Southbend Rapid Steam R2 Operator's Manual

First in Cooking Built go Last.
southbend
A MIDDLEBY COMPANY
IMPORTANT
FOR FUTURE REFERENCE Please complete this information and retain this manual for the lie of the equipment. MODEL # SERIAL # DATE PURCHASED
OPERATOR’S MANUAL
INSTALLATION
OPERATION AND MAINTENANCE INSTRUCTIONS
w
COUNTERTOP
CONVECTION STEAMER
MODEL: R2
AWARNING
improper installation, service, or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions
thoroughly before installing and operating this equipment.
“Our Goal-First Time Fix”
1100 Old Honeycult Road l Fuquay-Varina, NC 27526
(919) 562-9161 l (800) 348-2568
FAX (800) 91@9915. FAX (919) 552-8682
$18.00
COUNTERTOP CONVECTION STEAMER
(MANUAL SECTION R2)
Congratulations! You have purchased one of the finest
You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the tough­est standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble-
free operation. For best results, read this manual carefully.
pieces
of
heavy-duty
commercial cooking equipment on the market.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
TABLE OF CONTENTS:
Safety Precautions . . . . . . . ..___. _ _._..........._...._.........................................................-............................................... 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .._.... . .._._.. . . . . .._._..__._................. ___ __._ .._. ._... .__... .._. _ . . . . . . . . . . . _ . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . ..-..........................................................-...................-... ___ .__...__..........._................ 4-9
Operation . . . . . ..____..._._._.................... _ _._...._...................................................-...-........................ _ .____..._......_. lo-11
Cooking Times/Hints . . . .._..._....._...........--. _..._ . . . . . . . . ..__.__.........-.................................................................-... 11-l 3
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~........................-..................-.............................................~.............. 14-15
Adjustmentsflroubleshooting . . . . . .._._. _ .__.................. _.__ __..._......._.................... _ . . . . .._._ _ _...___........__.__................... 16
Parts/Accessories . . . . . . . . . . . ..__.__............ _ ..__..__.._......__..............-.................... _.._._...._____._.._..........~........... . . .._....... 17
Warranty . . . . .._.._____................. _ _.._....__...___..__........... _ . . . . ..__. _ ._.._...._..._....__................................ _ .____._._._..._........... 18
LOCATION AND IDENTIFICATION The serial plate with voltage, model, and serial information is located on the right hand side of the steamer cavity on the upper rear comer. On single units a second tag is located on the face of the door which will show only model and serial number. On Tandem units a second tag is located on the left side of the left unit and the right side of the right unit.
Read these instructions carefully before attempting installation. “Installation” and y Start Up” should be performed by a quali­fied installer. Unless the installation instructions for the above-described Southbend product are followed and performed by a qualified service technician (a person experienced in and knowledgeable of the installation of commercial gas and/or electri­cal, and water specifications for cooking equipment) then the terms and conditions of the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall appiy.
In the event you have questions concerning the installation, use, care, or service of the product, write to the Technical Service Department, Southbend, 1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526.
OF
NAME PLATE
NOTICE
This product is intended for commercial use only; not for household use.
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
All containers should be examined for damage before and during unloading. The freight carrier has assumed responsibility for its safe transit and delivery. If damaged equipment is received, either apparent or concealed, a claim must be made with the delivering carrier.
A) Apparent damage or loss must be noted on the freight bill at the time of delivery. The freight bill must
then be signed by the carrier representative (Driver). If the bill is not signed, the carrier may refuse the claim. The carrier can supply the necessary forms.
B) A request for inspection must be made to the carrier within 15 days if there is concealed damage or
loss that is not apparent until after the equipment is uncrated. The carrier should arrange an inspec-
tion. Be certain to hold all contents plus all packing material.
A MIDDLEBY COMPANY
PAGE 1
1100 Old
Honeycutt
FAX (800) 910*9915.
Road
l
(919) 552-9161
Fuquay-Varina, NC 27526
l
(800) 348-25.58
FAX (919) 552-8682
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure
everyone involved in its operation is
fully trained and aware of precau-
tions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service
personnel, or to the equipment.
j A DANGER 1
This symbol warns of immediate hazards which will result in severe injury or death.
VI
This symbol refers to a potential hazard or unsafe practice which could result in injury or death.
IA CAUTION /
This symbol refers to a potential hazard or unsafe practice which could result in injury, product, or property damage.
This symbol refers to information that needs special attention or must be fully understood, even though not dangerous.
L% WARNING
FIRE HAZARD
I
For your safety, do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Keep area around appliances free and clear from combustibles.
n
! WARNING
SHOCK HAZARD
l
Do not open panels that require the use of tools.
l
Stand back when opening doors - hot steam or hot water may escape from steamer.
l
Unit must be cleaned daily and properly maintained to reduce chances of unsafe
operating conditions.
A WARNING
BURN HAZARD
Watch for clogged drain - can create burn hazard when door is opened.
NOTICE
Be sure the Operator’s Manual and important papers are given to the proper authority.
PAGE 2
NOTE: Not for Scale. For Dimensional Purposes Only.
k-G-
FRONT VIEW
+-D-
-c
4
SIDE VIEW
rc- MINIMUM
CLEARANCE
F
TOP VIEW
%%
Electric connection - terminal block
6&
Drain 1 l/4” o.d., leave open, do not connect to floor drain
5
Cold water inlet l/4”, 30 p.s.i. min.-60 p.s.i. max.
