SOURIAU UTS User Manual

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Page 1

UTS Series

Dynamic IP68/69K • UV Resistant • UL/IEC Compliant

Page 2

Page 3

UTS Series

Overview

Contents

Overview

How to read our catalogue ......................................

UTS range overview ....................................................

General technical characteristics ...........................

UTS layout guide .........................................................

Contacts layout ............................................................

De-rating curves ..........................................................

Mechanics

UTS plug cable gland backshell .............................

UTS square ange receptacle .................................

UTS jam nut receptacle with accessories ............

Solder tail protrusion ..................................................

UTS in-line receptacle with accessories ..............

Accessories ....................................................................

Cable assembly .............................................................

Contacts

Description ....................................................................

Contact plating selector guide ................................

Contact selector guide ..............................................

Packaging ......................................................................

Crimp contacts .............................................................

Coaxial contacts ..........................................................

PCB contacts ................................................................

Fibre optic contacts ....................................................

06 07 10

12 13 14

24 26 28 30 32 34 36

40 41 42 42 43 45 46 47

Technical information

Tooling ............................................................................

Assembly instruction ..................................................

Rated current & working voltage ............................

UV resistance ...............................................................

Crimping .........................................................................

UL94 + UL1977 ..........................................................

IEC 61984 with IP code explanation ....................

What is NEMA rating ? ..............................................

Annexes

Coaxial contacts - cabling notices .........................

Glossary of terms ........................................................

Coordinates for PC tail terminations .....................

Stand off dimensions - Drilling pattern .................

Discrimination/Keying methods .............................

Mechanics

52 54 58 59 59 60 63 65

ContactsTechnical informationAnnexes

68 75 76 78 79

Page 4

Page 5

UTS Series

Overview

How to read our catalogue ..........................................................................................................

UTS range overview ........................................................................................................................

General technical characteristics ...............................................................................................

UTS layout guide .............................................................................................................................

Contacts layout ................................................................................................................................

De-rating curves ..............................................................................................................................

Page 6

UTS Series

How to read our catalog

Example:

A 3 x 1.5mm² multicore cable carrying 10A of continuous current needs to be connected to a weatherproof enclosure.

The enclosure contains some expensive electronics, so it is important to ensure that it remains sealed even when the cable is not connected.

Step 1

Use the layout guide page 12. Check if your layout can run at 10A

 12E3 (for solder contacts) or 12D3 (for PCB)

Step 3

Step 2

continuous using the dedicated de-rating curve (see pages 14 to

20).

Step 4

Choose your plug and receptacle.

In our example we chose a plug with solder contacts.

Your selection should be:

 UTS6JC - E - S

Using the UTS layout guide you can select the insert arrangement code according to your needs. Replace - - by your choice  12E3 for solder contacts.

Result:

Here your plug with solder contacts is UTS6JC12E3S

For any assembly questions please refer to the “assembly instruction” section (pages 54 to 57).

For discrimination see p.79.

Plug with solder contacts:

 UTS6JC - E - S

Page 7

UTS Series

UTS range overview

The UTS series is a plastic connector range but rugged enough to withstand industrial applications.

The bayonet coupling system makes it simple to use. With only a 1/3 twist of the coupling ring, connectors are mated with an audible and sensitive “click”

UTS series is a wide range...

Based on multiple power & signal connectors and offers everything from box mounted receptacles and cable mounted plugs to cable mounted in-line and PCB mounted receptacles. Almost all ways to accommodate wires exist: Crimp, Solder, Screw termination. We recently added the RJ45 version (Cat5e) to meet the increasing demand of networking.

Screw termination

version

The philosophy of the UTS series is built around three key elements:

Dynamic IP68/69K

UV Resistant

UL/IEC Compliant

Overview

RJ45 version

UTS series is rated at IP68/69K… even in dynamic conditions. This means that it remain sealed even when used continuously underwater or cleaned using a high pressure hose and cable is moving.

This extreme level of performance is achievable with jacketed cable or discrete wires.

If this same level of performance is required even when connectors are not mated, we have UTS Hi Seal; a product designed to remain watertight if an environmental cap is not tted or if the equipment is likely to get wet when cables have been disconnected.

In most applications, our connectors are exposed to extreme climatic conditions; it was therefore key for us to select the materials best able to cope with the targeted environment.

Part of our product qualication process involved subjecting connectors to a simulated ve years of exposure to various elements including Temperature, UV and Humidity.

The results were positive in that there were no visible signs of weakness, such as cracking or crazing.

The outmost priority for any electrical installation is to protect personnel from any shock hazard.

In North America, Underwriters Laboratories insisted that connector manufacturers, depending of the application, respect their standards. The UTS series had thus been qualied and is certied by this organisation.

In Europe and in Asia, IEC standards are better known and trusted by end users. Like its American equivalent, the IEC refers to safety rules. The UTS series was obviously designed to respect these rules.

Page 8

UTS Series

UTS range

UTS discrete wire sealing

See page 9

UTS Series

Sealed: IP68/69K UV resistant UL/IEC compliant

Corrosion-proof Plastic housing

Crimp contact

UTS screw termination

• machined

• stamped and

formed

• coaxial

• fibre optics

Just screw the wires to the connector !

No special tools required, use a standard screwdriver

Screw termination contact

UTS Hi seal

Sealed unmated: IP68/69K MIL-C-26482 compatible UV resistant UL/IEC compliant

Solder contact RJ45

Sealed

Unmated

Corrosion-proof Plastic housing

Plug

UTS RJ45

Standard RJ45 cordset

Seal to optimize RJ45 cordset positioning & vibration resistance

Page 9

UTS Series

overview

UTS discrete wire sealing

Grommet

No ller plug needed

Containment

ring

Backnut

Easy handling backshell

Double

Sealing

Overview

Receptacles

UTS PCB contacts

Stand-offs to allow cleaning after soldering

Low prole housing to limit space between panel and PCB

Metal hold down clips

- to lock the connector easily on the PCB and to release stress on solder joints

- suitable for soldering in a metalised hole

Pre-assembled PCB contacts

- machined or stamped versions available

- different solder tails lengths possible

- different plating options

Page 10

UTS Series

Mechanical

• Durability: 250 matings & unmatings per MIL-C-26482

• Vibration resistance (all UTS versions except UTS Screw

termination contacts & UTS RJ45): Sinusoidal vibrations per CEI 60512-4 - from 10 to 2000 Hz

