Southbend SB1017 User Manual

5" x 6" HORIZONTAL/VERTICAL
BANDSAW
MODEL SB1017
OWNER'S MANUAL
Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!
Copyright © May, 2010 Revised February, 2011 (JB) For Machines Mfg. Since 8/09
For your convenience, any updates to this manual will be available to download free of charge through our website at:
www.southbendlathe.com
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. As with all machinery of this nature, learning the nuances of operation is a process that happens through training and experience. If you are not an experienced operator of this type of machinery, read through this entire manual, then learn more from an experienced operator, schooling, or research before attempting operations. Following this advice will help you avoid serious personal injury and get the best results from your work.
We've made every effort to be accurate when documenting this machine. However, errors sometimes happen or the machine design changes after the documentation process—so the manual may not exactly match your machine. If a difference between the manual and machine leaves you in doubt, contact our customer service for clarification.
We highly value customer feedback on our manuals. If you have a moment, please share your experience using this manual. What did you like about it? Is there anything you would change to make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
South Bend Lathe, Inc.
C
/O Technical Documentation Manager P.O. Box 2027 Bellingham, WA 98227 Email: manuals@southbendlathe.com
Manual Feedback
Updates
We stand behind our machines. If you have any service questions, parts requests or general questions about the machine, feel free to contact us.
South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 Phone: (360) 734-1540 Parts Department: (417) 886-2954 Fax: (360) 676-1075 (International) Fax: (360) 734-1639 (USA Only) Email: cs@southbendlathe.com
Table of Contents
INTRODUCTION ...............................................................2
About This Machine .............................................2
Capabilities ......................................................... 2
Features .............................................................. 2
Identification ........................................................3
Machine Specifications ........................................ 4
SAFETY ................................................................................6
Understanding Risks of Machinery .................... 6
Basic Machine Safety ..........................................6
Additional Metal Bandsaw Safety ...................... 8
PREPARATION .................................................................9
Preparation Overview ..........................................9
Required for Setup ............................................... 9
Power Supply Requirements ............................... 9
Availability ..........................................................9
Full-Load Current Rating .................................... 9
Circuit Information ............................................10
Circuit Requirements for 110V ...........................10
Circuit Requirements for 220V ...........................10
Grounding Requirements ................................... 10
Extension Cords ................................................11
Unpacking .......................................................... 12
Inventory ............................................................12
Assembly ............................................................13
Cleaning & Protecting ....................................... 16
Location ..............................................................17
Physical Environment ........................................17
Electrical Installation ........................................ 17
Lighting ............................................................17
Weight Load ......................................................17
Space Allocation ................................................17
Power Connection ..............................................18
Test Run ............................................................. 18
Inspections & Adjustments ............................... 18
OPERATION ....................................................................19
Operation Overview ........................................... 19
Controls .............................................................. 20
Blade Selection ...................................................21
Blade Terminology .............................................21
Blade Length ..................................................... 21
Blade Width ......................................................21
Tooth Set ...........................................................22
Tooth Type ........................................................ 22
Blade Pitch (TPI) ...............................................23
Blade Changes ...................................................24
Blade Tension .....................................................25
Blade Breakage .................................................. 25
Blade Care & Break-In ...................................... 26
Blade Care ........................................................26
Blade Break-In ..................................................26
Blade Speed ........................................................ 26
Blade Speed Chart .............................................27
Chip Inspection Chart .......................................27
Downfeed Pressure ............................................ 28
Downfeed Rate ................................................... 28
Work Stop ........................................................... 28
Vise ..................................................................... 29
Blade Guide ........................................................ 30
Vertical Cutting ................................................. 30
Operation Tips ................................................... 31
Horizontal Cutting.............................................31
Vertical Cutting .................................................31
ACCESSORIES ..............................................................32
Accessories .........................................................32
MAINTENANCE ............................................................. 33
Maintenance Schedule .......................................33
Cleaning .............................................................33
Lubrication ......................................................... 33
Gearbox .............................................................33
V-Belt Replacement ........................................... 34
Machine Storage ................................................ 34
Downfeed Stop Bolt ...........................................35
Blade Tracking ................................................... 35
Blade Guide Bearings ........................................ 36
Squaring Blade ..................................................37
Auto-OFF Tab .................................................... 37
TROUBLESHOOTING .................................................38
ELECTRICAL ................................................................... 41
Electrical Safety Instructions ...........................41
220V Conversion ................................................42
Wiring Diagram ................................................. 43
PARTS................................................................................44
Table ...................................................................44
Cabinet Stand .................................................... 45
Head ...................................................................46
Motor & Blade Guides ....................................... 48
Switch .................................................................50
Machine Labels ..................................................51
WARRANTY & RETURNS .......................................... 53
Model SB1017
INTRODUCTION
INTRODUCTION
About This Machine
For Machines Mfg. Since 8 /09
Capabilities
This metal cutting bandsaw uses a gravity-fed blade to make straight cuts through workpieces that are clamped in a vise. Since the workpiece is secured and remains stationary while the blade feeds automatically, accuracy and operator safety are maximized.