DIMENSIONS:
( ) = Millimeters
Width
Height
DEPTH
DRAIN WATER / ELECTCONN /
CRATE SIZE
Cubic Crated
MODEL A
B C D
E i F
G
H J K
I Width 1 Depth 1
Height
Volume Weight
R2 -
$6,
(:;3) (625)
24318” 28318” 8 l/2* / 1 114”
14 318”
1 l/4” 4 314”
(727) (216) ! (32) (365)
(32)
(121)
(2)
19 l/2” ’ 31 i/2- ’ 28 l/2” 10.13cf
112::
(499) / (800) 1 (724) .29 cm 51 kg
Internal Dimensions: 13 11’2 W x 22 D x 12 l/2 H
UTILITY INFORMATION:
ELECTRIC: One electric connection per unit is required.
SINGLE UNiT
MAX. AMPS PER LINE
TOTAL CONNECTED
AMPS
1 PHASE / 3
PHASE
208 V 60 Hz
44 I
25
220 V 50160 Hz
41
24
240 V 60 Hz
38
22
3BOl220 V 50 Hz
24
14
1
4151240 V 50 Hz I 22 I 13 I
1 480V60Hz
19 11
J
Circuit must be wired for maximum amps at required voltage.
! WATER SPECIFICATIONS:
To meet warranty requirements, supply water must be as follows:
Connection:
l/4”
cold water
Pressure: 30 to 60 PSI
Total Dissolved Solids TTDS):
60 PPM
1 Hardness:
1 2 arainsor35 PPM
1
1 PH Factor:
I
7.0 to 7.5
I
WATER USAGE AT TIMED OR MANUAL COOKING:
0.46 total gallons per minute at 45 p.s.i.
IMPORTANT:
UNIT MUST
BE LEVEL FOR PROPER OPERATION.
WARRANTY WILL BE VOIDED FOR IMPROPER INSTALLATION. “Ail
units shipped per
customer order, three phase or single phase.
If necessary to change see installation section for conversion.
PAGE 3
NOTICE
Floor drain must be located outside the confines of the equipment base.
Southbend reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions, or replacements for previously purchased equipment.
GENERAL:
The unit, when installed, must be electrically grounded and comply with local codes, or in the absence of local codes with the National Electrical Code ANSIINFPA 704atest edition.
Canadian installation must comply with CSA-Standard (C22.2 No. log-Ml981 General Requirements-Canadian Electrical Code, Part II. 109M1981) Commercial Cooking Appliances.
NOTICE
These procedures must be followed by qualified personnel or warranty will be voided.
NOTICE
PAGE 4
ELECTRICAL CONNECTION:
Electrical diagrams are located inside right compartment on back side of right side
cover.
Be sure that the input voltage and phase match the requirements shown on the serial plate.
A positive ground connection is essential.
ELECTRICAL: A field connection Tem%nal Block is located at the rear of the unit, lower left side. A hole is provided for a 3/4” conduit fit-
ting (solid or flex). Refer to figure 1.
Conduit Fitting Hole
Drain Conhection
I
Water Inlet
FIGURE 1
PAGE 5
NOTE:
This unit has one power supply for controls and elements, as well as one ground wire. A POSITIVE GROUND CONNECTION IS ESSENTIAL.
DO NOT ALLOW ANY TAMPERING OR ADJUSTMENT OF ANY CONTROL OR WIRING. THE UNIT IS FAC­TORY SET. ADJUSTMENT OF ANY INTERNAL COMPONENT OTHER THAN THE FIELD TERMINAL BLOCK CAN VOID THE WARRANTY.
ELECTRICAL CONNECTION NOTE:
All 208-220-240 and 480 volt units will have three terminal block sections. “Ll-L2-L3.” for use with either 3-wire 3-phase or 2-wire, single-phase, 50 or 60 Hz.
Ail 380V and 415V units will have four terminal block sections, “Ll-L2-L3-N,” for use with European style 4-wire 3-phase with neutral.
THREE PHASETO SINGLE PHASE CONNECTION:
Be sure that the input voltage matches the requirement on the serial plate. The unit is factory wired per customer order. necessary to change phase, remove control panel, item “A” in figure 2, and rearrange element lead wires 2 and 3 as shown below.
If
^, j__ ,._,,__,.:, ^ ~ .y-.y I
i’ i .:-
.‘.“‘%‘W”- I’;
,,“” .j :.. ..:.
I
I
I
208 - 220 - 240 - 48CV
INSIDE RIGHT SIDE O”EN!NG
WIRES CONTACTOR
5 1 32 64
~
Ll L2 13
3-PHASE
WIRES CONTACTOR
/ 246-f~ @2
ARRANGE ELEMENT WIRES AS SHOWN
FIGURE 2
WATER CONNECTION:
Connect cold water line, l/4” (6mm) NPT into female side of strainer located at right lower side of unit as you face the back of the steamer. Water line pressure should be 30 psi (205 kpa) minimum to 60 psi (410 kpa) maximum.
I
I
NOTE: To facilitate cleaning, and allow access to rear of unit, flexible connections are recommended.
Recommended Plumbing:
(Furnished by Installer)
Do not connect steamer to a hot water hose. A hot water connection will damage the steamer.
I
COLD
WATER
SUPPLY
OFF VALVE
REDUCING
VALVE IF
REQUIRED
b, WARNING
PAGE 6
VALVE
I
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