Southbend 14-36, 14-42, 14-32, 18-42, l8-36 User Manual

I
----LLL--
IMPORTANT
FOR FUTURE REFERENCE
Please complete this informa­tion and retain this manual for the life of the equipment.
MODEL # SERIAL #
A MIDDLEBY COMPANY
DATE PURCHASED
OWNER’S MANUAL
INSTALLATION
USER’S GUIDE
SERVICE
PARTS
DEEP FAT FRYER
FRONT MANIFOLD -SECTIONAL RANGE MATCH
MODELS: 1436,1442; l&36,16-42
FREE STANDING - RESTAURANT RANGE MATCH
MODEL: 14-32
These instructions should be read thoroughly before attempting installation. Set up,
installation and Performance Check should be performed by a qualified service technician.
The Manufacturer, Southbend (1100 Old Honeycutt Rd., Fuquay-Varina, North Carolina
27526), informs you that unless the installation instructions for the above described Southbend product are followed and performed by a qualified service technician, (a person experienced in and knowledgeable concerning the installation of commercial gas and/or electrical cooking equipment) then the terms and conditions of the Manufacturer’s Limited Warranty will be rendered void and no warranty of any kind shall apply.
If the equipment has been changed, altered, modified or repaired by other than a qualified service technician during or after the 12-month limited warranty period, then the manufacturer shall not be liable for any incidental or consequential damages to any person or to any property which may result from the use of the equipment thereafter. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion thereto may not apply to you.
In the event you have any questions concerning the installation, use, care, or service of the product, write Customer Service Department, Southbend, 1100 Old Honeycutt Rd.,
Fuquay-Varina, North Carolina 27526.
$4.00
WARNINGz Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servic%ug this equipment.
DEEP FAT FRYER
(Manual
Section SR)
Congratulations! You have just purchased one of the finest pieces of heavy-duty, commercial cooking equipment on the market today.
You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to some of the toughest standards in the industry -
Southbend equipment has been carefully engineered and designs have been verified through laboratory tests and field installations in some of the more strenuous commercial cooking applications. With proper care and field maintenance, you will experience years of reliable, trouble-free operation from your
Southbend equipment. To get the best results, it’s important that you read this manual carefully. TABLE OF CONTENTs:
SECTION ONE - INSTALIATION
Specifications
Installation.. ............................................................... ..Z
Performance Check
SECTION TWO - USER’S GUIDE
warranty .................................................................... ..l
Operation cookingHints Maintenance
SECTION THREE - SERVICE
Adjustments
Service
Troubleshooting
Schematic Drawings
SECTION FOUR-PARTS
PartsList
.......................................................................
.................................................................
............................................................ 6
..................................................................... 2
................................................................. 4
...............................................................
..................................................................
...............................................................
........................................................... 4
..................................................................... 2
those of Southbend Corporation. Each piece of
1
...5
1 3 3
CAUTION. POST IN PROMINENT LOC2lTION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORiWll’ION SHALL BE OBTMNED FROM LOCAL GAS SUPPLIER.
RETm THIS MANUAL FOR FUTURE REFERENCE.
INTENDED FOR COMMERCIAL USE ONLY. NOT FOR HOUSEHOLD USE.
WARNING--WARRANTY A. SERVICEWOBKISPERFOBMElDBYOTBERTEiANAQUAIJFJED B. OTEERTJ3ANGENUINESOUTHBENDBEP~CEMENTS
WILLBEVOIDIF:
TECHNICIAN.
PARTsABElNsTALLED.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAZMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
KEEP AREA AROUND APPLIANCES FREE AND CLEAR FROM coMBusTIBLEs.
A GAS ODOR IS DETECTED, SHUT DOWN EQUIPMENT AT
THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR
GAS SUPPIJER FOR SERVICE.
m suuthhend
A
MIDDLEBY CCBIPANY
1100 Old Honeycutt Road Fuquay-Vafina, NC 27526 (919) 552-9161 FAX (919) 552-9798 (800) 348-2558
t--a---
--r
DEEP FAT FRYER
INSTALLATION
SPECIFICATIONS
FRONT VIEW
TOP VIEW
SIDE VIEW
DIMENSIONS:
NOTEI Model 14 Fryers - 14” (356 mm) wide x 14” (356 mm) deep; Model 18 Fryers - 18” (457 mm) wide x 18” (457 mm) deep,
‘Model 14-32 comes standard with a shelf splasher- overall height is 56.5” (1435 mm). *Model 14-32 only has %” gas connection: I = lo” (254 mm), J = 1.75” (44 mm).
