

9. Allow remaining coolant to drain, and wash

out reservoir tank with a cleaner that is
soluble with coolant used.

Thoroughly flush and clean around base of

10.

pump intake.

Tip: Placing a series of magnets at bottom of

coolant reservoir can help naturally remove
fine metal chips and flakes from being
recirculated through cooling system when
cutting.

6. Remove coolant reservoir access panel from

rear of column.

Remove pump mounting screws and move

7.

pump out of way (see Figure 43).

ON

OFF

Figure 43. Rear access of coolant pump.

2 Pump

Mounting

Cap Screws

When reservoir and pump are clean and dry,

11.

reinstall pump (if removed), access panel,
and drain plug.

Refill reservoir through catch pan with

12.

coolant until drain screen stays slightly
submerged.

-42-

For Machines Mfd. Since 5/19 Model SB1063

Machine Storage

To avoid control box damage, and rust or
corrosion damage to metal surfaces, you must
properly prepare the mill for storage if it will not
be operated for any length of time.

You also must make certain that the storage
environment temperature will maintain between

-13°F to 158°F (-25°C to +70°C), and the relative
humidity will not exceed 90% (non-condensing).

MAINTENANCE

Tip: If mill will be out of service for less than a

year, use way oil or good grade of medium­weight machine oil (not motor oil or WD-40)
in place of rust preventative.

Painted surfaces may be cleaned and waxed

6.

with any quality automotive car wax.

• If machine will be out of service for year or
longer, drain oiler and blow out oil lines with
compressed air.

To prepare mill for storage:

1. DISCONNECT MILL FROM POWER!

2. Lubricate as directed in Maintenance

section beginning on Page 36.

Remove all coolant as directed in Changing

3.

Coolant section on Page 42.

Blow out coolant lines with compressed air.

4.

5. Thoroughly clean all unpainted, bare metal

surfaces, then coat them with quality rust
preventative. Take care to ensure these
surfaces are completely covered but that rust
preventative is kept off painted surfaces.

• If machine will be out of service for year or
longer, loosen the belts to prevent them from
stretching during storage. Post a reminder
on mill that belts need to be re-installed or
tensioned before resuming operations.

• If machine will be out of service for year
or longer, place a few moisture-absorbing
desiccant packs inside electrical and control
panel boxes.

Cover and place the machine in dry area

7.

that is out of direct sunlight and away from
hazardous fumes, paint, solvents, or gas.
Fumes and sunlight can bleach or discolor
paint and plastic parts.

-43-

Model SB1063

SERVICE

For Machines Mfd. Since 5/19

Adjusting Gibs

Gibs are tapered lengths of metal between two
sliding surfaces. Gibs control the gap between
these surfaces and how accurately they slide.
Correctly adjusting the gibs is critical to
producing good milling results.

Tight gibs make table movement more accurate
but stiff. Loose gibs make moving the table less
accurate but easier. The goal of gib adjustment
is to remove unnecessary play without causing
the ways to bind and the ballscrews to wear
prematurely.

Gibs are adjusted with a screw at each end.
The screws are adjusted in unison to move the
gib back and forth to increase or decrease the
gap between the ways. The process of properly
adjusting the gibs is a trial-and-error process
based on how much preload they apply to the
ways.

ON

OFF

Table Gib &

Adjustment Screw

Figure 45. Typical table gib and adjustment screw

underneath the left side of the table.

Left-Center Gib

Adjustment Screw

Refer to Figures 45–47 to identify the locations
of the table, saddle, and knee gibs, and the
adjustment screws for each.

The saddle and knee have three gibs each—two
on each side, and one that is left of center. Adjust
the gibs on the sides first, then adjust the left­center gib.

To adjust gibs:

1. DISCONNECT MILL FROM POWER!

2. Remove small parts, such as way wipers and

covers, to access gib adjustment screws.

Loosen all table and knee locks, and clean

3.

and lightly oil ways.

Center table on saddle.

4.

5. Loosen one gib adjustment screw and tighten

opposing screw same amount to move gib.

Side Gib

Adjustment Screw

(1 of 2)

Figure 46. Typical saddle gib adjustment screws.

Left of Center Gib

Side Gib

Adjustment Screw

(1 of 2)

Adjustment Screw

Use handwheel crank to move the table and

6.

knee until you feel a slight drag.

Reinstall small parts, such as way wipers

7.

and covers that were removed to access gib
adjustment screws.

-44-

Figure 47. Typical knee gib adjustment screws.

For Machines Mfd. Since 5/19 Model SB1063

SERVICE

5. Re-tighten motor mount cap screws.

Adjusting X-, Y-, and

If it has been a long period of time and belt

Z- Ballscrew Backlash

This milling machine uses ballscrew technology
for X-, Y-, and Z-axes movement. Unlike a
standard half-nut and lead screw design, the
ballscrew design requires no periodic adjustment
and should last the life of the machine.

has not been inspected, or it is suspected
that there is a belt problem, vent cover
can be removed (see Figure 49) for belt
inspection and belt changes.

Main Belt Tensioning

Power is transferred from the motor to the
spindle with a heavy-duty cogged or synchronous
belt. With normal use, the belt will gradually
stretch over time. When it does, perform the
following procedure to re-tension it.

Figure 49. Cogged belt inspection, cover removed.

Tools Needed Qty

Hex Wrench 2.5mm ..............................................1

Hex Wrench 10mm

...............................................1

Servo Motor Belt

To re-tension belt:

1. DISCONNECT MILL FROM POWER!

2. Loosen two motor mount cap screws, one on

each side of motor (see Figure 48).

Adjustment

Cap Screw

Motor Mount

Cap Screw

(1 of 2)

Figure 48. Belt tensioning controls.

Push belt tension adjustment lever back

3.

with moderate force until no slop exists.
Correct adjustment is zero deflection with
only slight pulley preload.

Tension

Adjustment

Lever

ON

OFF

Replacement

Power is transferred from servo motor to X- and
Y-axis ballscrews with cogged or synchronous
belts. With normal use, belts will gradually
require adjustment or replacement. When they
do, follow these procedures.

X-Axis Belt

Tools Needed Qty

Hex Wrench 2.5mm ..............................................1

Hex Wrench 3mm
Hex Wrench 5mm
Wrench 10mm
Wrench 19mm

To re-tension or replace belt:

1. DISCONNECT MILL FROM POWER!

2. Flip down folding handwheel lever and push

on handwheel so it locks with shaft.

.................................................1

.................................................1

.......................................................1

.......................................................1

While holding tension, tighten adjustment

4.

cap screw against motor mounting plate to
secure setting.

-45-

Model SB1063

SERVICE

For Machines Mfd. Since 5/19

3. While holding handwheel locked with shaft,

remove shaft nut shown in Figure 50.

ON

OFF

Shaft Nut

Figure 50. X-axis handwheel.

4. Slide handwheel off of shaft.

5. Without losing shaft key (see Figure 51),

slide hub off shaft.

Note: If hub is tight, tap with block of wood

and it should release and then slide off.

Hub

6. Remove six cover screws and cover.

7. Loosen three motor mount cap screws (see

Figure 52).

Motor

Mount Cap

Screws

Figure 52. X-axis synchronous drive belt.

8.

Loosen belt tensioner jam nut.

9. Adjust belt tensioner (see Figure 53) loosen

belt.

Belt

Tensioner

Assembly

Motor

Mounting

Plate

Key

Figure 51. X-axis hub.

Jam Nut

Figure 53. X-axis drive belt tensioner.

