Southbend SB1029 User Manual

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Page 1

6" x 18" SURFACE GRINDER

MODEL SB1029

OWNER'S MANUAL

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!

Page 2

Scope of Manual

This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. If you are not an experienced operator of this type of machinery, read through this entire manual, then learn more from an experienced operator, schooling, or research before attempting operations. Following this advice will help you avoid serious personal injury and get the best results from your work.

Manual Feedback

We've made every effort to be accurate when documenting this machine. However, errors sometimes happen or the machine design changes after the documentation process—so the manual may not exactly match your machine. If a difference between the manual and machine leaves you in doubt, contact our customer service for clarification.

We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?

South Bend Lathe, Inc.

/O Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendlathe.com

Updates

For your convenience, any updates to this manual will be available to download free of charge through our website at:

www.southbendlathe.com

Customer Service

We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us.

South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs@southbendlathe.com

Page 3

Table of Contents

INTRODUCTION ...............................................................2

About This Machine .............................................2

Capabilities ......................................................... 2

Features .............................................................. 2

Identiﬁcation ........................................................ 3

Machine Speciﬁcations ........................................4

SAFETY ................................................................................6

Understanding Risks of Machinery ....................6

Basic Machine Safety ..........................................6

Additional Surface Grinder Safety .....................8

PREPARATION .................................................................9

Preparation Overview .......................................... 9

Things You'll Need ............................................... 9

Power Supply Requirements ............................. 10

Availability ........................................................ 10

Full-Load Current Rating ..................................10

Circuit Information ............................................ 10

Circuit Requirements for 220V ........................... 10

Circuit Requirements for 440V ........................... 10

Grounding Requirements ................................... 11

Extension Cords ................................................11

Unpacking ..........................................................12

Inventory ............................................................ 12

Cleaning & Protecting .......................................13

Location .............................................................. 14

Lifting & Moving ................................................15

Leveling & Mounting ......................................... 15

Leveling ............................................................15

Bolting to Concrete Floors ..................................16

Assembly ............................................................16

Power Connection .............................................. 18

Initial Lubrication .............................................18

Inspections & Adjustments ................................18

Test Run .............................................................19

OP ER ATIO N .................................................................... 20

Operation Overview ........................................... 20

Controls ..............................................................21

Wheel Selection .................................................. 22

Abrasive Type .................................................... 22

Grit Size ............................................................ 22

Grade ................................................................ 22

Wheel Inspection ................................................ 23

Ring Test ............................................................ 23

Removing & Installing Grinding Wheels .........24

Removing & Installing Wheel & Hub ............... 26

Wheel Dressing ..................................................28

Wheel Balancing ................................................29

Magnetic Chuck .................................................31

Dust Port Positioning ........................................ 31

Setup for a Typical Grinding Operation ........... 31

Grinder Operation .............................................31

Using the Surface Grinder ................................32

Grinding Tips ...................................................32

MAINTENANCE ............................................................. 33

Maintenance Schedule ....................................... 33

Basic Lubrication ............................................... 33

Changing Oil & Adjusting Oil Flow .................. 34

Removing Table Backlash .................................35

TROUBLESHOOTING .................................................36

SERVICE........................................................................... 38

Machine Storage ................................................ 38

ELECTRICAL ................................................................... 39

Electrical Safety Instructions ...........................39

Rewiring for 440V .............................................. 40

Hardwiring to Power Source ..............................40

220V Electrical Components ............................. 42

220V Electrical Box ...........................................43

440V Electrical Components ............................. 44

Electrical Box ..................................................... 45

PARTS................................................................................46

Column ...............................................................46

Elevation Control ............................................... 47

Table ................................................................... 48

Base ....................................................................49

Saddle ................................................................. 50

Main Assembly List ........................................... 51

Tools .................................................................... 52

Electrical ............................................................53

Machine Labels .................................................. 54

Machine Labels List ..........................................55

WARRANTY & RETURNS .......................................... 57

Page 4

Model SB1029

INTRODUCTION

About This Machine

For Machines Mfg. Since 8/09

Capabilities

This 6 x 18" Surface Grinder allows you to smooth the surface of metallic workpieces. It utilizes a table that moves on a horizontal plane and a grinding wheel that moves along a vertical axis. By mounting a workpiece to the table, then moving the table and the grinding wheel during the grinding process, extremely small amounts of material can be removed to create high-tolerance flat surfaces.

One example of this type of work is the table surface of a metalworking or woodworking machine that needs to be made perfectly flat. By removing the table from the machine and processing it with a surface grinder, a perfectly flat surface can be created.

Another example of this type of work is in the automotive industry. When a head gasket needs replacing, it is common practice to resurface the engine head to make sure it is perfectly flat, in case any warping has occurred.

Features

The SB1029 is equipped with three easy-to-reach front-mounted handwheels for controlling table movement and grinding wheel elevation.

An integrated lubrication system uses a central oil pump to lubricate the major moving parts on all three axes, ensuring smooth and precise grinding results.

The dust port can be connected to a chip extraction system to pull away waste material and fumes created during the grinding process, resulting in a cleaner and safer work environment.

The included diamond dresser is used to true the grinding wheel, ensuring high-precision results.

Aside from these features, we designed this machine to be extremely solid and durable. With thick, hardened steel ways, cast-iron construction, and Allen Bradley electrical components, this South Bend surface grinder is built to last.

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For Machines Mfg. Since 8/09 Model SB1029

INTRODUCTION

Identiﬁcation

Chip Port

Grinding Wheel &

Guard

Cross Travel

Handwheel

Longitudinal Travel

Handwheel

Travel Stops

Cross Travel

Lock Knob

Elevation

Handwheel

Removable

Lifting Hooks

(x4)

Operation

Controls

Electrical

Box

Figure 1. Identification.

Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.

Coolant Switch for

Optional Coolant System

Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.

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Page 6

Model SB1029

INTRODUCTION

Machine Speciﬁcations

6" x 18" Surface Grinder

Product Dimensions:

Weight ........................................................................................................................................................................ 1912 lbs.

Length/Width/Height ............................................................................................................................ 66

Footprint (Length/Width) ........................................................................................................................................28" x 26

Shipping Dimensions:

Type .................................................................................................................................................................... Wooden Crate

Content ........................................................................................................................................................................ Machine

Weight .........................................................................................................................................................................2082 lbs.

Length/Width/Height ....................................................................................................................................... 53" x 45" x 79"

P.O. Box 2027, Bellingham, WA 98227 U.S.A.

0(/.%s

www.southbendlathe.com

Model SB1029

For Machines Mfg. Since 8/09

⁄4" x 47 5⁄16" x 673⁄4"

⁄4"

Electrical:

Required Power Source ...................................................................................................220V or 440V, Three-Phase, 60 Hz

Switch .................................................................................................................... Magnetic Contactor w/Thermal Overload

Switch Voltage .................................................................................................................................................................. 110V

Cord Length ........................................................................................................................................................................ 7

Cord Gauge ................................................................................................................................................................14 Gauge

Recommended Circuit Size ..........................................................................................................................................15 Amp

Plug ....................................................................................................................................................................................... No

Recommended Plug ..........................................................................L15-15 for 220V or Hardwire 440V w/Locking Switch

Motors:

Spindle Motor

Type, Speed, Cycle ................................................................................................TEFC Induction, 3450 RPM, 60 Hz

Horsepower ........................................................................................................................................................... 1

Voltage ............................................................................................................................................................220V/440V

Prewired .................................................................................................................................................................. 220V

Phase ...........................................................................................................................................................Three-Phase

Amps .............................................................................................................................................................4.2/2.4 Amp

Number Of Speeds .........................................................................................................................................................1

Power Transfer ............................................................................................................................................ Direct Drive

Bearings ................................................................................................................... Shielded and Permanently Sealed

Oil Pump & Motor

Type .......................................................................................................................................................Electromagnetic

Power .................................................................................................................................................................25 Watts

Voltage ...............................................................................................................................................................110 VAC

Cycle ..................................................................................................................................................................50/60 Hz

Oil Reservoir Width/Length/Depth .......................................................................................................... 11" x 13" x 2"

Oil Filter or Screen .............................................................................................................................................. Screen

Oil Reservoir Capacity ...................................................................................................................................... 5 Quarts

Recommended Oil ............................... Mobil Vacuoline 1405 or 1409, Shell Tonna 27 or 33, BP Energol HP 20-C

⁄2 HP

ft.

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For Machines Mfg. Since 8/09 Model SB1029

INTRODUCTION

Main Specifications:

Operation Information

Maximum Distance Wheel To Table...................................................................................................................... 15

Maximum Distance Table To Spindle Center ...................................................................................................... 19

Long Stroke ............................................................................................................................................................. 19

Cross Slide Stroke .................................................................................................................................................... 7

Wheel Hub Diameter ................................................................................................................................................ 1

Spindle Speed ................................................................................................................................................. 3450 RPM

Spindle Taper ................................................................................................................................................7

Grinding Wheel Diameter ........................................................................................................................................... 7"

Grinding Wheel Width................................................................................................................................................

Grinding Wheel Bore ................................................................................................................................................ 1

⁄16"

⁄2 Degrees

⁄8"

⁄4"

⁄2"

⁄4"

Spindle Support Casting .............................................................................................................................. 4" x 4" x 7"

Column Size-Width ................................................................................................................................................. 13.7"

Column Size-Length ............................................................................................................................................... 10.2"

Vertical Handwheel Graduation ........................................................................................................................ 0.0002"

Vertical Handwheel Revolution ............................................................................................................................. 0.05"

Crossfeed Handwheel Graduation ....................................................................................................................... 0.001"

Crossfeed Handwheel Revolution ............................................................................................................................ 0.2"

Table

Table Length ........................................................................................................................................................... 17

Table Width ............................................................................................................................................................... 5

Table Thickness ........................................................................................................................................................ 2

Floor To Table Height ............................................................................................................................................. 39

⁄4"

⁄8"

T-Slot Width .......................................................................................................................................................... 0.067"

T-Slot Height ......................................................................................................................................................... 0.098"

Stud Size ......................................................................................................................................................................

⁄2"

Construction

Base Construction Material ......................................................................................................... Meehanite Cast Iron

Body Construction Material ......................................................................................................... Meehanite Cast Iron

Table Construction Material ........................................................................................................ Meehanite Cast Iron

Paint .................................................................................................................................................................Urethane

Spindle Bearing Type ........................................................................................ Angular Contact, P5 Class (ABEC-5)

Other Specifications:

Country Of Origin ........................................................................................................................................................ Taiwan

Warranty .........................................................................................................................................................................1 Year

Serial Number Location ....................................................................................Machine Data Label, Right-Side of Column

Assembly Time............................................................................................................................................................. 2 Hours

Features:

Constant Oil-Flow Lubrication System for Lead Screws and Ways Grinding Wheel Included Allen-Bradley Electrical Components Japanese NSK Bearings Precision Hand-Scraped Ways Precision Ball Bearing Slideways Stand Built from One-Piece Heavy-Duty Cast-Iron Casting Diamond Wheel Dressing Tool w/Base Balancing Arbor and Hub Hub Puller Toolbox w/Tools Included

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Page 8

Model SB1029

SAFETY

For Machines Mfg. Since 8/09

Understanding Risks of Machinery

Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).

The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.

The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modiﬁcations, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.

The signals used in this manual to identify hazard levels are deﬁned as follows:

Death or catastrophic harm WILL occur.

Death or catastrophic harm COULD occur.

Basic Machine Safety

1. Owner’s Manual: All machinery and

machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.

2. Personal Protective Equipment:

or servicing this item may expose the user to ﬂying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, longterm respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards by wearing approved eye protection, respirator, gloves, or hearing protection.

Operating

Moderate injury or ﬁre MAY occur.

