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USER MANUAL
Vacuum Packing Machine
Cucina Series
Art nr 0894605
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USER MANUAL
Cucina Version: JUM-EN-C 01-07-16
© Copyright 2014
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USER MANUAL
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Cucina Version: JUM-EN-C 01-07-16
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form
or by any electronic or mechanical means, or by photocopying, recording, or otherwise without the
prior written consent of SousVideTools.com
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Cucina Version: JUM-EN-C 01-07-16
INTRODUCTION
The machine is not suitable for the packaging of toxic, corrosive, irritant or
hazardous materials
All persons responsible for the operation must at least fully read and understand
the chapters on operation and safety of these operating instructions
All persons responsible for assembly, installation, maintenance and/or repair
should read and understand all of these instructions
The user is responsible for the interpretation and use of this manual in any
circumstances. Please contact the owner or the manager in case of questions or
doubts about the correct interpretation
This manual should be kept near the machine and should be within reach for
users
All major maintenance, adjustments to the machine and observations should be
recorded in a log, see Appendix 10.1
Changes to the installation/machine are not permitted without prior written
approval of the supplier
Please contact the vendor for special servicing that is not included in this manual
Comply at all times with the safety requirements, as specified in Chapter 3
The proper functioning and safety of the system can only be guaranteed if the
recommended maintenance is executed on time and correctly
Illustrations may differ from your machine
SousVideTools.com is a supplier of ultra-modern vacuum packing machines.
Our machines are designed and manufactured to the highest standards. And that's clear. They
combine a sleek built and functional design with ease of use and durability. Installation is just a matter
of 'plug & pack' and the clever design ensures that the hygiene standards are maintained at all times.
This manual contains relevant information and instructions for installation, operation and maintenance
of the machine.
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Cucina Version: JUM-EN-C 01-07-16
TABLE OF CONTENTS
LIST OF FIGURES .................................................................................................................................. 6
EC DECLARATION OF CONFORMITY (COPY) ................................................................................... 7
LIST OF SYMBOLS ................................................................................................................................ 8
ICONS ..................................................................................................................................................... 9
1. TECHNICAL INFORMATION ........................................................................................................ 10
2. DESCRIPTION OF THE MACHINE ............................................................................................... 11
2.1. DESCRIPTION OF THE PACKAGING PROCESS / MACHINE FUNCTIONS .......................................................... 12
2.1.1. THE PACKAGING PROCESS / MACHINE FUNCTIONS .................................................................................. 12
2.1.2. GENERAL FUNCTIONS ......................................................................................................................... 13
2.2. THE SEAL SYSTEM ............................................................................................................................... 13
2.3. DE VACUUM PUMP ............................................................................................................................... 15
2.4. ELECTRICAL INSTALLATION .................................................................................................................. 17
2.5. SINGLE PROGRAM DIGITAL CONTROL (SPDC) ...................................................................................... 18
3. SAFETY ......................................................................................................................................... 20
3.1. GENERAL ........................................................................................................................................... 20
3.2. DURING NORMAL OPERATION ............................................................................................................... 21
3.3. OPERATIONAL STAFF .......................................................................................................................... 21
4. INSTALLATION ............................................................................................................................. 22
4.1. TRANSPORT AND PLACEMENT .............................................................................................................. 22
4.2. CONNECTING THE MACHINE .................................................................................................................. 22
4.3. START THE MACHINE FOR THE FIRST TIME .............................................................................................. 22
5. OPERATION .................................................................................................................................. 23
5.1. STARTUP ........................................................................................................................................... 23
5.2. PRODUCTION ...................................................................................................................................... 23
5.3. CONTINUE TO THE NEXT STEP OF THE CYCLE .......................................................................................... 24
5.4. STOP PROGRAM .................................................................................................................................. 24
5.5. CHANGING THE PROGRAM SETTINGS ................................................................................................ ..... 25
5.5.1. SINGLE PROGRAM DIGITAL CONTROL (SPDC) ...................................................................................... 25
5.5.1.1. EXTERNAL VACUUM OPTION (SPDC) .................................................................................................... 26
5.6. DIRECTIVE FOR FUNCTION VALUES ........................................................................................................ 27
6. MAINTENANCE ............................................................................................................................. 29
6.1. MAINTENANCE DIAGRAM ...................................................................................................................... 29
