Southbend S-60A Owner's Manual

~ southbend

A MIDDLEBY COMPANY

OWNER’S MANUAL

INSTALLATION

USER’S GUIDE

SERVICE

PARTS

SALAMANDER

IMPORTANT

FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment.

MODEL # SERIAL #

DATE PURCHASED

RADIANT BROILER

MODELS: S-36, S-36A, S-60, S-6OA, 3230,323OA

S-36W, S-36AW, 323OW, 3230AW

These instructions should be read thoroughly before attempting installation. Installation and Start Up should be performed by a qualified service technician. The Manufacturer,

Southbend (Head Office: 1100 Old Honeycutt Rd., Fuquay, North Carolina 27526) informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.

If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the 12-month limited warranty period, then the manufacturer shall not be liable for any incidental or consequential damages to any

person or to any property which may result from the use of the equipment thereafter. Some States do not allow the exclusion or limitation of incidental or consequential

damages, so the above limitation or exclusion thereto may not apply to you.

In the event you have any questions concerning the installation, use, care, or service of the product, write Customer Service Department, Southbend, 1100 Old Honeycutt Rd.,

Fuquay, North Carolina 27526.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

$4.00

SALAMANDER

RADIANT BROILER

(Manual Section BR)

Congratulations! You have just purchased one of the finest pieces of heavy-duty, commercial cooking equipment on the market today.

You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to some of the toughest standards in the industry - those of Southbend. Each piece of

Southbend equipment has been carefully engineered and designs have been verified through laboratory tests and field installations in some of the more strenuous commercial cooking applications. With proper care and field maintenance, you will experience years of reliable, trouble-free operation from your Southbend equipment. To get the best results, it’s important that you read this manual carefully.

TABLE OF CONTIZNTS:

SECTION ONE - INSTALLATION

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION TWO - USERS GUIDE

Warranty............................................................ 1

Operation............................................................ 2

Maintenance......................................................... 3

SECTION THREE - SERVICE

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SECTION FOUR - PARTS

PartsList............................................................ 1

RETAIN THIS MANUAL FOR FIJTURE REFERENCE.

CAUTION

POST IN PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION SHALL BE OBTAINED FROM LOCAL GAS SUPPLIER.

INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS AND LIQUIDS

IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM COMBUSTIBLES. IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN EQUIPMENT AT THE

MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

southbend

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1100 Old Honeycutt Road Fuquay. NC 27526 (919) 552-9161 FAX (919) 552-9798 (800) 348-2558

SALAMANDER RADIANT BROILER

INSTALLATION

SPECIFICATIONS

NOTE: If this equipment is being installed over 2,000 feet altitude and was not so specified on order, contact Southbend Service Department. Failure to install with proper orifice sizing may void the

TOP VIEW

FRONT VIEW

SIDE VIEW

S-36A - S-66A

MODELS S-36A for 36?h” Range S-60A for 60%” Range

TOP VIEW

MODEL

3230A

S-36A (36% ” Range) S80A 60%” Range)

MODEL

3230A

3230AW

S-36A

siztr

GAS

TYPE

Natural

Propane

MANIFOLD PRESSURE

(IN W-C.)

4”

10”

GRID SIZE

Width

23” 23”

RATE

BTUslHr. No*

20,000

FRONT VIEW

Depth

15” 15”

BURNERS

ORIFICE

SIZE

#lo04744

#44

HO08764

#54

SIDE VIEW

Not For Scale For Dimensional Purposes Only

PILOTS

RATE

BTUslHr. No*

Approx.

800

“P&o”“.

ORIFICE

SIZE

Adj.

SALAMANDER RADIANT BROILER

SECTION ONE - INSTALlATlON

PAGE 1

INSTALLATION

WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED

PERSONNEL OR WARRMJTY WILL BE VOIDED.

GENERAL:

National Fuel Gas Code, ANSI Z223.1-Latest Edition. Canadian installation must comply with CAN/CGA-B149.1 Natural Gas Installation Code, Code CAN/CGA-B149.2 Propane Installation Code. Canadian Electrical Code Parts I, or Local Codes and CSA C22.1

These models are for operation on natural or propane gases. The appliance should be connected ONLY to the type of gas for which it is equipped. All Southbend

equipment is adjusted at the factory, however, burner air shutters and pilot heights should be checked at installation and adjusted if necessary. Check type of gas on serial plate located on interior bottom. at center towards front under ffease

For orifice sizes and pressure regulator settings refer to chart under “specifications.” An adequate gas supply is imperative. Undersized or low pressure lines restrict the volume of gas

necessary for satisfactory performance. A pressure regulator, which is provided with each unit, is set to maintain a 4” W.C. manifold pressure for natural gas and a 10” W.C. manifold pressure for propane gas. However, to maintain these conditions, the pressure on the supply line when all units are operating simultaneously, should not drop below 7” W.C. for natural gas or 11” W.C. for propane gas.

All pipe joints should be tested for leaks with a soap and water solution before operating the unit. The test pressure should not exceed 14” W.C.

CAUTION:

THIS APPLlANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY

If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors in accordance with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z233.1-Latest Edition. Canadian installation must comply with CAN/CGA-B149.1 Natural Gas Installation Code, Code CAN/CGA-B149.2 Propane Installation Code.