Machine or property damage may occur.

3. Trained/Supervised Operators Only:

Untrained users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.

4. Guards/Covers:

moving parts during operation may cause severe entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.

Accidental contact with

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Page 9

For Machines Mfg. Since 8/09 Model SB1029

SAFETY

5. Entanglement: Loose clothing, gloves,

neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.

6. Mental Alertness: Operating this item

with reduced mental alertness increases the risk of accidental injury. Do not let a temporary influence or distraction lead to a permanent disability! Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted.

7. Safe Environment:

powered equipment in a wet environment may result in electrocution; operating near highly ﬂammable materials may result in a ﬁre or explosion. Only operate this item in a dry location that is free from ﬂammable materials.

8. Electrical Connection: With electically

powered equipment, improper connections to the power source may result in electrocution or fire. Always adhere to all electrical requirements and applicable codes when connecting to the power source. Have all work inspected by a qualified electrician to minimize risk.

9. Disconnect Power: Adjusting or servicing

electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup. Always disconnect power BEFORE any service or adjustments, including changing blades or other tooling.

Operating electrically

11. Chuck Keys or Adjusting Tools:

to adjust spindles, chucks, or any moving/ rotating parts will become dangerous projectiles if left in place when the machine is started. Reduce this risk by developing the habit of always removing these tools immediately after using them.

12. Work Area:

increase the risks of accidental injury. Only operate this item in a clean, nonglaring, and well-lighted work area.

13. Properly Functioning Equipment:

maintained, damaged, or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained. To reduce this risk, always maintain this item to the highest standards and promptly repair/service a damaged or malfunctioning component. Always follow the maintenance instructions included in this documentation.

14. Unattended Operation:

powered equipment that is left unattended while running cannot be controlled and is dangerous to bystanders. Always turn the power OFF before walking away.

15. Health Hazards: Certain cutting fluids

and lubricants, or dust/smoke created when cutting, may contain chemicals known to the State of California to cause cancer, respiratory problems, birth defects, or other reproductive harm. Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area.

Clutter and dark shadows

Electrically

Tools used

Poorly

10. Secure Workpiece/Tooling:

workpieces, cutting tools, or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation. Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate.

Loose

16. Difﬁcult Operations:

difficult operations with which you are unfamiliar increases the risk of injury. If you experience difficulties performing the intended operation, STOP! Seek an alternative method to accomplish the same task, ask a qualified expert how the operation should be performed, or contact our Technical Support for assistance.

Attempting

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Page 10

Model SB1029

SAFETY

For Machines Mfg. Since 8/09

Additional Surface Grinder Safety

1. Eye Protection: Grinding causes small

particles to become airborne at a high rate of speed creating a risk of eye injury. ALWAYS wear eye protection when using this machine.

2. Wheel Speed Rating: Wheels operated at

a faster speed than they are rated for may break or ﬂy apart and impact the operator or bystanders. Before mounting a new wheel, be sure the wheel RPM rating is equal to or higher than the speed of the grinder.

3. Hand/Wheel Contact: Grinding wheels

have the capability of removing a lot of skin fast. Make sure the workpiece is securely clamped to the table, then position your hands a safe distance away when grinding. Avoid wearing gloves as they may get caught in the grinding wheel and cause serious entanglement injuries.

6. Cracked Wheel: Cracked wheels may break

and ﬂy apart during operation, increasing the risk of impact injuries. Replace cracked wheels immediately!

7. Lung Protection: Grinding produces

hazardous dust, which may cause long-term respiratory problems if breathed. Always wear a NIOSH approved dust mask or respirator when grinding.

8. Workpiece Contact: A heavy impact on a

grinding wheel or attempting too deep of a cut can cause it to break or ﬂy apart, causing serious personal injuries. Avoid jamming the workpiece into the wheel to reduce this risk.

9. Wheel Flanges: Only use the ﬂanges

included with the grinder when mounting wheels. Other ﬂanges may not properly secure the wheel and could cause the wheel to ﬂy off or break apart.

4. Ring Test: Perform a "ring test" on grinding

wheels before installation to ensure that they are safe to use. A wheel that does not pass the ring test may break or ﬂy apart during operation.

5. Starting Grinder: If a wheel IS damaged, it

will usually ﬂy apart shortly after start-up. Standing in the wheel path increases the risk of impact injuries. To protect yourself, always stand out of the wheel path when turning the grinder ON.

10. Fire Hazard: DO NOT connect a surface

grinder to a dust collection system that is used with woodworking machines. Sparks emitted from the grinding process may ignite wood particles, resulting in ﬁre or explosion. Only use a metal-speciﬁc dust collection system with this machine.

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Page 11

For Machines Mfg. Since 8/09 Model SB1029

PREPARATION

Preparation Overview Things You'll Need

The list below outlines the basic process to follow to prepare your machine for operation. Specific steps for each of these points will be covered in detail later in this section.

The typical preparation process is as follows:

1. Unpack the machine and inventory the

contents of the box/crate.

2. Clean the machine and its components.

3. Identify an acceptable location for the

machine and move it to that location.

4. Level the machine and either bolt it to the

floor or place it on mounts.

5. Finish assembling the machine by

installing the necessary components from the inventory, and make any necessary adjustments or inspections to ensure the machine is ready for operation.

6. Connect the machine to the power source.

7. Test run the machine to make sure it

functions properly and is ready for operation.

During the setup process, operation, and maintenance of your machine, you'll need the following items:

For Lifting

s A forklift or other power lifting device rated

for the weight of the machine.

s ,IFTING3TRAP or Chain (rated for at least

2500 lbs.)

For Power Connection

s !POWERSOURCETHATMEETSTHEMINIMUM

circuit requirements for this machine. (Refer to the Power Supply Requirements section for details.)

s !QUALIFIEDELECTRICIANTOENSUREASAFEAND

code-compliant connection to the power source.

For Assembly

s Another Person s Cotton Rags s Mineral Spirits s 3AFETY'LASSES s Wrench 19mm s Oil Can Filled with Oil Listed in

Maintenance

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Page 12

Model SB1029

PREPARATION

For Machines Mfg. Since 8/09

Power Supply Requirements

Availability

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed.

To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards.

Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection.

Full-Load Current Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load Rating at 110V .................. 4.2 Amps

Full-Load Rating at 220V .................. 2.4 Amps

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

Circuit Information

power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. This circuit must be safely sized to handle the full-load current that may be drawn from the machine for an extended period of time.

For your own safety and protection of property, consult a qualiﬁed electrician if you are unsure about wiring practices or electrical codes in your area.

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

Circuit Requirements for 220V

This machine is prewired to operate on a 220V power supply circuit that has a veriﬁed ground and meets the following requirements:

Nominal Voltage ...............................220V/240V

Cycle .............................................................60 Hz

Phase ....................................................... 3-Phase

Circuit Rating....................................... 15 Amps

Plug/Receptacle ..........................NEMA L15-15

Circuit Requirements for 440V

This machine can be converted to operate on a 440V power supply. To do this, follow the

oltage Conversion instructions included in this manual. The intended 440V circuit must have a verified ground and meet the following requirements:

Nominal Voltage ...............................440V/480V

Cycle .............................................................60 Hz

Phase ....................................................... 3-Phase

Circuit Rating....................................... 15 Amps

Plug/Receptacle ...................................................

................ Hardwire with Locking Switch

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Page 13

For Machines Mfg. Since 8/09 Model SB1029

PREPARATION

Grounding Requirements

In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current—in order to reduce the risk of electric shock.

For 220V Connection (Prewired)

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

GROUNDED

15-15 RECEPTACLE

Current Carrying Blades

15-15 PLUG

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying) terminal.

Check with a qualiﬁed electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.

If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Grounding Pin

Figure 2. NEMA 15-15 plug and receptacle.

For 440V Connection

Power supply connections that are hardwired to the power source must be connected to a grounded metal permanent wiring system, or to a system having an equipment-grounding conductor.

LOCKING

DISCONNECT SWITCH

Power Source

Conduit

Ground Ground

Conduit

Machine

Extension Cords

We do not recommend using an extension cord with this machine. If you must use one, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

ny extension cord used with this machine must contain a ground wire, match the required plug and receptacle listed in the Circuit Requirements for the applicable voltage, and meet the following requirements:

Minimum Gauge Size ............................16 AWG

Maximum Length (Shorter is Better) ....50 ft.

Figure 3. Locking disconnect switch.

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Page 14

Model SB1029

Unpacking

PREPARATION

For Machines Mfg. Since 8/09

This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.

Inventory

Main Inventory 1: (See Figure 4) Qty

A. Surface Grinder (Wheel Installed) ................ 1

Tool Box Inventory: (See Figure 5) Qty

B. Column Elevation Handwheel ......................1

C. Column Elevation Handwheel Crank ........... 1

D. Cast Iron Feet ................................................5

E. Tool Box ..........................................................1

F. Dressing Tool Base ........................................1

G. Diamond-Tip Dressing Tool ........................... 1

H. Hub Puller ......................................................1

I. T-Bolt Set .......................................................1

J. Feet Studs ...................................................... 5

K. Standard Screw Driver #2 ............................. 1

L. 10-Pc Hex Wrench Set

(1.5, 2, 2.5, 3, 4, 5, 5.5, 6, 8, 10mm) ............... 1

M. Spindle Wrench 47mm ..................................1

N. Spindle Wrench 27mm .................................. 1

O. Adjustable Wrench 8" ....................................1

P. Balancing Spindle .......................................... 1

Figure 4. Main inventory.

Figure 5. Small parts inventory.

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Page 15

For Machines Mfg. Since 8/09 Model SB1029

PREPARATION

Cleaning & Protecting

The unpainted surfaces are coated at the factory with a heavy-duty rust preventative that prevents corrosion during shipment and storage. The beneﬁt of this rust preventative is that it works very well. The downside is that it can be time-consuming to thoroughly remove.

Be patient and do a careful job when cleaning and removing the rust preventative. The time you spend doing this will reward you with smooth-sliding parts and a better appreciation for the proper care of the unpainted surfaces.

lthough there are many ways to successfully remove the rust preventative, we have cleaned thousands of machines and found the following process to be the best balance between efﬁciency and minimized exposure to toxic fumes or chemicals.

Before cleaning, gather the following:

s $ISPOSABLErags s #LEANERDEGREASER (certain citrus-based

degreasers work extremely well and they have non-toxic fumes)

s 3AFETYGLASSESDISPOSABLEGLOVES

Avoid chlorine-based solvents, such as acetone or brake parts cleaner that may damage painted surfaces. Always follow the manufacturer’s instructions when using any type of cleaning product.

Basic steps for removing rust preventative:

1. Put on safety glasses and disposable gloves.

2. #OATALLSURFACESTHATHAVERUSTPREVENTATIVE

with a liberal amount of your cleaner or degreaser and let them soak for a few minutes.

3. Wipe off the surfaces. If your cleaner or

degreaser is effective, the rust preventative will wipe off easily.

Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.

Note: Automotive degreasers, mineral spirits, or

7$sCANBEUSEDTOREMOVERUSTPREVENTATIVE

Before using these products, though, test them on an inconspicuous area of a painted area to make sure they will not damage it.

Gasoline and petroleum products have low flash

GAS

points and can explode or cause fire if used for cleaning. Avoid using these products to remove rust preventative.

Note: To clean off thick coats of rust preventative

on ﬂat surfaces, such as beds or tables, use

A0,!34)#PAINTSCRAPERTOSCRAPEOFFTHE

majority of the coating before wiping it off

WITHYOURRAG$ONOTUSEAMETALSCRAPEROR

it may scratch the surface.)

4. Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant or light oil to prevent rust.