• Thermal shock (all UTS versions except UTS RJ45): 5 cycles 30 min. from -40°C to 105°C per MIL-STD1344 method 1003

General technical

Environmental

• Operating temperature:

from -40°C to +105°C 40/100/21 per NFF 61-030

• Flammability rating: UL94-V0 (all UTS except the Hi seal) - see page 60 UL94-HB (UTS Hi seal only) - see page 60 I2F3/I3F2 per NFF 61-030

• Salt spray:

≥500 hours

• UV resistant:

No mechanical degradation or important variation of colour after 5 years of exposure in natural environment (equivalence exposure to sun and moisture as per ISO4892)

• Sealing:

- UTS Standard: IP68/IP69K (mated)

- UTS Hi seal: IP68/IP69K (mated and unmated)

- UTS Discrete wire sealing: IP67/69K (up to IP68 with easy handling backshell)

- UTS Screw termination contacts: IP68/I P69K

- UTS RJ45: IP65 Note: IPx8: 1m underwater during 1 week

• Fluid resistance:

- Gasoil

- Mineral oil

- Acid bath

- Basic bath

Page 11

UTS Series

characteristics

Electrical

• See pages 14 to 20

Overview

Material

• Body connector + Backshell: Thermoplastic

• Insert:

- UTS Standard, UTS Discrete wire sealing, UTS Screw termination contacts & UTS RJ45: Thermoplastic

- UTS Hi seal handsolder & UTS Hi seal with PC tails contacts: Elastomer

• Contacts: See page 39

• Nut: Metal

• Halogen free

• RoHS compliant & conform to the Chinese standard SJ/T1166-2006 (Chinese RoHS equivalent)

• In accordance with:

- UL 1977: Certicat ECBT2 File number: E169916

- CSA C22.2 n°182.3: Certicat ECBT8 File number: E169916

Page 12

UTS Series

Contact quantity

Shell

size

Wire dimension & Contacts size

AWG 22 to 12

0.13 to 4 mm²

AWG 26 to 18

0.13 to 0.93 mm²

AWG 30 to14

0.05 to 2.5 mm²

AWG 16 to 8

1.5 to 10 mm²

Contact #12 / Ø2.4mm Contact #20 / Ø1mm Contact #16 / Ø1.6mm Contact #8 / Ø3.6mm

8E2 (Solder)

8D2 (PCB)

12E2 (Solder)

12D2 (PCB)

2 + PE 10 103 (Crimp) 142G1 (Crimp)

8E3, 8E3A, 8E98, 8E33 (Solder)

8D3, 8D3A, 8D98, 8D33 (PCB)

12E3 (Solder)

12D3 (PCB)

3 + PE 12

124 (Crimp)

124 (Screw) *

8E4 (Solder)

8D4 (PCB)

10 102W2 (Crimp, 2#20 + 2#12)

10 104 (Crimp)

5 14 145 (Crimp)

6 10

106 (Crimp)

10E6,10E98 (Solder)

10D6,10D98 (PCB)

103W3 (Crimp, 3#20 + 3#16)

6 + PE 14

147 (Crimp)

147 (Screw) *

7 10

10E7 (Solder)

10D7 (PCB)

8 12

12E8 (Solder)

12D8 (PCB)

128 (Crimp)

10 12

1210 (Crimp)

12E10 (Solder)

12D10 (PCB)

11 18

18E11 (Solder)

18D11 (PCB)

12 14

1412 (Crimp)

14E12 (Solder, 8#20 + 4#16)

14D12 (PCB, 8#20 + 4#16)

14 12

12E14 (Solder)

12D14 (PCB)

15 14 1415 (Crimp, 14#20 + 1#16)

19 14

1419 (Crimp)

14E19 (Solder)

14D19 (PCB)

23 18

1823 (Crimp)

18E23 (Solder)

18D23 (PCB)

30 18

18E30 (Solder, 29#20 + 1#16)

18D30 (PCB, 29#20 + 1#16)

32 18

1832 (Crimp)

18E32 (Solder)

18D32 (PCB)

UTS Layout Guide

* AWG 20 to 14, 0.5 to 2.5 mm². Contact #16.

Note: PE=protective earth

Page 13

UTS Series

Contact layouts

Size 8

8E2

8D2

□

2 Ø1 (#20) 3 Ø1 (#20) 3 Ø1 (#20)

8E3 8D3

□

8E3A/8E98

8D3A/8D98

Size 10

102W2

■ ○

2 Ø1.0 (#20)

103

(2+PE)

3 Ø1.6 (#16)

103W3

■ ○

3 Ø1.6 (#16)

3 Ø1.0 (#20)

Size 12

12E2

12D2

□ □

12E3

12D3

124

(3+PE)

UTS layouts:

8E4

8D4

□

4 Ø1 (#20) 3 Ø1 (#20)

□ □

104

■ ○

▲

128

■ ○

●

▲

8E33 8D33

= UTS standard version (Ex: 1210)

- -

= UTS Hi seal + Solder (Ex: 12E10)

- E = UTS Hi seal + PCB (Ex: 12D10)

- D -

■

= UTS standard version

□

= UTS Hi seal version = UTS discrete wire sealing version

▲

= UTS with screw contact termination

●

= In-Line version

○

Overview

106

10E6

10D6

■ ○

■ □

10E7 10D7

10E98

10D98

□

○

6 Ø1 (#20) 7 Ø1 (#20) 6 Ø1 (#20) 4 Ø1.6 (#16)2 Ø2.4 (#12)

12E8 12D8

■

□ ■

○

1210 12E10 12D10

12E14 12D14

□ □ ○

2 Ø1.6 (#16)

142G1

(2+PE)

3 Ø3.6 (#8)

18E11

18D11

11 Ø1.6 (#16)

3 Ø1.6 (#16) 8 Ø1 (#20) 10 Ø1 (#20)

