Southbend SB1019 User Manual
7" x 8" SWIVEL MAST
METAL-CUTTING BANDSAW
MODEL SB1019
OWNER'S MANUAL
Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!
Copyright © May, 2010 Revised February, 2011 (JB) For Machines Mfg. Since 8/09
For your convenience, any updates to this manual will be available to download free of charge
through our website at:
www.southbendlathe.com
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control
it during operation, and how to keep it in good working condition. We assume the reader has a basic
understanding of how to operate this type of machine, but that the reader is not familiar with the
controls and adjustments of this specific model. As with all machinery of this nature, learning the
nuances of operation is a process that happens through training and experience. If you are not an
experienced operator of this type of machinery, read through this entire manual, then learn more
from an experienced operator, schooling, or research before attempting operations. Following this
advice will help you avoid serious personal injury and get the best results from your work.
We've made every effort to be accurate when documenting this machine. However, errors sometimes
happen or the machine design changes after the documentation process—so the manual may not
exactly match your machine. If a difference between the manual and machine leaves you in doubt,
contact our customer service for clarification.
We highly value customer feedback on our manuals. If you have a moment, please share your
experience using this manual. What did you like about it? Is there anything you would change to
make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
South Bend Lathe, Inc.
C
/O Technical Documentation Manager
P.O. Box 2027
Bellingham, WA 98227
Email: manuals@southbendlathe.com
Manual Feedback
Updates
Customer Service
We stand behind our machines. If you have any service questions, parts requests or general questions
about the machine, feel free to contact us.
South Bend Lathe Co.
P.O. Box 2027
Bellingham, WA 98227
Phone: (360) 734-1540
Parts Department: (417) 886-2954
Fax: (360) 676-1075 (International)
Fax: (360) 734-1639 (USA Only)
Email: cs@southbendlathe.com
Table of Contents
INTRODUCTION ...............................................................2
About This Machine ............................................. 2
Capabilities ......................................................... 2
Features .............................................................. 2
Identification ........................................................ 3
Machine Specifications ........................................4
SAFETY ................................................................................6
Understanding Risks of Machinery ....................6
Basic Machine Safety ..........................................6
Additional Metal Bandsaw Safety ......................8
PREPARATION .................................................................9
Preparation Overview ..........................................9
Things You'll Need ............................................... 9
Power Supply Requirements ............................... 9
Availability ..........................................................9
Full-Load Current Rating ....................................9
Circuit Information ............................................ 10
Circuit Requirements for 110V ........................... 10
Circuit Requirements for 220V ........................... 10
Grounding Requirements ...................................10
Extension Cords ................................................11
Unpacking ..........................................................11
Inventory ............................................................ 11
Cleaning & Protecting .......................................12
Location .............................................................. 13
Physical Environment ........................................13
Electrical Installation ........................................13
Lighting ............................................................13
Weight Load ...................................................... 13
Space Allocation ................................................13
Lifting & Moving ................................................ 14
Leveling & Mounting .........................................14
Leveling ............................................................14
Bolting to Concrete Floors .................................. 15
Machine Mounts ................................................15
Machine Setup ................................................... 16
Power Connection ..............................................17
Test Run ............................................................. 18
Inspections & Adjustments ...............................18
OPERATION .................................................................... 19
Operation Overview ........................................... 19
Description of Controls & Components ............20
Blade Selection ................................................... 21
Blade Terminology ............................................. 21
Blade Length .....................................................21
Blade Width ......................................................21
Tooth Set ........................................................... 22
Tooth Type ........................................................22
Blade Pitch (TPI) ............................................... 23
Blade Changes ...................................................24
Blade Tension .....................................................25
Blade Breakage .................................................. 25
Blade Care & Break-In ......................................26
Blade Care ........................................................26
Blade Break-In .................................................. 26
Blade Speed ........................................................ 26
Blade Speed Chart ............................................. 27
Chip Inspection Chart .......................................27
Downfeed Rate ...................................................28
Downfeed Pressure ............................................28
Angle Cuts ..........................................................29
Cuts to the Right ...............................................29
Cuts to the Left .................................................29
Blade Guide ........................................................ 30
Workpiece Holding ............................................. 30
Vise Quick Release.............................................30
Cutting Fluid ......................................................31
Cutting Fluid System ........................................ 31
Operation Tips ................................................... 32
MAINTENANCE .............................................................33
Maintenance Schedule .......................................33
Cleaning .............................................................33
Lubrication .........................................................33
Gearbox ............................................................. 34
Machine Storage ................................................34
TROUBLESHOOTING ................................................. 35
SERVICE........................................................................... 38
Blade Tracking ................................................... 38
Blade Guide Bearings ........................................39
Squaring the Blade ............................................ 39
Adjusting Angle Stops .......................................40
ELECTRICAL ...................................................................41
Electrical Safety Instructions ...........................41
220V Conversion ................................................ 42
Wiring Diagram .................................................43
Wiring Component Locations ............................44
PARTS................................................................................45
Cabinet & Base ..................................................45
Motor & Head .....................................................47
Blade Guide Assemblies ....................................49
Gearbox ..............................................................50
Machine Labels .................................................. 52
WARRANTY & RETURNS .......................................... 53
Model SB1019
INTRODUCTION
INTRODUCTION
About This Machine
For Machines Mfg. Since 8 /09
Capabilities
This metal cutting bandsaw uses a hydraulicallystabilized gravity-fed headstock to make straight
cuts through workpieces that are clamped in a
vise. Since the workpiece is secured and remains
stationary while the blade lowers automatically,
accuracy and operator safety are maximized,
since the operator can stand safely away from
the machine as it is cutting.
