Southbend 170, 171A, 270A, 17OD, 171D Operation Manual

...

tion and retain this manual for the Ilfe of the equipment.

m southbend

A MIDDLEBY COMPANY

MODEL #

SEFIIAL # DATE PURCHASED

OWNER’S MANUAL

INSTALLATION

USER’S GUIDE

SERVICE

PARTS

IMPORTANT

FOR FUTURE REFERENCE

Piease complete thii informa-

INFRA-RED BROILERS

MODELS: 170& 171A; 270A

17OD; 17lD; 27OD (Free Standing Units)

These Wructions shoukj be read thoroughly before atWnpt@ instaliation. lnsMation andStartUpshouldbeperformedbyaqualifredsenice~idan.TheManufadurer, Southbend (Head Offic8: 1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina

27526), informs you that unless the installation instructions for th8 above described Southbend product are follow8d and performed by a qualiied service technician, (a person exp8ri8nc8d in and kn-8 concerning the insta&ion of and/or 8ktrW cooking equipment) then the terms and conditions of the Manufacturer’s

Limitedwanantywillber8ndetedvoidandnowarrantyofanykindshallapply.

If the equipment has been changed, altered, modiied or repaired by other than a quaitfied sewice Whnician during or after the 12-month limited warranty period, then themanuf~rershallnotbeliableforanyincidentaorconsequential~toany

personortoanypropertywhichmay~~fromtheuseof~equipment~reafter.

%TE sW8S do not aiiOW th8 8XClUSiOn or limi@tiOn Of incidental or cOns8qU8ntiat damages,sotheabovelimitationorexdusionth~maynotapplytoyou.

In the event you have any qwstions concerning the installation, use, care, or service of

the product, write Customer S8rvic8 Depsutment, Southbend, 1100 Old Horwycutt Rd.,

Fuquay-Varina, North Carolina 27526.

comm8rcial gas

$7-00

WAIUVZNG: lmprop8r ixlstabtiO& ad+tm8n~ alt43ratiO~ service Or maintenance can cause property damage, injury or death. Read the imtallation, operating and maintenance instructions thoroughlybe&r8insMingors8rvicingthise4uipment.

INFRA-RED BROILERS

FREE STANDING

(Manual Section BR)

Chgratulations! You have just pumhased one ofthe finest pieces of heavy-duty, commercial cooking @pment on tht?IWA!ttoday.

You will Grid that your new equipment, like all Southbend equipment, has been designed and manuf&ursd to someofthetoughe&stand&sintheindustry - those of Southbend. Each piece of Southbend equipment has 13eencarefullyengineeredaaddesignshavebeen~~throughlaboratorytestsaadfi~dinstallationsinsome of the more stranuous commercial cooking applications. With propar care and field maintenance, you will expfilience years of reliable, tnmbleke opsration from your importsntthatyoureadthismanualcarefully.

TABLE OF CONTEN’I%

SECTION ONE - INS’MLLATION

!!i!zizz

SECTIONTWO-USERSGUIDE

Warranty

~ij$&l&3

SECTION THBEE - SEBVICE

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. . . . . . . . . . . . .

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“I..““-...“.“.“....-“..“.......“.....”-.”..”....................“....

&n&bend equipment. To get the best results, it’s

. ..“I.....“......“.....-...“..-.............””..““.....

2’ 4 5

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SouUendInfka-BsdBroilen?axeamiqueindesign.They~teourexclusiveSchwank w~generatein6ra-redrag8thatprovhlebe#er~~~~inaboutanehalfthebroilingtime,witb~gas input than ordinary broikrs. Very little energy is wasted in heating ssconw suxfaces, as is necessary in amventional-type*

~thesmfaceoffhesetilesbearmesredhotin~tbanoae-halfminute,theunitisreadytostartbroilingwith averyshortpreheattime,thersbysavingtime,laburandenexgy.

These &owing surfaces emit intense id-a-md rays which are transmitted directly onto the produc& thereby yieJdingbettertastingbroiledfoodinlesstime.

useof100%&?anprimsryair,whic3lisconstantlyomlveyedtotheseburners, nudntainsM~uctioncapacityandmaximumrewvery,eveninthethe smokeatmospheres,whicharecn2atedduringanybroilingprocesc

ThesOu~~dInfra-BedBrailersplwideauchspeedandrecovergthatbroilingtechniqaesmayrequiresame modikatioainordertotakefuUadvantegeofitapmductivecapabil&s.