4 Ø1.6 (#16)

8 Ø1.6 (#16)

Size 14

□

14E5 14D5

□ ■

5 Ø1.6 (#16)

147

(6+PE)

7 Ø1.6 (#16)

○

▲

●

1412

12 Ø1.6 (#16)

■ ○

▲

14E12 14D12

□ □ □■

8 Ø1 (#20)

4 Ø1.6 (#16)

Size 18

1823

18E23

□ ■

18D33

23 Ø1.6 (#16)

18E30

18D30

□ ■

○

29 Ø1 (#20)

1 Ø1.6 (#16)

1832 18E32 18D32

32 Ø1 (#20)

RJ45

■ □ ○

1415

14 Ø1 (#20) 1 Ø1.6 (#16)

14 Ø1 (#20)

14E18

14D18

18 Ø1 (#20)

1419 14E19 14D19

□ ○

19 Ø1 (#20)

Page 14

UTS Series

De-rating curves

Size 8

8E2

8D2

□

Contacts :

2 Ø 1 (#20)

8E3

8D3

□

Contacts :

3 Ø 1 (#20)

8E3A/8E98

8D3A/8D98

□

Contacts :

3 Ø 1 (#20)

8E4

8D4

□

Contacts :

4 Ø 1 (#20)

7A 250V UL94 HB

CSA

7A 250V UL94 HB

IEC

7A 63V 2.5kV 3

7A 250V UL94 HB

CSA

7A 250V UL94 HB

IEC

7A 40V 2.5kV 3

7A 250V UL94 HB

CSA

7A 250V UL94 HB

IEC

7A 40V 2.5kV 3

7A 250V UL94 HB

CSA

7A 250V UL94 HB

IEC

7A 40V 2.5kV 3

UTS Hi seal 8E2 8D2

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

UTS Hi seal 8E3 8D3

Ambient Operating Temperature (°C)

UTS Hi seal 8E3A/98 8D3A/98

Ambient Operating Temperature (°C)

UTS Hi seal 8E4 8D4

Ambient Operating Temperature (°C)

Test conditions

Contact used:

Machined contacts

Wires used:

0.518mm² for #20 contacts

1.31mm² for #16 contacts

3.31mm² for #12 contacts

8.37mm² for #8 contacts

Layouts

UTS standard version

■

UTS discrete wire sealing

▲

version In-Line version

○

UTS Hi seal version

□

UTS with screw contact

●

termination

Derating curve

Current use

Limited use

Not recommended use

Page 15

UTS Series

Size 8

8E33 8D33

Contacts :

3 Ø 1 (#20)

Size 10

102W2

Contacts : 2 Ø2.4 (#12) 2 Ø1.0 (#20)

□

7A 250V UL94 HB

CSA

7A 250V UL94 HB

IEC

7A 100V 2.5kV 3

■ ○

20A 500V UL94 V-0

CSA

18A 500V UL94 V-0

IEC

25A 200V 3kV 3 Temperature elevation: 50°C

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

UTS Hi seal 8E33 8D33

Ambient Operating Temperature (°C)

UTS 102W2

Ambient Operating Temperature (°C)

Overview

103

(2+PE)

Contacts* :

3 Ø 1.6 (#16)

104

Contacts :

4 Ø 1.6 (#16)

▲

UTS 103

■ ○

10A 500V UL94 V-0

CSA

7A 500V UL94 V-0

IEC

16A 320V 4kV 3 Temperature elevation: 50°C

■ ○

10A 500V UL94 V-0

CSA

7A 500V UL94 V-0

IEC

16A 200V 3kV 3

Current (A)

3 0

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

UTS 104

Ambient Operating Temperature (°C)

Test conditions

Contact used:

Machined contacts

Wires used:

0.518mm² for #20 contacts

1.31mm² for #16 contacts

3.31mm² for #12 contacts

8.37mm² for #8 contacts

Layouts

UTS standard version

■

UTS discrete wire sealing

▲

version In-Line version

○

UTS Hi seal version

□

UTS with screw contact

●

termination

Derating curve

Current use

Limited use

Not recommended use

Page 16

UTS Series

Size 10

106

■ □ ○

Contacts :

6 Ø 1 (#20)

5A 250V UL94 V-0

CSA

4A 250V UL94 V-0

IEC

6A 40V 1.5kV 3

UTS 106

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

10E6

10D6

Contacts :

6 Ø 1 (#20)

10E7

10D7

Contacts :

7 Ø 1 (#20)

Size 12

12E2

12D2

Contacts :

2 Ø 1.6 (#16)

UTS Hi seal 10E6 10D6

■ □ ○

6A 250V UL94 HB

CSA

6A 250V UL94 HB

IEC

10A 100V 2.5kV 3

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

UTS Hi seal 10E7 10D7

□

6A 250V UL94 HB

CSA

6A 250V UL94 HB

IEC

7A 100V 2.5kV 3

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

Test conditions

Contact used:

Machined contacts

Wires used:

0.518mm² for #20 contacts

1.31mm² for #16 contacts

3.31mm² for #12 contacts

8.37mm² for #8 contacts

Layouts

UTS standard version

■

UTS discrete wire sealing

UTS Hi seal 12E2 12D2

□

13A 650V UL94 HB

CSA

13A 650V UL94 HB

Current (A)

IEC

16A 160V 3kV 3

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

▲

version In-Line version

○

UTS Hi seal version

□

UTS with screw contact

●

termination

Derating curve

Current use

Limited use

Not recommended use

Page 17

UTS Series

Size 12

12E3

12D3

Contacts :

3 Ø 1.6 (#16)

124

(3+PE)

Contacts* :

4 Ø 1.6 (#16)

128

Contacts :

8 Ø 1.6 (#16)

▲

□

13A 650V UL94 HB

CSA

13A 650V UL94 HB

IEC

16A 160V 3kV 3

■

10A 500V UL94 V-0

○

●

CSA

7A 500V UL94 V-0

IEC

16A 400V 4kV 3 Temperature elevation: 50°C

■

10A 500V UL94 V-0

○

CSA

7A 500V UL94 V-0

IEC

10A 80V 2.5kV 3

UTS Hi seal 12E3 12D3

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

UTS 124

Ambient Operating Temperature (°C)