6.2. CLEANING THE MACHINE ...................................................................................................................... 30
6.3. OIL CLEANING PROGRAM ..................................................................................................................... 31
6.4. ADD OIL / CHANGE OIL ......................................................................................................................... 31
6.5. REPLACING THE EXHAUST FILTER (MAINTENANCE OF VACUUM PUMP) ....................................................... 33
6.6. REPLACING THE SEALING WIRE ............................................................................................................. 36
6.7. REPLACING THE SILICONE RUBBER ON THE SILICONE HOLDERS ................................................................ 38
6.8. REPLACING THE LID GASKET ................................................................................................................ 39
7. TROUBLESHOOTING ................................................................................................................... 40
8. WARRANTY CONDITIONS ........................................................................................................... 41
8.1. LIABILITY ........................................................................................................................................... 41
8.2. WARRANTY ........................................................................................................................................ 41
9. DISPOSE AS WASTE ................................................................................................................... 42
10. APPENDIX ..................................................................................................................................... 43
10.1. LOG................................................................................................................................................... 43
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LIST OF FIGURES
FIGURE 1: OVERVIEW OF THE MAIN COMPONENTS ...................................................................................... 11
FIGURE 2: OVERVIEW OF THE SEAL SYSTEM .............................................................................................. 13
FIGURE 3: OVERVIEW OF THE PUMP (FILTER COVER REMOVED) .................................................................. 16
FIGURE 4: OVERVIEW OF THE ELECTRICAL INSTALLATION ........................................................................... 17
FIGURE 5: CONTROL PANEL SINGLE PROGRAM DIGITAL CONTROL(SPDC) ................................................. 18
FIGURE 6: CHANGING PARAMETERS (SPDC) ............................................................................................. 25
FIGURE 7: EXTERNAL VACUUM ADAPTER KIT (SPDC) ................................................................................. 26
FIGURE 8: WATER VAPOUR LINE ............................................................................................................... 28
FIGURE 9: REPLACING THE EXHAUST FILTER ON A 3-4 M
FIGURE 10: REPLACING THE EXHAUST FILTER ON A 8M
FIGURE 11: REPLACING THE EXHAUST FILTER ON A 16M
FIGURE 12: REMOVING THE SEAL BAR ....................................................................................................... 36
FIGURE 13: REPLACING THE SEALING WIRE ............................................................................................... 36
FIGURE 14: REPLACING THE SILICONE RUBBER OF THE SILICONE HOLDERS ................................................. 38
FIGURE 15: REPLACING THE LID GASKET ................................................................................................... 39
3
PUMP .................................................................. 33
3
POMP .................................................................... 34
3
POMP .................................................................. 35
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EC DECLARATION OF CONFORMITY (COPY)
We,
Gastronomy Plus Ltd. T/A SousVideTools.com
Central Barn, Hornby Road
Lancaster, LA2 9JX
United Kingdom
declare under our sole responsibility that the product;
Machine type: Cucina Series
fulfils all the relevant provisions of the directives
2006/42/EG Machinery Directive
2004/108/EG EMC-Directive
and is in conformity with the following standard(s) or other normative document(s);
NEN-EN-ISO 12100 Safety of machinery - general principles for design – Risk assessment and risk
NEN-EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by
NEN-EN 349 Safety of machinery – Minimum gaps to avoid crushing of parts of the human body
NEN-EN 953 Safety of machinery – Guards - General requirements for the design and construction of
NEN-EN 13849-1 Safety of machinery – Safety-related parts of control systems - Part 1: General
NEN-EN 60204-1 Safety of machinery – Electrical equipment of machines - Part 1: General requirements
reduction
upper and lower limbs
fixed and movable guards
principles for design
The undersigned is authorized to compile the technical file
United Kingdom, 28 februari 2014
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LIST OF SYMBOLS
Caution!
Danger:
High Voltage!
Tip:
Provides a quick overview or offers tips to make it easier to perform certain actions
For all operations in which the safety of the operator and/or technician is at stake and where caution
should be exercised, the following symbols are used.
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ICONS
ICON
DESCRIPTION
LOCATION
Nameplate
At the rear of the machine
Warning sign "HIGH VOLTAGE"
At the rear of the machine
Warning sign "HEAT"
On the sealbar(s)
On the vacuum pump
CAUTION!
Regularly check that the icons and markings are still clearly recognizable and
legible. Replace them if this is no longer the case
Some icons and warnings are included on the machine among others to indicate the possible risks
involved to the users.
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1. TECHNICAL INFORMATION
Jumbo
Mini
Jumbo
Jumbo
Plus
Jumbo
30
Jumbo
35
Jumbo
42
Jumbo
42XL
General
Ambient temperature
5 to 30
5 to 30
5 to 30
5 to 30
5 to 30
5 to 30
˚C
Noise production
< 70
< 70
< 70
< 70
< 70
< 70
dB(A)
Maximum daily production
5 5 5 5 5
5
h/day
Dimensions of the machine
Width
335
335
450
450
493
493
mm
Length
450
450
554
554
528
616
mm
Height
305/340*
305/340*
365
405
440
470
mm
Weight
25
30
35
48
56
67
kg
Maximum product height
85/130*
85/130*
150
150
180
180
mm
Electrical connection
Tension
**
**
**
**
**
**
V
Power
**
**
**
**
**
**
kVA
Vacuum pump
Capacity
4 8 8
16
16
16
m3/h
Oil
0.06
0.25
0.25
0.3
0.3
0.3
liter
Oil type
(Ambient temperature 5-40°C)
VM22
VM32
VM32
VM32
VM32
VM32
* depending on lid type. High or low lid
** See the nameplate
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2. DESCRIPTION OF THE MACHINE
FUNCTION
This chapter provides an overview of the main components and functions
If detailed information is available in this guide, you will be redirected to the
specific sections
The performance of your machine may differ from the figure below
NO.