Replace belt.

10.

11. Tension belt so it is tight without slop.

Correct adjustment is zero deflection with
only slight pulley preload.

Retighten tensioner jam nut, motor mount

12.

bolts, and reinstall cover using its six screws.

Reinstall shaft key, hub, and handwheel.

13.

-46-

For Machines Mfd. Since 5/19 Model SB1063

SERVICE

Y-Axis Belt

Tools Needed Qty

Hex Wrench 2.5mm ..............................................1

Hex Wrench 3mm
Hex Wrench 5mm
Wrench 19mm

To tension or replace belt:

1. DISCONNECT MILL FROM POWER!

2. Flip down folding handwheel lever and push

on handwheel so it locks with shaft.

While holding handwheel locked with shaft,

3.

remove shaft nut shown in Figure 54.

ON

OFF

.................................................1

.................................................1

.......................................................1

Key

Hub

Figure 55. Y-axis hub assembly.

6. Remove six cover screws and cover.

7. Loosen four motor mount bolts (see Figure

56).

Shaft Nut

Figure 54. Y-axis handwheel assembly.

4.

Slide handwheel off of shaft.

5. Without losing shaft key (see Figure 55),

slide hub off shaft.

Note: If hub is tight, tap with block of wood

and it should release and then slide off.

4 Motor

Mount Cap

Screws

Figure 56. Y-axis synchronous drive belt.

8. Grasp motor from underside and lift slightly

to de-tension belt.

Replace belt.

9.

10. Lower motor to tension belt so it is tight

without any slop. Correct adjustment is zero
deflection with only slight pulley preload.

Retighten motor mount bolts, and reinstall

11.

cover using six screws.

Reinstall the shaft key, hub, and handwheel.

12.

-47-

Model SB1063

TROUBLESHOOTING

For Machines Mfd. Since 5/19

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free
to call us at [phone].

Symptom Possible Cause Possible Solution

Machine does not
start or a breaker
trips on start-up.

Machine stalls or is
overloaded.

1.

EMERGENCY STOP button
pushed in or at fault.

2.

Main power switch not turned ON.

3.

Main power switch at fault.

4.

Plug/receptacle at fault or wired
incorrectly.

5.

Power supply switched OFF or at
fault.

6.

Motor connection wired incorrectly.

7.

ON button or spindle direction
switch at fault.

8.

Motor windings or motor at fault.

1.

Tool path is too aggressive.

2.

Workpiece alignment is poor.

3.

Dull or incorrect cutting tool.

4.

Plug/receptacle at fault or wired
incorrectly; incorrect voltage
coming from power source.

5.

Motor bearings at fault.

6.

Motor has overheated.

7.

Motor is at fault.

1.

Rotate the button clockwise until it pops out;
replace if necessary.

2.

Make sure the electrical box door is closed and
securely latched, then turn main power switch ON.

3.

Replace main power switch.

4.

Test for good contacts; correct wiring.

5.

Ensure hot lines have correct voltage on all legs and
main power supply is switched ON.

6.

Correct motor wiring connections.

7.

Replace faulty ON button or spindle direction
switch.

8.

Replace motor.

1.

Use smaller or sharper tooling; reduce the feed rate;
reduce the spindle speed; use coolant.

2.

Eliminate workpiece binding; use vise or clamps as
required for proper workpiece alignment control.

3.

Use sharp and correct cutting tool for the operation.

4.

Test for good contact; correct wiring problems;
ensure hot lines have correct voltage on all legs.

5.

Test by rotating shaft; rotation grinding/loose shaft
requires bearing replacement.

6.

Clean off motor, let cool, and reduce workload.

7.

Replace motor.

Machine has
vibration or noisy
operation.

1.

Tool holder or cutter is at fault.

2.

Workpiece alignment is poor.

3.

Motor or component is loose.

4.

Pulley is loose.

5.

Machine is incorrectly mounted to
floor or sits unevenly.

6.

Motor fan is rubbing on fan cover.

7.

Pulley(s) slipping on shaft.

8.

Motor bearings at fault.

9.

Gearbox is at fault.

1.

Replace out-of-round tool holder; replace/re-sharpen
cutter; use appropriate feed rate spindle speed.

2.

Eliminate workpiece binding; use vise or clamps as
required for proper workpiece alignment control.

3.

Inspect/replace stripped or damaged bolts/nuts and
re-tighten with thread locking fluid.

4.

Re-align/replace shaft, pulley, set screw, and key as
required.

5.

Re-tighten/replace mounting bolts in floor; relocate/
shim machine.

6.

Replace dented fan cover or fan.

7.

Replace loose pulley/shaft.

8.

Test by rotating shaft; rotation grinding/loose shaft
requires bearing replacement.

9.

Rebuild gearbox for bad gear(s)/bearing(s).

-48-

For Machines Mfd. Since 5/19 Model SB1063

TROUBLESHOOTING

Symptom Possible Cause Possible Solution

Workpiece chatters
or vibrates during
operation.

Table hard to
move.

Bad surface finish.

1.

Table/saddle/knee locks not tight.

2.

Workpiece not securely clamped to
table or mill vise.

3.

Tool not secure or is damaged.

4.

Spindle speed too fast/feed rate too
slow.

5.

Gibs are too loose.

1.

Table/saddle/knee locks are
tightened down.

2.

Chips have loaded up on the ways.

3.

Ways are dry and in need of
lubrication.

4.

Gibs are too tight.

1.

Wrong spindle speed/feed rate.

2.

Dull/damaged tool; wrong tool for
operation.

3.

Wrong spindle rotation direction for
tool.

4.

Workpiece not securely clamped to
table or mill vise.

5.

Gibs are too loose.

1.

Tighten all locks on mill that are not associated
with necessary table movement for the operation.

2.

Check that clamping is tight and sufficient for the
operation; make sure mill vise is clamped tight to
table.

3.

Properly secure the tool; replace if damaged.

4.

Use correct spindle speed and feed rate.

5.

Properly adjust gibs (Page 44).

1.

Loosen the locks needed for movement.

2.

Frequently clean away chips from the ways that
build up during operation.

3.

Troubleshoot the automatic oiler/refill (Page 37).

4.

Properly adjust gibs (Page 44).

1.

Use correct spindle speed and feed rate.

2.

Sharpen/replace tool; use correct tool for operation.

3.

Check for proper spindle rotation direction for tool.

4.

Check that clamping is tight and sufficient for the
operation; make sure mill vise is clamped tight to
table.

5.

Properly adjust gibs (Page 44).

Machine is loud
when cutting;
overheats or bogs
down in the cut.

Breaking tooling.

1.

Excessive depth of cut.

2.

Dull tooling.

3.

Feed rate too fast.

1.

Spindle speed/feed rate too fast.

2.

Tooling getting too hot.

3.

Excessive depth of cut.

4.

Workpiece not securely clamped to
table or mill vise.

5.

Gibs are too loose.

1.

Decrease depth of cut and allow chips to clear.

2.

Use sharp tooling.

3.

Decrease feed rate.

1.

Use correct spindle speed and feed rate.

2.

Use coolant; reduce spindle RPM/feed rate.

3.

Correct tool path to decrease depth of cut and allow
chips to clear.

4.

Check that clamping is tight and sufficient for the
operation; make sure mill vise is clamped tight to
table.

5.

Properly adjust gibs.

-49-

Model SB1063

Shock Hazard: It is extremely dangerous to

Wire Connections:

Modifications:

Motor Wiring:

junction box.