-13 -

Page 16

Model SB1029

PREPARATION

For Machines Mfg. Since 8/09

Location

Physical Environment

The physical environment where your machine is operated is important for safe operation and longevity of parts. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous or flammable chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature is outside the range of 41°– 104°F; the relative humidity is outside the range of 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Weight Load

Refer to the Machine Speciﬁcations for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Minimum

47"

Wall

Minimum

24"

Wall

30"

Power Connection

11"

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Wall

Minimum

24"

-14-

21"

68"

Drawing Not to Scale

Figure 6. Space required for full range of movement.

21"

Page 17

For Machines Mfg. Since 8/09 Model SB1029

PREPARATION

Lifting & Moving

This machine and its parts are heavy! Serious personal injury may occur if safe moving methods are not used. To reduce the risk of a lifting or dropping injury, ask others for help and use power equipment.

Unbolt the machine from the pallet and make sure that the table is locked in place. Connect lifting straps to all four lifting hooks (Figure

7) on the machine, use a hoist or forklift to lift the machine off the pallet, and move it to the suitable location. All hoisting equipment and straps must be rated to lift at lease 2500 lbs.

Never attempt to move this machine without first installing the neoprene shipping seats (see Figure 14). These seats protect the longitudinal way and ball bearings from vibration, or possible moisture pitting if machine is to be put in long-term storage. Ignoring this notice, can lead to way or bearing damage which will void warranty.

Leveling & Mounting

Generally, you can either bolt your machine to the ﬂoor or mount it on machine mounts.

lthough not required, we recommend that you secure the machine to the ﬂoor and level it while doing so. Because this is an optional step and ﬂoor materials may vary, hardware for securing the machine to the ﬂoor is not included.

We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes.

Leveling

Leveling machinery helps precision components, such as bed ways, remain straight and ﬂat during the lifespan of the machine. Components on an unleveled machine may slowly twist due to the dynamic loads placed on the machine during operation.

For best results, use a precision level that is at least 12" long and sensitive enough to show a distinct movement when a 0.003" shim (approximately the thickness of one sheet of standard newspaper) is placed under one end of the level.

See the ﬁgure below for an example of a high precision level.

Figure 8. Example of a precision level.

Figure 7. Lifting hooks (3 of 4 shown).

-15 -

Page 18

Model SB1029

PREPARATION

For Machines Mfg. Since 8/09

Bolting to Concrete Floors

Lag screws and anchors, or anchor studs (below), are two popular methods for securing machinery to a concrete ﬂoor. We suggest you research the many options and methods for securing your machine and choose the best one for your speciﬁc application.

Anchor

Stud

Anchor Stud

Lag Screw and

Lag Screw

Anchor

and Anchor

Figure 9. Common types of fasteners for bolting

machinery to concrete floors.

Included with your machine are five cast-iron feet and adjustment studs. These feet are easily installed and provide a quick and easy method for machine leveling.

Assembly

If you desire to use the mounting feet included with your machine, proceed as follows.

To assemble the machine:

1. Thread one jam nut on each foot stud,

and apply lithium grease or similar to the threads on the studs to ensure that the studs will not rust inside of the base should water from floor cleaning activities pose a problem.

2. From the top down, thread each stud into

the machine base until the ends emerge from the underside of the base.

3. Slide a foot under each stud, and thread each

stud into its foot until it is fully seated.

4. Tighten each stud until the machine is

positioned approximately as shown in Figure 10.

⁄2" off of the ﬂoor,

Stud

Jam Nut

Foot

Gap

Figure 10. Machine feet.

5. Cut or remove the handwheel shipping

straps that tie the handwheels together.

⁄2"

-16 -

Page 19

For Machines Mfg. Since 8/09 Model SB1029

PREPARATION

6. Locate the ﬂat shown in Figure 11 on

the headstock elevation handwheel shaft Next align the set screw on the elevation handwheel hub with the ﬂat on the shaft, and slide the handwheel (see Figure 12) onto the shaft until it stops.

Flat

Figure 11. Headstock elevation handwheel.

Cap

Screw

7. Tighten the set screw against the shaft ﬂat,

secure the handwheel to the shaft with the cap screw (see Figure 11), and install the handle onto the handwheel.

8. Rotate the headstock elevation handwheel

counterclockwise to raise the headstock slightly, and remove the wooden support block (see Figure 12).

Support

Block

Table Stop Table Stop

Wires

Figure 13. Neoprene shipping seat wires.

11. Have an assistant carefully lift up on the

table so it is raised approximately an inch or two, use the wires to pull each neoprene seat out of its respective way (see Figure 14), then carefully lower the table onto the ball bearings. Keep the neoprene seats for future transport or storage.

Table

One of Four

Neoprene

Shipping Seats

Headstock Elevation

Handwheel

Figure 12. Table and headstock shipping position.

9. Reposition the table stops (see Figure 12) to

the ends of the table.

10. At both ends of the table, lift up the rubber

dust skirt, and locate the neoprene seat wires (two at each end, see Figure 11).

Figure 14. Neoprene shipping seat.

12. Repeat this step on the other end of the table

and lubricate the machine as outlined in Basic Lubrication, on Page 33.

13. Place a precision level (see Figure 8) on the

table surface and adjust the feet studs until the machine is perfectly level in the X- and Y-axis, then tighten the jam nuts. Recheck after 24 hours, and again in two weeks.

14. Remove the grinding wheel as outlined in

Removing & Installing Grinding Wheels on Page 23. Next, perform the Ring Test on Page 22, and reinstall the wheel.

-17-

Page 20

Model SB1029

PREPARATION

For Machines Mfg. Since 8/09

Power Connection

Electrocution or fire may occur if machine is ungrounded, incorrectly connected to power, or connected to an undersized circuit. Use a qualified electrician to ensure a safe power connection.

Once your machine is set up and assembled as previously described in this manual, it is ready to be connected to the power source.

— If you plan to use the machine at 220V,

you will have to install the recommended plug and plug it into a receptacle on a 220V circuit that meets the requirements listed on Page 10.

— If you plan to use the machine at 440V, you

will have to convert the machine for 440V and hardwire it to a 440V circuit that meets the requirements listed on Page 10. Refer to Electrical, beginning on Page 39.

Initial Lubrication

Your machine was lubricated at the factory, but we strongly recommend that you inspect all lubrication points yourself and provide additional lubrication if necessary. Refer to Basic Lubrication on Page 33 for specific details and to fill the oil reservoir.

THIS

MACHINE

REQUIRES OIL!

OPERATING

WITHOUT OIL WI LL

CAUSE DAMAGE

AND VOID

WARRANTY!

Inspections & Adjustments

The following list of adjustments were performed at the factory before your machine was shipped:

s Table Backlash Adjustment on Page 35

s Ring Test on Page 23

s Wheel Dressing on Page 28

s Wheel Balancing on Page 29

s #HANGING/IL!DJUSTING/IL&LOWon

Page 34

-18 -

Page 21

For Machines Mfg. Since 8/09 Model SB1029

Test Run

If this machine is new and being put into service, or if it has been in storage for a period of time, the machine and its safety features must be tested to ensure correct operation. Complete all preparation steps and lubrication as outlined in Basic Lubrication on Page 33. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved the problem.

Refer to Troubleshooting on Page 36 for solutions to common problems that may occur with surface grinders. If you need additional help, contact our Technical Support at (360) 734-

1540.

To test run your machine:

1. Read and follow the safety instructions

at the beginning of the manual, take the required safety precautions, and make sure the machine is set up and adjusted properly.

3. Clear away all tools and objects used during

assembly and preparation.

4. Flush and fill the oil reservoir as instructed

in Basic Lubrication on Page 32 and verify that the oil pump is operating.

5. Connect the machine to the power source.

PREPARATION

6. Push the OFF button in, then twist it

clockwise so it pops out. When the OFF button pops out, the switch is reset and ready for operation (Figure 15).

Figure 15. Machine stop button.

7. Verify that the machine is operating

correctly by pushing the ON button.

— When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange or

unusual noises or vibrations before operating the machine further. Always stop the machine and disconnect it from power before investigating or correcting potential problems.

8. Press the OFF button to stop the machine.

9. WITHOUT resetting the switch, press the

ON button. The machine should not start.

STOP Button

— If the machine does not start, the OFF

button safety feature is working correctly.

— If the machine does start (with the stop

button pushed in), immediately disconnect power to the machine. The OFF button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

-19 -

Page 22

Model SB1029

OPERATION

For Machines Mfg. Since 8/09

OPERATION

Operation Overview

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used durin operation, so they can more easily understand the controls discussed later in this manual.

Note: Due to the generic nature of this overview, it is not intended to be an instructional guide for performing actual machine operations. To learn more about speciﬁc operations and machining techniques, seek training from people experienced with this type of machine, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

To complete a typical operation, the operator does the following:

1. Examines the grinding wheel to make sure

it is suitable for use (has no visible cracks or large chips).

2. Examines the workpiece to make sure it is

prepared for grinding.

3. Uses the elevation handwheel to raise

the grinding wheel assembly to provide clearance when mounting the workpiece.

4. Wipes the table surface clean to remove any

debris that may interfere with the clamping process.

5. Uses a magnetic chuck to hold the workpiece

to the table, then turns the elevation handwheel to lower the grinding wheel to just above the top surface of the workpiece.

6. Turns the grinder ON, then stands to the

side of the wheel path while the wheel reaches full speed.

7. Performs the grinding operation.

Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.

During operation, small metal chips may become airborne, leading to serious eye injury. Wear safety glasses to reduce this risk.

Note: Because the method for performing each

grinding operation varies, specific actions are not listed here.

8. When the grinding operation is complete,

turns the machine OFF and allows the grinding wheel to come to a complete stop.

9. Removes the workpiece from the table.

-20-

Page 23

For Machines Mfg. Since 8/09 Model SB1029

Controls

Refer to Figures 16–18 and the following descriptions to become familiar with the basic controls of this machine.

OPERATION

ower Indicator Light: Illuminates when

G. P

the grinding wheel motor is running.

H. Po

wer On Button: Supplies power to the

grinding wheel motor.

ongitudinal Travel Handwheel: Moves the

A. L

table back and forth on the longitudinal axis (X-Axis).

B. Cente

C. Tab

D Cr

E El

F. Cro

r Table Stop: Provides a barrier for

the table stops to limit table movement.

le Stops: Adjust along the length of the

table to limit longitudinal travel.

oss Axis Lock Knob: Locks the cross

table movement.

evation Handwheel: Controls vertical

movement (Z-Axis) of the grinding wheel assembly.

ss Travel Handwheel: Moves the table

forward and backward along the cross axis (Y-Axis).

I. Em

J. Co

K. P

ergency Stop (Off) Button: Cuts power

to the grinding wheel motor.

olant Pump Switch: Control switch for

the optional coolant pump accessory.

Figure 17. Control panel.

ort Lock Knob: Locks the dust port into

position so it can be vertically positioned in the spark path.

Figure 16. Basic controls.

Figure 18. Port lock knob.

-21-

Page 24

Model SB1029

OPERATION

For Machines Mfg. Since 8/09

Wheel Selection

Most grinding wheels from major manufacturers are marked in a somewhat uniform manner. Understanding these markings will help you understand the capabilities of various wheels. Always refer to the manufacturer’s grinding recommendations when selecting a wheel for your project.

The grinding wheel you choose will depend on several factors related to the operation you plan to perform. The hardness of the material you will be grinding and the surface finish you desire are the two primary factors to consider when selecting a grinding wheel.

An example of the basic format for wheel numbering is shown below. The wheel in this example is a "36A60LV".

Preﬁx Abrasive

Type

36 A 60 L V

The preﬁx is a manufacturer-speciﬁc designation and will vary depending on the manufacturer.

Use the charts below as a basic wheel selection outline for most grinding operations.

