Southbend 2001 Service Manual

$6.00
southbend
A MIDDLEBY COMPANY
OWNER'S MANUAL
INSTALLATION USER'S GUIDE
SERVICE
PARTS
IMPORTANT
FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment.
MODEL #__________________ SERIAL #__________________ DATE PURCHASED__________
COUNTER TOP
CONVECTION STEAMER
MODELS: 2001 / DUAL POWER
SINGLE POWER SOURCE UNITS
These instructions should be read thoroughly before attempting installation. Installation and Start Up should be performed by a qualified service technician. The Manufacturer, Southbend (Head Office: 1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina 27526), informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the Manufacturer's Limited Warranty will be rendered void and no warranty of any kind shall apply.
If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the 12-month limited warranty period, then the manufacturer shall not be liable for any incidental or consequential damages to any person or to any property which may result from the use of the equipment thereafter. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion thereto may not apply to you.
In the event you have any questions concerning the installation, use, care, or service of the product, write Customer Service Department, Southbend, 1100 Old Honeycutt Rd., Fuquay ­Varina, North Carolina 27526.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
COUNTER TOP
CONVECTION STEAMER
(Manual Section CS)
1100 Old Honeycutt Road
Congratulations! You have just purchased one of the finest pieces of heavy-duty, commercial cooking equipment on the market today.
You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to some of the toughest standards in the industry — those of Southbend. Each piece of Southbend equipment has been carefully engineered and designs have been verified through laboratory tests and field installations in some of the more strenuous commercial cooking applications. With proper care and field maintenance, you will experience years of reliable, trouble -free operation from your Southbend equipment. To get the best results, it's important that you read this manual carefully.
TABLE OF CONTENTS:
SECTION ONE - INSTALLATION
Specifications ......................................…………...... 1
Installation .....................................……………........ 2
Performance Check………………………………… 5 SECTION TWO - USER'S GUIDE
Warranty.........................................…………….......
Operation....................................……………............
Cooking Hints.........................…………........... . ....
Maintenance............................…………........... . ....
SECTION THREE - SERVICE
1 2
3 7
Adjustments ..................................……............ .... .. 1
Troubleshooting .............................…....................... 5
Schematic Drawings……………………………….. 7 SECTION FOUR - PARTS
Parts List.......................................……..................... 1
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.
WARNING – WARRANTY WILL BE VOID IF A. SERVICE WORK IS PERFORMED BY OTHER THAN A QUALIFIED TECHNICIAN B. OTHER THAN GENUINE SOUTHBEND REPLACEMENT PARTS ARE INSTALLED.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM COMBUSTIBLES. IN THE EVENT A GAS ODOR IS DETECTED. SHUT DOWN EQUIPMENT AT THE MAIN
SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
southbend
A MIDDLEBY COMPANY
Fuquay, NC 27526 (919) 552-9161 FAX (919) 552-9798 (800) 348-2558
COUNTER TOP
CONVECTION STEAMER
USER'S GUIDE
LIMITED WARRANTY
Southbend warrants that the equipment, as supplied by the factory to the original purchasers, is free from defects in materials and workmanship. Should any part thereof become defective as a result of normal use within the period and limits defined below, then at the option of Southbend such parts will be repaired or replaced by Southbend or its Authorized Service Agency. This warranty is subject to the following conditions:
If upon inspection by Southbend or its Authorized Service Agency it is determined that this equipment has not been used in an appropriate manner, has been modified, has not been properly maintained, or has been subject to misuse or misapplication, neglect, abuse, accident, damage during transit or delivery, fire, "flood, riot or Act of God, then this warranty shall be void.
Specifically excluded under this warranty are claims relating to installation; examples are improper utility connections and improper utilities supply. Claims relating to normal care and maintenance are also excluded; examples are calibration of controls, and adjustments to pilots and burners. Equipment failure caused by inadequate water quality is not covered under warranty. WATER QUALITY must not exceed the following limits: Total Dissolved Solids (TDS) - 60 PPM (Parts Per Million). Hardness - 2 Grains or 35 PPM, PH Factor
- 7.0 to 7.5. Water pressure 30 PSI minimum, 60 PSI maximum. Boiler maintenance is the responsibility of the owner and is not covered by warranty. This equipment is intended for commercial use only. Warranty is void if equipment is installed in other than commercial application.