UTS 128

Ambient Operating Temperature (°C)

Test conditions

Contact used:

Machined contacts

Wires used:

0.518mm² for #20 contacts

1.31mm² for #16 contacts

3.31mm² for #12 contacts

8.37mm² for #8 contacts

Overview

12E8

12D8

Contacts :

8 Ø 1 (#20)

□

4.5A 250V UL94 HB

CSA

4.5A 250V UL94 HB

IEC

7A 100V 2.5kV 3

UTS Hi seal 12E8 12D8

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

Layouts

UTS standard version

■

UTS discrete wire sealing

▲

version In-Line version

○

UTS Hi seal version

□

UTS with screw contact

●

termination

Derating curve

Current use

Limited use

Not recommended use

Page 18

UTS Series

Size 12

1210

Contacts :

10 Ø 1 (#20)

12E10

12D10

Contacts :

10 Ø 1 (#20)

12E14

12D14

Contacts :

14 Ø 1 (#20)

UTS 1210

■ □ ○

5A 250V UL94 V-0

CSA

4A 250V UL94 V-0

IEC

6A 40V 1.5kV 3

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

UTS Hi seal 12E10 12D10

■ □ ○

4.5A 250V UL94 HB

CSA

4.5A 250V UL94 HB

IEC

7A 100V 2.5kV 3

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

UTS Hi seal 12E14 12D14

□

4.5A 250V UL94 HB

CSA

4.5A 250V UL94 HB

IEC

7A 32V 2.5kV 3

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

Test conditions

Contact used:

Machined contacts

Wires used:

0.518mm² for #20 contacts

1.31mm² for #16 contacts

3.31mm² for #12 contacts

8.37mm² for #8 contacts

Size 14

142G1

Contacts :

3 Ø 3.6 (#8)

44A 600V UL94 V-0

□

CSA

30A 600V UL94 V-0

IEC

42A 230V 4kV 3

UTS 142G1

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

Layouts

UTS standard version

■

UTS discrete wire sealing

▲

version In-Line version

○

UTS Hi seal version

□

UTS with screw contact

●

termination

Derating curve

Current use

Limited use

Not recommended use

Page 19

UTS Series

Size 14

14E5

14D5

Contacts :

5 Ø 1.6 (#16)

147

(6+PE)

Contacts* :

7 Ø 1.6 (#16)

1412

Contacts :

12 Ø 1.6 (#16)

▲

■ ○

▲

□

12A 650V UL94 HB

CSA

12A 650V UL94 HB

IEC

16A 160V 3kV 3

■ ○

●

10A 500V UL94 V-0

CSA

7A 500V UL94 V-0

IEC

16A 400V 4kV 3 Temperature elevation: 50°C

10A 500V UL94 V-0

CSA

7A 500V UL94 V-0

IEC

10A 80V 2.5kV 3

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

UTS Hi seal 14E5 14D5

Ambient Operating Temperature (°C)

UTS 147

Ambient Operating Temperature (°C)

UTS 1412

Ambient Operating Temperature (°C)

Test conditions

Contact used:

Machined contacts

Wires used:

0.518mm² for #20 contacts

1.31mm² for #16 contacts

3.31mm² for #12 contacts

8.37mm² for #8 contacts

Overview

14E18

14D18

Contacts :

18 Ø 1 (#20)

□

4A 250V UL94 HB

CSA

4A 250V UL94 HB

IEC

7A 100V 2.5kV 3

Current (A)

0 20 40 60 80 100 120

UTS Hi seal 14E18 14D18

Ambient Operating Temperature (°C)

Layouts

UTS standard version

■

UTS discrete wire sealing

▲

version In-Line version

○

UTS Hi seal version

□

UTS with screw contact

●

termination

Derating curve

Current use

Limited use

Not recommended use

Page 20

UTS Series

Size 14

1419

Contacts :

19 Ø 1 (#20)

■ □ ○

5A 250V UL94 V-0

CSA

4A 250V UL94 V-0

IEC

4A 40V 1.5kV 3

UTS 1419

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

14E19

14D19

Contacts :

19 Ø 1 (#20)

Size 18

1823

Contacts :

23 Ø 1.6 (#16)

1832

Contacts :

32 Ø 1 (#20)

UTS Hi seal 14E19 14D19

■

□

4A 250V UL94 HB

○

CSA

4A 250V UL94 HB

IEC

7A 100V 2.5kV 3

■ ○

10A 500V UL94 V-0

CSA

7A 500V UL94 V-0

IEC

10A 80V 2.5kV 3

■

□

5A 250V UL94 V-0

○

CSA

4A 250V UL94 V-0

IEC

3A 32V 1.5kV 3

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Current (A)

0 20 40 60 80 100 120

Ambient Operating Temperature (°C)

UTS 1823

Ambient Operating Temperature (°C)

UTS 1832

Ambient Operating Temperature (°C)

Test conditions

Contact used:

Machined contacts

Wires used:

0.518mm² for #20 contacts

1.31mm² for #16 contacts

3.31mm² for #12 contacts

8.37mm² for #8 contacts

Layouts

UTS standard version

■

UTS discrete wire sealing

▲

version In-Line version

○

UTS Hi seal version

□

UTS with screw contact

●

termination

Derating curve

Current use

Limited use

Not recommended use

Page 21

Overview

Page 22

Page 23

UTS Series

Mechanics

UTS plug cable gland backshell .................................................................................................

UTS square ange receptacle .....................................................................................................

UTS jam nut receptacle with accessories ................................................................................

PCB version: nominal length out ................................................................................................

UTS in line receptacle with accessories ..................................................................................

Accessories ........................................................................................................................................

Cable assembly .................................................................................................................................