PART
DESCRIPTION
SECTION
1
Lid
The function of the lid is to close the chamber
during the vacuum cycle
The lid has a lid gasket fitted, which makes sure the
machine does not leak during the vacuum cycle
In the lid, silicone holder(s) are mounted as the
opposite of the sealing bar(s)
6.8
2.2, 6.7
2
Chamber
The products to be packed will be placed on the
worktable / in the chamber with the opening of the
vacuum seal bag on the seal position
3
Seal bar
In the chamber, depending on the version, 1 or 2
seal bars are mounted. With this/these the vacuum
bag is closed
2.2, 6.6
7
6 5 4 3 2
1
The figure below shows the main components of the system:
Figure 1: Overview of the main components
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NO.
PART
DESCRIPTION
SECTION
4
Controlpanel
See section
2.5
5
Machine housing
The machine frame contains all necessary parts for
the correct functioning of the machine
6
Vacuum pump
See section
2.3
7
Power connection
See section
2.4
2.1. Description of the packaging process / machine functions
FUNTION
This chapter provides an overview of the process and the available machine
functions
In chapter 5.5 you will find information on how to set the parameters to the correct
values
STEP
PROCESS PHASE
OPERATION
1
Preparations
The operator puts the product in a vacuum bag and
places it on the work top with the opening on the
seal bar
2
Extracting Vacuum
The vacuum process is started by closing the lid
During the cycle, the air will be removed from the
chamber until the set time has been reached
3
Sealing
The seal bars are pressed against the contra bars,
with the vacuum bag in between and melt the bag
to be closed
During the sealing, the material of the vacuum bag
is heated and compressed to form a hermetic
sealing. The function is programmed in seconds
As an option, a cutting wire is available. The
purpose of this wire is to remove the remaining foil
from the excess flap
4
Releasing vacuum
The vacuum is released, by letting air back into the
chamber
2.1.1. The packaging process / machine functions
The following steps are taken during the process. For the detailed procedure, see Chapter 0
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STEP
PROCESS PHASE
OPERATION
5
Open vacuum chamber
The lid opens
6
Remove the product
The operator can remove the packed product from
the worktable
2.1.2. General Functions
FUNCTION
ICON
OPERATION
Cleaning the pump
The pump cleaning program allows for a proper flushing of the
pump. During the program, the pump and the oil will reach the
operating temperature, so that the oil and the fluid will be
separated and that any contamination is filtered. The high
temperature takes care of evaporation of moisture in the pump,
which reduces the risk of corrosion
External vacuum
With this function vacuum can be applied to special food
packaging gastronorm containers outside the machine
The possibilities for adjusting the vacuum value are equal to the
standard vacuum (see 5.5.1.1 SPDC)
FUNCTION
The seal system closes the opening(s) of the bag(s) to maintain the vacuum
and/or gas inside
The remaining flap can optionally be cut off by the seal bar
3 2 1
2.2. The seal system
Figure 2: Overview of the seal system
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NO.
PART
DESCRIPTION
SECTION
1
Seal bar
The seal bar consists of the following components
Seal wires: the sealing wires are heated for a
certain period of time so that the open side of the
vacuum bag will melt together during the sealing
Cutting wire (optional): a cutting wire is heated in
such a way that the foil of the bag partially melts
so that the top flap of the vacuum bag can be
torn off easily
Teflon-tape: sealing and cutting wires are coated
with Teflon tape to prevent the bag to stick to the
seal bar
Refer to the indicated section for detailed information
on maintenance
6.6
2
Silicon holder
Opposite to each seal bar a silicone holder is
mounted, which provides counter-pressure on the
cylinders / seal bag
6.7
3
Seal mechanism
The seal bars are pressed on the vacuum bag by
using cylinders or seal bags
By connecting the outside atmospheric pressure to
the inlet of the cylinders, they will press the seal bar
on the bag
2.2
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2.3. De vacuum pump
FUNCTION
The vacuum pump creates a vacuum in the chamber
5
4
3
2
1
5
4 3 2
1
3 en 4 m
3
8 m
3
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3
NO.