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ceramictilehurnezq

inaurese5cientwmbustionand

conditionsofgreaseva~and

CAUTION POSTIN PROMZNENT LOCM7ON LNST!RUCZ7ONS Iy) BE FOLLOWED

IN THE EVENT lHE SMELL OF GAS IS DETECTED. l!HIS INFO-ON

G4NBEOBlXA?EDETROMMKc’llALGAsSWPLZER.

REl!AINTHISMANUALFORFUTUREREFBRENCE.

FORYOURSAFElY

DONOTSTOREORUSEGASOLINEOROTHER

FLAMMABLEvAPoRs

ANDLlQuIDSINTBEVICINITYOFTEISORANYOTHERAPPLlANCE. KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM

coM5usTJBLEs. INTREEVENTAGASODORISDEIECTED, SHUT DOWN EQUIPMENT

AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL

GAS

COMPANYORGASSUPPLIERFORSERVICE.

INFRA-RED BROILERS

INSTALLATION

170D Natural 171D

270D

(Per Deck)

Propane

W.C. 26,000

4”

W.C. 26,000

10”

Rack extends 18” forward

when pulled out

Top View - ALL MODELS

#41

(.OSSO)

(.OE5)

Approx.

800

Approx. 800

Front View

MODELS 170A, 170D

ELECTRIC: Each Model has:

One cord with 3-prong

grounded plug for a supply of

115 VAC-60Hz-15 Amp.

For blower:

Motor rated at 1.0 Amp.

Front View

MODELS 171A, 171D

RACK: All Models

26%” deep by 24” wide

First 3” of rack is food holding area.

MODELS 270A, 270D

MODEL 171A or 171D ONLY

Warming oven may be

equipped with a

3000 watt element.

This circuit has a separate

208124OV - 6 supply

20 Amp.

INFRA-RED BROILERS

SECTION ONE - INSTALLATION

PAGE 1

INSTALLATION

WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED PER-

GENERAL: The unit, when installed, must conform with local codes, or in the absence of local codes, with the

National Fuel Gas Code, ANSI Z223.1-Latest Edition. The unit, when installed, must be electrically grounded and comply with local codes, or in the absence

of local codes, with the National Electrical Code ANSI/NFPA ‘IO-Latest Edition. Canadian installation must comply with CAN/CGA-B149.1 Natural Gas Installation Code, Code

CAN/CGA-B149.2 Propane Installation Code, and CSA C22.1 Canadian Electrical Code Parts I and II. These models are design certified for operation on Natural or Propane gases. The appliance should be connected ONLY to the type of gas for which it is equipped. All Southbend

equipment is adjusted at the factory, however, blower air shutters and pilot heights should be checked at installation and adjusted if necessary. Check type of gas on serial plate on the left front edge of the top.

For orifice sizes and pressure regulator settings refer to the chart under “SPECIFICATIONS.” If applicable, the vent line from the gas appliance pressure regulator shall be installed to the outdoors

in accordance with local codes or, in the absence of local codes, with the National Fuel Gas Code,

ANSI 2223.1-1988. Canadian installation must comply with CAN/CGA-B149.1 Natural Gas

Installation Code, Code CAN/CGA-B149.2 Propane Installation Code.

An adequate gas supply is imperative. Undersized or low-pressure lines will restrict the volume of gas

required for satisfactory performance. A pressure regulator, which is provided with each unit, is set to maintain a 4” W.C. manifold pressure for natural gas and lo” WC. manifold pressure for propane gas. However, to maintain these conditions the pressure on the supply line, when all units are operating simultaneously, should not drop below 7” WC. for natural gas or 11” W.C. for propane gas.

All pipe joints should be tested for leaks with a soap and water solution before operating the unit. The

;est pressure should not exceed 14” W.C.

SONNEL OR WARRANTY

WILL BE VOIDED.

CAUTION: THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE

DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS

OF1 12 PSIG (3.45 kPa).

THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL M.&‘WAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN I I2 PSIG (3.45 kPa).

A l/8” pressure tap is located on each manifold of the “A” suffix units, just behind the panel above the

broiling section(s). On “D” suffix units the l/8” pressure tap is in the blower compartment, just after the pressure regulator.

EXBAUST FANS AND CANOPIES: Canopies are set over ranges, ovens, etc., for ventilation purposes. It is recommended that a canopy

extend 6” past appliance and be located 6’6” from the floor. Filters should be installed at an angle of 45” or more with the horizontal. This prevents dripping grease and facilitates collecting the run-off grease in a drip pan, usually installed with a filter. A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such vacuum. In case of unsatisfactory performance on any appliance, check with the exhaust fan in the “OFF”’ position.