UTILITY INFORMATION:
GAS - 14-32; 14-36; 14-42 -Total BTU 90,000
1836; 18-42-Total BTU 112,500
14-32 has %” connection - male.
Models 1436,14-42, 18-36 & 18-32 have 1%” connection (1 end male, 1 end female).
0 NATURAL
Required operating pressure: Natural Gas 4” W.C.; Propane Gas 10”
0 PROPANE
W.C.
( ) = Millimeters
UNrrS WITH OPTIONAL REAR GAS CONNECTION:
SIDE VIEW FOR
14-36”. 14-42”. 18-36”. 18-42”
REAR VIEW FOR
14-36, 14-42,
18-36, 18-42
No external electrical power supply is required for the units.
NOTE: If this equipment is being installed over 2,000 feet altitude and was not so specified on order, contact Southbend Service Department. Failure to install with proper orifice sizing may void the warranty.
SECTION
ONE - INSTALLATION
DEEP FAT FRYER
PAGE 1
INSTALLATION
\
WARNINGz THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED
PERSONNEL OR WARRANTY WILL BE VOIDED.
GENERAL:
The unit, when installed, must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-Latest Edition. Canadian installation must comply with CAN/CGA-B149.1 Natural Gas Installation Code, Code CAN/CGA-B149.2 Propane Installation Code.
I
INSTILIATION CLEARAN
CES. AS APPLICABLE
COMBUSTIBLE NONCOMBUSTJBUE
CONSTRUCTION CONSTRUCTION Sides Rear
CAUTION: ALL DEEP FAT FRYERS SHALL BE INSTfiLED WITH AT LEAST A 16 INCH SPACE BETWEEN THE FRYER AND SURFACE FLAMES FROM ADJACENT.EQUIPMENT.
Select a firm, level location for your Southbend Fryer. Leave clearance, whenever possible, so that access from the rear is possible to permit cleaning and servicing. If the unit is to be set on non­combustible flooring, such as a concrete slab, 3 inches minimum toe room must be provided to prevent restriction of the air opening in the bottom of the unit.
W-G
lation air are not obstructed. Provisions for an adequate air supply must also be provided. Do NOT obstruct the bottom front of the unit, as combustion air enters through this area.
NOTE: No additional clearance from the sides and back is required for service, as the units are serviceable from the front.
The unit must be in&shed in such a manner that the flow of combustion and venti-
6in. 6in.
0 in. Oh.
EXHAUST FANS AND CANOPIES:
Canopies are set over ranges, ovens, etc., for ventilation purposes. It is recommended that a canopy extend 6” past appliance and be located 6’6” from the floor. Filters should be installed at an angle of 45 degrees or more with the horizontal. This prevents dripping of grease and facilitates collecting the run­off grease in a drip pan, usually instaIled with the filter. A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames. Fresh air openings approximately equal to the fan area will relieve such vacuum. In case of unsatisfactory performance on any appliance, check with the exhaust fan in the “OFF” position.
DIRECT CONNXCTIONz This unit is not intended to be connected directly to an outside flue.
WALL EXHAUST FAN:
shelf or backsplash.
Should be installed at least 2 feet above the vent opening at the top of the
NOTE: Due to the variety of problems encountered by outside weather conditions, venting by canopies or wall fans are preferred over any type of direct venting.
WARNING: All Deep Fat Fryers must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid. The means of restraint may be the manner of installation, such as connection to a battery of appliances or installing the fryer in an alcove, or by separate means, such as adequate ties.
DEEP FAT FRYER SECTION ONE - INSTALLATION
PAGE 2
Litho in U.S.A.
2-94
INSTALLATION
W-G: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED
PERSONNEL OR WARRANTY WILL BE VOIDED.
SCREW - 1146201
j==, PAD -
1172650
t
i
1174264 -
1174265 -
WlTH BRAKE Wl-lHOUT BRAKE
CASTER INSTALLATION
i w
B
LEG INSTALLATION
LEG -
LEGS OR OPTIONAL CASTERS:
1. A set of legs or casters are packed in the unit. A threaded receptacle is fastened to the base frame at each corner. Each leg or caster has a similar mating thread.
2. Raise unit sufhciently to allow legs or casters to be screwed into the receptacles. For safety, “shore up” and support the unit with an adequate blocking arrangement strong enough to support load.
3. Lower unit gently. Never drop or allow the unit to fall.
4. The legs or casters can be adjusted to overcome an uneven floor.
5. After the unit has been leveled, tighten the lock nuts.
WARNING: For an appliance equipped with casters, the installation shall be made with a connector that complies with the standard for connectors for movable gas appliances, ANSI Z21.69-Latest Edition, CAN/CGA-6.16-M87 and a quick-disconnect device that complies with the standard for quick-disconnect devices for use with gas fuel, ANSI ZBlRl-Latest Edition,
and CAN1 6.9 M79. Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement.