PART
DESCRIPTION
SECTION
1
Vacuum pump
Creates the vacuum during the process
6.1
2
Exhaust filter
Filters the exhaust air and absorbs oil vapors
Refer to the indicated section for detailed information
with regards to maintenance
6.1
3
Oil sight glass
The oil sight glass indicates the maximum and
minimum oil level in the vacuum pump
The oil sight glass is visible when te cover of the
machine is in place
6.1
4
Oil drain plug
To drain the oil
5
Oil filler plug
To fill the pump with oil
5
4 3 2
1
16 m
Figure 3: Overview of the pump (filter cover removed)
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2.4. Electrical installation
FUNCTION
The electrical installation provides power to the vacuum pump, sealing system
and control unit
See the electrical diagram for the further structure and operation of the electrical
installation. For the electrical diagram, please contact your dealer
ATTENTION!
Work on the electrical installation may only be carried out by a technical expert
NO.
PART
DESCRIPTION
SECTION/
LOCATION
1
Power cable
To connect the power supply to the machine
2
Control panel
The available control functions can be used
Your machine has the following control type:
o Single Program Digital Control (SPDC)
2.5
2
1
Figure 4: Overview of the electrical installation
The machine consists of the following components
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2.5. Single Program Digital Control (SPDC)
FUNCTION
The machine can be operated
The program can be modified
See chapter 0 for instructions on operation and programming
NO.
ELEMENT
EXPLANATION
1
On / Off button
This button turns the machine on/off
2
Cursor key
Navigates you through the functions shown in the display 4/5
3
”Oil cleaning program”
key
Operate the key to activate the pump cleaning program. This
removes moisture from the oil in the vacuum pump. Moisture
can be absorbed by the oil when the pump is only running
short cycles or when you pack products containing moisture
See 6.3 for instructions
4
Display parameter
Displays the current value of the active function during the
program cycle or the set value of the selected function when
the machine is idle
5
Function display
The LED light for the function illuminates when the function is
active during the program cycle or when the function is
selected in the programming mode
6
“-/stop” key
The 'stop' key can be used during a packing cycle to interrupt
the full cycle. All functions are cancelled, and the cycle will be
terminated
In the programming mode this key decreases the value of the
selected parameter
8 7 6
5 4 3
2
1
Figure 5: Control panel Single Program Digital Control(SPDC)
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NO.
ELEMENT
EXPLANATION
7
“+/stop vacuum” key
Stops the current function and continues with the next program
step
In the programming mode this key decreases the value of the
selected parameter
8
Vacuum gauge
Shows the pressure in the vacuum chamber
A value of -1 bar corresponds to 99% vacuum
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3. SAFETY
ATTENTION!
Never pack products that can be damaged by vacuum
Never pack living animals
Warranty and/or liability expires if any damage is caused by repairs and/or
modifications that are not authorized by the supplier or any of its distributors
In case of malfunction, contact the supplier
High pressure cleaning is not allowed. This can cause damage to the electronics
and other components
Prevent water from entering the ventilation inlet of the chamber or through the
vent of the pump. This causes irreversible damage to the pump
The work space around the machine must be safe. The owner of the machine
must take the necessary precautions to operate the machine safely
It is forbidden to start the machine in an explosive environment
The machine was designed in such a way that production is safe under normal
ambient conditions
The owner of the machine must check that the instructions in this manual are
monitored effectively
The securing devices must not be removed
The correct operation and safety of the system can only be guaranteed when the
maintenance is performed correctly and on time, as prescribed
If work on the machine must be carried out, it must be disconnected and blocked
from the power supply
DANGER
Only authorized persons, designated by the owner, may perform work on the
electrical installation
Ensure, by means of internal procedures and monitoring, that all relevant power
supplies are disconnected
The machine should not be used during cleaning, inspection, repair and
maintenance and must be disconnected from the power supply using the plug
Never perform welding work on the machine without disconnecting the cable
connection to the electrical components first
Never use the power supply of the control unit to connect to other machines
All electrical connections must be connected to the terminal strip according to
the wiring diagram
3.1. General
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3.2. During normal operation
ATTENTION!
Before starting, ensure that no work is done on the system and that it is ready to
use the machine
Unauthorized persons must not operate the machine. Checking this is the task of
the machine operator(s)
Please immediately contact the service technician of your technical department
or dealer if there are any changes, such as a poorly fitting lid, unusual vibrations
or unusual noise
Components of the seal system can reach high temperatures. Contact with
these parts could cause injury
ATTENTION!
Operating personnel must be 18 years or older
Only authorized persons will be allowed to perform work on or with the machine
Only work for which one is trained should be performed. This applies to
maintenance and normal use
The machine may only be operated by trained personnel
Operating personnel must be familiar with all situations, so that in case of an
emergency quick and effective action can be taken
If an operator notices errors or risks or disagrees with security, he/she should
report that to the owner or manager
Safety shoes are mandatory
Appropriate clothing is required
Everyone must follow the safety rules as one can pose a danger to themselves
and others. Always follow the work instructions strictly
3.3. Operational staff
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4. INSTALLATION
EXPLANATION
Refer to chapter 1: Technical information for the correct specifications
ATTENTION!