Page 24

UTS Series

Contact type Connector type Termination Contact sex Shell size Part number

Crimp

contacts supply

separately

UTS standard

Cable gland

Male

UTS6JC - - P

12 14

Female

UTS6JC - - S

12 14

Nut and grommet Female

10 UTS6GN104S

12 UTS6GN128S

UTS6GN147S

UTS6GN1412S

Cable gland

and grommet

Female

10 UTS6GJC104S

12 UTS6GJC128S

UTS6GJC147S

UTS6GJC1412S

Solder

contacts loaded

Hi seal

No backshell

Male

UTS6 - E - P

12 14

18 On demand

Female

UTS6 - E - S

12 14

18 On demand

Cable gland

Male

UTS6JC - E - P

12 14

18 On demand

Female

UTS6JC - E - S

12 14

18 On demand

Screw

contacts loaded

UTS standard Cable gland

Male

12 UTS6JC124PSCR 14 UTS6JC147PSCR

Female

12 UTS6JC124SSCR 14 UTS6JC147SSCR

RJ45 UTS standard Cable gland - 18 UTS6JC18RJN

Mechanics UTS plug cable gland backshell

Part number

For coding " - - " see p.6 and UTS layout guide p.12.

Sealed

Unmated

Sealed

Unmated

Sealed

Unmated

Sealed

Unmated

Page 25

UTS Series

Part number Shell size

(total length)

ØA Figure

UTS6JC - - P

10 63.2 26.7

Fig. 2

12 66.7 30.2 14 71.5 35.1

18 81.3 42

UTS6JC - - S

10 63.2 26.7

12 66.7 30.2 14 71.5 35.1

18 81.3 42

UTS6GN104S 10 32 26.2

Fig. 3

UTS6GN128S 12 32.3 29.7 UTS6GN147S

14 32 34.6

UTS6GN1412S

UTS6GJC104S 10 61.5 26.2

Fig. 2

UTS6GJC128S 12 64.5 29.7 UTS6GJC147S

14 70 34.6

UTS6GJC1412S

UTS6 - E - P

8 21.3 22.5

Fig. 1

10 23.6 26.7

12 23.6 30.2 14 23.6 35.1

UTS6 - E - S

8 21.3 22.5

10 23.6 26.7

12 23.6 30.2 14 23.6 35.1

UTS6JC - E - P

8 54 22.5

Fig. 2

10 63.2 26.7

12 66.7 30.2 14 71.5 35.1

18 81.3 42

UTS6JC - E - S

8 54 22.5

10 63.2 26.7

12 66.7 30.2 14 71.5 35.1

18 81.3 42

UTS6JC124PSCR 12 66.7 29.7

Fig. 2

UTS6JC147PSCR 14 71.5 34.6 UTS6JC124SSCR 12 66.7 29.7 UTS6JC147SSCR 14 71.5 34.6

UTS6JC18RJN 18 81.3 42 Fig. 2

L L L

Dimensions

ØA

Fig. 1 Fig. 2 Fig. 3

For coding " - - " see p.6 and UTS layout guide p.12.

ØA

Mechanics

Sealed

Unmated

Sealed

Unmated

Note : all dimensions are in mm

Page 26

UTS Series

Contact type Connector type Contact sex Shell size Part number

Crimp

contacts supply

separately

UTS standard

Male

10 UTS0104P

12 UTS0128P 14 UTS01412P

18 UTS01823P

Female

10 UTS0104S

12 UTS0128S 14 UTS01412S

18 UTS01823S

Solder

contacts loaded

Hi seal

Male

UTS0 - E - P

12 14

18 On demand

Female

UTS0 - E - S

12 14

18 On demand

PCB

contacts loaded

Hi seal

Male

UTS0 - D - P

12 14

18 On demand

Female

UTS0 - D - S

12 14

18 On demand

PCB

contacts supply

separately

UTS standard

Male

10 UTS0104P

12 UTS0128P 14 UTS01412P

18 UTS01823P

Female

10 UTS0104S

12 UTS0128S 14 UTS01412S

18 UTS01823S

Mechanics UTS square ﬂange receptacle

Part number

For coding " - - " see p.6 and UTS layout guide p.12.

Sealed

Unmated

Sealed

Unmated

Page 27

UTS Series

Part number Shell size

(total length)

ØA B C D Figure

UTS0104P 10

31.7

11.35

2.3

23.8

Fig. 1

UTS0128P 12 19 26.2

UTS01412P 14 22.2 28.6

UTS01823P 18 28.5 2.5 33.3

UTS0104S 10

24.2

2.3

23.8

UTS0128S 12 19 26.2

UTS01412S 14 22.2 28.6

UTS01823S 18 28.5 2.5 33.3

UTS0 - E - P

21.5

11.35 2.3

Fig. 3

10 15 23.8 12 19 26.2 14 22.2 28.6

UTS0 - E - S

8 12 21 10 15 23.8 12 19 26.2 14 22.2 28.6

UTS0 - D - P

21.5

11.9

11.3

2.3 21

Fig. 2

10 14.9

2.5

23.8 12 19 26.2 14 22.2 28.6

UTS0 - D - S

8 12 2.3 21

10 15

2.5

23.8 12 19 26.2 14 22.2 28.6

UTS0104P 10

31.7

11.35

2.3

23.8

UTS0128P 12 19 26.2

UTS01412P 14 22.2 28.6

UTS01823P 18 28.5 2.5 33.3

UTS0104S 10

24.2

2.3

23.8

UTS0128S 12 19 26.2

UTS01412S 14 22.2 28.6

UTS01823S 18 28.5 2.5 33.3

Dimensions

ØA

Fig. 1 Fig. 2 Fig. 3

H (for PCB contact): PCB nominal length (see page 30) For coding " - - " see p.6 and UTS layout guide p.12.