The vise on the Model SB1019 is capable of
holding rectangular stock up to 7" x 8" and round
stock up to 7".
After a cut is complete, the OFF switch is
triggered and the motor automatically turns off.
Features
In addition to its capabilities, the Model SB1019
has several features to increase versatility and
efficiency.
The headstock swivels and can be rotated to
make angled cuts from 45° to the left through 45°
to the right while three blade speeds ensure that
the proper cutting rate is available for a variety
of blade pitches, workpiece sizes and material
types.
Both the downfeed rate and pressure are
adjustable for fine-tuning each cutting operation
and an adjustable auto-OFF power switch
maximizes safety and minimizes energy use by
turning the machine off at the end of every cut.
A flood coolant system, comprised of a coolant
tank and pump in the machine base and an
adjustable nozzle at the blade provide adequate
coolant for optimum cutting efficiency and blade
life.
A storage compartment in the cabinet base
provides a convenient location for keeping spare
blades or other accessories and the transport
handle makes moving the machine easy.
-2-
For Machines Mfg. Since 8 /09 Model SB1019
INTRODUCTION
Identification
Blade Tension
Knob
Guide Post
Knob
Coolant Valve
and Nozzle
Blade
ON/OFF
Buttons
Gearbox &
Speed Selector
Motor
Downfeed
Ram
Downfeed
Rate Adjust
Knob
Headstock
Blade
Cover
Vise Quick
Release
Vise Jaw
Handwheel
Front View
Figure 1. Identification of controls and components.
Adjustable
Stops
Serious personal injury could occur if
you connect the machine to power before
completing the setup process. DO NOT
connect power until instructed to do so later
in this manual.
Downfeed
Stop Bolt
Rear View
Cabinet Access
Door
Screened Catch
Coolant Tank
& Pump
Basin
Untrained users have an increased risk
of seriously injuring themselves with this
machine. Do not operate this machine until
you have understood this entire manual and
received proper training.
-3-
Model SB1019
Model SB1019
7" x 8" Swivel Mast Metal-Cutting Bandsaw
Product Dimensions:
Weight ..........................................................................................................................................................................481 lbs.
Length/Width/Height ............................................................................................................................. 51
1
⁄4" x 295⁄8" x 605⁄8"
Foot Print (Length/Width) .................................................................................................................................... 51
1
⁄4 x 255⁄8"
Space Required for Full Range of Movement (Length/Width/Height) ....................................................... 59" x 47" x 67
3
⁄8"
Shipping Dimensions:
Type ................................................................................................................................................................ Wood Slat Crate
Weight ...........................................................................................................................................................................558 lbs.
Length/Width/Height ....................................................................................................................................... 52" x 30" x 61"
Electrical:
Required Power Source .................................................................................................. 110V or 220V, Single-Phase, 60 Hz
Switch .................................................................................................................................................. Safety ON/OFF Switch
Switch Voltage .................................................................................................................................................................. 110V
Cord Length ..................................................................................................................................................................... 7
1
⁄2 ft.