The vise on the Model SB1017 is capable of holding rectangular stock up to 5" x 6" and round stock up to 5".
After a cut is complete, the OFF switch is triggered and the motor automatically turns off.
Features
In addition to its capabilities, the Model SB1017 has several features to increase versatility and efficiency.
The vise can be rotated to perform angled cuts up to 45° while three blade speeds ensure that the proper cutting rate is available for a variety of workpiece sizes and materials.
Both the downfeed rate and pressure are adjustable for fine-tuning each cutting operation and an adjustable auto-OFF power switch maximizes safety and minimizes energy use by turning the machine off at the end of every cut.
A storage compartment in the cabinet base provides a convenient location for keeping spare blades or other accessories and the transport handle makes moving the machine easy.
Finally, the cast-aluminum knobs and belt cover proudly bear the legendary South Bend name.
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For Machines Mfg. Since 8 /09 Model SB1017
INTRODUCTION
Identification
Blade Tension
Knob
Switch
Auto-Off
Tab
ON/OFF
Switch
Guide Post
Knob
Blade
Belt Cover
Downfeed
Stop Bolt
Work Stop
Motor
Downfeed
Rate Adjust
Knob
Downfeed
Ram
Vise
Jaw
Feed
Pressure
Handle
Vise Jaw
Handwheel
Front View
Locking Pin
Leveling Foot
Figure 1. Identification.
Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect power until instructed to do so later in this manual.
Head
Cabinet Access
Door
Untrained users have an increased risk of seriously injuring themselves with this machine. Do not operate this machine until you have understood this entire manual and received proper training.
Transport
Handle
Rear View
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Model SB1017
Model SB1017
5" x 6" Horizontal/Vertical Bandsaw
Product Dimensions:
Weight .......................................................................................................................................................................... 166 lbs.
Length/Width/Height ............................................................................................................................. 38
3
4" x 173⁄4" x 391⁄2"
Foot Print (Length/Width) ...................................................................................................................................38
3
4" x 173⁄4"
Space Required for Full Range of Movement (Length/Width/Height) .......................................................... 80" x 55" x 78"
Shipping Dimensions:
Machine
Type ...................................................................................................................................................................... Carton
Weight ..................................................................................................................................................................170 lbs.
Length/Width/Height .............................................................................................................................. 42" x 17" x 16"
Stand
Type ...................................................................................................................................................................... Carton
Weight ....................................................................................................................................................................47 lbs.
Length/Width/Height .............................................................................................................................. 17" x 13" x 23"
Electrical:
Required Power Source .......................................................................................................110V/220V, Single-Phase, 60 Hz
Switch .................................................................................................................................................. Toggle ON/OFF Switch
Switch Voltage .................................................................................................................................................................. 110V
Cord Length ........................................................................................................................................................................ 6 ft.
Cord Gauge .................................................................................................................................................................18 gauge
Recommended Circuit Size ..........................................................................................................................................15 Amp
Plug Included .......................................................................................................................................................................Yes
Motors:
Main
Type ............................................................................................................................TEFC Capacitor Start Induction
Horsepower .............................................................................................................................................................