Abrasive Type

Grit

Size

Grade Bond

Type

Grit Size

The ideal grit for an operation depends on a number of considerations. Use the table below to choose a grit suitable for your desired results.

Results

Operation

Consideration

Material Removal

Surface Finish Rough Smooth

Workpiece

Hardness

Width of Cut Wide Narrow

Coarse Grit

(10–46)

Increased Decreased

Soft Hard

Fine Grit

(54–180)

Grade

The grade of a wheel is an indicator of its hardness based on an alphabetical scale in which A is the softest and Z is the hardest.

Wheel Hardness

Operation

Consideration

Workpiece

Hardness

Width of Cut Wide Narrow

Feed Rate Slow Fast

Wheel Speed Fast Slow

Soft

A–M

Hard Soft

Hard

N–Z

Abrasive

Application

Type

A Aluminum Oxide: For grinding

common steel.

WA White Aluminum Oxide: For

grinding harder metals (heat treated steel, carbon steel, alloy steel, etc.).

H For grinding high speed steel.

C Silicon Carbide: For grinding cast

iron and non-ferrous metals.

CG Ceramic Grain: For extremely hard

metals, such as tungsten carbide.

-22-

Page 25

For Machines Mfg. Since 8/09 Model SB1029

OPERATION

Wheel Inspection

Do not assume that a wheel is in sound condition just because it is new—damage can often occur during shipping, with age, with prolonged exposure to moisture, or because of improper storage.

To inspect a wheel for damage:

1. Remove the wheel and look for any cracks,

chips, nicks or dents in the surface of the wheel. If you see any of these, DO NOT attempt to use the wheel.

2. Do a ring test. This test will give you an

indication of any internal damage that may not be obvious during a visual inspection.

3. Inspect the paper washers on both sides of

the grinding wheel (see Figure 19). These washers are cushions between the spacer washer and the grinding wheel seat. Without the washers, cracks can be spawned from the center of the wheel when the spanner nut is tightened. Over time, these cracks can radiate outward and the wheel may explode during operation, possibly causing injury.

Ring Test

This test will give you an indication of any internal damage that may not be obvious during

a visual inspection.

To perform a ring test:

1. Make sure the wheel is clean and dry;

otherwise, you may get false results.

2. Hang the wheel in the air with a piece of

cord or string looped through the hole in the center, as shown in Figure 20.

Paper

Washer

Figure 19. Important paper washer.

Note: If you need to replace or install new paper

washers, replacements can be cut out of any thick construction paper or card stock. Regular notebook paper or paper from a copy machine is not acceptable, as it is too thin to provide the required cushion. Be sure to transfer any RPM limitations and wheel type information.

Paper Washer

Figure 20. Ring test setup and test locations.

3. At the locations shown in Figure 20, gently

tap the wheel with a light non-metallic device such as the handle of a screwdriver or a wooden mallet.

An undamaged wheel will emit a clear

metallic ring or “ping” sound in each of these spots. A damaged wheel will respond with a dull thud that has no clear tone. If you determine from the ring test that the wheel is damaged, DO NOT use it!

-23-

Page 26

Model SB1029

OPERATION

Removing & Installing Grinding Wheels

If installing a grinding wheel for the first time, or when replacing a worn wheel, this section explains the order in which this process must take place. Every time a grinding wheel is removed from its hub, this procedure must be repeated. If installing a new wheel right out of

the box, the ring ( be completed.

To remove and install a grinding wheel:

1. DISCONNECT MACHINE FROM POWER!

Page 23) test must also still

For Machines Mfg. Since 8/09

4. Using the wrenches, loosen the retaining nut

in the direction shown in Figure 23.

Hold

2. Place a sheet of plywood or similar on top

of the table (see Figure 21), and open the grinding wheel cover.

Plywood

Figure 21. Protecting table.

3. Position the spindle wrenches on the spindle

lug and the retaining nut (see Figure 22).

Retaining

Nut

Figure 23. Removing wheel retaining nut.

5. Unthread the retaining nut (see Figure 24).

Figure 24. Exposing wheel retaining washer.

6. Remove the retaining washer shown in

Figure 25.

Spindle

Lug

Figure 22. Wheel retaining nut.

Figure 25. Wheel ready for removal.

-24-

Page 27

For Machines Mfg. Since 8/09 Model SB1029

OPERATION

7. Wipe the grinding wheel seat shown in

Figure 26, so it is perfectly clean, and no paper is left behind.

Note: A slight wiping of the spindle threads,

grinding wheel seat, and hub with a lightlyoiled rag is acceptable to prevent rust.

Grinding Wheel

Seat

Figure 26. Wheel mounting hub.

8. Inspect for the paper washers on both sides

of the grinding wheel (see Figure 27). These paper washers serve as cushions between the retaining washer and the grinding wheel seat. Without the washers, cracks can be spawned from the center of the wheel when the retaining nut is tightened. Over time, these cracks can radiate outward and the wheel may explode causing possible injury.

Note: If you need to replace or install new paper washers, replacements can be cut out of any thick construction paper or card stock. Regular notebook paper or paper from a copy machine is not acceptable as it is too thin to provide the required cushion.

9. Ring test the grinding wheel, even if it is

new. If the wheel is free of cracks, slide the wheel onto the hub. Refer to Ring Test on Page 23 for details.

10. Complete the preceding steps in the reverse

order to install the grinding wheel, then use the grinding wheel dressing tool to true-up the wheel. Refer to Wheel Dressing on Page 28 for details.

— After wheel dressing, the hub and

grinding wheel must be removed as an assembly and balanced. Only after that will the wheel be able to deliver superior grinding results. Refer to Removing & Installing Wheel & Hub on Page 26 to remove the assembly, and refer to Wheel Balancing on Page 29 for specific procedures on balancing.

Paper Washer

Figure 27. Important paper washer.

-25-

Page 28

Model SB1029

OPERATION

Removing & Installing Wheel & Hub

The procedure in this section describes how to install or swap one or more pre-balanced grinding wheel and hub assemblies. Having a selection of pre-balanced grinding wheel and hub assemblies on the shelf ready to go increases productivity if different grinding wheel profiles must be use during a grinding project.

To remove and reinstall the wheel and hub:

1. DISCONNECT MACHINE FROM POWER!

2. Place a sheet of plywood on top of table to

protect it, as shown in Figure 28, and open the grinding wheel cover.

For Machines Mfg. Since 8/09

4. Loosen the barrel nut in the direction shown

in Figure 30.

Hold

Figure 30. Hub removal.

5. Remove the barrel nut (see Figure 31).

Figure 28. Protecting the table.

3. Position the spindle wrenches on the spindle

lug and the barrel nut (see Figure 29).

Barrel

Nut

Spindle

Lug

Figure 29. Component identification.

-26-

Figure 31. Barrel nut removal.

6. Oil the threads and thread the hub puller

(see Figure 32) into the hub until it stops.

Hub

Puller

Figure 32. Hub puller installation.

Page 29

For Machines Mfg. Since 8/09 Model SB1029

7. While holding the wheel and hub from

sliding off of the spindle, use the wrenches shown in Figure 33, tighten the hub puller until the wheel and hub assembly is pulled from the spindle.

OPERATION

Spindle Taper

Hold

Figure 33. Pulling wheel hub.

8. Set the wrenches aside and carefully remove

the wheel and hub assembly with the hub puller still installed (see Figure 34).

Figure 34. Wheel and hub removal.

Threads

Figure 35. Spindle taper.

Hub

Taper

Figure 36. Wheel hub taper.

11. To install the grinding wheel and hub, wipe

the tapered surfaces clean, un-thread the hub puller, and install the hub, retainer, and nut. After the grinding wheel and hub are installed, many machinists still choose to dress the grinding wheel. Refer to Wheel Dressing on Page 28 for details.

9. Unthread the hub puller and set it aside.

10. Wipe the spindle threads, the spindle, and

the hub tapers (see Figures 35–36) so they are perfectly clean. Wiping the threads and taper with a lightly-oiled rag to prevent rust and still to allow for a tight ﬁt.

-27-

Page 30

Model SB1029

OPERATION

For Machines Mfg. Since 8/09

Wheel Dressing

Superior grinding results can only be achieved with a properly balanced and dressed wheel. Do not assume that a wheel will run true on the spindle if it is new or has not been separated from the hub.

Dressing the wheel correctly will save you from wasting grinding abrasive and shattering the dressing tool diamond. Additionally, with a properly balanced and dressed wheel you can rest assured that if you have finish problems, the grinding wheel will not be the culprit.

Depending on the finish required, varying degrees of roughness can be obtained. For example: A fast dressing at a depth of 0.03mm will prepare a wheel surface for rough cuts, and slow dressing with multiple light passes at a depth of 0.01mm will prepare the same wheel for finish cuts.

Positioning is critical for the dressing tool so you will not shatter the diamond or have poor results. For best results and safe use, the dressing tool must be positioned in the trailing zone of the wheel, as shown in Figure 37. If the tool is positioned on the leading side of the wheel, the diamond will be shattered or even grabbed by the wheel and drawn under the grinding wheel, causing severe injury or property damage.

To dress the grinding wheel:

1. Insert the diamond-tipped dressing tool into

its base (see Figure 38), and use a 4mm hex wrench to tighten the locking set screw.

Figure 38. Dressing tool setup.

2. Lower the headstock so the wheel is

approximately 5mm lower than the tip of the dressing tool.

3. Position the tip of the dressing tool at the

trailing side of the wheel, as shown in Figure 37, and move the table inward until the diamond tip slightly touches the edge of the grinding wheel. Verify by rotating the wheel by hand and listening for contact.

4. Apply the magnetic chuck, and move the

cross slide so the diamond tip is free of the grinding wheel.

Grinding

Wheel

YES

Dressing

Tool

Figure 37. Safe tool positioning for wheel dressing.

Rotation

Magnetic Chuck

-28-

5. Start the grinder, and use the cross slide

handwheel to progressively move the table so the diamond sweeps across the wheel at a depth between 0.01 – 0.03mm.

Page 31

For Machines Mfg. Since 8/09 Model SB1029

Wheel Balancing

Static wheel balancing can be difficult and very time consuming without practice. For accurate grinding results, wheel balancing is mandatory. For this balancing procedure, you will need a wheel balancing fixture. The wheel balancing fixture shown in Figure 39 is one example of the many varieties available on the market. Before proceeding, the grinding wheel must be ring tested (refer to Page 23) and dressed (refer to Page 28).

OPERATION

4. Without letting any of the balance dogs or

lock balls fall out of the hub, use a 2.5mm hex wrench to loosen the dogs and position them at the 0°, 120°, and 240° degree locations indicated by the degree scale on the hub (see Figure 40).

Degree Scale

Lock Ball Inside

Balance Dog

Dog Slot

Figure 39. Wheel on balancing fixture.

If ﬂood coolant was used with the grinding wheel, run the machine with the grinding wheel installed for 5-minutes to sling off any residual coolant that may have settled to the low side of the wheel. If the paper washers are missing, wet, or damaged, replace them before proceeding. If, during a period of machine operation, you find that a finish is becoming poor, redress the wheel. If that does not correct the problem, rebalance your grinding wheel.

Paper Washer

Hub

Figure 40. Grinding wheel hub.

Note: Pay special attention to keep the dogs

engaged in the hub slot when they are loose. If you lose any of the lock balls, it will be impossible to continue this procedure until they are replaced.

5. Using a slightly-oiled lint free cloth, wipe the

mating surfaces of the balancing arbor and the internal hub taper perfectly clean, then push them together, as shown in Figure 41.

To balance the grinding wheel:

1. DISCONNECT MACHINE FROM POWER!

2. Set up the wheel balancer as outlined in its

product user manual.

3. Remove the grinding wheel and hub as

a unit from the spindle as outlined in

Removing & Installing Grinding Wheel Hub on Page 26.