Cord Gauge .................................................................................................................................................................14 gauge
Minimum Circuit Size ......................................................................................................20 Amps @110V, 15 Amps @ 220V
Plug Included ....................................................................................................................................................................... Yes
Included Plug Type .................................................................................................................................NEMA 5-15 for 110V
Recommended Plug Type for 220V ....................................................................................................................... NEMA 6-15
Motors:
Main
Type ............................................................................................................................TEFC Capacitor Start Induction
Horsepower ........................................................................................................................................................... 1
1
⁄2 HP
Voltage ............................................................................................................................................................110V/220V
Phase .......................................................................................................................................................... Single-Phase
Amps .......................................................................................................................................................................18/9A
Speed ............................................................................................................................................................... 1725 RPM
Cycle .......................................................................................................................................................................60 Hz
Number Of Speeds .........................................................................................................................................................1
Pre-Wired ................................................................................................................................................................ 110V
Power Transfer ................................................................................................................................ Sealed Worm Gear
Bearings ...................................................................................................................Shielded and Permanently Sealed
Main Specifications:
Operation Information
Head Swivel....................................................................................................................................................... 45 to 45.
Blade Speeds .................................................................................................................................... 135, 197, 256 FPM
Std. Blade Length ...................................................................................................................................................... 93"
Blade Size Range .........................................................................................................................................................
3
⁄4"
P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 • © South Bend Lathe Co.
www.southbendlathe.com
Machine Specifications
INTRODUCTION
For Machines Mfg. Since 8 /09
Machine Specifications
-4-
For Machines Mfg. Since 8 /09 Model SB1019
Cutting Capacities
Angle Cuts ................................................................................................................................................. -45 to 45 deg.
Vise Jaw Depth ....................................................................................................................................................... 10
1
⁄4"
Vise Jaw Height ........................................................................................................................................................ 4
1
⁄8"
Max. Capacity Rect. Height At 90D ........................................................................................................................... 7"
Max. Capacity Rect. Width At 90D ......................................................................................................................... 8
1
⁄4"
Max. Capacity Rnd. At 90D ........................................................................................................................................ 7"
Max. Capacity Rect. Height At -45D ....................................................................................................................... 3
3
⁄8"
Max. Capacity Rect. Width At -45D ........................................................................................................................ 5
1
⁄2"
Max. Capacity Rnd. At -45D ....................................................................................................................................... 5"
Max. Capacity Rect. Height At 45D ........................................................................................................................ 3
3
⁄8"
Max. Capacity Rect. Width At 45D ......................................................................................................................... 5
1
⁄2"
Max. Capacity Rnd. At 45D ........................................................................................................................................ 5"
Construction
Wheel Construction Upper ..............................................................................................................................Cast Iron
Wheel Construction Lower ..............................................................................................................................Cast Iron
Body Construction ...........................................................................................................................................Cast Iron
Base Construction ............................................................................................................................................ Cast Iron
Stand Construction ................................................................................................................................................. Steel
Other
Wheel Size .............................................................................................................................................................. 11
7
⁄16"
Blade Guides Upper ...................................................................................................................................................Yes
Blade Guides Lower ...................................................................................................................................................Yes
Coolant Capacity ..................................................................................................................................................2
1
⁄2 Gal
Table Info
Floor to Cutting Area Height ................................................................................................................................ 33
5
⁄16"
Other Specifications:
ISO Factory ................................................................................................................................................................ ISO 9001
Country Of Origin ........................................................................................................................................................ Taiwan
Warranty .........................................................................................................................................................................1 Year
Serial Number Location .................................................................................................................. ID Label on Body Frame
Customer Setup and Cleaning Time .................................................................................................. Approximately 1 Hour
Sound Rating (No Load) ...................................................................................................................................................80 db
Features:
Heavy-duty one-piece steel stand
Adjustable hydraulic down feed
Swivel mast with angle stops
Built-in coolant system
Storage cabinet
Dual position vise
Double ball bearings on each side of blade
Quick change 3-speed blade control
INTRODUCTION
............45°L to 45°R
-5-
Model SB1019
Operating all machinery and machining equipment can be dangerous or relatively safe depending
on how it is installed and maintained, and the operator's experience, common sense, risk awareness,
working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modifications, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are defined as follows:
Death or catastrophic
harm WILL occur.
Moderate injury or fire
MAY occur.
Death or catastrophic
harm COULD occur.
Machine or property
damage may occur.
1. Owner’s Manual: All machinery and
machining equipment presents serious
injury hazards to untrained users. To
reduce the risk of injury, anyone who uses
THIS item MUST read and understand
this entire manual before starting.