Repairs under this warranty are to be performed only by a Southbend Authorized Service Agency. Southbend can not be responsible for charges incurred from other than Authorized Southbend Agencies. THIS WARRANTY MUST BE SHOWN TO AN AUTHORIZED SERVICE AGENCY WHEN REQUESTING IN-WARRANTY SERVICE WORK. THE AUTHORIZED SERVICE AGENCY MAY AT HIS OPTION REQUIRE PROOF OF PURCHASE. This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any liability for extended delays in replacing or repairing any items in the equipment beyond the control of Southbend. "Southbend shall not be liable for consequential or special damages of any nature that may arise in connection with such product or part." Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such premium rates. In all circumstances, a maximum of one hundred miles in travel and two and one half hours (25) travel time shall be allowable. In all cases the closest Southbend Authorized Agency must be used. The actual warranty time periods and exceptions are as follows: This warranty only covers product shipped into the 48 contiguous United States and Hawaii, one year labor, one year parts effective from the date of original purchase. There will be no labor coverage for equipment located on any island not connected by roadway to the mainland. Exceptions to standard warranty, effective within above limitations:
Glass Windows, Door Gaskets, Rubber Seals, Light Bulbs, Ceramic Bricks,
Sight Glasses, Cathodic Descalers or Anodes ..…......………………………………………...................... 90 days material and labor
Stainless Steel Fry Pot.....................…………….…………………... .4 years extended material warranty on fry pot only — no labor
Stainless Steel Open Top Burners..………….………………...........4 years extended material warranty on burners only — no labor
Pressure Steam Boiler Shell .......…………………………........ Prorated 4 years extended warranty on boiler shell only — no labor
In all cases parts covered by a five year warranty will be shipped FOB the factory after the first year. Our warranty on all replacement parts which are replaced in the field by our Authorized Service Agencies will be limited to three months on labor, six months on materials (parts) effective from the date of installation. See LIMITED WARRANTY
- REPLACEMENT PARTS for conditions and limitations. If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the one year limited warranty period, then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter. "THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND CONSTITUTES THE ENTIRE LIABILITY OF SOUTHBEND. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE DURATION OF ONE YEAR FROM THE EFFECTIVE DATE OF SAID WARRANTY."
Boiler shells which have not been properly maintained will not be covered by warranty.
COUNTER TOP CONVECTION STEAMER
SECTION TWO — USER'S GUIDE
PAGE 1
Litho in U.S.A.
OPERATION
THEORY OF OPERATION: Compared to other steam cookers with complicated boilers, the Southbend 2001 is a very simple machine. The
bottom, or floor, of the compartment is heated. Water flows onto this heated surface, boils, and turns to steam. A fan circulates the steam in the compartment when the door is closed. There is no pressure.
All equipment must be installed correctly to insure proper operation and reliable service. Installation instructions must be followed by a qualified technician. Before you turn the unit on, be sure that you have: POWER to unit, WATER to unit, and OPEN DRAIN. NOTE:
Your Southbend Convection Steamer must be thoroughly cleaned every day.
CAUTION: DO NOT USE VINEGAR OR ANY CORROSIVE CLEANER. USE ONLY CLEANERS APPROVED FOR STAINLESS STEEL.
Before starting the unit, review the following:
A. Be sure overflow pipe in back right hand comer of the cooking compartment is in position.
B. Be sure the drain outlet is not blocked in any way. (The Southbend 2001 drain line must be free venting.) C. Be sure the pan supports and fan guard are well secured.
D. Be sure the drip pan is in proper position with the drain hole located above the drain outlet.
CONTROL INSTRUCTIONS:
1. For manual operation, press right-hand rocker switch to "MANUAL" and select your choice on left-hand rocker switch, "HI or LO." Red and amber lights on switch turn on when it's "HI" power and amber light only when it's "LO" power. Unit is now in operation and will be generating steam in a few minutes (approximately 4 minutes from a cold start).
2. For automatic timed operation, press right-hand rocker switch to "AUTOMATIC" and select your choice on left-hand rocker switch "HI" or "LO." Set timer by positioning knob pointer to desired time. When time elapses, buzzer will sound. Buzzer may be shut off by moving selector switch to "MANUAL," shutting unit off, resetting to a new time, or turning knob counter clock-wise past "0" time to Hold/Off position.
3. To restart timer, set to new time marking.
NOTE: For short time settings (under 20 minutes) first turn knob past "30" setting then back to desired time.
INSTRUCTIONS FOR TURNING OFF BUZZER:
The Southbend Steamer is supplied with a continuous ring buzzer. This buzzer is activated automatically in the automatic mode of operation when the cooking cycle is complete. This buzzer can be turned off by:
1. Resetting to a new time.
2. Shut unit off (left hand switch to middle position).
3. Set the right-hand rocker switch to manual.
4. Turn knob full counterclockwise past "0" time to Hold/Off position.
COUNTER TOP CONVECTION STEAMER SECTION TWO — USER'S GUIDE
PAGE 2
Rev. 12-92
MAINTENANCE
Southbend equipment is sturdily constructed of the best quality materials and is designed to provide durable service when treated with ordinary care. To expect the best performance, your equipment must be maintained in good condition and cleaned daily. Naturally, the periods for this care and cleaning depend on the amount and degree of usage.