Figure 41. Installing the balancing arbor.

6. Place the balancing arbor onto the wheel

balancing ﬁxture (Figure 39).

-29-

Page 32

Model SB1029

OPERATION

For Machines Mfg. Since 8/09

7. Spin the wheel so it rotates one full turn and

comes to rest with the heaviest side hanging down at six O'clock. This may take a few times to ﬁnd the exact location.

8. Using a pencil, draw a line on the wheel at

the six O'clock position to mark the heaviest side.

9. Line up the closest dog with the line you

just drew and lock it in place. This dog will now be positioned at the heaviest side of the wheel and will be called dog "A".

10. Using the scale as a guide, position the other

two "B" dogs so they are both evenly spaced 120° degrees apart from the "A" dog. At this point, all dogs will be 120° apart from one another. "B" dogs will be the two dogs that will be moved to balance out the location that is out of balance.

11. Rotate the wheel to 90° degrees and release

it to observe the direction that the wheel rotates out of balance. Move each "B" dog toward one another and away from dog "A" in 1° degree increments to balance out the wheel.

For example: depending on the amount of

balance correction, the distance between the two "B" dogs will decrease, and the distance between the "B" dogs and "A" dog will increase. This step must be repeated as many times as required until the wheel will not rock back and forth by itself the heavy spot.

12. When you are satisﬁed with the wheel

balance settings, install the grinding wheel on the machine, and test run for ﬁve minutes to verify the balance. If any problems are detected, repeat the balancing procedure.

Note: Some machinists will re-dress the grinding

wheel one last time at this point to ensure ultra-precision grinding results.

-30-

Page 33

For Machines Mfg. Since 8/09 Model SB1029

OPERATION

Magnetic Chuck

The Model SB1029 table is equipped with a T-slot for securing a magnetic chuck. Refer to the magnetic chuck manufacturer's instruction manual for proper preparation and mounting techniques.

A magnetic chuck secures workpieces to the table without the use of clamps. With proper attention to preparation of both the workpiece and the magnetic chuck, a magnetic chuck will provide ample clamping force on most magnetic metals.

Dust Port Positioning

The Model SB1029 has a dust port to gather waste material created during grinding. The dust port is vertically adjustable so that it can be positioned directly in the path of the sparks.

To adjust the dust port position:

1. Hold the dust port with one hand to prevent

it from moving, then loosen the lock knob shown in Figure 42.

Setup for a Typical Grinding Operation

Once you have chosen the proper wheel for the operation and properly installed the magnetic chuck on the table, use the following procedures to prepare for a grinding operation.

To prepare for a grinding operation:

1. DISCONNECT MACHINE FROM POWER!

2. To ensure ﬂat mating surfaces on the

workpiece and the magnetic chuck, surface grind and stone the top of the chuck and the bottom of the workpiece. Clean all surfaces to make sure they are free of contaminants.

3. Make sure the magnetic chuck is turned

OFF, then place the workpiece onto the chuck. Once the workpiece is positioned as needed, turn the magnetic chuck ON.

4. Make sure the grinding wheel is not

contacting the workpiece, connect the grinder to power, then turn the motor ON.

Lock Knob

Figure 42. Dust port lock knob.

2. Position the dust port as needed, then re-

tighten the lock knob.

Grinder Operation

Grinding with a surface grinder is a delicate process that takes practice, skill, and knowledge. In addition to this, the method used for any one procedure will depend on a number of factors, including, but not limited to the material being ground, the grinding wheel being used, the quality and calibration of measuring tools, and the finish that is desired.

For these reasons, specific techniques are not outlined in this manual. We recommend that you consult books, trade magazines, metalworking experts, and other reliable resources for techniques pertaining to the specific tasks you wish to perform.

The information that follows serves as a general outline to help familiarize you with the basic grinding technique.

-31-

Page 34

Model SB1029

OPERATION

For Machines Mfg. Since 8/09

Using the Surface Grinder

Operation of the grinder is controlled through the movement of the three handwheels. The elevation handwheel controls the up and down movement of the grinding head. It is this axis that governs the amount of stock removal. Never attempt to remove too much material in one pass. The best results are achieved with multiple light passes.

The longitudinal travel handwheel rapidly moves the table from left to right. This allows the operator to move the workpiece back and forth underneath the grinding wheel.

The cross travel handwheel controls the frontto-back movement of the table and is only to be used between longitudinal passes to expose a new area of the workpiece to the grinding wheel. Slightly overlap passes to ensure complete coverage.

When grinding, sweep the table back and forth under the wheel in the longitudinal direction until no further sparks emerge from the workpiece, move the table in the cross direction to expose a new portion of the workpiece to the wheel, then take another sweep in the longitudinal direction. Repeat this process until the entire surface is ground. See Figure 43 for an illustration of this process.

Grinding Wheel

Surfaced Portion

Workpiece

Surfaced Portion

New Portion Exposed

*Movement exaggerated for clarity

Surfaced Portion

Grinding Tips

While every grinding operation is unique, there are a few techniques that apply to most, if not all grinding operations.

s $URINGLONGITUDINALPASSESTIGHTENTHECROSS

travel lock knob to prevent chatter that may occur as a result of slight cross movement of the table.

s "ETWEENLONGITUDINALPASSESUSETHE

squeegee to remove any foreign material from the workpiece.

s !FTERANINITIALPASSADJUSTTHEDUSTPORT

to be directly in the path of the sparks to minimize the amount of waste material ejected into the work space.

-32-

New Portion Exposed

*Movement exaggerated for clarity

Surfaced Portion

Continue/repeat as necessary until desired results are achieved.

Figure 43. Grinding process illustrated.

Page 35

For Machines Mfg. Since 8/09 Model SB1029

MAINTENANCE

Maintenance Schedule

Recommended Lubricating Oil Types:

To avoid oil breakdown, DO NOT MIX OILS! If changing oil types, be sure to flush system with the new oil and discard the flushed oil.

s Mobil Vacuoline 1405 s Mobil Vacuoline 1409 s Shell Tonna 33 s Shell Tonna 27

s BP Energol HP 20-C

Daily:

s #HECKCORRECTLOOSEMOUNTINGBOLTS s Check/correct damaged or cracked grinding

wheel.

s Check/correct worn or damaged wires. s Clean/protect table. s Vacuum metal shavings from machine. s Correct any other unsafe condition.

Always disconnect machine from power before performing maintenance or serious personal injury may result.

Basic Lubrication

If this machine is used in a heavy industrial setting, or in a dirty or damp environment, increase the oil-change intervals.

If the machine is new or being put back into service from storage, you must first to flush the lubrication system with ATF Dextron II. Run the pump for 5-10 minutes, and move all handwheels through their full range of motion as the high detergent oil breaks down and flushes away storage grease from the bearings, ways, and galleys. When finished, drain and refill the oil system, and conduct a test run as outlined in this manual.

To lubricate your machine:

1. Read and take the appropriate safety

measures covered in this manual.

2. Remove the screws and the left-side cabinet

access plate, and ﬁll the oil reservoir or replace the oil if it is dirty (see Figure 44).

Bi-Annually:

s Change lubrication oil, verify oil distribution

setting.

s Clean and re-oil pinion gears.

Annually:

s Remove pump screen and clean debris. s Verify machine is level and readjust as

required.

Figure 44. Lubrication pump and reservoir.

3. Make sure the pinion gears and leadscrew

(Figure 45) are wet with oil.

Pinion Gears

Leadscrew

Figure 45. Lower leadscrew and pinion gears.

-33-

Page 36

Model SB1029

— If the pinions or leadscrew show a buildup

of contaminants, clean them with mineral spirits and re-oil.

— If the pinions or leadscrew are dry, verify

that the pump screen is clean, and adjust the oil distribution screw to increase lubrication.

4. At the rear of the column, slide the column

dust shield upward and inspect the upper leadscrew (see Figure 46).

MAINTENANCE

For Machines Mfg. Since 8/09

Changing Oil & Adjusting Oil Flow

This machine is equipped with a pressurized constant-flow oiling system where the oil returns back to the reservoir through oil galley drillings in the machine castings. Once oil is returned back to the reservoir, the oil is then filtered through a mesh screen and pumped back into the machine.

In heavy industrial or dirty environments, change this oil more frequently. To avoid oil breakdown, DO NOT MIX OILS! If changing oil types, be sure to flush the system with the new oil and discard the flushed oil.

Recommended Oils:

s Mobil Vacuoline 1405 s Mobil Vacuoline 1409 s Shell Tonna 33 s Shell Tonna 27 s BP Energol HP 20-C

Figure 46. Upper leadscrew inspection.

— If the leadscrew has a buildup of

contaminants, clean it with mineral spirits and re-oil.

— If the leadscrew is dry, verify that the

pump screen is clean, and adjust the oil distribution screw to increase lubrication.

5. Using a rust preventative oil, wipe down all

bare metal surfaces.

6. Using any quality automotive paint cleaner

and wax, clean and wax all painted surfaces.

To change the oil and adjust the ﬂow rate:

1. DISCONNECT MACHINE FROM POWER.

2. Remove the panel from the rear of the

cabinet.

3. Using a standard screwdriver, turn number

#1, #2 and #3 needle valves (see Figure 47) clockwise to the closed position. DO NOT OVERTIGHTEN.

Dump

Line

1 2 3 4

-34-

Figure 47. Oil pump and reservoir.

Page 37

For Machines Mfg. Since 8/09 Model SB1029

4. Close needle valve #4 (see Figure 47), and

then open it three full turns.

MAINTENANCE

Removing Table

5. Place a waste oil container under the dump

line (see Figure 47), and turn the pump on. The waste oil will be pumped into the waste oil container. When the reservoir is empty, wipe the reservoir out with clean rags.

6. Using a 4mm hex wrench, remove the pump

mounting screws and the pump.

7. Invert the pump and inspect the suction

screen (see Figure 48). Clean the screen with mineral spirits as required to ensure full ﬂow.

Screen

Backlash

Longitudinal table travel is controlled by a handwheel connected to a cable and a set of pulleys, which in turn are connected to the table. Through time, the cable may stretch slightly. When this occurs, table/handwheel backlash will be detected. To remove this backlash, a simple adjustment can be made.

To remove table backlash:

1. Turn the oil pump ON for a few minutes to

lubricate the ways.

2. Move the table from left and right a few

times to distribute the oil.

3. Select a pulley at either end of the table, and

loosen the pulley cap screw (see Figure 49) with a 6mm hex wrench, raise the dust skirt, and rotate the pulley clockwise until tension is felt in the cable.

Figure 48. Oil pump screen.

8. Reinstall the pump and add 5-quarts of oil.

9. Back-out needle valves #1, #2 and #3

10. Turn the pump ON. Next turn the pressure

needle valve #4 inward until it is fully seated.

11. Unscrew needle valve #4 slowly until three

drops a second of oil are seen returning to the reservoir from the port directly above the reservoir and left of the leadscrew.

12. Reinstall the cover.

⁄4-turn.

4. While holding the pulley and cable tight,

tighten the cap screw.

Pulley Cap Screw Rubber Dust

Skirt

Rotate

Cable Pulley

Clockwise

Figure 49. Adjusting cable pulley.

-35-

Page 38

Model SB1029

TROUBLESHOOTING

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free

TROUBLESHOOTING

For Machines Mfg. Since 8/09

to call us at (360) 734-1540.

Symptom Possible Cause Possible Solution

Machine does not start.

Main motor chatters during startup or during operation.

No power; voltage is incorrect.

Blown fuse/tripped circuit breaker at main panel.

Plug or receptacle is corroded or mis-wired.

Thermal overload relay has tripped.

Break or short in wiring; or loose connections.

Motor ON/OFF switch at fault.

Motor connection wired incorrectly.