2. Personal Protective Equipment:
Operating
or servicing this item may expose the user
to flying debris, dust, smoke, dangerous
chemicals, or loud noises. These hazards
can result in eye injury, blindness, longterm respiratory damage, poisoning,
cancer, reproductive harm or hearing loss.
Reduce your risks from these hazards
by wearing approved eye protection,
respirator, gloves, or hearing protection.
3. Trained/Supervised Operators Only:
Untrained users can seriously injure
themselves or bystanders. Only allow
trained and properly supervised personnel
to operate this item. Make sure safe
operation instructions are clearly
understood. If electrically powered, use
padlocks and master switches, and remove
start switch keys to prevent unauthorized
use or accidental starting.
4. Guards/Covers:
Accidental contact with
moving parts during operation may cause
severe entanglement, impact, cutting,
or crushing injuries. Reduce this risk by
keeping any included guards/covers/doors
installed, fully functional, and positioned
for maximum protection.
SAFETY
SAFETY
For Machines Mfg. Since 8 /09
Understanding Risks of Machinery
Basic Machine Safety
-6-
For Machines Mfg. Since 8 /09 Model SB1019
5. Entanglement: Loose clothing, gloves,
neckties, jewelry or long hair may
get caught in moving parts, causing
entanglement, amputation, crushing,
or strangulation. Reduce this risk by
removing/securing these items so they
cannot contact moving parts.
6. Mental Alertness: Operating this item
with reduced mental alertness increases
the risk of accidental injury. Do not let a
temporary influence or distraction lead to a
permanent disability! Never operate when
under the influence of drugs/alcohol, when
tired, or otherwise distracted.
7. Safe Environment:
Operating electrically
powered equipment in a wet environment
may result in electrocution; operating near
highly flammable materials may result in a
fire or explosion. Only operate this item in
a dry location that is free from flammable
materials.
8. Electrical Connection: With electically
powered equipment, improper connections
to the power source may result in
electrocution or fire. Always adhere to all
electrical requirements and applicable
codes when connecting to the power source.
Have all work inspected by a qualified
electrician to minimize risk.
9. Disconnect Power: Adjusting or servicing
electrically powered equipment while it
is connected to the power source greatly
increases the risk of injury from accidental
startup. Always disconnect power
BEFORE any service or adjustments,
including changing blades or other tooling.
10. Secure Workpiece/Tooling:
Loose
workpieces, cutting tools, or rotating
spindles can become dangerous projectiles
if not secured or if they hit another object
during operation. Reduce the risk of this
hazard by verifying that all fastening
devices are properly secured and items
attached to spindles have enough clearance
to safely rotate.
11. Chuck Keys or Adjusting Tools:
Tools used
to adjust spindles, chucks, or any moving/
rotating parts will become dangerous
projectiles if left in place when the machine
is started. Reduce this risk by developing
the habit of always removing these tools
immediately after using them.
12. Work Area:
Clutter and dark shadows
increase the risks of accidental injury.
Only operate this item in a clean, nonglaring, and well-lighted work area.
13. Properly Functioning Equipment:
Poorly
maintained, damaged, or malfunctioning
equipment has higher risks of causing
serious personal injury compared to
those that are properly maintained.
To reduce this risk, always maintain
this item to the highest standards and
promptly repair/service a damaged or
malfunctioning component. Always follow
the maintenance instructions included in
this documentation.
14. Unattended Operation:
Electrically
powered equipment that is left unattended
while running cannot be controlled and is
dangerous to bystanders. Always turn the
power OFF before walking away.
15. Health Hazards: Certain cutting fluids
and lubricants, or dust/smoke created
when cutting, may contain chemicals
known to the State of California to cause
cancer, respiratory problems, birth defects,
or other reproductive harm. Minimize
exposure to these chemicals by wearing
approved personal protective equipment
and operating in a well ventilated area.
16. Difficult Operations:
Attempting
difficult operations with which you are
unfamiliar increases the risk of injury.
If you experience difficulties performing
the intended operation, STOP! Seek an
alternative method to accomplish the
same task, ask a qualified expert how the
operation should be performed, or contact
our Technical Support for assistance.
SAFETY
-7-
Model SB1019
SAFETY
Additional Metal Bandsaw Safety
For Machines Mfg. Since 8 /09
1. Blade Condition. A dull or damaged
blade can break apart during operation,
increasing the risk of operator injury. Do
not operate with a dull, cracked or badly
worn blade. Inspect the blade for cracks or
missing teeth before each use.