Circuit Requirements: Connecting the machine

power inverters store an electrical charge for

our Technical Support at [phone].

ELECTRICAL

For Machines Mfd. Since 5/19

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may
make changes to the electrical systems of future machines. Study this section carefully. If you see
differences between your machine and what is shown in this section, call Technical Support at (360)
734-1540 for assistance BEFORE making any changes to the wiring on the machine.

perform electrical or wiring tasks while the
machine is connected to the power source.
Touching electrified parts will result in
personal injury including but not limited to
severe burns, electrocution, or death. For
your own safety, disconnect machine from
the power source before servicing electrical
components or performing any wiring tasks!

All connections must be
tight to prevent wires from loosening during
machine operation. Double-check all wires
disconnected or connected during any wiring
task to ensure tight connections.

Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.

The motor wiring shown in these
diagrams is current at the time of printing,
but it may not match your machine. Always
use the wiring diagram inside the motor

to an improperly sized circuit will greatly
increase the risk of fire. To minimize
this risk, only connect the machine to a
power circuit that meets the minimum
requirements given in this manual.

Capacitors/Inverters: Some capacitors and

up to 10 minutes after being disconnected
from the power source. To reduce the risk of
being shocked, wait at least this long before
working on capacitors.

Wire/Component Damage: Damaged wires

or components increase the risk of serious
personal injury, fire, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.

Experiencing Difficulties: If you are

experiencing difficulties understanding the
information included in this section, contact

BLACK

BLUE

BROWN
BLACK

G R AY

NOTICE:

-50-

WIRING DIAGRAM COLOR KEY

BLUE
WHITE

GREEN

G R AY

Bg Gb

G R AY
BLACK

The photos and diagrams included in this section are best viewed in color. You can
see them in color at www.southbendlathe.com.

RED

LIGHT
BLUE

ORANGE
G R AY

WHITE

Gw Lg Yb

PINK

PURPLE

TUR­QUIOSE
LIGHT
GREEN

WHITE

YEL LOW
GREEN

YEL LOW
YEL LOW

BROWN

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

Wiring Overview

A

Electrical Cabinet

Power Supply

Connection

(Page 53)

Spindle Motor

(Page 56)

B

220 VAC

3-PH

C

(Refer to Factory

Wiring Schematics on

Page 86)

Work Lamp

J

K

(Page 61)

Drawbar Control

(Page 60)

Drawbar Oiler

L

Control Unit

(Page 60)

Spindle Brake

(Page 56)

Spindle Speed

Range Switch

(Page 56)

Z-Axis Table

Elevation Motor

(Page 57)

Table Elevation

Handwheel Limit

Switch (Page 57)

Knee Limit Switches

(Page 58)

Coolant Pump

(Page 58)

D

M

Auto Oiler
(Page 55)

E

N

Spindle Limit

Switches (Page 59)

F

G

MMMO

P

X- and Y-Axis Limit

Switches (Page 55)

H

X-Axis Servo Motor

R

S

Y-Axis Servo Motor

Z-Axis Servo Motor

T

CNC Control
Unit
(Refer to Fagor
Manual Wiring
Schematics, and
Pages 54, 86)

I

Q

CNC Control Unit

(Refer to Fagor Manual

Wiring Schematics, and

Pages 54, 86)

Hand-Held Controller
(Refer to Fagor Manual
Wiring Schematics)

-51-

Model SB1063

Wiring Visual Index

Spindle Motor

(Page 53)

Spindle Brake

(Page 53)

Auto Oiler

(Page 53)

C

D

Drawbar Control

(Page 53)

K

ELECTRICAL

For Machines Mfd. Since 5/19

Machine Mode

Indicator Lamp

(Page 55)

M

I

Coolant Pump

(Page 58)

and

Drawbar Oiler

Control Unit

(Page 60)

Table Elevation

Handwheel Limit

Switch (Page 54)

G

Spindle Speed

Range Switch

F

Z-Axis Table

Elevation Motor

(Page 57)

Control Panel Switch

Wiring (Pages 54, 86)

(Page 56)

CNC Control Unit

(Refer to Fagor Manual

Q

Wiring Schematics, and

Page 86)

Q

Master Power

Switch

(Page 53)

B

E

-52-

Spindle Limit

Switches (Page 59)

X- and Y-Axis Limit

Switches (Page 55)

Knee Limit Switches

(Page 58)

N

Cooling Fans

PO

(Page 61)

A

H

Electrical Cabinet

(Refer to Factory

Wiring Schematics on

Page 86)

For Machines Mfd. Since 5/19 Model SB1063

Machine Electrical

Box Master Power Switch (QS1)

ELECTRICAL

General Component Wiring

Figure 57. Electrical cabinet wiring with

equipment number tags.

Figure 58. Master power switch (QS1).

Incoming

220V Three-Phase Power

B

(Phase Converter Not Allowed)

Gn

Ground

L1 L2 L3

W09

R S T

Main Electrical

Cabinet (see Figure 57)

A

-53-

Model SB1063

Control Panel Switch Box (as seen from behind)

ELECTRICAL

For Machines Mfd. Since 5/19

upper electrical panel wiring

General Component Wiring (Cont.)

(See Figure 59)

Emergency
Stop Button

RENY

P6

P6

R9PDNVO

2W MAX

250V MAX

P6

NC

22

N6 N6

170M IND. CONT.

E0. AC15

P6

NC1

2

I 1

01 01

Q

R9PDNVO

2W MAX

250V MAX

3 31

NO

21

N6 N6

DC24

RENY

P6

Coolant

Pump

Servo ON

Button

RENY

R9PDNVO

2W MAX

250V MAX

NO

X1

23

X2

442

6

X1X1

5

X2X2

I 3

IDEC LB-T10

AC-12 125V 0.1A

DC-12 30V 0.1A

LED AC/DC 1W 24V

X1

03

X3

P6

IDEC LB-T10

AC-12 125V 0.1A

DC-12 30V 0.1A

LED AC/DC 1W 24V

X1

05

N6

X3

N6 N6 N6

29

N6 N6 N6

Work

Light

IDEC LB-T10

AC-12 125V 0.1A

DC-12 30V 0.1A

LED AC/DC 1W 24V

02

X1

14

IDEC LB-T10

AC-12 125V 0.1A

DC-12 30V 0.1A

LED AC/DC 1W 24V

X1

X3

Table

15

Up

IDEC LB-T10

AC-12 125V 0.1A

DC-12 30V 0.1A

LED AC/DC 1W 24V

I 2

X1

X3X3

16

14

16

Table
DownMANO.T

IDEC LB-T10

AC-12 125V 0.1A

DC-12 30V 0.1A

LED AC/DC 1W 24V

X1

X3

P6 P6

15

P6

P6P6

(See Figure 60)

To Fagor
Control Panel
(see Figure 6
View A)

To Electrical

Cabinet

(see Figure 57)

A

Figure 60. Control panel switches.Figure 59. Control panel switches.

-54-

For Machines Mfd. Since 5/19 Model SB1063

Table Y-Axis Home

DC-13 6A 24V

DC-13 6A 24V

220VAC = 2A

ELECTRICAL

General Component Wiring (Cont.)

Figure 61. X-Axis limit switch (LS1).

Table X-Axis Home
Limit Switch (LS2)

P6

P6

EUCHNER

SN02D12-502-MC1688

ID.-NR.: 070090
AC-15 6A 230V

I70

26

O

Figure 62. Y-Axis limit switch (LS2).