1
2 HP
Voltage ............................................................................................................................................................110V/220V
Phase .......................................................................................................................................................... Single-Phase
Amps ................................................................................................................................................................... 8.6/4.3A
Speed ............................................................................................................................................................... 1725 RPM
Cycle .......................................................................................................................................................................60 Hz
Number Of Speeds ......................................................................................................................................................... 1
Pre-Wired ................................................................................................................................................................ 110V
Power Transfer .........................................................................................................................................V-Belt & Gear
Bearings ................................................................................................................... Shielded and Permanently Sealed
P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 • © South Bend Lathe Co.
www.southbendlathe.com
Machine Specifications
INTRODUCTION
For Machines Mfg. Since 8 /09
Machine Specifications
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For Machines Mfg. Since 8 /09 Model SB1017
Main Specifications:
Operation Information
Head Swivel..........................................................................................................................................................45 deg.
Blade Speeds ...................................................................................................................................... 80, 120, 200 FPM
Std. Blade Length ....................................................................................................................................................64
1
2"
Blade Size Range .........................................................................................................................................................
1
2"
Cutting Capacities
Angle Cuts ............................................................................................................................................................ 45 deg.
Vise Jaw Depth ......................................................................................................................................................... 6
5
8"
Vise Jaw Height ........................................................................................................................................................ 2
5
8"
Max. Capacity Rect. Height At 90D ........................................................................................................................... 5"
Max. Capacity Rect. Width At 90D ............................................................................................................................ 6"
Max. Capacity Rnd. At 90D ........................................................................................................................................ 5"
Max. Capacity Rect. Height At 45D ........................................................................................................................... 3"
Max. Capacity Rect. Width At 45D ......................................................................................................................... 4
1
2"
Max. Capacity Rnd. At 45D ........................................................................................................................................ 3"
Construction
Wheel Construction Upper .............................................................................................................................. Cast Iron
Wheel Construction Lower .............................................................................................................................. Cast Iron
Body Construction ...........................................................................................................................................Cast Iron
Base Construction ............................................................................................................................................Cast Iron
Stand Construction ................................................................................................................................................. Steel
Tire Material .......................................................................................................................................Rubber and Steel
Other
Wheel Size .................................................................................................................................................................... 5"
Blade Guides Upper ...................................................................................................................................................Yes
Blade Guides Lower ...................................................................................................................................................Yes
Table Info
Floor to Cutting Area Height ................................................................................................................................. 25
1
2"
Other Specifications:
ISO Factory ................................................................................................................................................................ ISO 9001
Country Of Origin ........................................................................................................................................................ Taiwan
Warranty .........................................................................................................................................................................1 Year
Serial Number Location .................................................................................................................. ID Label on Body Frame
Customer Setup and Cleaning Time .................................................................................................. Approximately 1 Hour
Features:
Heavy-Duty One-Piece Steel Stand Conveniently Located ON/OFF Toggle Switch Adjustable Hydraulic Down Feed Cast Iron Handwheel with Chromed Handle Die Cast South Bend Star Knobs Die Cast South Bend Belt Guard Built-In Storage Cabinet Leveling Feet and Wheels to Ease Mobility Work Stop for Horizontal Cuts Satin Chromed Handle Bar
INTRODUCTION
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Model SB1017
Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.).
The owner of this machinery or equipment is ultimately responsible for its safe use. This responsibility includes proper installation in a safe environment, personnel training and usage authorization, regular inspection and maintenance, manual availability and comprehension, application of safety devices, integrity of cutting tools or accessories, and the usage of approved personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence, improper training, machine modifications, or misuse. Failure to read, understand, and follow the manual and safety labels may result in serious personal injury, including amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are defined as follows:
Death or catastrophic harm WILL occur.
Moderate injury or fire MAY occur.
Death or catastrophic harm COULD occur.
Machine or property damage may occur.
1. Owner’s Manual: All machinery and
machining equipment presents serious injury hazards to untrained users. To reduce the risk of injury, anyone who uses THIS item MUST read and understand this entire manual before starting.
2. Personal Protective Equipment:
Operating
or servicing this item may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long­term respiratory damage, poisoning, cancer, reproductive harm or hearing loss. Reduce your risks from these hazards by wearing approved eye protection, respirator, gloves, or hearing protection.