2. Hand Placement. Hands could be cut
by the blade or crushed when lowering
the headstock. Never position fingers or
thumbs in line with the cut or under the
headstock while it is moving.
3. Blade Guard. Hands and fingers can easily
be cut by the bandsaw blade. To reduce the
risk of laceration injuries, do not operate
this bandsaw without the blade guard in
place.
4. Starting Position. To reduce the
likelihood of blade breakage and possible
entanglement, never turn the saw ON
with the blade resting on the workpiece.
5. Blade Replacement. The blade can only
make a safe and efficient cut if the teeth
are facing the workpiece. When replacing
blades, make sure the teeth face toward
the workpiece. Wear gloves to protect
hands and safety glasses to protect eyes.
6. Workpiece Handling. A workpiece that shifts
unexpectedly when being cut can result in
impact or laceration injuries. To reduce the
risk of injury, always securely clamp the
workpiece in the vise and use additional
support fixtures if needed. Never hold the
workpiece with your hands during a cut.
Flag long pieces to reduce the risk of tripping
over them.
7. Power Interruption. Unplug the machine
and turn the power switch OFF after a
power interruption. If left plugged in and
turned ON, this machine will start up when
power is restored, resulting in possible
entanglement, laceration, or amputation
hazards.
8. Hot Surfaces/Sharp Edges. Due to the
cutting process, a freshly cut workpiece,
chips, and some machine components can be
hot enough to burn you and sharp enough to
cut you. Allow components to cool and use
safe handling methods to reduce the risk of
these injuries.
9. Moving Blade. A moving bandsaw blade
presents a serious risk for laceration or
amputation injuries. Always allow the blade
to come to a complete stop before mounting
or repositioning a workpiece in the vise.
Never touch a moving blade.
-8-
For Machines Mfg. Since 8 /09 Model SB1019
Before installing the machine, consider the
availability and proximity of the required power
supply circuit. If an existing circuit does not meet
the requirements for this machine, a new circuit
must be installed.
To minimize the risk of electrocution, fire,
or equipment damage, installation work and
electrical wiring must be done by a qualified
electrician in accordance with all applicable
codes and standards.
The full-load current rating is the amperage
a machine draws at 100% of the rated output
power. On machines with multiple motors, this is
the amperage drawn by the largest motor or sum
of all motors and electrical devices that might
operate at one time during normal operations.
The full-load current is not the maximum
amount of amps that the machine will draw. If
the machine is overloaded, it will draw additional
amps beyond the full-load rating.
If the machine is overloaded for a sufficient
length of time, damage, overheating, or fire may
result—especially if connected to an undersized
circuit. To reduce the risk of these hazards,
avoid overloading the machine during operation
and make sure it is connected to a power supply
circuit that meets the requirements in the
following section.
PREPARATION
Preparation Overview
PREPARATION
Power Supply
The purpose of the preparation section is to help
you prepare your machine for operation. The list
below outlines the basic process. Specific steps
for each of these points will be covered in detail
later in this section.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the carton.
2. Clean the machine and its components.
3. Make any necessary adjustments or
inspections to ensure the machine is set up
and ready for operation.
4. Connect the machine to the power source.
5. Test run the machine to make sure it
functions properly and is ready for operation.
Things You'll Need
The items listed below are required to
successfully set up and prepare this machine for
operation.
Requirements
Availability
Electrocution or fire may
occur if machine is not
correctly grounded and
attached to the power
supply. Use a qualified
electrician to ensure a safe
power connection.
Full-Load Current Rating
For Machine Setup
• Wrench12mm
• Wrench14mm
For Power Connection
• Apowersourcethatmeetstheminimum
circuit requirements for this machine. (Refer
to the Power Supply Requirements
section for details.)
• Aqualifiedelectriciantoensureasafeand
code-compliant connection to the power
source.
Full-Load Rating at 110V .................. 8.6 Amps
Full-Load Rating at 220V .................. 4.3 Amps
-9-
Model SB1019
This machine is prewired to operate on a 110V
power supply circuit that has a verified ground
and meets the following requirements:
For your own safety and protection of property,
consult a qualified electrician if you are unsure
about wiring practices or electrical codes in
your area.