The machine must be moved and transported upwards
Place the machine on a flat, level surface. This is essential for trouble-free
operation of the machine
Machines with a plastic cover should not be placed near a heat source
There must be enough space around the machine for proper ventilation. The
space must be at least 15 centimeters
Observe the instructions in Chapter 3 for all work to be performed. Failure to
follow or ignore this may result in serious injury
Make sure the machine housing is present and correctly fitted
ATTENTION!
Make sure that the voltage indicated on the machine plate corresponds to the
mains voltage
Attach the appropriate plug on the cable in accordance with local laws and
connection data (see Chapter 1)
Always connect the machine correctly to a grounded outlet to avoid fire or
electric shock (earth is green/yellow)
The power cord must always be free and nothing should be placed on it
Replace the power cord immediately if damaged
ATTENTION!
Make sure there is enough oil in the pump (Figure 3:4). If this is not the case,
then fill the oil
Start and use the machine (Chapter 0)
4.1. Transport and placement
4.2. Connecting the machine
4.3. Start the machine for the first time
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5. OPERATION
ATTENTION
Observe the instructions in chapter 3 for all work to be performed
Failure to follow or ignore this may result in serious injury
EXPLANATION
It is possible to optimize a program for your products by changing the
parameters of the program, see Chapter 5.5
NO.
WHAT TO DO
ACTION
RESULT
1
Turn on the power
Place the plug in the socket
The control is ready for
use
2
Turn on the power
Place the plug in the socket
The control is ready for
use
NO.
WHAT TO DO
ACTION
RESULT
1
Make sure the
machine is powered
on
See chapter 5.1
2
Place the 1st product
Put the products in the vacuum bag
Place the bag on the work table. Ensure
that the opening(s) are correctly placed on
the sealing position(s)
3
Start the process
Close the lid
The packing cycle starts
5.1. Startup
5.2. Production
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5.3. Continue to the next step of the cycle
EXPLANATION
For some products, it may be necessary to proceed to the next step of the packing
cycle, before the vacuum time or the vacuum level is reached
NO.
WHAT TO DO
ACTION
RESULT
1
Go to the next step of
the packing cycle
Press “vacuum stop” (Figure 5:7)
The next step is started
EXPLANATION
Programs such as the packing program, or the oil cleaning program can be stopped
at any time
NO.
WHAT TO DO
ACTION
RESULT
1
Stop the program
Press the “stop button” (Figure 5:6)
The program will be
stopped and the vacuum
chamber will be
decompressed
5.4. Stop program
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5.5. Changing the program settings
EXPLANATION
This section describes how parameters can be modified and indicates the units and
limits of the parameters
NO.
WHAT TO DO
ACTION
RESULT
1
Select the parameter
Press the cursor key (Figure 6:1) to scroll
thourgh the parameters
The LED in the program mode display
(Figure 6:3) shows at which mode you are
2
Change the
parameter
Press “+” or “-“ (Figure 6:5/4) to adjust the
values
The value is saved when you press the
cursor key
EXPLANATION
To change a set value, the + and – buttons should be pressed and hold for a few
seconds. This will prevent settings from being changed undesirably
5
4 3 2
1
5.5.1. Single Program Digital Control (SPDC)
Figure 6: Changing parameters (SPDC)
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5.5.1.1. External vacuum option (SPDC)
EXPLANATION
With this function vacuum can be applied to special food packaging
gastronorm containers outside the machine
First check whether the container is resistant to a vacuum and can retain this
NO.
WHAT TO DO
ACTION
RESULT
1
Select the external
vacuum program
Press the oil cleaning program key (Figure
6:2)
Press the cursor key (Figure 6:1)
“C” appears in the display
“E” appears in the display
2
Connect the external
vacuum hose to the
machine
Place the adapter over the suction hole in
the vacuum chamber (Figure 7:1)
3
Connect the external
vacuum hose to the
container
Connect the vacuum hose adapter (Figure
7:3) on the valve of the container. And
slide the valve (Figure 7:2) in the direction
of the hose (closed position)
4
Start the process
Press the “+” key
Vacuum will be applied
until the programmed
value is reached
5
Stop the process
when the desired
vacuum is reached
Press the “-” key
Vacuum is stopped
6
Disconnect the
external vacuum hose
from the container
Slide the valve of the adapter in the
direction of the package (open position)
and remove the hose
Hose will be
disconnected from the
container and can be
removed
3
2
1
Figure 7: External vacuum adapter kit (SPDC)
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5.6. Directive for function values
EXPLANATION
For each function, values can be set if you are authorized as the owner. In order
to understand the impact of the set value the table below explains the
consequences of giving a low or high value for each function
FUNCTION
RANGE
CONDITIONS
Vacuum
2-700 mbar
Rule of thumb: the higher the vacuum, the less oxygen
remains in the package, so the product has a longer shelf
life. There are exceptions to this rule
Average vacuum time is 30 - 45 seconds (depending on
the volume of the product)
Seal time
0,1-4,0 sec
This is the time in which the seal wire and/or cutting wire
is heated. The longer the time, the more heat is being
transferred to the bag
Average seal time is 1.8 - 2.5 seconds
Cleaning of the pump
15 minutes
There are no settings possible (See 6.3)
ATTENTION!