EXHAUST FANS AND CANOPIES:

purposes. It is recommended that a canopy extend 6” past appliance and be located 6’6” from the floor. Filters should be installed at an angle of 45” or more with the horizontal. This prevents dripping grease and facilitates collecting the run-off grease in a drip pan, usually installed with a filter. A strong exhaust fan tends to created a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximatelv equal to the fan area will relieve such vacuum. In case of unsatisfactory performance on any appliance, check with the exhaust fan in the “OFF” position.

WALL EXHAUST FAN:

shelf or backsplash. NOTE: Due to the variety of problems encountered by outside weather conditions, venting by canopies

or wall fans is preferred over any type of direct venting.

The installation must conform with local codes, or in the absence of local codes, with the

fan.

THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 I2 PSIG (3.45 EPA).

CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 I2 PSIG (3.45 EPA).

Canopies are set over ranges, ovens, etc., for ventilation

Should be installed at least two feet above the vent opening at the top of the

INSTALMTION:

NOTICE: THERE MUST BE ADEQUATE CLEARANCE BETWEEN UNITS AND COMBUSTIBLE CONSTRUCTION. CLEARANCE MUST ALSO BE PROVIDED FOR SERVICING AND FOR OPERATION.

WARNING: ALL UNITS MUST BE INSTALLED IN SUCH A MANNER THAT THJi’ FLOW OF COMBUSTION AND VENTILATION AIR ARE NOT OBSTRUCTED. PROVISIONS FOR AN ADEQUATE AIR SUPPLY MUST ALSO BE PROVIDED. DO NOT OBSTRUCT TBE FRONT OF THE UNIT AS COMBUSTION AIR ENTERS THROUGH THIS AREk

SALAMANDER RADIANT BROILER SECTION ONE - INSTALLATION

PAGE 2

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INSTALLATION

PLEASE NOTE C

Minimum clearances from COMBUSTIBLE CONSTRUCTION are:

The Minimum clearances from NON-COMBUSTIBLE CONSTRUCTION are:

WALL MOUNTED UNITS

I I

NOTE: No additional clearance from the sides and rear is required for service, as the units are

WALL MOUNTED UNITS

serviceable from the front.

LEARANCES BELOW:

TYPE

ALL MODELS

TYPE

ALL MODELS

SIDES

6 IN. 6 IN.

I I

6 IN.

SIDES

OIN. OIN.

OIN.

0 IN. OIN.

WARNINGZ

THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED PERSONNEL OR WARRANTY WILL BE VOIDED.

WARNING:

FOR AN APPLIANCE EQUIPPED WITH CASTERS, THE INSTALLATION SHALL BE MADE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI 221.69~LATEST EDITION, CAN1 6.1068, AND A QUICK-DISCONNECT DEVICE THAT COMPLIES WITH THE STANDARD FOR QUICK-DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.41-LATEST EDITION AND CAN1 6.9 M79. ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT OF THE APPLIANCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICK-DISCONNECT DEVICE OR ITS ASSOCIATED PIPING TO LIMIT THE APPLIANCE MOVEMENT.

I I

WARNINGZ

IF DISCONNECTION OF THIS RESTRAINT IS NECESSARY TO MOVE THE APPLIANCE FOR CLEANIN MOVED TO ITS ORIGINALLY INSTALLED POSITION.

NOTE: Adequate restraining means must be attached to rear of appliance when installed. Installation must conform to local codes as applicable.

G, ETC., RECONNECT IT WHEN THE APPLIANCE IS

ASSEMBLY INSTRUCTIONS FOR MODEL 3230A SAl&HANDER:

The Model 32308 can be mounted to a Sectional Series Range or be mounted to a wall t323OAW). A. 3230A Mounted to a Sectional Range.

The 3230A is completely assembled at the factory to the flue riser of the specified sectional range as

ordered. The flue riser may or may not be mounted to the sectional range. If it is not proceed as

follows:

1. Front panel “A” is fastened with six (6) sheet metal screws. Remove the screws and the panel will come loose. (See Fig. 1.)

2. Remove the nuts and lockwashers from collar plate studs “C” on unit.

3. Lower the flue riser with the 3230A mounted on it onto the unit such that studs “C” enter the holes in the shelf bracket. Be certain to adequately support the broiler. Secure shelf bracket “B” with the nuts and lockwashers which were removed previously.

4. The flue riser extension “D” is packed with the unit. Slide extension over the flue “E” protruding through the center opening of the collar plate “F.”

SAMblANDER RADIANT BROILER

SECTION ONE - INSTALLATION

PAGE 3

INSTALLATION

5. Replace panel “A,”

6. Locate rear stiffeners (2 per unit), Part No. 1162339 for 42” deep units, and Part No. 1162340 for 36” deep units. The stiffeners have 10 pre-punched holes each.

7. Hold stiffeners against the rear of the unit with their outside edge approximately 718” from

the right and the left edges of the unit. Mark the stiffener hole locations on back of unit.

8. Drill out the holes at the rear of the unit with a 7/32” dia. drill bit.

9. Mount each stiffener with ten (10) l/4-20 self tapping sheet metal screws (Part No.

1146313).

10. Supporting mechanism can now be removed from broiler.

MOUNTING SHELF OR BACKSPLASH

INSTALLATION INSTRUCTIONS

FIGURE 1

SALAMANDER RADIANT BROILER SECTION ONE - INSTALLATION

PAGE

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2-94

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