Note: The circuit requirements listed in this
manual apply to a dedicated circuit—where only
one machine will be running at a time. If this
machine will be connected to a shared circuit
where multiple machines will be running at
the same time, consult a qualified electrician to
ensure that the circuit is properly sized for safe
operation.
A power supply circuit includes all electrical
equipment between the main breaker box or fuse
panel in your building and the incoming power
connections inside the machine. This circuit must
be safely sized to handle the full-load current
that may be drawn from the machine for an
extended period of time.
This machine can be converted to operate on
a 220V power supply. To do this, follow the
Voltage Conversion instructions included in
this manual. The intended 220V circuit must
have a verified ground and meet the following
requirements:
In the event of certain types of malfunctions or
breakdowns, grounding provides a path of least
resistance for electric current—in order to reduce
the risk of electric shock.
Grounding Prong
Current Carrying Prongs
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
This machine is equipped with a power cord
that has an equipment-grounding wire and a
grounding plug (similar to the figure below).
The plug must only be inserted into a matching
receptacle (outlet) that is properly installed and
grounded in accordance with all local codes and
ordinances.
Use the plug type listed in the Circuit
Requirements for this voltage. The listed plug
(similar to the figure below) has an equipmentgrounding wire to safely ground the machine.
The plug must only be inserted into a matching
receptacle (outlet) that is properly installed and
grounded in accordance with all local codes and
ordinances.
Grounding Prong
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
PREPARATION
For Machines Mfg. Since 8 /09
Circuit Information
Grounding Requirements
For 110V Connection (Prewired)
Circuit Requirements for 110V
Nominal Voltage ...............................110V/120V
Cycle .............................................................60 Hz
Phase ..............................................Single-Phase
Circuit Rating....................................... 20 Amps
Plug/Receptacle (included) ...........NEMA 5-15
Circuit Requirements for 220V
Nominal Voltage ...............................220V/240V
Cycle .............................................................60 Hz
Phase ..............................................Single-Phase
Circuit Rating....................................... 15 Amps
Plug/Receptacle ...............................NEMA 6-15
-10-
Figure 2. NEMA 5-15 plug and receptacle.
For 220V Connection
Figure 3. NEMA 6-15 plug and receptacle.
For Machines Mfg. Since 8 /09 Model SB1019
This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at (360) 734-1540 for advice. You may
need to file a freight claim, so save the containers
and all packing materials for possible inspection
by the carrier or its agent.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power until
instructed later in this manual.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without
yellow stripes) is the equipment-grounding wire.
If repair or replacement of the power cord or
plug is necessary, do not connect the equipmentgrounding wire to a live (current carrying)
terminal.
Check with a qualified electrician or service
personnel if you do not understand these
grounding requirements, or if you are in doubt
about whether the tool is properly grounded.
If you ever notice that a cord or plug is
damaged or worn, disconnect it from power, and
immediately replace it with a new one.
We do not recommend using an extension cord
with this machine. If you must use one, only
use it if absolutely necessary and only on a
temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine
must contain a ground wire, match the required
plug and receptacle listed in the Circuit
Requirements for the applicable voltage, and
meet the following requirements:
PREPARATION
Unpacking
Inventory
The items listed below are optional components
and are not required for bandsaw operations.
Description Qty
A. Work Stop ....................................................... 1
B. Work Stop Rod ...............................................1
Extension Cords
Minimum Gauge Size ............................16 AWG
Maximum Length (Shorter is Better) ....50 ft.
A
Figure 4. Inventory.
B
-11-
Model SB1019
The unpainted surfaces are coated at the factory
with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
The benefit of this rust preventative is that it
works very well. The downside is that it can be
time-consuming to thoroughly remove.
Be patient and do a careful job when cleaning
and removing the rust preventative. The time
you spend doing this will reward you with
smooth-sliding parts and a better appreciation
for the proper care of the unpainted surfaces.
Although there are many ways to successfully
remove the rust preventative, we have cleaned
thousands of machines and found the following
process to be the best balance between efficiency
and minimized exposure to toxic fumes or
chemicals.
Before cleaning, gather the following:
• Disposablerags
• Cleaner/degreaser (certain citrus-based
degreasers work extremely well and they
have non-toxic fumes)
• Safetyglasses&disposablegloves
Note: Automotive degreasers, mineral spirits, or
WD•40canbeusedtoremoverustpreventative.
Before using these products, though, test them
on an inconspicuous area of a painted area to
make sure they will not damage it.