Contactor not energized/has poor contacts.

Motor at fault.

Extension cord (if used) is causing voltage drop.

Phase converter (if used) wild wire connected wrong.

Power supply has incorrect voltage on one or more legs.

Switch power supply ON/verify and correct voltage.

Correct the cause of overload, then reset/replace fuse or breaker.

Clean/retighten contacts; correct the wiring.

Allow motor to cool. If necessary, press reset button inside switch.

Trace/replace broken or corroded wires; ﬁx loose connections.

Replace switch.

Wire motor correctly (refer to inside junction box cover or manual).

Test all legs for power, test ﬁeld coil and replace if at fault.

Test for shorted windings, bad bearings and repair or replace.

Move machine closer to the power source, or use a larger gauge wire or shorter extension cord.

Connect wild wire to the machine power supply terminal that directly feeds motor. It must not feed current to contactor ﬁeld coils or the transformer.

Contact your power company to ﬁx the power supply.

Machine operates in reverse.

Machine has excessive vibration or noise.

Machine stalls or slows when operating.

Handwheel has excessive backlash, end play, binds, or is difficult to move.

Power connections wired out of phase.

Motor fan rubbing on fan cover.

Motor is loose.

Grinding wheel out of balance.

Motor bearings worn or damaged.

Motor is being overloaded.

Motor is wired out of phase.

Motor at fault.

Leadscrew is dirty or lacks proper lubrication.

Longitudinal feed cable is loose.

Linkage bolts, pins, and holes are loose or worn.

Leadscrew or leadscrew nut worn.

Swap two power incoming power leads.

Fix/replace fan cover; replace loose or damaged fan.

Tighten any loose fasteners.

Dress and balance grinding wheel.

Replace motor bearings or replace motor.

Reduce depth of cut.

Swap two power incoming power leads.

Test for shorted windings, bad bearings and repair or replace.

Clean and lubricate the leadscrew and service oil system (Page 33).

Adjust longitudinal feed cable (Page 35).

Replace linkage bolts, pins, and re-bush any worn pin holes.

Replace leadscrew or leadscrew nut.

-36-

Page 39

For Machines Mfg. Since 8/09 Model SB1029

TROUBLESHOOTING

Symptom Possible Cause Possible Solution

Vibration when grinding, poor surface finish, or incorrect final dimensions.

Grinding wheel is out-of-round or is loaded up with material.

Grinding wheel is out of balance or damaged.

Missing or torn grinding wheel paper washers.

Incorrect grinding wheel hardness or grit rating.

Improperly installed magnetic chuck.

Workpiece is loose.

Wheel hub not installed onto spindle shaft correctly.

Loose machine component.

Ways or leadscrews are out of lubrication or contaminants have loaded up on the ways.

10.

Grinding wheel has varying densities, or is of poor quality.

11.

Table and handwheel have lash.

12.

Bad motor or spindle bearings.

13.

Grinding operation requires coolant.

14.

Coolant is incorrect or incorrectly mixed.

Dress grinding wheel to make concentric, and to the required grit level (Page 28).

Remove and ring test (Page 23), and balance the grinding wheel (Page 29).

Remove and replace paper washers, dress and rebalance grinding wheel.

Match wheel grade and grit rating with workpiece hardness.

Stone table and chuck surfaces, and remove all burs and foreign material from mating surfaces, and reinstall the chuck.

Replace or repair chuck for poor holding power.

Remove wheel and hub assembly, stone tapers, and reinstall wheel and hub (Page 26).

Inspect all machine connections, and tighten any loose fasteners.

Remove table, clean and relubricate the ways and ball bearings. Service oil system and readjust oil ﬂow (Page 33).

10.

Replace grinding wheel with acceptable brand (Page 24).

11.

Adjust table/handwheel lash (Page 35).

12.

Replace motor or replace bearings.

13.

Install aftermarket coolant kit.

14.

Refer to coolant manufacturers workpiece verses coolant type recommendations and correct coolant.

-37-

Page 40

Model SB1029

service

SERVICE

Machine Storage

If the machine is not properly prepared for storage, it may develop rust or corrosion. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition for later use.

To prepare your machine for storage:

1. Pump out the old oil, then clean and wipe

out the oil reservoir.

For Machines Mfg. Since 8/09

Wires

2. If coolant was used, put on safety goggles

and clean the coolant system. Next, add a few drops of oil in the lines to prevent corrosion, and blow out the lines with compressed air.

3. DISCONNECT MACHINE FROM POWER!

4. Remove the grinding wheel and hub. Coat

the hub tapered bore and the spindle taper with white lithium grease for protection.

5. Lubricate the machine as outlined in the

Maintenance Schedule on Page 32, and thoroughly clean all unpainted bare metal surfaces, then apply a liberal coat of way oil.

6. Have an assistant carefully lift up on the

table so it is raised approximately an inch or two, use the wires to insert each neoprene seat into its respective way (see Figures 50 –51), then carefully lower the table onto the ball bearings. The table must be resting on the seats at all four corners.

Figure 50. Neoprene shipping seat wires.

One of Four

Neoprene

Shipping Seats

Figure 51. Neoprene shipping seat.

7. Next use a paint brush and white lithium

grease to coat all bearings and ways with a coat of grease to prevent rust.

8. Place one or two moisture absorbing

desiccant bags at the bottom of the electrical box.

-38-

9. Cover and place the machine in a dry area

that is out of direct sunlight and away from hazardous fumes, paint, solvents, or gas. Fumes and sunlight can bleach or discolor paint and make plastic guards cloudy.

Page 41

For Machines Mfg. Since 8/09 Model SB1029

ELECTRICAL

Electrical Safety Instructions

These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine.

Shock Hazard: It is extremely dangerous to

perform electrical or wiring tasks while the machine is connected to the power source. Touching electriﬁed parts will result in personal injury including but not limited to severe burns, electrocution, or death. For your own safety, disconnect machine from the power source before servicing electrical components or performing any wiring tasks!

Wire Connections: All connections must be

tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

Modiﬁcations: Using aftermarket parts or

modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or ﬁre.

Motor Wiring: The motor wiring shown

in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

Circuit Requirements: Connecting the

machine to an improperly sized circuit will greatly increase the risk of ﬁre. To minimize this risk, only connect the machine to a power circuit that meets the minimum requirements given in this manual.

Capacitors/Inverters: Some capacitors and

power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

Wire/Component Damage: Damaged wires

or components increase the risk of serious personal injury, ﬁre, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

Experiencing Difﬁculties: If you are

experiencing difﬁculties understanding the information included in this section, contact our Technical Support at (360) 734-1540.

BLACK

BLUE

BROWN

NOTICE:

WIRING DIAGRAM COLOR KEY

BLUE WHITE

GREEN

GRAY

The photos and diagrams included in this section are best viewed in color. You can see them in color at www.southbendlathe.com.

RED

LIGHT BLUE

ORANGE

PINK

PURPLE

TURQUIOSE

WHITE

YEL LOW GREEN

YEL LOW

-39-

Page 42

Model SB1029

oto

ELECTRICAL

For Machines Mfg. Since 8/09

Rewiring for 440V

Wiring diagrams are provided in this section showing the Model SB1029 wired for both 220V and 440V. Refer to these diagrams if needed when following this procedure. Additionally, you must purchase 440V Conversion Kit (Part No. PSB1029510) in order to complete the conversion.

Hardwiring to Power Source

Hardwire setups require power supply lines to be enclosed inside of conduit that is securely mounted and constructed in adherence to applicable electrical codes.

A hardwire setup for this machine must be equipped with a locking disconnect switch as a means to disconnect the power during adjustments or maintenance, which is a typical requirement for lock-out/tag-out safety programs (commonly required by OSHA). Figure 13 shows a simple diagram of a hardwire setup with a locking disconnect switch between the power source and the machine.

Locking

Power Source

Disconnect Switch

Machine

R S T

GND

6 7

UUV

W W1V1U1

V R S T

Incoming

Power Cord

Figure 52. Power connection wiring.

Items Needed Qty.

440V Conversion Kit (Part No. PSB1029510) .....1

Phillips Screwdriver #2 ........................................1

To convert the Model SB1029 to operate on 440V:

1. DISCONNECT MACHINE FROM POWER!

2. Open the motor junction box, then loosen

the nine screws that secure the wires and jumpers to the motor junction block shown in Figure 53.

Conduit Conduit

Figure 13. Typical hardwire setup with a locking

disconnect switch.

Due to the complexity required for planning, bending, and installing the conduit necessary for a hardwire setup, this type of setup can only be performed by an experienced electrician.

For Electrician: Connect the incoming power wires as shown in Figure 13.

4 6

Jumpers

GND

V W

Figure 53. 220V Jumper locations.

-40-

READ ELECTRICAL SAFETY

ON PAGE 39 FIRST!

Page 43

For Machines Mfg. Since 8/09 Model SB1029

Motor

1357L1 L2 L3 L4

ELECTRICAL

3. Without changing the location of any of the

wires, reposition the jumpers as shown in Figure 54. Stack the jumpers as needed, since there will be two extras.

GND

4 5 6

V W

Jumpers

Figure 54. 440V Jumper locations.

4. Tighten the nine screws that secure the

wires and jumpers, making sure the wires are still located in their original positions.

5. Open the electrical box on the side of the

machine. Loosen all of the screws that secure the wires to the thermal relays and the screws that secure the thermal relays to the contactors (Figure 55). Pay careful attention to the location of the wires so you can replace them in the same position later.

6. Replace the installed relays for the coolant

pump relay and spindle motor with the relays from the 440V conversion kit, installing all of the wires in the same location from which they were removed.

7. Move the "T" wire from the 220V terminal

to the 440V terminal on the transformer, as shown in Figure 56.

Wire "T" moved to

440V Terminal

For 440V:

"T" Positioned at 440V

12345

R T

0 208 220 440 480

Transformer LCP-TBS

For 440V:

Set at 0.25A

Figure 56. Wire "T" moved to 440V.

8. Hardwire the machine to a 440V locking

disconnect switch.

CONTACTOR Allen Bradley

C09400

2468T1 T2 T3 T4

AMP

THER MAL

U V W

RELAY

AB 193 TAB60

96 NONC 97 98

Figure 55. 220V Thermal relays.

CONTACTOR

Allen Bradley

2468T1 T2 T3 T4

AMP

1.6 2.4

95 96 NONC 97 98

C09400

THER MAL

RELAY

AB 193 TAB24

READ ELECTRICAL SAFETY

ON PAGE 39 FIRST!

-41-

Page 44

Model SB1029

ELECTRICAL

220V Electrical Components

Spindle

Motor

Fig. 58. Electrical box & control panel location.

Oil Pump Motor

For Machines Mfg. Since 8/09

333

X13 X24

POWER

Figure 57. Spindle motor & pump motor locations.

Oil Pump Motor

Spindle Motor

220 VAC

L15-15 PLUG

(as recommended)

GND

4 6

V W

OFF

111

Control Panel

OIL

PUMP

OFF

(Viewed from behind)

To Electrical

Box

-42-

READ ELECTRICAL SAFETY

ON PAGE 39 FIRST!

Page 45

For Machines Mfg. Since 8/09 Model SB1029

ELECTRICAL

220V Electrical Box

12345

0 208 220 440 480

Transformer LCP-TBS

0 12 24 0 110

T1T1R1

1234

0 1

Electrical Box Contents

R R S T

1357L1 L2 L3 L4

CONTACTOR

Allen Bradley

C09400

2468T1 T2 T3 T4

AMP

AB 193 TAB60

96 NONC 97 98

U V W

THER MAL

RELAY

1357L1 L2 L3 L4

SSTT

CONTACTOR

Allen Bradley

C09400

2468T1 T2 T3 T4

AMP

1.6 2.4

AB 193 TAB24

95 96 NONC 97 98

THER MAL

RELAY

To Control

Panel

To Oil Pump

Motor

Power Cord

Fuses

6 7

UUV

W1V1U1

R S T

GND

V R S T

READ ELECTRICAL SAFETY

ON PAGE 39 FIRST!