3. Trained/Supervised Operators Only:
Untrained users can seriously injure themselves or bystanders. Only allow trained and properly supervised personnel to operate this item. Make sure safe operation instructions are clearly understood. If electrically powered, use padlocks and master switches, and remove start switch keys to prevent unauthorized use or accidental starting.
4. Guards/Covers:
Accidental contact with
moving parts during operation may cause severe entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection.
SAFETY
SAFETY
For Machines Mfg. Since 8 /09
Understanding Risks of Machinery
Basic Machine Safety
-6-
For Machines Mfg. Since 8 /09 Model SB1017
5. Entanglement: Loose clothing, gloves,
neckties, jewelry or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so they cannot contact moving parts.
6. Mental Alertness: Operating this item
with reduced mental alertness increases the risk of accidental injury. Do not let a temporary influence or distraction lead to a permanent disability! Never operate when under the influence of drugs/alcohol, when tired, or otherwise distracted.
7. Safe Environment:
Operating electrically
powered equipment in a wet environment may result in electrocution; operating near highly flammable materials may result in a fire or explosion. Only operate this item in a dry location that is free from flammable materials.
8. Electrical Connection: With electically
powered equipment, improper connections to the power source may result in electrocution or fire. Always adhere to all electrical requirements and applicable codes when connecting to the power source. Have all work inspected by a qualified electrician to minimize risk.
9. Disconnect Power: Adjusting or servicing
electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup. Always disconnect power BEFORE any service or adjustments, including changing blades or other tooling.
10. Secure Workpiece/Tooling:
Loose
workpieces, cutting tools, or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation. Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate.
11. Chuck Keys or Adjusting Tools:
Tools used
to adjust spindles, chucks, or any moving/ rotating parts will become dangerous projectiles if left in place when the machine is started. Reduce this risk by developing the habit of always removing these tools immediately after using them.
12. Work Area:
Clutter and dark shadows
increase the risks of accidental injury. Only operate this item in a clean, non­glaring, and well-lighted work area.
13. Properly Functioning Equipment:
Poorly
maintained, damaged, or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained. To reduce this risk, always maintain this item to the highest standards and promptly repair/service a damaged or malfunctioning component. Always follow the maintenance instructions included in this documentation.
14. Unattended Operation:
Electrically
powered equipment that is left unattended while running cannot be controlled and is dangerous to bystanders. Always turn the power OFF before walking away.
15. Health Hazards: Certain cutting fluids
and lubricants, or dust/smoke created when cutting, may contain chemicals known to the State of California to cause cancer, respiratory problems, birth defects, or other reproductive harm. Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area.
16. Difficult Operations:
Attempting
difficult operations with which you are unfamiliar increases the risk of injury. If you experience difficulties performing the intended operation, STOP! Seek an alternative method to accomplish the same task, ask a qualified expert how the operation should be performed, or contact our Technical Support for assistance.
SAFETY
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Model SB1017
SAFETY
Additional Metal Bandsaw Safety
For Machines Mfg. Since 8 /09
1. Blade Condition. A dull or damaged
blade can break apart during operation, increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks or missing teeth before each use.
2. Hand Placement. Hands could be cut
by the blade or crushed when lowering the headstock. Never position fingers or thumbs in line with the cut or under the headstock while it is moving.
3. Blade Guard. Hands and fingers can
easily be cut by the bandsaw blade. To reduce the risk of laceration injuries, do not operate this bandsaw without the blade guard in place.
4. Starting Position. To reduce the
likelihood of blade breakage and possible entanglement, never turn the saw ON with the blade resting on the workpiece.
5. Blade Replacement. The blade can
only make a safe and efficient cut if the teeth are facing the workpiece. When replacing blades, make sure the teeth face toward the workpiece. Wear gloves to protect hands and safety glasses to protect eyes.
6. Workpiece Handling. A shifting workpiece
can result in impact or laceration injuries. To reduce the risk of injury, always securely clamp the workpiece in the vise and use additional support fixtures if needed. Never hold the workpiece with your hands during a cut. Flag long pieces to reduce the risk of tripping over them.
7. Power Interruption. Unplug the machine
and turn the power switch OFF after a power interruption. If left plugged in and turned ON, this machine will start up when power is restored, resulting in possible entanglement, laceration, or amputation hazards.