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable gloves.
2. Coatallsurfacesthathaverustpreventative
with a liberal amount of your cleaner or
degreaser and let them soak for a few
minutes.
3. Wipe off the surfaces. If your cleaner or
degreaser is effective, the rust preventative
will wipe off easily.
Note: To clean off thick coats of rust preventative
on flat surfaces, such as beds or tables, use
aPLASTICpaintscrapertoscrapeoffthe
majority of the coating before wiping it off
withyourrag.(Donotuseametalscraperor
it may scratch the surface.)
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a
quality metal protectant or light oil to
prevent rust.
GAS
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used for
cleaning. Avoid using these
products to remove rust
preventative.
Many cleaning solvents are
toxic if inhaled. Minimize
your risk by only using
these products in a well
ventilated area.
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow the
manufacturer’s instructions when using any
type of cleaning product.
PREPARATION
Cleaning & Protecting
For Machines Mfg. Since 8 /09
-12-
For Machines Mfg. Since 8 /09 Model SB1019
Power
Connection
(Drawing Not to Scale)
49"
Minimum
30"
25¾"
10¾"
42½"
Wall
Weight Load
Refer to the Machine Specifications for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the machine,
and the heaviest workpiece that will be used.
Additionally, consider the weight of the operator
and any dynamic loading that may occur when
operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation
of auxiliary equipment. With permanent
installations, leave enough space around
the machine to open or remove doors/covers
as required by the maintenance and service
described in this manual.
Physical Environment
The physical environment where your machine
is operated is important for safe operation and
longevity of parts. For best results, operate this
machine in a dry environment that is free from
excessive moisture, hazardous or flammable
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature is outside the range of 41°–
104°F; the relative humidity is outside the range
of 20–95% (non-condensing); or the environment
is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
Children or untrained
people may be seriously
injured by this machine.
Only install in an access
restricted location.
PREPARATION
Location
Physical Environment
Electrical Installation
Lighting
Weight Load
Space Allocation
Figure 5. Clearances.
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Model SB1019
Leveling machinery helps precision components,
such as bed ways, remain straight and flat
during the lifespan of the machine. Components
on an unleveled machine may slowly twist due to
the dynamic loads placed on the machine during
operation.
For best results, use a precision level that
is at least 12" long and sensitive enough to
show a distinct movement when a 0.003" shim
(approximately the thickness of one sheet of
standard newspaper) is placed under one end of
the level.
See the figure below for an example of a high
precision level.
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician to
ensure compliance with local codes.
Generally, you can either bolt your machine
to the floor or mount it on machine mounts.
Although not required, we recommend that you
secure the machine to the floor and level it while
doing so. Because this is an optional step and
floor materials may vary, hardware for securing
the machine to the floor is not included.
PREPARATION
For Machines Mfg. Since 8 /09
Lifting & Moving
This machine and its
parts are heavy! Serious
personal injury may occur
if safe moving methods are
not used. To reduce the
risk of a lifting or dropping
injury, ask others for help
and use power equipment.
Unbolt the machine from its pallet, then insert
two round steel bars through the lifting holes
in the machine base. Attach lifting straps
with hooks to the bars, as shown in Figure 6.
Lift the machine just high enough to clear the
pallet, then move it to its final location. Have an
assistant stabilize the machine while moving.
Leveling & Mounting
Leveling
Figure 6. Lifting locations.
Figure 7. Example of a precision level.
-14-
For Machines Mfg. Since 8 /09 Model SB1019
Lag Screw
and Anchor
Anchor
Stud
Lag screws and anchors, or anchor studs
(below), are two popular methods for securing
machinery to a concrete floor. We suggest you
research the many options and methods for
securing your machine and choose the best one
for your specific application.
Machine mounts are rubber pads mounted to
a threaded stud, which can be fastened to the
bottom of the machine.
Machine mounts offer certain advantages such
as ease of installation, vibration dampening, and
easy leveling. They also make it easier to relocate
the machine later on.
The disadvantage of machine mounts is that the
machine can shift or move over time. For this
reason, electrical codes may limit their use if
the machine is hardwired to the power source.
Also, mounts may reduce the total surface area
of machine-to-floor contact, depending on the
design of the machine.
PREPARATION
Bolting to Concrete Floors
Figure 8. Common types of fasteners for bolting
machinery to concrete floors.
Machine Mounts
Figure 9. Typical machine mount.
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