Limit Switch (LS1)

26

P6

EUCHNER

SN02D12-502-MC1688

ID.-NR.: 070090
AC-15 6A 230V

27

I71

P

To Electrical

Cabinet

(see Figure 57)

Automatic Electric

Oiler (M13)

110 VAC 1.6A 50/60Hz

A

Figure 63. Automatic oiler (M13).

110VAC = 3A

Fuse

M1

I 76

P6

OV

(see Figure 57)

Q

To Electrical

Cabinet

A

-55-

Model SB1063

Ground

15A/250VAC

ELECTRICAL

For Machines Mfd. Since 5/19

General Component Wiring (Cont.)

(See Figure 65)

Spindle Motor (M3)

220VAC 3PH

X1

U

P6

P6

Spindle Brake

Switch (LS7)

D

(See Figure 64)

Z1

Y1

81

T2

V

W

81

T2

P6

P6

25

25

COM

NO

NC

Moujen
Electric Co.
MJ2-1701

P6

25

C

To Electrical
Cabinet (see Figure 57)

Figure 64. Spindle brake switch (LS7).

A

Spindle Speed

Range Switch (LS6)

E

(See Figure 66)

COM

P6

NO

NC

Moujen
Electric Co.
MJ2-1302
15A/250VAC

Figure 66. Spindle speed range switch (LS6).

Figure 65. Spindle motor wiring (220V) (M3).

-56-

For Machines Mfd. Since 5/19 Model SB1063

Ground

ELECTRICAL

General Component Wiring (Cont.)

Z-Axis Table Motor (M2)

220VAC 3-PH

SV SU

SW

F

Figure 67. Z-axis motor wiring (220V) (M2).

To Electrical

Cabinet

(see Figure 57)

A

Elevation Crank

Safety Switch

(LS8)

NO NO3 4

1

9

G

Figure 68. Z-axis crank safety switch (LS8).

-57-

Model SB1063

Limit Switch

ELECTRICAL

For Machines Mfd. Since 5/19

General Component Wiring (Cont.)

Figure 69. Z-axis limit switches (LS9 & LS10).

H

To Electrical

Cabinet

(see Figure 57)

A

13

11

12

10

NC

NO

COM

Moujen Ele. Co.

MJ2-1308
15A/250V

NC

NO

COM

Moujen Ele. Co.

MJ2-1308
15A/250V

Coolant Pump (M1)

220VAC 3PH

Up Knee

(LS10)

Down Knee
Limit Switch
(LS9)

Figure 70. Coolant pump motor wiring (220V) (M1).

Br

Yl

U1 V1 W1

I

To Electrical

Cabinet

(see Figure 57)

A

Ground

-58-

For Machines Mfd. Since 5/19 Model SB1063

Spindle Ballscrew

ELECTRICAL

General Component Wiring (Cont.)

Compartment

Z-Axis

Negative

Limit Switch

(LS5)

27

28

10A @ 250VAC

V-106-1A5

Omron

10A @ 250VAC

V-106-1A5

Omron

Z-Axis Home
Limit Switch
(LS3)

10A @ 250VAC

V-106-1A5

Omron

P6

I 72

29

Figure 71. Spindle limit switches (LS3 & LS5).

N

To Main Electrical

Cabinet (see Figure 57)

A

Z-Axis

Positive

Limit Switch

(LS4)

Part of Electrical

Cabinet

(see Figure 57)

A

Figure 72. Cooling fans (M9 & M10).

81T2

Upper Fan

(M9)

81T2

Lower Fan

(M10)

-59-

Model SB1063

Ground

ELECTRICAL

For Machines Mfd. Since 5/19

General Component Wiring (Cont.)

Main

Electrical Box

16

2

A

Fuse
4A-250VAC
5 X 20 MM

Electric Over Air

Drawbar Lubricator

Control Unit

(SOL.1)
24 VAC

L

Figure 73. Power drawbar air and oil controller

(SOL.1).

Power Drawbar

Switch Panel

Up

Button

Down

Button

K

Bl

Gr

Br

Figure 74. Power drawbar control switches.

-60-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

General Component Wiring (Cont.)

Machine Mode
Indicator Lamp

A

33

31

32

N6

Q

32

N6

31

33

Electrical

Fagor Control
Panel Box

Cabinet

Figure 75. Machine mode indicator light.

Figure 76. Machine mode indicator light pigtail.

-61-

Model SB1063

Electrical Schematics

ELECTRICAL

For Machines Mfd. Since 5/19

-62-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-63-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-64-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-65-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-66-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-67-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-68-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-69-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-70-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-71-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-72-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-73-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-74 -

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-75-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-76-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-77-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-78-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-79-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-80-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-81-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-82-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-83-

Model SB1063

ELECTRICAL

For Machines Mfd. Since 5/19

-84-

For Machines Mfd. Since 5/19 Model SB1063

ELECTRICAL

-85-

Model SB1063

Headstock

PARTS

For Machines Mfd. Since 5/19

1

2

1A

15

16

17

9

21

27

26

18

7

19

28

3

8

9

20

23

29

10

22

30

5

6

4

11

12

13

14

24

25

31

32

88

89

119

118

116

116

91

90

113

60

117

114

92

119

115

93

94

28

107

95

60

108

60

107

103

110

109

59

86

78

111

104

96

87

97

105

106

98

15

99

112

100

101

NOTE: Items shown are for reference purposes and

all parts may not be available as single items.

102

42

43

34A

33

44

35

37

37

39

40

41

36

38

58

34

57

46

45

56

55

45

47

54

53

50

48

50

50A

60

49

51

52

61

63

62

35

64

59

120

85

83

84

18

60

65

66

67

68

69

70

9

19

18

16

15

71

35

73

68A

72

75

74

76

78

79

Reference View

77

76

81

82

80

-86-

For Machines Mfd. Since 5/19 Model SB1063

PSB10630068A

PARTS

Headstock Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1A PSB10630001A LEVER HAN DLE AND HUB AS SEMBLY 50 PSB10630050 FEED REVERSE GEAR