DAILY CLEANING:
Following daily and periodic maintenance procedures will enhance long-life for your equipment. Climatic conditions — salt air — may require more thorough and frequent cleaning or the life of the equipment could be adversely affected.
As with any cooking utensil, the unit should be thoroughly washed with a mild detergent and warm water every day. Remove the pan supports, drip pan, fan guard, and overflow pipe. Wash separately.
All water will drain out of the compartment. Clean all interior surfaces, including the fan and heating element with a food equipment cleansing and de-liming solution. Rinse with clean water.
Return all cleaned parts to the unit to make ready for the next day's operation. It is advisable to leave door open when the unit is not in use. This allows the unit to dry thoroughly after cleaning and also prolongs
the life of the door seal.
CAUTION: DO NOT USE ANY CORROSIVE CLEANER. USE ONLY CLEANERS APPROVED FOR STAINLESS STEEL.
STAINLESS STEEL: To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any corrosive cleaner.
To remove grease and food splatter or condensed vapors that have baked on the equipment, apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal. Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION. Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH-BRTTE scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish. NEVER USE A WIRE BRUSH, STEEL SCOURING PADS (EXCEPT STAINLESS), SCRAPER, FILE OR OTHER STEEL TOOLS. Surfaces which are marred collect dirt more rapidly and become more difficult to clean. Marring also increases the possibility of corrosive attack. Refinishing may then be required.
TO REMOVE HEAT TINT: Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat. These darkened areas are caused by a thickening of the protective surface of the stainless steel and are not harmful. Heat tint can normally be removed by the foregoing, but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH-BRITE scouring pads or a STAINLESS scouring pad in combination with a powdered cleanser. Heat tint action may be lessened by not applying or by reducing heat to equipment during slack periods.
COUNTER TOP CONVECTION STEAMER
SECTION TWO — USER'S GUIDE
PAGE 7
SERVICE
COUNTER TOP CONVECTION STEAMER
SECTION THREE – SERVICE
PAGE 7
SERVICE
Litho in U.S.A
COUNTER TOP CONVECTION STEAMER SECTION THREE – SERVICE PAGE 8
Rev. 12-92
southbend
A MIDDLEBY COMPANY
Convection Ovens Ranges Steam Kettles Under Fired Broilers Cook & Hold Convection Ovens Fryers Tilting Braising Pans Salamander Broilers
Bake & Roast Ovens Special & Custom Equipment Cooker/Mixer Kettles Cheese Melters Pizza Ovens Convection Steamers Floor Model Broilers Counter Top Broilers & Griddles
COUNTER TOP
CONVECTION STEAMER
9161
A MIDDLEBY COMPANY
A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize however, that replacement parts and occasional professional service may be necessary to extend the useful life of this unit. When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.
southbend
1100 Old Honeycutt Road Fuq Fuquay-Varina. NC 27526
PART NUMBER 1173012
(919)552­FAX (919) 552-9798
(800) 348-2558
TO: Southbend Parts & Service Distributors
FROM: Thomas S. Enyeart
Manager, Technical Services
DATE: February 11, 1991 BULLETIN #9105 SUBJECT: Model 2001 and R-1 In Line Water Strainer
Please insert this bulletin in your roaster Southbend manual in Section ST behind the 2001 manual.
A new improved in line water strainer is now being supplied on all Model 2001 and R-1 Convection Steamers. This is a Y type which incorporates a clean out screen.
The Part number is 1173428 and it replaces #PP-629.
Part number 1173428 is on units manufactured January 2, 1991 and after; serial numbers beginning with 91A and up. Part Number PP-629 was discontinued at the end of December 1990; serial numbers beginning with 90L and before.
Although #1173428 replaces #PP-629, it is not a direct replacement. For the first change over, you need to use Kit #4440329. After using this kit one time, you then will then just use #1173428.
A replacement strainer screen is available for this new strainer; Part # 1173429.
Recap:
#PP-629 No longer available - use 173428 or 4440329
1991 List Price
#1173428 In Line Strainer $32.50 #1173429 Replacement Screen $ 3.50
for 1173428
#440329 Replacement Strainer $44.50
Kit to Convert from #PP-629 to 1173428
TE/dy
1100 Old Honeycutt Rd. Fuquay-Varina, NC 27526 (919) 552-9161 FAX (919) 552-9798
TO: Southbend Parts & Service Distributors
FROM: Thomas S. Enyeart
Manager, Technical Services
DATE: June 10, 1991 BULLETIN #9122
SUBJECT: Model 2001 - New Improved Door Latch/Catch
Please insert this bulletin behind the 2001 owners manual in the ST-Steamer section of your master Southbend manual.
Effective May, 1991, serial number 91C46648 and all there after.