The vacuum pressure in the chamber should be at least 30% at the time of sealing
(0,7 bar on the gauge)
EXPLANATION
When the pressure decreases, the boiling point of water is reduced (see Figure
8). This physical law can cause a product to boil. In addition to contamination of
the machine, this provides for loss of weight and quality of the product to be
packed
When packing products that contain moisture such as soups and sauces, it is
important to follow the vacuum process closely. At the moment that bubbles are
formed or it starts to bubble, immediately proceed to the next step in the cycle
(see section 5.3)
By cooling the products as much as possible, before applying vacuum, a deeper
vacuum can be achieved
When packaging moisture containing products, it is important that the
conditioning program is run at least 1 time per week. With daily vacuuming of
moisture containing products, it is recommended to run the conditioning program
at the end of the day
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Figure 8: Water vapour line
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6. MAINTENANCE
ATTENTION!
Always disconnect the power supply by unplugging the power cord
Test the machine after maintenance or repairs, so it is certain that the machine
can be safely used
Only trained personnel should perform the described maintenance work
ACTIVITY
LUBRICANT
Daily
Weekly
Every 6 months
Yearly
Every 4 years
SECTION
Cleaning
Cleaning the machine
6.2
Lubrication
Replace the oil of the vacuum pump
See chapter 1 for
oil type
1
Inspecties
Check the oil level
2.3
Execute the oil cleaning program
6.3
Inspect the seal bars
6.6
Inspect the silicone rubber of the silicone holders
6.7
Inspect the lid seal
6.8
Check the plastic lid for cracks
6.1. Maintenance diagram
The diagram below shows the maintenance activities that must be performed.
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ACTIVITY
LUBRICANT
Daily
Weekly
Every 6 months
Yearly
Every 4 years
SECTION
Replacements
Replace the sealing wires
6.6
Replace the silicone rubber of the silicone
holders
6.7
Replace the lid seal
6.8
Replace the exhaust filter
6.5
Please contact your supplier for a professional
service
Replace the plastic lid
6.2. Cleaning the machine
EXPLANATION
It is not allowed to clean with a high pressure cleaning machine
Do not use harsh or toxic cleaning materials
Do not use cleaning materials with solvents
NO.
WHAT TO DO
ACTION
RESULT
1
Clean the machine
You can clean the surfaces with a soft,
damp cloth, or you can apply your cleaner
to the machine and wipe it off with clean
water
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6.3. Oil cleaning program
EXPLANATION
The oil cleaning program will let the vacuum pump run for 15 minutes.
During the program, the pump and the oil will reach the operating temperature.
The oil absorbs fluid in the pump. The high temperature ensures that the moisture
evaporates in the pump and reduces the risk of corrosion
If you pack moist products, such as soups or sauces, it is necessary to use the oil
cleaning program more often than the prescribed interval of once a week
NO.
WHAT TO DO
ACTION
RESULT
1
Select the program
Press the key for the oil cleaning program
(Figure 5:3)
2
Start process
Close the lid
The oil cleaning program
will be executed for 15
minutes
WARNING
The oil in the vacuum pump can be hot. When replacing the oil contact with
hot oil may be possible
EXPLANATION
If the machine will not be used for long periods of time, the oil should be removed from
the pump. This is because any moisture and dirt in the oil can affect the pump,
causing the pump to jam at the next use
6.4. Add oil / change oil
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Add oil
NO.
WHAT TO DO
ACTION
RESULT
1
Add oil
Remove the oil filler plug (Figure 3:5)
Add oil until the oil level is between the
"max" and "min" level (Figure 3:3)
Place back the oil filler plug
NO.
WHAT TO DO
ACTION
RESULT
1
Change oil
Place a drip pan under the oil drain plug
(Figure 3:4)
Remove the oil drain plug (Figure 3:4)
Place back the oil drain plug
The oil drains from the
pump
2
Fill with new oil
Remove the oil filler plug (Figure 3:5)
Add oil until the oil level is between the
"max" and "min" level (Figure 3:3)
Place back the oil filler plug
Replacing oil
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6.5. Replacing the exhaust filter (maintenance of vacuum pump)
EXPLANATION
1. The exhaust filter prevents oil vapors to be emitted by the exhaust air from the
vacuum pump
2. If the filter becomes saturated, it is no longer possible to reach maximum vacuum
3. Replace the filter in case of vacuum problems, or in accordance with the
maintenance diagram of Chapter 6.1
NO.
