Southbend SB1044 User Manual

MODEL SB1044
This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.
CUTTING FLUID KIT
Instruction Sheet
PHONE: (360) 734-1540 • www.southbendlathe.com
BIOLOGICAL & POISON
HAZARD! Use the correct personal protection equipment when handling cutting fluid. Follow federal, state, and fluid manufacturer requirements for proper disposal.
Introduction
This cutting fluid kit is for the Model SB1029 Surface Grinding Machine. The system is designed to pump water-soluble cutting fluid to minimize grinding wheel wear, load-up, glazing, and heat. Using cutting fluid helps maximize the quality of workpiece results, especially on materials that should not be ground dry.
Figure 1. Model SB1044.
Unpacking
Specifications
Motor .......................................................1⁄8 HP
If you need help with your new model SB1044 Cutting Fluid Kit, contact us at: PHONE: (360) 734-1540 FAX: (360) 676-1075 EMAIL: sales@southbendlathe.com
WARNING: No portion of this manual may be reproduced without written approval.
Copyright © December, 2010 by South Bend Lathe Co.
#CR13482 Printed in Taiwan
Inventory
—Drain Hose 1 —Hose Clamp 1
—Delivery Hose —Hose Clamp 1
3
4" x 5' ....................................1
3
4" ........................................ 1
1
2'' x 9' .................................1
3
4'' .........................................1
Model SB1044
Spash
Po r t
Tank
Trough
Power Cord
Guard
Shield
Drain Hose
Connect Delivery Hose to Desired Cutting Fluid Nozzle
SB1029
Chip
Cover
Drain
INSTRUCTIONS
Installation
During the installation process of your cutting fluid kit, you'll need the following items:
For Power Connection
• Apowersourcethatmeetstheminimum
circuit requirements for this machine.
• Aqualifiedelectriciantoensureasafeand
code-compliant connection to the power source.
For Assembly
• Phillips Screwdriver #2
• Cotton Rags and Silicone Sealant
• Hex Wrenches 3, 5mm
• Safety Goggles
• Wrench 27mm
Mfg. Since 6/10
To install the cutting fluid kit:
1. DISCONNECT THE SURFACE GRINDER
FROM POWER.
2. Fasten the four swivel caster wheels to the tank, and make sure the drain plug is tight.
Tip: Place one or more strong magnets at the
bottom of the tank to collect fine metal particles from the cutting fluid.
3. Route the pump power cord around the backside of the surface grinder, or fasten it up and away from the floor.
4. Connect the SB1044 power cord to the surface grinder as outlined on the Model
SB1029 Pump Connection Wiring Diagram on Page 7.
If the surface grinder uses a 440V power
supply, the pump motor must be rewired as shown in the OPTIONAL 440V 3-PHASE CONNECTION diagram on Page 7.
5. Remove the existing chip shield and drain cover from the table, as shown in Figure 2. Retain the fasteners to install the SB1044 splash guard and port.
Note: For shipping purposes, the front and rear
splash panels are fastened together with four wing nuts on the rear splash guard wall.
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Figure 2. Cutting fluid system installation.
6. Apply silicone sealant to the mounting flange
of the port shown in Figure 2.
7. Using the fasteners from the machine in Step 5, install the port, splash guard, and the trough to the machine, as shown in Figure 2.
8. Insert one end of the drain hose into the tank, and fasten the other end to the trough using the hose clamp.
9. Route the delivery hose out of the way and fasten the delivery hose to your desired cutting fluid nozzle with the hose clamp.
10. Fill the tank with premixed water soluble cutting fluid.
Mfg. Since 6/10 Model SB1044
INSTRUCTIONS
Operation
Only use high quality water-soluble cutting fluid in this system. Never attempt to pump straight cutting oils or kerosene. If you do, the higher viscosity of the oil will overload the motor, causing damage, or flammable liquids may ignite.
Following the cutting fluid manufacturer’s guidelines, check and maintain the specific gravity of the cutting fluid to its required level. Change the fluid when it becomes overly dirty, rancid, or contaminated.
BIOLOGICAL & POISON
HAZARD! Use the correct personal protection equipment when handling cutting fluid. Follow federal, state, and fluid manufacturer requirements for proper disposal.
To use the cutting fluid system:
1. Make sure the cutting fluid is properly
serviced and the tank is filled.
2. Put on the necessary personal protection equipment.
3. Position the cutting fluid nozzle for your operation.
4. Use the control panel coolant switch to turn the cutting fluid pump ON.
Coolant Switch
Running the pump without adequate fluid in the tank may permanently damage it. This damage is not covered by warranty.
Figure 3. SB1029 control panel.
5. Adjust the flow of cutting fluid for the type of
flooding required.
Note: Promptly clean any splashed cutting fluid
from the floor to avoid a slipping hazard.
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