ØA

6.6

Ø3.2

Front view

Mechanics

Sealed

Unmated

Note : all dimensions are in mm

Page 28

UTS Series

Contact type Connector type Termination Contact sex Shell size Part number

Crimp

contacts supply

separately

UTS standard

Male

UTS7 - - P

12 14

Female

UTS7 - - S

12 14

Discrete wire

sealing

Nut and

grommet

Male

10 UTS7GN104P

12 UTS7GN128P

UTS7GN147P

UTS7GN1412P

Cable gland

and grommet

Male

10 UTS7GJC104P

12 UTS7GJC128P

UTS7GJC147P

UTS7GJC1412P

Solder

contacts loaded

Hi seal

with stand off

Standard

receptacle

Male

UTS7 - E - P

12 14

18 On demand

Female

UTS7 - E - S

12 14

18 On demand

PCB

contacts loaded

UTS standard with stand off

Receptacle

with hold down clip

Male

12 UTS7128PSEK9 14 UTS7147PSEK9

Hi seal

with stand off

Receptacle

without hold

down clip

Male

UTS7 - D - P

12 14

18 On demand

Female

UTS7 - D - S

12 14

18 On demand

Receptacle

with hold

down clips

Male

UTS7 - D - P32

12 14

18 On demand

Female

UTS7 - D - S32

12 14

18 On demand

PCB

contacts supply

separately

UTS standard

Male

UTS7 - - P

12 14

Female

UTS7 - - S

12 14

Screw

contacts loaded

UTS standard

Male

12 UTS7124PSCR 14 UTS7147PSCR

Female

12 UTS7124SSCR 14 UTS7147SSCR

RJ45 UTS standard -

18 UTS718RJFN

Mechanics UTS jam nut receptacle with accessories

Part number

For coding " - - " see p.6 and UTS layout guide p.12.

Sealed

Unmated

Sealed

Unmated

Sealed

Unmated

Sealed

Unmated

Sealed

Unmated

Sealed

Unmated

Page 29

UTS Series

Part number Shell size

(total length)

ØA B C D Figure

UTS7 - - P

33.9

14.9

19.3

27 22.2

Fig. 1

12 19 31.8 27 14 22.2 34.9 30.2

18 28.5 41.3 36.6

UTS7 - - S

10 14.9 27 22.2

12 19 31.8 27 14 22.2 34.9 30.2

18 28.5 41.3 36.6

UTS7GN104P

14.9 27 22.2

Fig. 2

UTS7GN128P

40.7

19 31.8 27

UTS7GN147P

22.2 34.9 30.2

UTS7GN1412P

UTS7GJC104P

70.5

14.9 27 22.2

Fig. 3

UTS7GJC128P

19 31.8 27

UTS7GJC147P

80.5

22.2 34.9 30.2

UTS7GJC1412P

UTS7 - E - P

19.3

24 19.3

Fig. 5

10 14.9 27 22.2

12 19 31.8 27 14 22.2 34.9 30.2

UTS7 - E - S

8 12 24 19.3

10 14.9 27 22.2

12 19 31.8 27 14 22.2 34.9 30.2

UTS7128PSEK9

19.3

31.8 27

Fig. 6

UTS7147PSEK9

14 22.1 34.9 30.2

UTS7 - D - P

19.3

24 19.3

Fig. 6

10 14.9 28 22.2

12 19 31.8 27 14 22.2 34.9 30.2

UTS7 - D - S

19.3

24 19.3

10 14.9 28 22.2

12 19 31.8 27 14 22.2 34.9 30.2

UTS7 - D - P32

19.3

24 19.3

10 14.9 28 22.2

12 19 31.8 27 14 22.2 34.9 30.2

UTS7 - D - S32

19.3

24 19.3

10 14.9 28 22.2

12 19 31.8 27 14 22.2 34.9 30.2

UTS7 - - P

33.9

14.9

19.3

27 22.2

Fig. 5

12 19 31.8 27 14 22.2 34.9 30.2

18 28.5 41.3 36.6

UTS7 - - S

10 14.9 27 22.2

12 19 31.8 27 14 22.2 34.9 30.2

18 28.5 41.3 36.6

UTS7124PSCR

46.5

19.3

31.8 27

Fig. 4

UTS7147PSCR

52.5

22.2 34.9 30.2

UTS7124SSCR

38.3

19 31.8 27

UTS7147SSCR

44.4

22.2 34.9 30.2

UTS718RJFN

28.5

19.3

41.3 36.6

Dimensions

ØA

Fig. 1 Fig. 2

H (for PCB contact): PCB nominal length (see page 30) For coding " - - " see p.6 and UTS layout guide p.12.

