Southbend FF-21-36, FF-21-42 Hardware Manual

IMPORTANT
m southbe”d ~~n~~e~~~~
SERIAL #
A MIDDLEBY COMPANY DATE PURCHASED
OWNER’S MANUAL
INSTALLATION
USER’S GUIDE
SERVICE
DEEP FAT FRYER MANUAL SUPPLEMENT
for
FRYER FILTER SYSTEM
MODEL FF-21-36, FF-21-42
These instructions should be read thoroughly before attempting installation. Set up, installation and Performance Check should be performed by a qualified service technician. The Manufacturer, Southbend (1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526), informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the
Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall
atwb.
If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the 12-month limited warranty period, then the manufacturer shall not be liable for any incidental or consequential damages to any
person or to any property which may result from the use of the equipment thereafter.
Some States do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion thereto may not apply to you.
In the event you have any questions concerning the installation, use, care, or service of the product, write Customer Service Department, Southbend, 1100 Old Honeycutt Rd.,
Fuquay-Varina, North Carolina 27526.
FRYER FILTER SYSTEM
DEEP FAT FRYER
(Manual Section SR)
Congratulations! You have just purchased one of the finest pieces of heavy-duty, commercial
cooking
equipment on the market today. You will find that your new equipment, like all Southbend equipment, has been designed and
manufactured to some of the toughest standards in the industry - those of Southbend Corporation. Each piece of Southbend equipment has been carefully engineered and designs have been verified through laboratory tests and field installations in some of the more strenuous commercial cooking applications. With proper care and field maintenance, you will experience years of reliable, trouble-free operation from your Southbend equipment. To get the best results, it’s important that you read this manual carefully.
TABLE OF CONTENTS:
SECTION ONE - INSTALLKIION
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~.........................................
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......
:
Performance Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
SECTION TWO - USER’S GUIDE
warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..“......
See Fryer Manual
Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .....“...
1
SECIION THREE - SERVICE
Adjustments/Service
. . . . . . . . . . . . . . ..~..............................................................................................
1
SECTION FOUR - PARTS
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~....................
1
NOTE: CONSULT DEEP FAT FRYER MANUAL - PT# 1161609 FOR ALL FRYER INFORMATION
CAUTION:
POST IN PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED LN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION SHALL BE OBiWNED FROM LOCAL GAS SUPPLIER
Retain this manual for future reference. INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.
WARNING - WARRANTY
WILL BE VOID IF
A. SERVICE WORK IS PERFORMED BY OTHER THAN QUALIFIED
TECHNICIAN.
B. OTHER THAN GENUINE SOUTHBEND REPLACEMENT PARTS ARE
INSTALLED.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF HIS OR ANY OTHER
APPLIANCE. KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM
COMBUSTIBLES.
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN EQUIP-
MENT AT THE MAINSHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
m
southbend
A UIDDLEBY CONPANY
1100 Old Honeycutl Road
Fuquay-Varina. NC 27526 19191552-9161 kAX’(9i9) 55%9796 (600) 346-2566
FRYER FILTER SYSTEM
INSTALLATION
SPECIFICATIONS
FRYER FILTER
q
FF=?l-36 0 FF-21-42
FRONT VIEW
DIMENSIONS:
SIDE VIEW FRONT VIEW
+J*
Scale l/4” = 1 ft.
TOP VIEW
( ) = Millimeters
UTILITY INFORMATION
l/3 HF’ - 115
OR 230 VOLT
AMPS - 115
VOLT - 6.5
230 VOLT -
2.6
I
INSTALLATION
GENERAL: THE UNIT WHEN INSTALLED MUST CONFORM WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE ANSI 2223.1.1984.
The unit must be installed in such a manner that the flow of combustion and ventilation air are not obstructed. Provisions for an adequate air supply must also be provided.
ASSEMBLY INSTRUCTIONS: For battery installation of units consult SECTIONAL RANGE FRONT MANIFOLD - BAITERY TYPE
OWNERS MANUAL - Part # 1161610. Follow instructions as outlined in Section 1 - Installation - pages 4 tlllu 11.
Individual Assembly Instructions for internal piping of drain line to filter wiII be furnished with each individual battery.
FRYER FILTER SYSTEM SECTION 1 - INSTALLATION
PAGE 1
WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED PERSONNEL OR WARRANTY WILL BE VOIDED.
LEGS OR OPTIONAL CASTERS:
1. A set of legs or casters are packed in the unit. A threaded receptacle is fastened to the base frame at each comer. Each leg or caster has a similar mating thread.