1 PSB10630001 BALL KNOB 3/8 -16 51 PSB10630051 FEED REVERSE CLUTCH

2 PSB10630002 LEVER HANDLE 52 PSB10630052 ROLL PIN 3 X 20

3 PSB10630003 DOWNFEED SHAFT HUB 53 PSB10630053 EXT RETAIN IN G RIN G 12MM

4 PSB10630004 STEEL B ALL 3/16 54 PSB10630054 BUSHING

5 PSB10630005 COMPRESSION SPRING 55 PSB10630055 KEY 3 X 3 X 10 RE

6 PSB10630006 CAP SCREW 5/16-18 X 1/4 56 PSB10630056 KEY 3 X 3 X 15 RE

7 PSB10630007 HUB RETAINER 57 PSB10630057 WORM SHAFT

8 PSB10630008 PINION SHAFT HUB SLEEVE 58 PSB10630058 BUSHING

9 PSB10630009 CAP SCREW M5-.8 X 12 59 PSB10630059 CAP SCREW M6-1 X 20

10 PSB10630010 RETURN SPRIN G COVER 60 PSB10630060 SET SCREW M6 -1 X 10

11 PSB10630011 FLA T COIL S PRING 61 PSB10630061 FEED GEAR SHIFTER FORK

12 PSB10630012 KEY 3 X 3 X 18 RE 62 PSB10630062 CLUSTER GEAR S HIFT CRANK

13 PSB10630013 BLOCK HEA D STUD 63 PSB10630063 FEED SHIFT ROD

14 PSB10630014 QUILL PIN ION GEAR SH AFT 10 T/1 6T 64 PSB10630064 CLUSTER GEAR COVER

15 PSB10630015 BALL KN OB 1/4-20 65 PSB10630065 QUILL PINION SHAFT BUSHING

16 PSB10630016 SHIFT CRANK 66 PSB10630066 OVERLOAD CLUTCH WORM GEAR 30T

17 PSB10630017 SET SCREW 1/4-20 X 1 /4 67 PSB10630067 EXT RETAINING RING 15MM

18 PSB10630018 COMPRESSION SPRING 68A

19 PSB10630019 GEAR S H IFT PLUN GER 68 PSB10630068 PINION OVERLOAD C LUTCH SHAFT

20 PSB10630020 SHIFT SLEEVE 69 PSB10630069 OVERLOAD CLUTCH

21 PSB10630021 WORM LIN K 70 PSB10630070 COMPRESSION SPRING

22 PSB10630022 WORM SHAFT 71 PSB10630071 SET SCREW M5-.8 X 1 0

23 PSB10630023 SET SCREW M6-1 X 10 72 PSB10630072 PIN ION OVERLOA D CLUTC H COLLA R

24 PSB10630024 KEY 4 X 4 X 18 RE 73 PSB10630073 CLUTCH RING

25 PSB10630025 WORM GEAR 74 PSB10630074 CLUTCH WASHER

26 PSB10630026 CLUSTER GEAR B EA RIN G 75 PSB10630075 EXT RETAIN IN G RIN G 10 MM

27 PSB10630027 FEED CLUSTER GEAR 1 7T/28T/22T 76 PSB10630076 PIVOT STUD

28 PSB10630028 EXT RETAIN IN G RIN G 16M M 77 PSB10630077 OVERLOAD CLUTCH TRIP LEVER

29 PSB10630029 BUSHING 78 PSB10630078 ROLL PIN 5 X 20

30 PSB10630030 THRUS T SPA CER 79 PSB10630079 CLUTCH ARM COVER

31 PSB10630031 FEED REVERSE PINION GEAR 80 PSB10630080 CAP SCREW M5-.8 X 35

32 PSB10630032 KEY 3 X 3 X 45 RE 81 PSB10630081 H EX NUT 1/4-20

33 PSB10630033 FEED ENGAGE PIN 82 PSB10630082 SET SCREW 1/4-20 X 3/4

34A PSB10630034A WORM GEAR CRA DLE ASS EMBLY 83 PSB10630083 COMPRESSION SPRING

34 PSB10630034 WORM GEA R CRA DLE 84 PSB10630084 OVERLOAD CLUTCH PLUNGER

35 PSB10630035 SET SCREW M5-.8 X 6 85 PSB10630085 OIL CUP FITTING 1/8 PT

36 PSB10630036 FEED DRIVE WORM GEA R 86 PSB10630086 INDIC ATOR ROD LOCK KN OB

37 PSB10630037 SPACER 87 PSB10630087 INDICATOR ROD

38 PSB10630038 WORM CRADLE SLEEVE 88 PSB10630088 REVERSE TRIP HEAD STUD

39 PSB10630039 EXT RETAININ G RIN G 18 MM 89 PSB10630089 FEED REVERSE TRIP PLUNGER

40 PSB10630040 KEY 4 X 4 X 12 90 PSB10630090 REVERSE TRIP BALL LEVER

41 PSB10630041 FEED REVERSE PINION GEAR 91 PSB10630091 QUILL STOP B LOCK

42 PSB10630042 CAP SCREW 5/16-18 X 1/2 92 PSB10630092 CAP SCREW 3/8-16 X 5/8

43 PSB10630043 FLAT WASHER 8 X 21 X 2 93 PSB10630093 QUILL MICRO STOP (INCH)

44 PSB10630044 FEED BEVEL GEAR 24T 94 PSB10630094 STOP TRIP BAR

45 PSB10630045 KEY 3 X 3 X 8 RE 95 PSB10630095 FEED TRIP BRACKET

46 PSB10630046 CLUSTER GEAR SHAF T 18T/12T 96 PSB10630096 LEVER HANDLE (S TOP S H AFT TRIP)

47 PSB10630047 FEED DRIVE CLUSTER GEA R 23T 97 PSB10630097 TRIP PLUNGER BUSH ING

48 PSB10630048 NEEDLE BEARING BZ 66Z 98 PSB10630098 FEED TRIP PLUNGER

49 PSB10630049 REVERS E CLUTCH ROD 99 PSB10630099 FEED TRIP LEVER

50A PSB10630050A FEED REVERSE BEVEL GEAR SET 100 PSB10630100 TRIP LEVER PIN

PINION OVERLOAD CLUTCH ASSY

-87-

Model SB1063

PARTS

For Machines Mfd. Since 5/19

Headstock Parts List, continued

REF PART # DE SCRIPTION REF PART # DE SCRIPTION

101 PSB10630101 HEX N UT M4-0.7 111 PSB10630111 F I XED H AN DLE

102 PSB10630102 SET SCREW M4-.7 X 16 112 PSB10630112 KNURLED SLEEVE

103 PSB10630103 HANDWHEEL CLUTCH 113 PSB10630113 QUILL WEDGE NUT

104 PSB10630104 S TEEL B A LL 5MM 114 PSB10630114 Q UILL WEDGE SLEEVE

105 PSB10630105 COMPRESSION SPRING 115 PSB10630115 ADJUSTABLE LOCK HAN DLE

106 PSB10630106 S ET S CREW M8-1.25 X 6 116 PSB10630116 SQ UARE HEAD HARDENED BOLT

107 PSB10630107 PHLP HD SCR M4-.7 X 6 117 PSB10630117 SPACER

108 PSB10630108 QUILL DEPTH SCALE 118 PSB10630118 HARD WASHER

109 PSB10630109 ROLL PIN 3 X 16 119 PSB10630119 HIGH NUT

110 PSB10630110 H ANDWHEEL TYPE 3 120 PSB10630120 Q UILL HOUSIN G

-88-

For Machines Mfd. Since 5/19 Model SB1063

253

PARTS

Quill & Spindle Feed

NOTE: Items shown are for reference purposes and
all parts may not be available as single items.

265

228

229

231

232

237

226

272

251

250

243

244

245

246

241

226
247

248

249

249

252

230

272

261

243

242

234

234
235
236

237

231

238

219A

241

219

227

226

232

225

279

239

240

233

224

265

216

215

214

223

221

222

220

213

279

220

279

278

278

275

217

202

203

277

265

270

277

265

264

276

218

264

201

269

268

267

271

272

273

263

274

262

266

212

211

210

209

206

207

208

207A

206

205

204

265

264

261

261

-89-

Model SB1063

PARTS

For Machines Mfd. Since 5/19

Quill & Spindle Feed Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 PSB10630201 SPINDLE NT40 237 PSB10 630237 CAP SCREW M5-.8 X10