ØA

Fig. 3

ØA

Fig. 4

ØA

Fig. 5 Fig. 6

Note : all dimensions are in mm

Front view

Mechanics

Sealed

Unmated

Sealed

Unmated

Page 30

UTS Series

Contact type

Connector

type

Contact

size

Contact

sex

Part number

Shell

size

Layout A C

PCB

contacts

supply

separately

UTS0

Standard

Male

RM20M12E8□

10 to 18

- 50.2 -

RM20M12E83□ - 10.3 -

Female

RC20M12E8□ - 5.2 - RC20M12E83□ - 10.4 - RC20M12E84□ - 13.9 -

PCB

contacts

loaded

UTS0

Hi seal

16 & 20

Male

8E2 8E3 8E4 - 9.76 to 11.86

- 8E3A 8E98 - 10.78 to 13.09

- 10 - - 8.1 to 10.5

- - 8.1 to 10.5

- 1214 - 7.2 to 9.3

- 14 - - 8.1 to 10.5

Female

8E2 8E3 8E4 - 9.55 to 11.71

- 8E3A 8E98 - 10.82 to 12.79

- 10 - - 8.15 to 10.15

- - 8.15 to 10.15

- 1214 - 7.3 to9.3

- 14 - - 8.15 to 10.15

Mechanics Solder tail protrusion

Dimensions

6.6

□ = plating - see available plating p.44

Note : all dimensions are in mm

Page 31

UTS Series

Contact type

Connector

type

Contact

size

Contact

sex

Part number

Shell

size

Layout A B C D

PCB

contacts

supply

separately

UTS7

Standard

Male

RM20M12E8□ 10 to 18 - 4.1 - - -

RM20M12E83□

10 to 18 - 9.2 - - -

20 & 22 - 4.85 - - -

24 - 3.35 - - -

Female

RC20M12E84□ 10 to 18 - 4.65 - - -

RC20M12E85□

10 & 12 - 7.15 - - -

14 - 7.85 - - -

16 & 18 - 7.15 - - -

20 - 3.4 - - 22 - 2.7 - - 24 - 1.3 - - -

RC20M12E86□

10 & 12 - 7.95 - - -

14 - 8.65 - - -

16 & 18 - 7.95 - - -

20 - 4.2 - - 22 - 3.5 - - 24 - 2.1 - - -

Male

RMW50A7K

10 to 16 - 9.51 - - 18 to 22 - 5 - - -

24 - 3.6 - - -

RMW5016K

10 to 16 - - 10.41 - 18 to 22 - - 6 - -

24 - - 4.6 - -

Female

RCW50A7K

10 to 16 -

2.4 - - -

RCW5016K 3.04 - -

PCB

contacts loa-

ded

UTS7

with stand off version

Male & Female

- 12 & 14 - - - 3.6 -

UTS7

Hi seal

without

stand off

Male

8D2 8D3 8D4 - - - 3.8 to 6

- 8D3A 8D98 8D33 - - - 4.7 to 7.25

- 10 10D6 10D7 - - - 4.9 to 7

12D2 12D3 12D8 12D10 - - - 4.8 to 7

- 12D14 - - - 3.85 to 5.9

- 14

14D5 14D12 14D15

14D18 14D19

- - - 4.8 to 7

Female

8D2 8D3 8D4 - - - 3.75 to 5.8

- 8D3A 8D98 8D33 - - - 4.8 to 6.9

- 10 10D6 10D7 - - - 4.9 to7

12D2 12D3 12D8 12D10 - - - 5.2 to 7

- 12D14 - - - 3.85 to 5.9

- 14

14D5 14D12 14D15

14D18 14D19

- - - 5.3 to 7

Dimensions

□ = plating - see available plating p.44

Note : all dimensions are in mm

Mechanics

Page 32

UTS Series

Contact type Connector type Termination Contact sex

Shell

size

Part number

Crimp

contacts

supply

separately

UTS standard Cable gland

Male

UTS1JC - - P

Female

UTS1JC - - S

Discrete wire

sealing

Nut and

grommet

Male

10 UTS1GN104P

12 UTS1GN128P

UTS1GN147P

UTS1GN1412P

Cable gland

and grommet

Male

10 UTS1GJC104P

12 UTS1GJC128P

UTS1GJC147P

UTS1GJC412P

Screw

contacts loaded

UTS standard

Cable gland

backshell

Male

12 UTS1JC124PSCR

14 UTS1JC147PSCR

Mechanics UTS in line receptacle with accessories

Part number

For coding " - - " see p.6 and UTS layout guide p.12.

Page 33

UTS Series

Part number

Shell

size

(total length)

ØA B Figure

UTS1JC - - P

10 70 14.9 26.7

Fig. 1

12 74 19 30.1

14 78.5 22.2 35.1

18 89 28.5 42

UTS1JC - - S

10 70 14.9 26.7

12 74 19 30.1

14 78.5 22.2 35.1

18 89 28.5 42

UTS1GN104P 10 40.9 14.9 26.2

Fig. 2

UTS1GN128P 12 40.9 19 29.7

UTS1GN147P

14 43 22.2 34.6

UTS1GN1412P

UTS1GJC104P 10 70.7 14.9 26.2

Fig. 1

UTS1GJC128P 12 74.5 19 29.7

UTS1GJC147P

14 80.5 22.2 34.6

UTS1GJC412P

UTS1JC124PSCR 12 74 19 29.7

Fig. 1

UTS1JC147PSCR 14 78.5 22.2 34.6

Dimensions

ØB

ØA

Fig. 1 Fig. 2

ØB

ØA

Mechanics

For coding " - - " see p.6 and UTS layout guide p.12.

Note : all dimensions are in mm

Page 34

UTS Series

Part numbers

Shell

size

Receptacles Plugs

UTS710CCR* UTS610CCR* 10

UTS712CCR* UTS612CCR* 12

UTS714CCR* UTS614CCR* 14

Part numbers /

neoprene

Shell size

UTFD11B 8

UTFD12B 10

UTFD13B 12

UTFD14B 14

UTFD16B 18

Accessories

Description

UTS series offers a wide range of accessories: from the plastic protective cap to the dust caps, coloured rings for visual identification or discrimination pins.

Colour coding rings

* Add G for Green, Y for Yellow, R for Red

For shell sizes 8 & 18, please consult factory

PMA adapter

IP40 version

Bending protection spiral

Gasket

IP68/69K

version

To get a PMA adapter you should change JC to PMA. Ex: UTS6JC - - S  UTS6PMA - - S

To get a spiral protection you should change JC to JS. Ex: UTS6JC - - S  UTS6JS - - S