1174260
NOTE: Adequate restraining means must be attached to rear of appliance when installed.
Installation must conform to local codes as applicable.
WARNING: Appliances equipped with casters have been installed with a restraint to limit their
movement to prevent damage to the gas supply connecting system. If disconnection of this
restraint is necessary to move the appliance for cleaning, etc., reconnect it when the appliance is
moved to its originally installed position.
DEEP FAT FRYER
SECTION ONE - INSTALLATION
PAGE 3
INSTALLATION
\
WARNING: THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED
PERSONNEL OR WARRANTY WILL BE VOfDED.
GAS CONNECTIONS:
The AGA. serial plate located on the back of the door (upper left corner> indicates the type of gas your unit is equipped to burn.
These models are design certified for operation on Natural The appliance should be connected ONLY to the type of gas for which it is equipped. All Southbend
equipment is adjusted at the factory, however, burner air shutters and pilot heights should be checked at installation and adjusted if necessary. Check type of gas on serial plate on the inside of the cabinet door.
For orifice sizes and pressure regulator settings refer to the chart in “SERVICE” section. If applicable, the vent line from the gas appliance pressure regulator shall be installed to the
outdoors in accordance with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-Latest Edition. Canadian installation must comply with CAN/CGA-B149.1 Natural Gas Installation Code, Code CAN/CGA-B149.2 Propane Installation Code.
An adequate gas supply is imperative. Undersized or low pressure lines restrict the volume of gas necessary for satisfactory performance. A pressure regulator, which is provided with each unit, is set to maintain a 4” W.C. manifold pressure for natural gas and a 10” W.C. manifold pressure for pro­pane gas. However, to maintain these conditions the pressure on the supply line, when all units are operating simultaneously, should not drop below 7” W.C. for natural gas or 11” W.C. for propane gas.
Purge the supply line to clean out any dust, dirt, or other foreign matter before connecting the line to the unit. It is recommended that an individual manual shutoff valve be installed in the gas supply line tc the unit. Use pipe joint compound which is suitable for use with LP gas on all threaded con­nections. Test pipe connections thoroughly for gas leaks. USE SOAPY WATER ONLY FOR TESTING
ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS. ALL CONNEC­TIONS MUST BE CHECKED FOR LEAKS, AFTER THE UNIT HAS BEEN PUT IN OPERATION. All pipe joints should be tested for leaks with a soap and water solution before operating the unit. The test pressure should not exceed 14” W.C.
Do Not connect
to any other gas type.
or
Propane gases.
CAUTION:
DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE
TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF I/ 2 PSIG (3.45 kPa). THIS APPLIANCE MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY
CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRESSURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR
LESS THAN 1 I2 PSIG (3.45 kPa).
A 56” pressure tap is located on the combination gas control inside the cabinet and on the burner
manifold directly above the Unitrol.
CAUTION:
SHUT OFF THE GAS SUPPLY UNTIL THE LEAKHAS BEEN CORRECTED.
I
1. All Fryers are factory shipped with a pressure regulator which is set for the type of gas denoted on the serial plate.
2. On all threaded connections, the pipe joint compound must be approved for use with natural and LP gas.
3. Check all connections thoroughly for gas leaks before lighting the pilot. Use soapy water only. NEVER use a flame.
4. Gas connections are made as follows:
A. MODEL 14-32
1. Make gas supply connection directly to the ‘/i’ NPT (male) pipe protruding from the lower
2. Use a long spirit level four ways; across the front top rail and rear collar plate, and along
3. Proceed to “MOUNTING SHELF OR BACKSPLASH INSTALLATION INSTRUCTIONS”
DEEP FAT FRYER SECTION ONE - INSTALLATION
PAGE 4
THIS APPLIANCE AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE
IF YOU SMELL GAS DURING THE LIGHTING PROCEDURE, IMMEDLATELY
left of the unit at the rear. When tightening the supply pipe be sure to hold the mating pipe extending from the unit securely with a wrench. This will prevent any damage or
distortion to the internal piping and controls of the unit.
each edge.
(Model 14-32).
Litho in U.S.A.
2-94
INSTALLATION
B.
MODELS 1442,1436,18-42 and 18-36 INDIVIDUAL UNITS
1. Remove valve panel.
2. Use a long spirit level four ways; across the front top rail and rear collar plate, and along each edge.
3. (a) For units without a rear gas connection connect the gas supply to the right or
left side of the manifold. Be sure to cap the unused side.