WHAT TO DO
ACTION
RESULT
1
Remove the exhaust
filter
Screw the exhaust filter (Figure 9:1) out of
the vacuum pump (Figure 9:2)
2
Install the new filter
Screw the new filter in the vacuum pump
Make sure the O-ring is properly placed
on the filter inlet
2
1
3-4 m3 pump
Figure 9: Replacing the exhaust filter on a 3-4 m3 pump
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8 m3 pump
NO.
WHAT TO DO
ACTION
RESULT
1
Remove the exhaust
filter
Remove the filter cover (Figure 10:3) from
the vacuum pump (Figure 10:1)
Screw the old filter (Figure 10:2) out of the
vacuum pump
2
Install the new filter
Screw the new filter in the vacuum pump
Make sure the O-ring is properly placed
on the filter inlet
Install the filter cover
3 2 1
Figure 10: Replacing the exhaust filter on a 8m3 pomp
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16 m3 pump
NO.
WHAT TO DO
ACTION
RESULT
1
Remove the exhaust
filter
Remove the filter cover (Figure 11:4) van
from the vacuum pump (Figure 11:1)
Remove the leaf spring (Figure 11:3)
Remove the old filter (Figure 11:2)
2
Install the new filter
Place the new filter in the opening
Make sure the O-ring is properly placed
on the filter inlet
Install the leaf spring
Install the filter cover
4 3 2
1
Figure 11: Replacing the exhaust filter on a 16m3 pomp
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6.6. Replacing the sealing wire
EXPLANATION
Depending on your machine specification you can have one of the following
(combinations of) seal elements:
• Double seal: Two sealing wires
• Cut-off seal: One sealing wire and one cutting wire
• Wide sealing: One wide sealing wire
The process of replacing of the seal elements is the same for all types
Replace the sealing wires if the wire and/or the Teflon tape is damaged, or in
accordance with the maintenance diagram
6 5 4
3 2 1
1
Figure 12: Removing the seal bar
Figure 13: Replacing the sealing wire
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NO.
WHAT TO DO
ACTION
RESULT
1
Remove the seal bar
from his holders
Lift the sealing bar (Figure 12:1) from the
cylinders
2
Remove the teflon
tape
Remove the teflon tape (Figure 13:1) that
protects the sealing wires
3
Remove the old
sealing wires
Remove the screws (Figure 13:2) on the
bottom side of the seal bar, and remove
the sealing wires (Figure 13:3)
4
Replace the teflon
tape on the sealing
bar
Pull the teflon tape from the top of the
sealing bar (Figure 13:4)
Clean the bar with a lint-free cloth
Put a new piece of Teflon tape of the
same length on the sealing bar
5
Replace the sealing
wires
Cut a new piece of sealing wire or cutting
wire at the length of the seal bar plus
about 15 cm (6 inches)
First place the wire on one side of the seal
bar by tightening the screws (Figure 13:2)
Place the other end of the wire in a
straight line and tighten with pliers. Then
fasten it by tightening the screws
Trim the ends of the wire on both sides
6
Replace the teflon
tape on the sealing
wire
Cut a piece of teflon tape at the length of
the seal bar plus about 5 cm (2 inches)
Stick the tape smoothly and without folds
over the sealing wires on the sealing bar
7
Place seal bar
Place back the seal bar
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6.7. Replacing the silicone rubber on the silicone holders
EXPLANATION
In order to obtain a seal of good quality, the rubber should not be damaged and
the surface must be flat
Damage may be caused by burning with the seal wire or mechanical contact
Replace the silicone rubber if it is damaged, or in accordance with the
maintenance diagram in chapter 6.1
NO.
WHAT TO DO
ACTION
RESULT
1
Remove the old
silicone rubber
You can pull the old silicone rubber
(Figure 14:1) from the holder
2
Cut the new silicone
rubber
Cut a new piece of rubber. Make sure that
it is just as long as the holder
The size is very important, it will cause
problems with the seal of the bag if the
rubber is too short or too long
3
Place the new silicone
rubber
Place the new piece in the silicone holder
by pushing it into the recess
Ensure that the silicone rubber is fully and
uniformly placed in the slot. It is also
important that the surface of the silicone
rubber is smooth after it is in place and
that it shows no signs of stress
1
Figure 14: Replacing the silicone rubber of the silicone holders
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6.8. Replacing the lid gasket
EXPLANATION
The lid gasket ensures that the vacuum chamber is completely closed off during
the machine cycle. This is essential for the achievement of a maximum vacuum
level. The lid gasket will wear out due to extreme pressure differences and
should be changed regularly
Replace the lid gasket if it is damaged or in accordance with the maintenance
schedule in section 6.1
NO.