WALL EXHAUST FAN: Should be installed at least two feet above the vent opening at the top of the shelf or backsplash.

NOTE: Due to the variety of problems encountered by outside weather conditions, venting by

canopies or wall fans is preferred over any type of direct venting.

WARNING: All units must be installed in such a manner that the flow of combustion and

ventilation air are not obstructed. Provisions for an adequate air supply must also be provided. Do not obstruct the front of the unit at the bottom where the filter is located, as combustion air enters these areas.

INFRA-RED BROILERS SECTION ONE - INSTALLATION

PAGE 2

Liiho In

8-92

USA.

INSTALLATION

lUINWUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION:

SIDE - 6 INCHES

NOTE: No additional clearance from the sides and back is required for service, as the units are serviceable from the front.

BACK - 6 INCHES

FLOOR - 6 INCHES

WARNING

THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED PERSONNEL

OR WARRANTY WILL BE VOIDED.

LEGS OR OPTIONAL CASTERS:

1. A set of legs or casters are packed in the unit. A threaded receptacle is fastened to the base frame at each comer. Each leg or caster has a similar mating thread.

2. Raise unit sufficiently to allow legs or casters to be screwed into the receptacles. For safety, %hore up” and support the unit with an adequate blocking arrangement strong enough to support the load.

3. Lower unit gently. Never drop or allow the unit to fall.

4. The legs or casters can he adjusted to overcome an uneven floor.

WARNING

FOR AN APPLIANCE EQUIPPED WITB CASTERS, THE INSTALLATION SHALL BE WITH A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI 221.69-1987, CAN/CGA-6.16-M87 AND A QUICK-

DISCONNECT DEVICE THAT COMPLIES WITH THEi STANDABD FOR QUICK-DISCONNECT

DEVICES FOR USE WITH GAS FUEL, ANSI 221.41-1978, AND ADDENDA, Z21.41a-1981,Z21.41b-

1983 AND CAN1 6.9 M79. ADEQUATE MEANS MUST BE PROVIDED TO LIMIT THE MOVEMENT, OF THE APPLIANCE WlTHOUT DEPENDING ON THE CONNECTOR AND TEIE QUICK-

DISCONNECTDEVICEORITS

ASSOCIATED PIPING TO LIMIT THE APPLIANCE MOVEMENT.

MADE

WARNING IF DISCONNECTION OF THIS RESTRAINT

THE APPLIANCE FOR CLEANIN G, ETC., RECONNECT IT WHEN THE APPLIANCE

IS MOVED TO ITS ORIGINALT.,Y INSTALTXD POSITION.

GAS CONNECTION:

Locate the 3/4” NPT threaded pipe nipple protruding from the lower rear of the unit.

IS NECESSARY TO MOVE

2. Connect gas supply to this nipple. Use pipe joint compound which is suitable for LP gas on all threaded connections.*

3. Check for gas leaks with a soapy water solution. NEVER use an open flame.

*It is recommended that a main shutoff valve be provided outside the unit at the time

ELECTRICAL CONNECTION:

installation.

The standard electrical equipment is for a 115 VAC, 60 cycle, 15 AMP single-phase system and is supplied by a cord set with a third wire ground and a three-prong plug which fits any standard

115V, three-prong, grounded receptacle. The blower is powered by a l/40 H.P. motor using 1 AMP

less

on “A” suffrx models (see Diagram 31, and a l/80 H.P. motor using

than 1 AMP on “D” suffix

models (see Diagram 2). Location of diagram will be attached near the blower motor.

SECTION ONE - INSTALLATION

INFRA-RED BROILERS

PAGE 3

INSTALLATION

WARNING

THE THREE-PRONG (GROUNDING) PLUG IS SUPPLIED FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA ?O-LATEST EDITION. CANADIAN INSTALLATION MUST COMPLY WITH CSA CZ2.1 CANADIAN ELECTRICAL CODE PARTS I AND II. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.

An optional electric element rated at 3000 watts, 208/236 volts, is available in the warming oven.** This is indicated on the serial plate by the prefix EW. A separate electric supply, 208/236V, single phase, 20 AMP must be connected to the leads in a terminal box at the rear, near the top of the broiler (see Diagram 1). Diagram will be on rear of unit near the top of the broiler. This installation must conform with local codes, or in their absence, with the NATIONAL ELECTRICAL CODE ANSINFPA ‘IO-Latest Edition. Canadian installation must comply with CSA C22.1 Canadian Electrical Code Parts I and II.