2. Raise unit sufficiently to allow legs or casters to be screwed into the receptacles. For safety, “shore up” and support the unit with an adequate blocking arrangement strong enough to support load.
3. Lower unit gently. Never drop or allow the unit to fall.
4. The legs or casters can be adjusted to overcome and uneven floor.
5. After the unit has been leveled, tighten the lock nuts.
WARNING: FOR AN APPLIANCE EQUIPPED WITH CASTERS, THE INSTALLATION SHALL BE MADE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI 22169-1979, AND ADDENDA Z21.69a-1983, AND A QUICK-DISCONNECT DEVICE THAT COMPLIES WITH THE STANDARD FOR QUICK-DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI
221.41-1978, AND ADDENDA Z21.41a-19 81 AND Z21,41b-1983. ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT OF THE APPLIANCE WITHOUT DEPENDING ON THE CONNECTOR AND THE QUICK-DISCONNECT DEVICE OR ITS
ASSOCIATED PIPING TO LIMIT THE APPLIANCE MOVEMENT.
WARNING: IF DISCONNECTION OF THIS RESTRAINT IS NECESSARY TO REMOVE THE
APPLIANCE FOR CLEANING, ETC., RECONNECT IT WHEN THE APPLIANCE IS MOVED TO ITS ORIGINALLY INSTALLED POSITION.
PERFORMANCE CHECK: The following items should be checked before or within the first 30 days of operation by qualified service technician.
1. Verify correct electrical characteristics.
2. Internal drain piping drains properly.
3. Check gas supply connection on front manifold.
4. Internal electrical connections.
5. Pump operates properly.
6. Advise user on cleaning procedures.
FRYER FILTER SYSTEM INSTALLATION
PAGE 2
OPERATION
FRYER FILTER OPERATION This section describes the cleaning process for your fryer know as the “Boil -Out”. A “Boil-Out” should be
performed on new equipment prior to actual cooking and every time shortening is removed from the fryer for cleaning of the fry-kettle and replacement by fresh shortening.
WARNING Please perform the steps of this procedure as described to avoid possible equipment damage, violation of warranty provisions or personal injury.
1. Always use thermal oven mitts during this procedure to protect skin from bums due to splashing of hot liquids.
2. Make sure the filter has been equipped with filter paper and powder and is correctly positioned.
3. If you are performing a “Boil Out” on a new fryer which DOES NOT contain shortening, go to Step 7, otherwise proceed to Step 4.
4. If the shortening in the fryer is not in a heated state (at least 15O”F), go to Step 5. If the fryer has been in operation and the shortening is in a heated state, place the thermostat in the off position and allow the shortening to cool for 2 minutes before continuing.
5. If the shortening in the fryer is “Cold”, that is at room temperature, you must first heat the shortening
briefly so that it is liquid enough to be removed by the fryer’s filter system. Turn the temperature select knob to 150°F and heat the oil until the burners go out. Stir the shortening well to insure that it is fully
dissolved. Stirring may cause the burners to come on again briefly. When the burners go out again, place
the thermostat in the off position and go to Step 5.
6. Insure that the thermostat is in the off position before proceeding.
WARNING The next step of this procedure requires that the shortening be drained from the fry-kettle into the fryer’s filter pan. Failure to insure that the fryer’s cook/filter switch is in the “Filter” position prior to draining may result in fire on the exposed heating elements. Always insure that the cook/filter switch is in the proper position.
7. Slowly open the drain valve handle beneath the fry-kettle. The drain is opened by turning it towards you. Use care in opening this valve to avoid being splashed by hot oil. (You may find that the drain requires insertion of the fryer clean out rod through the cold zone with the fryer in order to free the valve of breading which may clog it.
8. Place oil pump switch in the “On” position and allow shortening to return to the fry-kettle and out through the drain. Use this opportunity to “Wash-Down” breading which has accumulated in the bottom of the fry­kettle. Use the larger pot brush supplied with the fryer to help “Wash-Down” this material into the filter­pan below. Use care to avoid being splashed and burned by the hot oil.
9. After “Washing-Down” all accumulated breading and crumbs from the bottom of the fry-kettle, place the oil pump switch in the “Off’ position and allow the shortening to accumulate in the filter pan.
10. When all the oil has drained out of the fryer, close the drain valve.
FRYER FILTER SYSTEM SECTION 2 - USERS GUIDE
PAGE 1
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