-43-

Page 46

Model SB1029

ELECTRICAL

440V Electrical Components

Spindle

Motor

Figure 60. Electrical box & control panel location.

Oil Pump Motor

For Machines Mfg. Since 8/09

333

X13 X24

POWER

Figure 59. Spindle motor & pump motor locations.

Oil Pump Motor

Spindle Motor

For 440V:

Disconnect Switch

DISCONNECT

SWITCH

(as recommended

)

4 5 6

GND

For 440V:

Motor Rewired

V W

OFF

111

Control Panel

OIL

OFF

PUMP

(Viewed from behind)

To Electrical

Box

-44-

READ ELECTRICAL SAFETY

ON PAGE 39 FIRST!

Page 47

For Machines Mfg. Since 8/09 Model SB1029

ELECTRICAL

Electrical Box

For 440V:

"T" Positioned at 440V

12345

0 208 220 440 480

Transformer LCP-TBS

0 12 24 0 110

For 440V:

Set at 0.25A

R R S T

1357L1 L2 L3 L4

CONTACTOR Allen Bradley

C09400

2468T1 T2 T3 T4

R R

1357L1 L2 L3 L4

SSTT

CONTACTOR Allen Bradley

C09400

2468T1 T2 T3 T4

T1T1R1

12345

0 1

Electrical Box Contents

Fuses

AMP

THER MAL

For 440V:

Set at 2.4A

6 7

2.41.6 0.25

RELAY

AB 193 TAB60

95 96

U V W

UUV

NONC 97 98

W1V1U1

AMP

0.1

95 96 NONC 97 98

R S T

THER MAL

RELAY

0.32

AB 193 TAB24

To Control

Panel

To Oil Pump

Motor

Power Cord

READ ELECTRICAL SAFETY

ON PAGE 39 FIRST!

GND

V R S T

-45-

Page 48

Model SB1029

PARTS

Column

25-1

34-1

For Machines Mfg. Since 8/09

PARTS

50 42

27 58

13A

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 PSB1029001 COLUMN 33 PSB1029033 DRAIN LINE

2 PSB1029002 WHEEL HEAD 34 PSB1029034 DRILLED HD BOLT M8-1.23 X 100

3 PSB1029003 REAR COVER 34-1 PRP42M ROLL PIN 3 X 20

4 PSB1029004 SPINDLE 41 PCAP33M CAP SCREW M5-.8 X 12

5 PSB1029005 WHEEL LOCK NUT 42 PCAP26M CAP SCREW M6-1 X 12

7A PSB1029007A REAR TELESCOPIC COVER ASSEMBLY 43 PCAP31M CAP SCREW M8-1.25 X 25

13A PSB1029013A FRONT TELESCOPIC COVER ASSEMBLY 44 PCAP106M CAP SCREW M8-1.25 X 90

20 PSB1029020 COLUMN COVER 45 PSB1029045 HEX BOLT M16-2 X 65

21 PSB1029021 WHEEL ACCESS COVER 48 PBHS06M BUTTON HD CAP SCR M5-.8 X 12

22 PSB1029022 WHEEL GUARD 49 PW02M FLAT WASHER 5MM

23 PSB1029023 KNURLED STEEL KNOB M8-1.25 X 16 50 PW03M FLAT WASHER 6MM

24 PSB1029024 DUST COVER 51 PSB1029051 WORK LAMP

25 PSB1029025 DUST COVER CLAMP 52 PRP95M ROLL PIN 8 X

25-1 PBHS09M BUTTON HD CAP SCR M6-1 X 12 53 PSB1029053 WHEEL FLANGE ASSEMBLY

26 PSB1029026 LOWER DUST COVER CLAMP 54 PSB1029054 GRINDING WHEEL 7.5D X .5W X 1.25B

27 PSB1029027 LOWER DUST COVER 55 PN01M HEX NUT M6-1

28 PSB1029028 DUST COVER BRACKET 56 PN06M HEX NUT M5-.8

29 PSB1029029 DUST BRACKET CLAMP 57 PBHS11M BUTTON HD CAP SCR M6-1 X 10

30 PSB1029030 TELESCOPIC COVER BRACKET 58 PRIV009M STEEL FLUTED RIVET 2 X 6MM

31 PSB1029031 CHIP GUARD PLATE 59 PSB1029059 KNOB M8-1.25

32 PSB1029032 CHIP CHUTE 60 PW01M FLAT WASHER 8MM

-46-

Page 49

For Machines Mfg. Since 8/09 Model SB1029

PARTS

Elevation Control

63*

61*

73*

REF PART # DESCRIPTION REF PART # DESCRIPTION

61 PSB1029063A SMALL LEVEL GEAR 81 P6202ZZ BALL BEARING 6202ZZ

62 PSB1029062 CONNECTOR 82 P6203 BALL BEARING 6203ZZ

63 PSB1029063A VERTICAL LEADSCREW 83 PSB1029083 THRUST BEARING TB51106

63A PSB1029063A VERTICAL LEADSCREW W/ BEVEL GEARS 84 PCAP33M CAP SCREW M5-.8 X 12

64 PSB1029064 BEVEL GEAR BRACKET 85 PCAP24M CAP SCREW M5-.8 X 16

65 PSB1029065 SHAFT HOUSING 86 PCAP06M CAP SCREW M6-1 X 25

66 PSB1029066 BEARING COVER 87 PCAP11M CAP SCREW M8-1.25 X 16

67 PSB1029067 SHAFT 88 PCAP90M CAP SCREW M10-1.5 X 55

68 PSB1029068 GRADUATED DIAL 89 PSS08M SET SCREW M4-.

69 PSB1029069 VERTICAL HANDWHEEL 90 PSS14M SET SCREW M8-1.25 X 12

70 PSS03M SET SCREW M6-1 X 8 91 PSB1029091 LEADSCREW SPANNER NUT

71 PSB1029071 KNURLED SCREW M6-1 X 12 92 PSB1029092 TAPER PIN M8 X 40

72 PSB1029072 INDICATOR 93 PSB1029093 TAPER PIN M4 X 40

73 PSB1029063A BEVEL GEAR 94 PSB1029094 VERTICAL HANDWHEEL HANDLE

* Parts only available as an assembly (63A)

7 X 5

-47-

Page 50

Model SB1029

Table

125

109

108

111

123

110

121

101

113

PARTS

For Machines Mfg. Since 8/09

125

107

106

124

105

110

103

102

122

105

127

104

108

109

123

111

112

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 PSB1029101 TABLE 111 PSB1029111 STOP PIN

102 PSB1029102 FRONT RAIL 112 PSB1029112 RIGHT CABLE SPOOL

103 PSB1029103 REAR RAIL 113 PSB1029113 DUST GUARD

104 PSB1029104 LEFT CABLE SPOOL 121 PCAP26M CAP SCREW M6-1 X 12

105 PSB1029105 CABLE PULLEY COLLAR 122 PCAP01M CAP SCREW M6-1 X 16

106 PSB1029106 WIPER 123 PCAP31M CAP SCREW M8-1.25 X 25

107 PSB1029107 FIXED PLATE 124 PCAP35MCAP SCREW M8-1.25 X 60

108 PSB1029108 RUBBER PLATE 125 PFH30M FLAT HD SCR M5-.8 X 8

109 PSB1029109 FIXED PLATE 126 PBHS09M BUTTON HD CAP SCR M6-1 X 12

110 PSN03M SQUARE NUT M8-1.25 127 PSB1029127 CABLE

126

-48-

Page 51

For Machines Mfg. Since 8/09 Model SB1029

PARTS

Base

141

138

143

131

139

144

147

132

149

148

140-2

140-4

143

137

140-1

140-3

140-5

140

134

133

145

131-1

136

REF PART # DESCRIPTION REF PART # DESCRIPTION

131 PSB1029131 BASE 140-3 PSB1029140-3 POWER BUTTON

131-1 PSB1029131-1 BOTTOM COVER 140-4 PSB1029140-4 PUMP SWITCH

132 PSB1029132 PUMP SEAT 140-5 PSB1029140-5 EMERGENCY STOP BUTTON

133 PSB1029133 FOOT BOLT M16-2 X 88 141 PCAP38M CAP SCREW M5-.8 X 25

134 PSB1029134 CONTROL BOX 142 PCAP11M CAP SCREW M8-1.25 X 16

135 PSB1029135 BOX COVER 143 PBHS15M BUTTON HD CAP SCR M6-1 X 8

136 PSB1029136 FOOT 144 PBHS06M BUTTON HD CAP SCR M5-.8 X 12

137 PSB1029137 BACK COVER 145 PN13M HEX NUT M16-2

138 PSB1029138 LEFT SIDE COVER 146 PW01M FLAT WASHER 8MM

139 PSB1029139 TOP COVER 147 PSB1029147 PUMP

140 PSB1029140 CONTROL PANEL ASSEMBLY 148 PSB1029148 OIL ADJUST VALVE

140-1 PSB1029140-1 CONTROL PANEL COVER 149 PSBHS27M BUTTON HD CAP SCR M4-.7 X 8

140-2 PSB1029140-2 INDICATOR LAMP

146

142

135

-49-

Page 52

Model SB1029

Saddle

PARTS

183A

For Machines Mfg. Since 8/09

193

171

201

214

178

197

209

201

215

201

209

211

182

172

179

181

204

173

201

161

162

180

174

181

176

204205

192

191

165

209

160

156

153

199

155

208

209

158

213

216

163

166*

159

195

206

196

157

151

204

205

164

200

217

206

186

163

185

210

187

198

195

217

208

204

170

196

154

156

152

203

200

194

175

212

196

184

194

207

176

202

177

205

208

202

207

175

184

177

192

-50-

* Parts only available as an assembly (166A)