8. Hot Surfaces/Sharp Edges. Due to the
cutting process, a freshly cut workpiece, chips, and some machine components can be hot enough to burn you and sharp enough to cut you. Allow components to cool and use safe handling methods to reduce the risk of these injuries.
9. Moving Blade. A moving bandsaw blade
presents a serious risk for laceration or amputation injuries. Always allow the blade to come to a complete stop before mounting or repositioning a workpiece in the vise. Never touch a moving blade.
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For Machines Mfg. Since 8 /09 Model SB1017
Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed.
To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by a qualified electrician in accordance with all applicable codes and standards.
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
PREPARATION
Preparation Overview
PREPARATION
Power Supply
The purpose of the preparation section is to help you prepare your machine for operation. The list below outlines the basic process to follow to prepare your machine for operation. Specific steps for each of these points will be covered in detail later in this section.
The typical preparation process is as follows:
1. Unpack the machine and inventory the
contents of the carton.
2. Clean the machine and its components.
3. Make any necessary adjustments or
inspections to ensure the machine is ready for operation.
4. Connect the machine to the power source.
5. Test run the machine to make sure it
functions properly and is ready for operation.
Required for Setup
The items listed below are required to successfully set up and prepare this machine for operation.
Requirements
Availability
Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply. Use a qualified electrician to ensure a safe power connection.
Full-Load Current Rating
For Power Connection
• Apowersourcethatmeetstheminimum
circuit requirements for this machine. (Refer to the Power Supply Requirements section for details.)
• Aqualifiedelectriciantoensureasafeand
code-compliant connection to the power source.
Full-Load Rating at 110V .................. 8.6 Amps
Full-Load Rating at 220V .................. 4.3 Amps
-9-
Model SB1017
This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:
For your own safety and protection of property, consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. This circuit must be safely sized to handle the full-load current that may be drawn from the machine for an extended period of time.
This machine can be converted to operate on a 220V power supply. To do this, follow the Voltage Conversion instructions included in this manual. The intended 220V circuit must have a verified ground and meet the following requirements:
In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current—in order to reduce the risk of electric shock.
Grounding Prong
Current Carrying Prongs
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
Use the plug type listed in the Circuit Requirements for this voltage. The listed plug
(similar to the figure below) has an equipment­grounding wire to safely ground the machine. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
Grounding Prong
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
PREPARATION
For Machines Mfg. Since 8 /09
Circuit Information
Grounding Requirements
For 110V Connection (Prewired)
Circuit Requirements for 110V
Nominal Voltage ...............................110V/120V
Cycle .............................................................60 Hz
Phase .............................................. Single-Phase
Circuit Rating....................................... 15 Amps
Plug/Receptacle (included) ...........NEMA 5-15
Circuit Requirements for 220V
Nominal Voltage ...............................220V/240V
Cycle .............................................................60 Hz
Phase .............................................. Single-Phase
Circuit Rating....................................... 15 Amps
Plug/Receptacle ...............................NEMA 6-15
-10-
Figure 2. NEMA 5-15 plug and receptacle.
For 220V Connection
Figure 3. NEMA 6-15 plug and receptacle.
For Machines Mfg. Since 8 /09 Model SB1017
Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment­grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.
If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. If you must use one, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle listed in the Circuit Requirements for the applicable voltage, and meet the following requirements:
PREPARATION
Extension Cords
Minimum Gauge Size ............................16 AWG
Maximum Length (Shorter is Better) .... 50 ft.
-11-
Model SB1017
This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent.
PREPARATION
For Machines Mfg. Since 8 /09
Unpacking
Inventory
Description (Figure 4) Qty
A. Handle ............................................................1
B. Axle ................................................................. 1
C. Wheels ............................................................2
D. Leveling Feet ..................................................2
E. Handwheel .....................................................1
F Handwheel Handle ........................................1
G. Pulley Cover ................................................... 1
H. V-Belt ..............................................................1
A
B
C
J
I
K
L
Figure 5. Stand components.