202 PSB10630202 LOCK LUG 2 38 PS B 10630 238 SYNCHRONOUS PULLEY

203 PSB10630203 CAP SCREW M8-1.25 X 16 239 PSB 1 0630 239 TIMING BELT H TD5M-187-13 HTD TYPE-5M

204 PSB10630204 NOSE CAP NT40 240 PSB10630240 SPINDLE COVER

205 PSB10630205 QUILL EN D CAP 241 PSB10630241 CAP SCREW M6-1 X 16

206 PSB10630206 BALL BEARING 7210A5/P4 242 PSB10630242 ADAPTER PLATE

207 PSB10630207 BEA RING SPACER 243 PSB10630243 SIDE COVER

208 PSB10630208 BEARING SPA CER 244 PSB10630244 M OTOR C OVER

209 PSB10630209 SPANNER NUT LSM M50 X 1.5P-L 245 PSB10630245 S PIN DLE S ERVO MOTOR

210 PSB10630210 BALL B EARING 6206Z Z 246 PSB10630246 CAP SCREW M5-.8 X 14

211 PSB10630211 EXT RETA IN ING RING 40MM 247 PSB10630247 MOTOR MOUN T

212 PSB10630212 QUILL SKIRT 248 PSB10630248 KEY 5 X 5 X 20 SRE

213 PSB10630213 S ET S CREW M5-.8 X 6 249 PSB10630249 S ET S CREW M 4-.7 X 5

214 PSB10630214 QUILL N T40 250 PSB10630250 TIMIN G PULLEY

215 PSB10630215 FLAT WASHER 5MM 251 PSB10630251 M OTOR S IDE COVER

216 PSB10630216 PHLP HD SCR M5-.8 X 10 252 PSB10630252 CAP SCREW M6-1 X 8

217 PSB10630217 DRAWB AR NT40 253 PSB10630253 BUTTON H D CAP S CR M5-.8 X 8

218 PSB10630218 DRAWB AR SPACER NT40 261 PSB10630261 B UTTON HD CAP SCR M4-.7 X 8

219 PSB10630219 Q UILL H OUSING NT40 262 PSB10630262 SPINDLE COVER

21 9A PSB10630219A QUILL HOUSING NT40 ASSEMBLY 263 PSB10630263 WIN DOW

220 PSB10630220 BUTTON H D CAP S CR M3-.5 X 1 6 264 PSB10630264 CAP SCREW M4-.7 X 8

221 PSB10630221 BUTTON HD CAP SCR M4-.7 X 6 265 PSB10630265 FLAT WASHER 4MM

222 PSB 10630222 SPINDLE DEPTH SCALE 266 PSB10630266 POIN TER B RACKET

223 PSB10630223 CAP SCREW M6-1 X 40 267 PSB10630267 CAP SCREW 3/8-16 X 1-1/2

224 PSB10630224 BUTTON H D CAP SCR M3-.5 X 2 0 268 PSB10630268 CAP SCREW M6-1 X 25

225 PSB10630225 CAP SCREW M6-1 X 12 269 PSB10630269 FEED NUT F ORK

226 PSB10630226 FLAT WASHER 6MM 270 PSB10630270 LUG KEY

227 PSB10630227 LIMIT SWITCH MOUNT 271 PSB10630271 BALL S CREW R20-5T4-FS I-20

228 PSB10630228 SPINDLE COVER 272 PSB10630272 FLAT WASHER 5MM

229 PSB10630229 CAP SCREW M5-.8 X 16 273 PSB10630273 CAP SCREW M5-.8 X 20

230 PS B 1 0630 230 S PACER RIN G 274 PSB10630274 KEY 4 X 4 X 15 SRE

231 PSB 1 0 6302 31 RADIAL LOCK NUT M12 X 1 P (VSR) 275 PSB10630275 FITTING FEMALE 90 DEG 1/8 X M6-1

232 PS B 106 30 232 BALL BEARING 7201B 276 PSB10630276 F ITTING MALE 90 DEG 4 X 1 /8

233 PSB 1 0 6302 33 SPINDLE CASTING 277 PSB10630277 H EX NUT M3-. 5

234 PSB10 630234 BA LL BEARING 6001 UU 278 PSB10630278 LIMIT SWITCH MOUNT

235 PSB10 630235 S PACER 279 PSB10630279 LIMIT SWITCH V-106-1A5 [LS3] AND [LS4]

236 PS B 10630 236 FLANGE RING

-90-

For Machines Mfd. Since 5/19 Model SB1063

341

all parts may not be available as single items.