167

169

168*

Page 53

For Machines Mfg. Since 8/09 Model SB1029

PARTS

Main Assembly List

REF PART # DESCRIPTION REF PART # DESCRIPTION

151 PSB1029151SADDLE 183A PSB1029183A TABLE BEARING ASSEMBLY

152 PSB1029152 STOPPER BRACKET 184 PSB1029184 FIXED PLATE

153 PSB1029153 STOP BLOCK HINGE PIN 185 PSB1029185 LIMIT PLATE

154 PSB1029154 STOPPER 186 PSB1029186 COLLAR NUT M8-1.25

155 PSB1029155 RING 187 PSB1029187 SPACER 8MM

156 PSB1029156 STOP PIN 191 PCAP15MCAP SCREW M5-.8 X 20

157 PSB1029157 HANDWHEEL BRACKET 192 PCAP26M CAP SCREW M6-1 X 12

158 PSB1029158 INNER SPACER 193 PCAP02M CAP SCREW M6-1 X 20

159 PSB1029159 OUTER SPACER 194 PCA

160 PSB1029160 INDICATOR SEAT195 PCAP29M CAP SCREW M6-1 X 40

161 PSB1029161 INDICATOR 196 PCAP14M CAP SCREW M8-1.25 X 20

162 PW03M FLAT WASHER 6MM 197 PCAP31M CAP SCREW M8-1.25 X 25

163 PSB1029163 RUBBER CHIP GUARD 198 PCAP72M CAP SCREW M10-1.5 X 30

164 PSB1029164 CHIP GUARD PLATE 199 PSB1029199 SET SCREW M5-.8 X 4

165 PSB1029164 CHIP GUARD PLATE 200 PSS03M SET SCREW M6-1 X 8

166 PSB1029166A CROSS FEED LEADSCREW 201 PSS14M SET SCREW M8-1.25 X 12

166A PSB1029166A CROSS LEADSCREW ASSEMBLY 202 PSS19M SET SCREW M8-1.25 X 30

167 PSB1029167 LEAD SCREW COVER 203 PSS101M SET SCREW M8-1.25 X 45

168 PSB1029166A LEADSCREW NUT 204 PSS04M SET SCREW M6-1 X 12

169 PSB1029169 REAR DUST COVER 205

170 PSB1029170RAIL 206 PN01M HEX NUT M6-1

171 PSB1029171TRANSMISSION SHAFT 207 PN03M HEX NUT M8-1.25

172 PSB1029172CABLE DRUM 208 PW03M FLAT WASHER 6MM

173 PSB1029173SHAFT SLEEVE 209 P6202ZZ BALL BEARING 6202ZZ

174 PSB1029174 COVER 210 PSB1029210 TAPER PIN M8 X 40

175 PSB1029175 STOPPER 211 PSB1029211 KNOB BOLT M6-1 X 21

176 PSB1029176PLATE 212 PSB1029212 KNOB M8-1.25

177 PSB1029177 RUBBER PLATE 213 PSB1029211 KNOB BOLT M6-1 X 21

178 PSB1029178 LONGITUDINAL HANDWHEEL 214 PSB1029214 LONGITUDINAL HANDWHEEL HANDLE

179 PSB1029179 CROSS HANDWHEEL 215 PSB1029215 CROSS HANDWHEEL HANDLE

180 PSB1029180 GRADUATED DIAL 216 PSB1029216 KNOB BOLT M8-1.25 X 30

181 PSB1029181 CHECK NUT 217 PSB1029217 90 DEGREE OIL FITTING

182 PSB1029182 RATCHET NUT 218 PSB1029183A HARDENED STEEL BALL 5/8"

183 PSB1029183A STEEL BALL RETAINER

P07MCAP SCREW M6-1 X 30

PSS31M SET SCREW M5-.8 X 8

-51-

Page 54

Model SB1029

Tools

402

401

403

PARTS

For Machines Mfg. Since 8/09

408

412

404

405

406

407

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 PSB1029401 TOOL BOX 408 PSDF2 SCREWDRIVER FLAT #2

402 PSB1029402 DRESSING TOOL BASE 409 PAW1510M HEX WRENCH SET 10PC 1.5-10 MM

403 PSB1029403 DIAMOND-TIP DRESSER 410 PSB1029410 SPINDLE WRENCH 47MM

404 PSB1029404 HUB PULLER 411 PSB1029411 SPINDLE WRENCH 27MM

405 PSB1029405 T-BOLT 1/2-12 x 2 412 PSB1029412 ADJUSTABLE WRENCH 8"

406 PW01 FLAT WASHER 1/2 413 PSB1029413 BALANCING SPINDLE

407 PN41 HEX NUT 1/2-12

413

409

411

410

-52-

Page 55

For Machines Mfg. Since 8/09 Model SB1029

PARTS

Electrical

12345

0 208 220 440 480

Transformer LCP-TBS

0 12 24 0 110

12345

Electrical Box Contents

501

504

502

1357L1 L2 L3 L4

CONTACTOR

Allen Bradley

C09400

2468T1 T2 T3 T4

AMP

2.41.6 0.25

95 96

THER MAL

RELAY

AB 193 TAB60

NONC 97 98

503

1357L1 L2 L3 L4

CONTACTOR

Allen Bradley

C09400

2468T1 T2 T3 T4

AMP

0.1

505

95 96 NONC 97 98

440V CONVERSION KIT

AMP

2.41.6

95 96

THER MAL

RELAY

0.32

AB 193 TAB24

THER MAL

RELAY

AB 193 TAB60

NONC 97 98

AMP

0.1

95 96 NONC 97 98

THER MAL

0.25

RELAY

0.32

AB 193 TAB24

510

Fuses

506

507

509

508

GND

REF PART # DESCRIPTION REF PART # DESCRIPTION

501 PSB1029501 TRANSFORMER LCP-TBS 0–480V 506 PSB1029506 FUSE HOLDER

502 PSB1029502 CONTACTOR AB C09400 24V 507 PSB1029507 FUSE 4A

503 PSB1029502 CONTACTOR AB C09400 24V 508 PSB1029508 TERMINAL BLOCK 18P

504 PSB1029504 THERMAL RELAY AB 193 TAB60 1.6–2.4A509 PSB1029509 GROUNDING BLOCK

505 PSB1029505 THERMAL RELAY AB 193 TAB24 0.1–0.32A510 PSB1029510 440V CONVERSION KIT FOR SB1029

-53-

Page 56

Model SB1029

NOTICE

TIPS FOR BEST GRINDING RESULTS:

• Make sure the grinding wheel is balanced before use.

• Select an appropriate grinding wheel according to the workpiece material.

• Keep a thin coat of oil on the spindle nose and wheel flange to prevent rust.

• Never use compressed air to clean the machine. Doing so will force metal chips into the table ways.

• Keep longitudinal handwheel drive cable properly tightened.

• Empty, clean, and refill oil reservoir every 3–6 months.

• Adjust oil flow as necessary to maintain smooth operation of all moving par ts.

• Clean dust collection at least weekly, or any time you notice a drop in suction.

•

Cle

notice

Machine Labels

NOTICE

Only trained and properly supervised personnel are allowed to operate this machine. If safe operation procedur es are

323

321

322

not clearly understood, request additional training from a supervisor before beginning operation.

324

326

325

301

Motor: 1-1/2 HP, 220V/440V, 3-Phase Table Surface Size: 5-3/4" X 18" Spindle Speed: 3450 RPM Longitudinal Travel: 18-7/8" Cross Travel: 6-15/16" Max. Distance Wheel To Table: 15.3" Maximum Grinding Length: 18-1/2" Maximum Grinding Width: 6-15/16" Vertical Handwheel Revolution: 0.05" Crossfeed Handwheel Revolution: 0.2" Grinding Wheel: 7"D X 1/2"W X 1-1/4"B Spindle Arbor: 1"D X 7.5° Taper Floor to Table Height: 40" Weight: 1672 Lbs.

Made in Taiwan to South Bend Specifications

PARTS

MODEL SB1029

6" x 18" SURFACE GRINDER

TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHILE USING THIS MACHINE:

1. Read and understand manual before starting.

2. Always wear eye protection and respirator.

3. Always balance and dress wheel before use.

4. Never place hands near moving machine parts or workpiece.

5. Never use hands to hold workpiece while grinding.

6. Inspect wheel before each use. Never use grinding wheels that have been dropped or have chips or cracks. Inspect wheel before each use.

7. Do not wear loose clothing, gloves or jewelry. Secure long hair and button all long sleeve shirts.

8. Disconnect power before servicing, setting up or adjusting.

9. Do not use grinding wheels rated lower than 3450 RPM.

10. Do not operate under the influence of drugs or alcohol.

11. Make sure machine is properly adjusted, set up, and workpiece is clamped before starting motor.

12. Keep floor area around the grinder clean and dry.

13. Never leave the machine running unattended.

WARNING!

MFG Date:Serial No:

303

302

WARNING!

TIPPING HAZARD DO NOT place a heavy object at one end of the table. Doing so may cause the table to tip, resulting in personal injury or damage to machine.

For Machines Mfg. Since 8/09

306

1234

1. Vertical Leadscrew

2. Cross Leadscrew

3. Longitudinal & Cross Slideways

4. Pressure Discharge

• Turning valve counterclockwise reduces oil flow.

• Turning valve clockwise increases oil flow.

• To restore factory settings: Valve 1: Turn fully counterclockwise (full flow). Valves 2 & 3: Turn clockwise until snug, then back

turn.

Valve 4: Turn clockwise until snug, then loosen unti

steady drip is observed (about 3 drops per second)

304

305

NOTICE

Before using machine, remove this cover and make sure the lubrication tank is filled with Mobil Vacuoline 1405 or equivalent oil (ISO 32 Way Oil) to provide lubrication to the ways.

NOTICE

Before using the machine, lift the table and remove the four plastic shipping support blocks from both ends. Save these blocks for future transport of the machine.

320

WARNING!

EYE/FACE/LUNG

INJURY HAZARD Always wear a face shield and respirator when using this equipment.

319

318

317

316

WARNING!

INJURY HAZARD Do not use machine if you have not read the manual. Visit southbendlathe.com or call 360-734-1540 to get a manual.

314

313

NOTICE

If excessive play develops in the longitudinal handwheel, the cable drive can be tightened. See your Owner’s Manual for details.

220V

3-Ph

311

WARNING!

INJURY/SHOCK

HAZARD To avoid shock or accidental starting, disconnect power before adjusting or servicing machine.

312

310

307

WARNING!

POISON/

BIOHAZARD Refer to the cutting fluid manufacturer’s Material Safety Data Sheets (MSDS) for safety information.

-54-

Page 57

For Machines Mfg. Since 8/09 Model SB1029

PARTS

Machine Labels List

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 PSB1029301 MACHINE ID LABEL 316 SB1321 SOUTH BEND NAMEPLATE 5 203MM

302 PSB1029302 BEST GRINDING RESULTS LABEL 317 PSBPAINT03 SB DARK BLUE TOUCH-UP PAINT

303 PSB1023305 TABLE TIP WARNING LABEL 318 PSBPAINT01 SB GRAY TOUCH-UP PAINT

304 PSBLABEL15L ELECTRICITY LABEL 1.4 319 PSB1029319 MODEL NUMBER LABEL

305 PSB1029305 CHECK LUBRICANT LABEL 320 PSBLABEL09VL EYE/FACE/LUNG LABEL 2 X 3.25

306 PSB1029306 MANIFOLD ADJUSTMENT LABEL 321 PSB1029321 REMOVE BLOCKS HANG TAG

307 PSBLABEL06HL BIOHAZARD LABEL 3.25 X 2 322 PSBPAINT02 SB LIGHT BLUE TOUCH-UP PAINT

310 PSB1029310 CABLE DRIVE ADJUSTMENT LABEL 323 PSB1029323 ROTATION LABEL

311 PSB1029311 220V 3-PH LABEL 324 SB10271205 TRAINED PERSON ONLY LABEL

312 PSBLABEL02VL DISC POWER LABEL 2 X 3.25 325 SB1319 SOUTH BEND NAMEPLATE 3 90MM

313 PSBLABEL15L ELECTRICITY LABEL 1.4 326 PSB1029326 SOUTH BEND LOGO RECT

314 PSBLABEL01VL READ MANUAL LABEL 2 X 3.25

The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of these safety labels. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact South Bend Lathe Co. at (360) 734-1540 or www.southbendlathe.com to order new labels.

-55-

Page 58

Model SB1029

NOTES

For Machines Mfg. Since 8/09

-56-

Page 59

For Machines Mfg. Since 8/09 Model SB1029

WARRANTY & RETURNS

This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our products.

We do not warrant or represent that this machine complies with the provisions of any law, act, code, regulation, or standard of any domestic or foreign government, industry, or authority. In no event shall South Bend’s liability under this warranty exceed the original purchase price paid for this machine. Any legal actions brought against South Bend Lathe Company shall be tried in the State of Washington, County of Whatcom.

This is the sole written warranty for this machine. Any and all warranties that may be implied by law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of this warranty. To take advantage of this warranty, contact us by mail or phone to give us the details of the problem you are having.

Thank you for your business and continued support.

WARRANTY

-57-

Page 60

South Bend Lathe Co.

P.O. Box 2027

Bellingham, WA 98227

PHONE: (360) 734-1540 (Administrative Ofﬁ ces)

FAX: (360) 676-1075 (International)

FAX: (360) 734-1639 (USA only)

southbendlathe.com

Printed In Taiwan #CRJB12798