Hardware (Not Shown) Qty
• Hex Nut
Flat Head Screw
(Vertical Operation) .......................................1
Hex Wrench 4mm .......................................... 1
• HexBoltM8-1.25 x 15 .................................21
• HexNutM8-1.25 .......................................... 19
Flat Washer 8mm ........................................40
• HexBoltM12-1.75 x 25 ................................4
• Flat Washer 12mm ........................................5
• KnobM6-1x15 ..............................................1
• CotterPins ..................................................... 2
1
4"-20 (Vertical Operation) ............. 1
1
4"-20 x 1⁄2"
F
G
Figure 4. Small components.
Description (Figure 5) Qty
I. Rear Panel ......................................................1
J. Right Side Panel ............................................ 1
K. Front Panel .....................................................1
L. Left Side Panel ...............................................1
-12-
E
D
The items listed below are optional components and are not required for bandsaw operations. Their installation and use is covered in Operation, beginning on Page 19. Parts A and D are required for Vertical Cutting (Page 30).
H
Description Qty
M. Table (Vertical Operation) .............................1
N. Work Stop ....................................................... 1
O. Work Stop Rod ...............................................1
P. Table Support (Vertical Operation) .............. 1
M
O
P
N
Figure 6. Optional components.
For Machines Mfg. Since 8 /09 Model SB1017
Assembly
To assemble the bandsaw:
1. Attach the front and rear panels of the stand
together as shown in Figure 7 with (6) M8-
1.25 x 15 hex bolts, (6) M8-1.25 hex nuts hex nuts, and (12) 8mm flat washers.
Rear Panel
PREPARATION
4. Attach the right side panel (the side without
the handle) to the stand assembly as shown in Figure 9 with (7) M8-1.25 x 15 hex bolts, (7) M8-1.25 hex nuts, and (14) 8mm flat washers.
Stand
Assembly
x7
Right Side
Panel
x6
Figure 7. Front and rear panel assembly.
2. Place the assembly upside down on wood
blocks to avoid scratching it or damaging the mounting tabs.
3. Attach the handle to the left side panel as
shown in Figure 8 with two M8-1.25 x 15 hex bolts and 8mm flat washers.
x2
Front Panel
Left Side Panel
Figure 9. Left side panel assembly.
5. Repeat the above step for the right side
panel using (6) M8-1.25 x 15 hex bolts, (6) M8-1.25 hex nuts, and (12) 8mm flat washers (see Figure 10 for assembled view).
Figure 10. Stand assembly.
Handle
Figure 8. Handle installation.
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Model SB1017
PREPARATION
For Machines Mfg. Since 8 /09
6. Insert the axle through the holes in the base
assembly, then slide the wheels over the axle and secure each with a cotter pin, as shown in Figure 11.
Axle
Base
Wheel
Cotter Pin
Figure 11. Wheel assembly.
7. Thread the leveling feet into the stand
assembly, as shown in Figure 12. You can adjust these later as needed to level the bandsaw.
Leveling
Feet
8. With the help of another person, flip the
stand assembly right-side up, then lift the bandsaw assembly and place it onto the stand assembly.
9. Secure the bandsaw to the stand with four
M12-1.75 x 25 hex bolts and 12mm flat washers, as shown in Figure 13.
Hex Bolts
(2 of 4 Shown)
(Handwheel Not Yet
Installed)
Figure 13. Mounting bandsaw to stand.
10. Loosen the belt tension bolt shown in Figure
14.
(Pulley Cover Not
Yet Installed)
Belt Tension Bolt
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Figure 12. Leveling feet.
Figure 14. Belt tension bolt location.
For Machines Mfg. Since 8 /09 Model SB1017
PREPARATION
11. Pivot the motor assembly upward, then place
the belt over the gearbox and motor pulleys, as shown in Figure 15.
Motor Pulley
Gearbox
Pulley
Knob Location
Motor
Assembly
Figure 17. Pulley cover knob.
13. Slide the vise handwheel onto the leadscrew
Figure 15. Installing belt.
12. Install the pulley cover (Figure 16) with two
and tighten the set screw shown in Figure
18. Thread the handle into the handwheel
and tighten it.
M6-1 x 12 hex bolts, three 6mm flat washers, and the South Bend cast aluminum knob (see Figure 17).
Hex Bolts
Figure 16. Pulley cover.
Belt
Cover
Leadscrew
Handle
Set Screw
Handwheel
Figure 18. Vise handwheel.
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