PARTS

Gearbox

323

304

324

305

Reference View

301

302

303

302A

314

313

309

310

311

312

306

307

305

308

307A

330

332

332

325

326

327

327

328

329

331

328

333

334

317

NOTE: Items shown are for reference purposes and

315

316

319

318

320

321

322

351

337

335

338

344

352

348

336

345

349

350

318

339

340

342

343

346

347

-91-

Model SB1063

PARTS

For Machines Mfd. Since 5/19

Gearbox Parts List

REF PART # DESCRIPTION REF PART # DE SCRIPT ION

301 PSB10630301 KEY 8 X 8 X 15 RE 326 PS B 10630 326 BULL GEAR PINION BEARING CAP

302 A PSB10630302A SPINDLE GEAR HUB ASSEMBLY 327 PSB10 630327 WAVEY WASHER

302 PSB10630302 SPLINED GEAR HUB 32 8 PS B 106 30 328 B ALL B EARIN G 6203VV N SK

303 PSB10630303 S PIN DLE BULL GEAR 329 PSB 10630329 PINION GEAR 26T

304 PSB10630304 BEARING SLEEVE 330 PSB10 630330 S ET S CREW M 8-1.25 X 8

305 PSB10630305 BA LL BEA RING 6910VV 331 PS B 106 30 331 PINION GEAR SHAFT

306 PSB10630306 BEARING SPA CER 332 PSB 10630332 KEY 5 X 5 X 15 RE

307A PSB10630307A BULL GEAR SPACER ASS EMBLY 333 PSB10 630333 GREAS E FITTIN G 1/8 PT S TRAIGHT

307 PSB10630307 BEARIN G S PA CER 334 PSB10 630334 GEARB OX HOUS ING

308 PSB10630308 IN T RETAININ G RING 62M M 335 PSB1 0 630335 CAP SCREW M6-1 X 20

309 PSB10630309 SPACER 336 PSB 10630336 DATA PLATE

310 P SB10 630310 EXT TOOTH WASH ER 337 PS B 1 0630 337 BULL GEAR SHIFT PINION

311 PS B 106 30 311 SPANNER NUT 338 PSB10 6 30338 H IGH-LOW DETENT PLATE

312 PSB 1 0 63031 2 BEARING SLEEVE WASHER 339 P SB10 6 30339 CAP SCREW M5-.8 X 12

313 PS B106 30313 HEADED STEP PIN 340 PSB 1 0630 340 ROLL PIN 3 X 15

314 PS B 10630 314 COMPRESSION SPRING 341 PSB1 0 630341 SET SCREW M4-.7 X 5

315 PS B 10630 315 FLAT HD CAP SCR M5-.8 X 10 342 PSB 10630342 HI GH-LOW P INION BLOCK

316 PSB 10630316 S Q UARE BLOCK TAB 343 PSB 1 0630 343 CAP SCREW M4-.7 X 16

317 PSB 1 0630 31 7 OIL CUP FITTING 1/8 PT 344 PSB 1 0 630 344 HIGH-LOW DETENT PLUNGER

318 PSB10 630318 S TEEL FLUTED RIVET 2 X 5M M 345 PSB 1 0630 345 COMPRESSION SPRING

319 P SB10 630319 GEARB OX ID PLA TE 346 PSB10 6 30346 LEVER HANDLE (HIGH-LOW)

320 PS B 1 0630 320 STUD 1/2-13 347 PS B 10630 347 BA LL KN OB 1/4-20

321 PSB 1 0 63032 1 LOCK WASHER 1/2 348 PSB10 630348 PHLP HD SCR M5-.8 X 8

322 PS B 106 30 322 HEX NUT 1/2-13 349 PSB 1 0630 349 CAP SCREW M4-.7 X 30

323 PSB 1 0 630 323 HEX N UT 5/8-11 350 PSB10 630350 SPINDLE GEAR CHANGE LIMIT SW [LS6]

324 PSB10 630324 BELT PULLEY GEAR 351 PSB10 630351 LIMIT SWITCH MOUNT

325 PSB10 63032 5 CAP SCREW M5-.8 X 16 352 PSB10 630352 LIMIT SWITC H BOOT RUB BER

-92-

For Machines Mfd. Since 5/19 Model SB1063

413

426

450

PARTS

Belt Housing

425

424

423

422

421

420

419

427

418

417

428

429

430

431

432

416

413

414

415

419

418

406

404

405

410

401

402

403

407

408

409

411

457

458

459

460

461

456

452

462

455

462

454

463

453

434

435

436

437

440

441

452

448

433

451

446

447

438

439

442

443

412

Reference View

444

445

449

NOTE: Items shown are for reference purposes and
all parts may not be available as single items.

-93-

Model SB1063

PARTS

For Machines Mfd. Since 5/19

Belt Housing Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 PSB10630401 B UTTON HD CAP SCR M4-.7 X 6 433 P SB10 6 30433 SPIN DLE TIMIM G PULLEY

402 PSB10630402 MOTOR F AN COVER 434 PSB 1 0 630 434 BRAKE AS SEMBLY COVER

403 PSB10630403 MOTOR F A N 435 PS B 10630 435 BUTTON H D CAP SCR M6-1 X 12

404 PSB10630404 CAP SCREW M12-1.75 X 35 436 PSB10 630436 FLAT WASHER 6MM

405 PSB10630405 FLAT WASHER 12MM 437 PSB10 6 30437 B RAKE B EARIN G CAP

406 PSB10630406 M OTOR 5HP 220 V 3-P H [M 3] 438 PSB 1 0630 438 B UTTON HD CA P S CR M6-1 X 16

407 PSB10630407 BELT TENSION ADJUSTMEN T LEVER 439 P SB10 630439 BRAKE SH OE PIVOT SLEEVE

408 PSB10630408 BALL KNOB 5/1 6-18 440 PSB1 0630440 PHLP HD SCR M3-.5 X 6

409 PSB10630409 M OTOR PULLEY 441 PSB 10630441 EXTENSION SPRING

410 PSB10630410 KEY 8 X 7 X 30 SRE 442 PSB 10 630442 BRAKE SHOE SET

411 PSB10630411 HARD WASHER 443 PSB10630443 B ALL B EARING 6012VV

412 PSB10630412 CAP SCREW M8-1.25 X 20 444 PS B10630444 CAP SCREW M6-1 X 16

413 PSB10630413 CAP SCREW M6-1 X 20 445 PSB10630445 B RAKE SEAT

414 PSB10630414 MOTOR ADJUS TMENT BLOCK 446 PSB10630446 SPACER

415 PSB10630415 CAP SCREW M8-1.25 X 40 447 PSB 10 630447 SP IN DLE PULLEY H UB

416 PSB10630416 SET SCREW M4-.7 X 16 448 PSB10630448 KEY 8 X 7 X 70 RE

417 PSB10630417 B EARIN G COVER 449 PSB10630449 TIMING BELT 230L-100

418 PSB10630418 B ELT HOUSI N G COVER 450 PSB10630450 SPIN DLE PULLEY HUB COLLAR

419 PSB10630419 PHLP HD SCR M5-.8 X 8 451 PSB10630451 EXT RETAINING RING 13MM

420 PSB10630420 LIMIT SWITCH MOUNTING BLOCK 452 PSB10630452 SET SC REW M6 -1 X 8

421 PSB10630421 CAP SCREW M5-.8 X 16 453 PSB10630453 BRAKE SHAF T SLEEVE

422 PSB10630422 LIMIT SWITCH MJ2-1701 [LS7] 454 PSB10630454 BRAKE SHAFT

423 PSB10630423 FLAT WASHER 4MM 455 PSB10630455 E-CLIP 4MM

424 PSB10630424 CAP SCREW M4-.7 X 30 456 PSB10630456 BRAKE LEVER PIVOT BRACKET

425 PSB10630425 LIMIT SWITCH COVER 457 PSB10630457 S ET S CREW M5-.8 X 6

426 PSB10630426 PHLP HD SCR M5-.8 X 10 458 PSB10630458 HEADED P IN

427 PSB10630427 BELT HOUSING 459 PSB10630459 LEVER HAN DLE (BRAKE)

428 PSB10630428 SPANNER NUT M45 X 1.5P 460 PSB10630460 BALL KN OB 3/8-16

429 PSB10630429 EXT TOOTH WASH ER 45M M 461 PSB10630461 BRAKE OPERATING FINGER

430 PS B 106 30 430 B A LL B EA RIN G 600 9VV 462 PSB10630462 BRAKE FINGER PIVOT STUD

431 PS B 10630 431 BEARING SPA CER 463 PSB10630463 EXT RETA IN ING RING 7MM

432 PSB10 630432 TIMING BELT 8 00-8 YU-25

-94-

For Machines Mfd. Since 5/19 Model SB1063

PARTS

Ram

524

523

504

506

519

520

521

515

525

526

527

503

502

501

Reference View

505

504

508

509

510

511

512

516

507

504

509

513

504

515

514

522

518

515

504

514

516

517

NOTE: Items shown are for reference purposes and
all parts may not be available as single items.

528

529

530

531

504

532

REF PART # DESCRIPTION REF PART # DESCRIPTION

501 PSB10630501 CAP SCREW M8-1.25 X 25 517 PSB10630517 PIVOT PIN

502 PSB10630502 DOWEL PI N 8 X 30 518 PSB10630518 BUSHING

503 PSB10630503 GEA R 33T 519 PSB10630519 HEA D TILT WORM S HAF T

504 PSB10630504 STEEL FLUTED RIVET 2 X 5MM 520 PSB10630520 EYE BOLT 3/4-10

505 PSB10630505 H EAD ROTATION S CALE 521 PSB10630521 RAM

506 PSB10630506 RAM ADAPTER, NT40 522 PSB10630522 RA M TURRET GIB

507 PSB10630507 POIN TER 523 PSB10630523 TURRET CLAMP BOLT

508 PSB10630508 LOCK COLLAR 524 PSB10630524 SHOULDER SCREW

509 PSB10630509 SET SCREW M6 -1 X 6 525 PSB10630525 RA M TURRET

510 PSB10630510 KEY 5 X 5 X 45 RE 526 PSB10630526 ADJUS TMENT STUD

511 PSB10630511 HEAD TILT WORM GEAR 527 PSB10630527 HEX N UT 3/8-1 6

512 PSB10630512 THRUST WASHER 528 PSB10630528 RAM LOCK PLUNGER

513 PSB10630513 HEAD TILT S CA LE 529 PSB10630529 ADJUSTABLE HANDLE

514 PSB10630514 TILT LOCK BOLT 530 PSB10 630530 TOOTHED PIN ION S HAFT

515 PSB10630515 FLAT WASHER 14MM 531 PS B 1 0630 531 ROTATION SCALE

516 PSB10630516 EXT RETA IN ING RING 32MM 532 PSB10 630532 TURRET BRACKET

-95-

Model SB1063

PARTS

Column, Knee & Saddle

For Machines Mfd. Since 5/19

623

605

606

608

627

603

605

603

609

606

623

605

605

626

610

635

667

666

677

676

612A

611

605

560

673

668

620

603

675

620

619

620

612

635

670

624

621

674

623

669

629

620

673

671

623

630

620

672

631

619

672

632

625

613

688

673

628

644

689

620

633

614

661

615

693

691

605

690

662

623

622

644

663

616

664

623

692

634

689

635

688

603

665

636

638

651

637

623

638

658

637

640

640

638

651

639

657

650

652

660

610

649

683

641

642

656

610

684

643

659

655

685

681

654

648

682

644

653

645

686

647

687

NOTE: Items shown are for reference purposes and

all parts may not be available as single items.