WHAT TO DO
ACTION
RESULT
1
Remove the old
gasket
You can pull the old lid gasket off
2
Cut a new piece of
gasket
Cut a new piece of gasket. Cut it
preferably slightly longer than the old one
The ends must be cut off straight
When the lid gasket is too short or too
long, it can cause problems when closing
the cover or leakage may occur
3
Place the new rubber
Place the new lid gasket by pressing it in
the slot. The lip of the gasket must face
downwards and outwards
The gasket should be placed in the holder
evenly and without tension. The ends
must come tightly together to prevent
leakage
1
Figure 15: Replacing the lid gasket
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7. TROUBLESHOOTING
MALFUNCTION
ACTIVITY
SECTION
Control panel does not illuminate
Connect the machine to the power supply
2.4
The control panel is on but there is no
activity after closing the lid
Check / adjust the micro switch of the lid
Please contact
your supplier
Insufficient final vacuum
Check the vacuum settings of the program and
adjust them
Make sure that the extraction opening is not
covered
Check the oil level in the pump
Check / replace the exhaust filter
Check / replace the lid gasket
5.5
2.3
6.5
6.8
Vacuum process is slow
Make sure that the extraction opening is not
covered
Check the oil level in the pump
Check/ replace the exhaust filter
2.3
6.5
Vacuum bag is not sealed correctly
Check the seal program settings and adjust
them
Check / replace the Teflon tape and sealing
wires
Check / replace silicones in the silicon holders
Check the inside of the vacuum for
contamination and clean it
5.5
6.6
6.7
The lid does not open automatically
Check the gas springs
Please contact
your supplier
F1 in display
Check / adjust the micro switch of the lid
Make sure that the pump is running correctly
Please contact
your supplier
--- in display
Check if the lid is opened correctly
The tables below show the possible interference with the corresponding cause and action to be taken
Error messages for SPDC
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8. WARRANTY CONDITIONS
This manual has been compiled with care. However SousVideTools.com accepts no liability
for any errors in this manual and/or for the consequences of an erroneous interpretation of the
instructions.
SousVideTools.com accepts no liability for damage and/or problems arising from the use of
spare parts not supplied by SousVideTools.com.
SousVideTools.com reserves the right to change specifications and/or spare parts without
prior notice.
8.1. Liability
1. We disclaim any liability to the extent that it is not required by law.
2. Our liability is limited to the total monetary amount of the value of the related machine.
3. With the exception of the applicable statutory provisions on public policy and good faith we are
not obliged to pay to the counterparty or to third parties, any damages of any nature
whatsoever, direct or indirect, including loss of profit, damage to movable or other property or
personal injury.
4. We are in no way responsible for damages resulting from or caused by the use of the product
used, or the unsuitability thereof for the purpose for which the other party decided to purchase.
8.2. Warranty
The warranty is subject to the following limitations. The warranty period for products supplied by
SousVideTools.com is 3 years from the date of the purchase document. This warranty is limited to
manufacturing and machine errors, and therefore does not cover malfunctions due to a component
of the product that has been exposed to any type of wear. Normal wear and tear as expected with
the use of this product is therefore hereby excluded..
1. The responsibility of SousVideTools.com is limited to the replacement of defective parts, we
recognize no claims for any other form of damages or costs.
2. The warranty expires automatically in case of arrears or poor maintenance.
3. If there are doubts about maintenance or if the machine is not working properly, contact
should always be made with the supplier.
4. The warranty does not apply if the defect is the result of improper or negligent use, or
maintenance that is carried out in breach of the instructions mentioned in this manual.
5. The warranty is void if repairs or modifications on the product are carried out by third parties.
6. Defects arising from damage or injury caused by external factors are excluded from the
warranty.
7. If we replace parts in accordance with the requirements of this warranty, the replaced
components become our property.
The provisions relating to warranty and liability are part of the general terms that can be sent on
request.
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9. DISPOSE AS WASTE
Do not dispose oil and components with the household waste. Ensure that at the replacement of parts
or oil after the lifecycle, that all materials are collected and destroyed or recycled in a legal and
environmentally friendly manner.
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10. APPENDIX
DATE:
EXECUTED BY:
(AUTORITY,
TECHNICIAN)
DESCRIPTION:
(NATURE OF THE ACTIVITIES, WHAT IS REPLACED)
10.1. Log
This log should include among other things:
● Annual maintenance
● Big replacements and emergencies
● Modifications
● Tests of the emergency stop buttons and safety devices
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SousVideTools.com
Central Barn, Hornby Road
Lancaster, LA2 9JX
United Kingdom
: +44-(1)524 770060
Email: [email protected]
Website: www.SousVideTools.com
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