A new improved door latch and door catch are now being supplied on model 2001 steamers. This new design allows for improved latching action and easier, more positive alignment adjustment.
Old style parts are no longer available. The first time a change of these parts is made, you must use part #4440334 Door Latch/Catch Improvement Kit.
New Parts:
#1173531 Door Handle Assembly (replaces #6600376) #1173530 Door Latch (replaces #6600434) #1173529 Door Catch (replaces #132125) #4440334 Door Latch/Catch Improvement Kit
Contains one each #1173531 Door Handle Assembly, one #1173530 Door Latch, one #1173529 Door Catch and one #1173536 Instruction sheet. These parts replace old style #6600376 Handle, 6600434 Latch and 132125 Catch.
Discontinued Parts* -- No longer available
#6600376 Door Handle Assembly (replaced by #1173531) #6600434 Door Latch (replaced by #1173530) #132125 Door Catch (replaced by #1173529)
* As stated before, when first changing any of these three parts,
they all have to be changed by using the replacement kit or :the individual parts.
TE/dy
1100 Old Honeycutt Rd. Fuquay-Varina, NC 27526 (919) 552-9161 FAX (919) 552-9798
TO: SOUTHBEND PARTS & SERVICE DISTRIBUTORS
FROM: THOMAS S. ENYEART
MANAGER, TECHNICAL SERVICES
DATE: AUGUST 1, 1990 Bulletin 9012
SUBJECT: 2001 CONVECTION STEAMER SPORADIC LOW WATER LIGHT
OVERHEATING ELEMENTS-POSSIBLE ELEMENT MELTDOWM
Please insert this bulletin in the ST-Steamer section of your master Southbend manual behind 2001 Convection Steamer Manual #1173012.
We have had some units where the electric elements actually melt down. In all cases the high limit control had either been adjusted or the unit had been miss-wired. If you have problems with the low water light coming on and the unit shutting down, please check, the following: DO NOT ADJUST THE HIGH LIMIT CONTROLS.
1. Check the interior cavity bottom for lime/mineral build up. If lime/mineral build up exists, clean following the instructions in the manual. Note: Lime build up acts as an insulator.
2. Be sure that during operation-the water level is at the top of the stopper to the overflow point, and of uniform depth throughout the cavity. If water level is uneven, level the unit. If the water level is not -at the top of the stopper check the following:
a. Be sure there is no lime build up on the stopper or the drain
opening. If there is, clean following the instructions in the manual.
b. Be sure the stopper fits properly so the water is forced to drain
over the top and not around the stopper.
c. Be sure water flow into the unit is sufficient to provide the
proper water level. If not take what ever steps are necessary to assure same.
1100 Old Honeycutt Rd. Fuquay-Varina, NC 27526 (919) 552-9161 FAX (919) 552-9798
August 1, 1990 Page 2
3. Check the boiling pattern of the water on the interior cavity bottom. The pattern should be in the shape of the 3 elements. If the boiling pattern is good this means the heat transfer is good. If the boiling pattern is not good there is bad heat transfer - you will probably have to remove the elements, apply a new coat of thermal grease, and then reinstall the elements. Note:' The bottom must be flat to assure a good contact. Please refer to the manual.
4. The high limit is set to shut down the unit when the element reaches 450 degrees. (The normal operating element temperature is approximately 370 degrees). You can check the element temperature by using a temperature probe (remove element cover and go through the rear of the unit). Sense the element where the high limit bulb contacts the element.
5. Be sure the high limit sensing bulb is secure to the element.
Performing these checks should eliminate any problems and assure the unit is operating as designed.
AS previously Stated. DO NOT UNDER ANY CIRCUMSTANCES ADJUST THE HIGH LIMIT CONTROLS. Not only can this result in destruction of the unit, it nay create unsafe conditions for the user. Any person who adjusts this control will be solely responsible!
TSE/tws
S E R V I C E
southbend BULLETIN
TO: Southbend Parts & Service Distributors FROM: Thomas S. Enyeart- CFSP
Director Product Service
DATE: February 7, 1994 BULLETIN #9433 SUBJECT: Availability of Stainless Steel Water Jet Nozzle
Model 2001
Effective Date: Special Part in now available Please insert this bulletin with #1173012 Counter Top Convection Steamer
owners manual in the ST-Steamers-Pressure less & Pressure section of your master Southbend manual.
This new part is not a replacement of existing 6600241 Nozzle in standard production. It is a special Stainless Steel Jet Nozzle to be used where water conditions dictate, and is available on special request only.
New Part: 6600241-SS Stainless Steel Full Jet Nozzle
List Price – effective 1-15-94
TE/dy
1100 Old Honeycutt Rd. • Fuquay-Varina, NC 27526 • (919) 552-9161 • (800) 348-2558 • Fax (919) 552-9798
Parts Service Hotline (800) 54 RANGE (800-547-2643)
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