-96-

601

605

606

607

602

603

604

603

618

678

679

617

Reference View

807

610

680

For Machines Mfd. Since 5/19 Model SB1063

PARTS

Column, Knee & Saddle Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

601 PSB10630601 C OLUM N 648 PSB10630648 ELEVATION CRA N K

602 PSB10630602 COOLANT RESERVOIR COVER 649 PSB10630649 FLAT WASHER 6MM

603 PSB10630603 PHLP HD SCR M5-.8 X 10 650 PSB10630650 BUSHING

604 PSB10630604 DRAIN PLUG 1/2 PT 651 PSB10630651 S ET SCREW M6-1 X 6

605 PSB10630605 FLAT WASHER 5MM 652 PSB10630652 COMPRESSION SPRING

606 PSB10630606 PHLP HD SCR M5-.8 X 12 653 PSB10630653 ELEVATION S HAF T CLUTC H

607 PSB10630607 CAP SCREW M8-1.25 X 16 654 PSB10630654 DIA L RETA IN ER (F R)

608 PSB10630608 ANGULAR CON TACT B EA RIN G 3305 655 PSB10630655 VERTICAL DIAL (INCH)

609 PSB10630609 BEARING CAP 656 PSB10630656 DIA L RETAINER (RR)

610 PSB10630610 CAP SCREW M6-1 X 16 657 PSB10630657 BEA RING RETAINER

611 PSB10630611 KEY 5 X 5 X 15 RE 658 PSB10630658 BEA RING SEA T

612A PSB10630612A ELEVATION BA LLSCREW A SSEM BLY 6 59 PSB10630659 KEY 4 X 4 X 15 RE

612 PSB10630612 ELEVATION BALLS CREW 660 PSB10630660 ELEVATION SHAFT

613 PSB10630613 CAP SCREW M8-1.25 X 20 661 PSB10630661 CHIP GUARD (TOP)

614 PSB10630614 ELEVATION B ALLSCREW NUT 662 PSB10630662 CHIP GUA RD (MI DDLE)

615 PSB10630615 GREAS E F ITTIN G 1 /8 " N PT STRAIGHT 663 PSB10630663 C H IP GUARD (MI DDLE )

616 PSB10630616 ELEVATING BALLSC REW HOUSIN G 664 PSB10630664 CH IP GUARD (BOTTOM)

617 PSB10630617 CAP SCREW 3/8-16 X 1-1/2 665 PSB10630665 KN EE COVER (FR)

618 PSB10630618 DRAIN SCREEN 666 PSB10630666 SADDLE WIPER (RR)

619 PSB10630619 CAP SCREW 1/2-13 X 1-3/4 667 PSB10630667 SA DDLE

620 PSB10630620 GIB ADJUSTMEN T SCREW 668 PSB10630668 SADDLE GIB

621 PSB10630621 KNEE GIB (LH) 669 PSB10630669 ADJUSTABLE HANDLE

622 PSB10630622 KNEE GIB PLATE (LH) 6 70 PSB10630670 SADDLE LOCK PLUNGER

623 PSB10630623 GIB PLA TE S CREW 671 PSB10630671 SA DDLE GIB PLATE (LH )

624 PSB10630624 KNEE GIB (RH) 672 PSB10630672 CAP SCREW M12-1.75 X 35

625 PSB10630625 KN EE GIB PLATE (RH) 673 PSB10630673 SA DDLE GIB

626 PSB10630626 COLUMN WIPER (LH) 674 PSB10630674 SA DDLE GIB PLATE (RH)

627 PSB10630627 COLUMN WIPER (RH) 675 PSB10630675 H ANDLE PLUNGER (LH )

628 PSB10630628 KNEE GIB (CENT) 676 PSB10630676 H ANDLE PLUNGER (RH)

629 PSB10630629 HEX NUT 1/2-20 677 PSB10630677 SADDLE WIP ER (F R)

630 P SB10 6 30630 HARD WASHER 678 PSB10630678 HEX BOLT 3/4-10 X 4

631 PSB1 0 6306 31 B EVEL GEAR 679 PSB10630679 HEX NUT 3/4-10

632 PS B 10630 632 SPACER 680 PSB10630680 F OOT PAD

633 PSB 10630633 KNEE 681 PSB10630681 FLAT WASHER 6MM

634 PSB10 6 30634 KN EE LOCK HANDLE PLUNGER 682 PSB10630682 CAP SCREW M6-1 X 10

635 PSB10 630635 ADJUSTABLE HANDLE 683 PSB10630683 HEX N UT M5-.8

636 PSB10 630636 SET S CREW M6-1 X 8 684 PSB10630684 FLAT WASHER 5MM

637 PSB 1 0 6306 37 BEVEL PINION GEAR 685 PSB10630685 LIMIT SWITC H BRA CKET (LH)

638 P SB10 6 30638 BALL B EA RIN G 6204Z Z 686 PSB10630686 ELEV CRANK LIMIT SWITCH TZ-510 9 [LS 8]

639 PSB 1 0 630 6 39 EXT RETA IN ING RING 20MM 687 PSB10630687 CAP SCREW M5-.8 X 40

640 PSB10630640 KEY 4 X 4 X 20 RE 688 PSB10630688 TRAVEL STOP B RACKET

641 PSB10630641 MOTOR 3-PH 220V [M2] 689 PSB10630689 CA P S CREW M5-.8-1 6

642 PSB10630642 LOCK WASHER 8MM 6 90 PSB10630690 LIMIT SWITC H BRA CKET (RH)

643 PSB10630643 CAP SCREW M8-1.25 X 25 691 PSB10630691 CAP SCREW M5-.8-12

644 PSB10630644 PHLP HD SCR M5-.8 X 8 692 PSB10630692 LIMIT SWITCH MJ2-1308 [LS9] AND [LS10]

645 PSB10630645 ELEVATION MOTOR COVER 6 93 PSB10630693 LIMIT SWITCH COVER

647 PSB10630647 FIX ED H AN DLE

-97-

Model SB1063

Table

PARTS

For Machines Mfd. Since 5/19

701

703

704

722

747

746

709

710

744

702

711

729

735

713

743

719

736

708

718

737

707

745

724

738

709

725

726

714

734

728

729

727

716

717

749

748

719

720

709

750

707

765

751

708

709

731

755

732

756

752

753

757

754

732

709

758

707

758

732

757

708

759

760

732

762

757

755

763

761

732

720

722

764

717

719

709

759

716

718

723

758

732

715

713

714

757

709

711

712

732

710

721

708

755

706

709

707

755

705

709

756

703

704

733

732

731

732

757

702

730

758

701

727

707

729

708

726

728

724

725

NOTE: Items shown are for reference purposes and

all parts may not be available as single items.

-98-

738

720

719

740

739

717

734

741

742

Reference View