(b) For units with a rear gas connection the supply to the unit will be made at the right
rear. Be certain both ends of the manifold are capped.
4. Turn off all burner valves.
5. Turn on gas supply and immediately check all gas connections for leaks Use soapy water only. NEVER use an open
6. Put valve panel back onto the unit.
7. Proceed to “MOUNTING SHELF OR BACKSPLASH INSTALLATION INSTRUC-
TIONS,” if applicable.
ASSEMBLY OF FRYERS AS PART OF A BATTERY:
1.
Position the center range of the battery and carefully level unit. Use a long spirit level four ways; across front top rail and the rear collar plate, and along each edge.
Remove all valve panels. Mark, so they will be returned to their respective unit.
2. Bring up adjacent unit, level by same method and by using the center unit as reference. Match
3. front rails and rear collar plates. When battery is set on a masonry base and legs are not used, shims
may
be used. Special attention should be given to Fry Top ranges to allow proper drainage
on griddles.
4.
Where Spreader Plates are installed, refer to Sectional Battery Component Assembly Instruc­tions supplied with each unit.
5.
Connect units together by mating the unions. Make unions just HAND TIGHT at this
6.
Starting at the center and working toward the ends, tighten each union gradually, going from one to another, until all are finally tight. A special thin wrench, which fits the union nut, is provided with each battery or a chain wrench can be used.
7.
Connect gas supply at right, left, or both ends. When a Spreader Plate with a “Tee” connection is inserted in a battery, the gas supply may be connected at this point. Ranges with rear con­nections may also be used in this respect. If five or more units are batteried, more than one supply line should be used. Each supply line should have a readily accessible, approved hand shutoff valve.
8.
“Open” ends of the manifold must be capped.
9.
Turn off all burner valves.
10.
Turn on gas supply and immediately check all unions for leaks. USE SOAPY WATER
ONLY FOR TESTING ON ALL GASES. NEVER USE AN OPEN FLAME TO CHECK FOR GAS
LEAKS.
11.
When entire gas system has been proved, turn off gas supply during additional installation.
12.
A filler to cover the “gap” between the range fronts and tops is provided. Refer to Sectional Battery Component Assembly Instructions supplied with each unit.
NOTE: Although the Fryers are equipped with an internal pressure regulator, other sectional ranges to which they are batteried may require an external pressure regulator. This pressure regulator must meet the following requirements:
1. The pressure regulator installed should be certified by a recognized testing agency.
2. The regulator should be acceptable for total pilot load application.
3. The regulator must have a maximum regulation capacity for the total connected load.
4. The regulator must have a pressure adjustment range to allow adjustment to the manifold
pressure on the appliance rating plate.
5. Unless the manifold pressure of all connected appliances is the same, a separate regulatcr must be supplied for each unit(s) to indicate unit or units having differing manifold pressures.
flame.
time.
SECTION ONE - INSTALLATION
DEEP FAT FRYER
PAGE 5
INSTALLATION
\
WARNING THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED
PERSONNEL OR WARRANTY
MOUNTlNG SHELF OR BACKSPLASH
(SECTIONAL ONLY)
INSTALLATlON INSTRUCTIONS
MODELS: 14-36,14-42, l&36,16-42
1.
Front panel “A” is fastened with six (6) sheet metal screws. Remove screws and panel is loose.
2.
Remove nuts and lock washers from collar plate studs “C” on fryer.
3.
Lower the shelf (or backsplash) onto fryer allowing studs “C” to enter holes in the shelf bracket. Secure shelf bracket “I? with nuts and lock washers that were removed in instruction No. 2.
4.
The flue riser extension “II” is packed with fryer- Slide flue riser extension over the flue “E” protruding through the center opening of the collar plate “F”. Replace panel “A”.
WILL BE VOIDED.
FLUE RISER & BACKSPLASH ASSEMBLY
INSTALLATION INSTRUCTIONS
(ON K.D. UNlTS)
MODEL: 14-32
1.
Lower riser “A” onto range, line up holes in riser bracket “A” with holes in range TY’. Secure riser to range yith (4)
lo-24 x 1” screws, (4) %” flat washers,
(4) W lock washers, and (4) lo-24
square nuts provided.
2.
Place flue extension “C” over protruding collar of flue box W”.
3.
Attach wall shield “EY to riser with (11) hex head sheet metal screws provided.
DEEP FAT FRYER
SECTION ONE - INSTALLATION PAGE 6
Litho in U.S.A.
2-94
Loading...
+ 16 hidden pages