**Models EWl71A and EWl71D Only.

INFRA-RED BROILERS SECTION ONE - INSTALLATION

PAGE

Litho in U.S.A.

8-92

INFRA-RED BROILERS

USER’S GUIDE

LIMITED WARRANTY

Southbend warrants that the equipment, as supplied by the factory to the original purchasers, is free from defects in materials and workmanship. Should any part thereof become defecttie as a result of normal use within the period and limits defined below, then at the option of Southbend such parts will be repaired or replaced by Southbend or its Authorized Service Agency. This warranty is subject to the following conditions:

If upon inspection by Southbend or its Authorized Service Agency it is determined that this equipment has not been used in an appropriate manner, has been modified, has not been properly maintained, or has been subject to misuse or misapplication, neglect, abuse, accident, damage during transit or delivery, fire, flood, riot or Act of God, then this warranty shall be void.

Specifically excluded under this warranty are claims relating to installation: examples are improper utility connections and improper utilities supply. Claims relating to normal care and maintenance are also excluded; examples are calibra-

tion of controls, and adjustments to pilots and burners. Equipment failure caused by inadequate water quality is not covered under warranty. WATER QUALITY must not exceed

the following limits: Total Dissolved Solids (TDS) - 60 PPM (Parts Per Million). Hardness - 2 Grains or 35 PPM, PH Factor

- 7.0 to 7.5. Water pressure 30 PSI minimum, 60 PSI maximum. Boiler maintenance is the responsibility of the owner and is not covered by warranty.

This equipment is intended for commercial use only. Warranty is void if equipment is installed in other than commercial application.

Repairs under this warranty are to be performed only by a Southbend Authorized Service Agency. Southbend can not be responsible for charges incurred from other than Authorized Southbend Agencies.

THIS WARRANTY MUST BE SHOWN TO AN AUTHORIZED SERVICE AGENCY WHEN REQUESTING IN-WARRANTY SERVICE WORK. THE AUTHORIZED SERVICE AGENCY MAY AT HIS OPTION REQUIRE PROOF OF PURCHASE.

This warranty does not cover services performed at overtime or premium labor rates nor does Southbend assume any liability for extended delays in replacing or repairing any items in the equipment beyond the control of Southbend. “Southbend shall not be liable for consequential or special damages of any nature that may arise in connection with such product or part.” Should service be required at times which normally involve overtime or premium labor rates, the owner shall be charged for the difference between normal service rates and such premium rates.

In all circumstances, a maximum of one hundred miles in travel and two and one half hours (2.6) travel time shall be

allowable. In all cases the closest Southbend Authorized Agency must be used. The actual warranty time periods and exceptions are as follows: This warranty only covers product shipped into the 46 contiguous United States and Hawaii, one year labor, one year

parts effective from the date of original purchase. There will be no labor coverage for equipment located on any island not connected by roadway to the mainland.

Exceptions to standard warranty, effective within above limitations: Glass Windows, Door Gaskets, Rubber Seals, Light Bulbs, Ceramic Bricks,

Sight Glasses, Cathodic Descalers or Anodes . . _ . . . . . _ . _ _ . . . . . . . . . . . . . . . . . . . . . _ .90 days material and labor

Stainless Steel Fry Pot . _ _ . . . _ . . . . . _ . . . _ _ . . . . .

Stainless Steel Open Top Burners. _ . . ~ . . . . . . . . . .4 years extended material warranty on burners only - no labor

Pressure Steam Boiler Shell . . . . . . . . . . . . . . .

Boiler shells which have not been proper/y maintained will not be covered by warranty

In all cases parts covered by a five year warranty will be shipped FOB the factory after the first year.

Our warranty on all replacement parts which are replaced in the field by our Authorized Service Agencies will be limited to three months on labor, six months on materials (parts) effective from the date of installation. See LIMITED WARRANTY

- REPLACEMENT PARTS for conditions and limitations. If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during

or after the one year limited warranty period, then the manufacturer shall not be liable for any damages to any person or to any property which may result from the use of the equipment thereafter.

“THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FlTNESS, AND CONSTITUTES THE ENTIRE LIABILITY OF SOUTHBEND. IN NO EVENT DOES THE LIMITED WARRANTY EXTEND BEYOND THE DURATION OF ONE YEAR FROM THE EFFECTIVE DATE OF SAID WARRANTY.”

. -4 years extended material warranty on fry pot only - no labor

. Prorated 4 years extended warranty on boiler shell only - no labor

SECTION TWO - USER’S GUIDE

INFRA-RED BROILERS

PAGE 1

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