Page 35

UTS Series

Part numbers Shell size

UTS8DCG 8

UTS10DCG 10

UTS12DC G 12

UTS14DC G 14

UTS18DCG 18

Part numbers Shell size

UTS8DCGE 8

UTS10DCGE 10

UTS12DC GE 12

UTS14DC GE 14

UTS18DCGE 18

Part numbers Shell size

UTS68C ** 8

UTS610DCG 10

UTS612DCG 12

UTS614DCG 14

UTS618DCG 18

Part numbers Shell size

UTS8DCGR 8

UTS10DCGR 10

UTS12DC GR 12

UTS14DC GR 14

UTS18DCGR 18

Part numbers

Shell

size

Receptacle

cap

Plug cap

8500-5585A 8500-5594 8

8500-5586A 8500-5595 10

8500-5587A 8500-5596 12

8500-5588A 8500-5597 14

8500-5590A 8500-5599 18

Metal terminal

Square ﬂange sealing cap

Jam nut sealing caps

Metal terminal

* Except for UTS RJ45 plug / ** Non sealed

Plug sealing cap*

Mechanics

Plug protective cap

Size 8

IP40

Part number: UTS68C

Plastic protective cap

Page 36

UTS Series

Connector

type

Backshell

type

Gender

Connector

size

Part number

1m of cable 3m of cable 5m of cable

UTS

standard

Straight

Male

10 to 18

HAUTSOV - - PSTR100 HAUTSOV - - PSTR300 HAUTSOV - - PSTR500

Female HAUTSOV - - SSTR100 HAUTSOV - - SSTR300 HAUTSOV - - SSTR500

90°

Male HAUTSOV - - PRA100 HAUTSOV - - PRA300 HAUTSOV - - PRA500

Female HAUTSOV - - SRA100 HAUTSOV - - SRA300 HAUTSOV - - SRA500

UTS Hi seal

Straight

Male

8 to 14

HAUTSOV - E - PSTR100 HAUTSOV - E - PSTR300 HAUTSOV - E - PSTR500

Female HAUTSOV - E - SSTR100 HAUTSOV - E - SSTR300 HAUTSOV - E - SSTR500

90°

Male HAUTSOV - E - PRA100 HAUTSOV - E - PRA300 HAUTSOV - E - PRA500

Female HAUTSOV - E - SRA100 HAUTSOV - E - SRA30 HAUTSOV - E - SRA500

Connector

type

Backshell

type

Gender

Connector

size

Part number

1m of cable 3m of cable 5m of cable

UTS

standard

Straight

Male

10 to 18

HAUTS - - PSTR100 HAUTS - - PSTR300 HAUTS - - PSTR500

Female HAUTS - - SSTR100 HAUTS - - SSTR300 HAUTS - - SSTR500

UTS Hi seal Straight

Male

8 to 14

HAUTS - E - PSTR100 HAUTS - E - PSTR300 HAUTS - E - PSTR500

Female HAUTS - E - SSTR100 HAUTS - E - SSTR300 HAUTS - E - SSTR500

Cable assembly

Souriau provides connectors in various applications for more than 90 years in the most extreme environment.

Being conscious about the difculty to nd a quick and a reliable harness manufacturer, we decided years ago to start in house cable assembly production. It allows customers to reduce the number of suppliers, and to take advantage of the "best in class" quality of the Souriau group. Overmoulding is a process that further enhances the sealing properties of the UTS range, especially over many years of use. Overmoulding provides the opportunity to change the cable exit from straight through 90 degrees and avoid any stress on the cable terminated to the connector. Also, as the wires are encapsulated inside the moulding, a barrier is created which prevents from any liquid from entering the equipment through the connector if the cable jacket is breached.

In this section you’ll nd standard cable sets but as all customers are unique we are happy to adapt our proposal to your specic needs on demand.

Harnesses

Standard harnesses

Overmoulded harnesses

Total length

Free end

Total length

Free end

Discrete connector



If cable jacket is breached... water ingress unhampered, leading to damage.

Overmoulded connector



Other lengths and conﬁgurations: on demand, see factory Note: UTS standard necessarily with gold plated stamped & formed contacts

If cable jacket is breached... prevents water ingress via capillary action.

Page 37

UTS Series

Connector type

Number and size of

wires

Cable used

Shell size

Arrangement

for UTS standard

Type Harmonised reference

8E2 2 #20 2X0.5 H05 V V - F 2X0.5

8E3; 8E3A; 8E33 3 #20 3X0.5 H05 VV - F 3X0.5

8E4 4 #20 4X0.5 H05 V V - F 4X0.5

103PE 3 #16 3G1.5 H05 VV - F 3G1.5

103 3 #16 3X1.5 H05 VV - F 3X1.5

104 4 #16 4X1.5 H05 VV - F 4X1.5

106; 1098 6 #20 7X0.5 H05 VV - F 7X0.5

10E7 7 #20 7X0.5 H05 VV - F 7X0.5

12E2 2 #16 2X1.5 H05 VV - F 2X1.5

12E3 3 #16 3X1.5 H05 VV - F 3X1.5

124PE 4 #16 4G1.5 H05 VV - F 4G1.5

128 8 #16 8X1.5 H05 VV - F 8X1.5

12E8 8 #20 10G0.5 H05 VV - F 10G0.5

1210 10 #20 10G0.5 H05 VV - F 10G0.5

1214 14 #20 14G0.5 H05 VV - F 14G0.5

14E2 3 #8 3G10 H05 VV - F 3G10

147PE 7 #16 7G1.5 H05 VV - F 7G1.5

1412 12 #16 12X1.5 H05 VV - F 12X1.5

14E12 8 #20; 4 #16 12G0.5 H05 VV - F 12G0.5

14E15 14 #20; 1 #16 18G0.5 H05 VV - F 18G0.5

14E18 18 #20 18G0.5 H05 VV - F 18G0.5

1419 19 #20 21G0.5 H05 VV - F 21G0.5

18E11 11 #16 12X1.5 H05 VV - F 12X1.5

1823 23 #16 25G1 H05 VV - F 25G1.5

18E30 29 #20; 1 #16 30G0.5 H05 VV - F 30G0.5

1832 32 #20 35G0.5 H05 VV - F 35G0.5

Cable information

Range of temperature: Occasional exing: -5°C up to +70°C

Fixed installation: -40°C up to +80°C

Rated voltage: U0/U: 300/500 V

Wire section : Arrangement with #16 contact: wire section 1.5 mm²

Arrangement with #20 contact: wire section 0.5 mm²

Cable selection

Mechanics

Page 38

Page 39

UTS Series

Contacts

Description ........................................................................................................................................

Contact plating selector guide ....................................................................................................

Contact selector guide ..................................................................................................................

Packaging ..........................................................................................................................................

Crimp contacts .................................................................................................................................

Coaxial contacts ..............................................................................................................................

PCB contacts ....................................................................................................................................

Fibre optic contacts ........................................................................................................................

Page 40

UTS Series

Contacts

Description

The UTS series offers the unique possibility to use the same contact in any layout as long as it receives the same active part size. Thus it is possible to buy only one contact reference and equip all connectors even if housings are different.

The main benefit is the standardisation which means reduction of inventory cost.

Bearing in mind that any additional tool or complicated assembly process should be avoided, our contacts are based on a snap-in principle which avoid the use of an insertion tool.

Crimp contacts are available in different versions:

• machined • stamped & formed • coaxial • fiber optic

In addition, UTS series can obviously be equipped with solder contacts, PCB contacts, screw termination and RJ45.

Page 41

UTS Series

Contact plating selector guide

As soon as you know what contact size you need, you next have to decide on which type to use. Souriau proposes mainly two different types of electrical contacts:

- Machined

- Stamped & formed

Machined contacts are generally chosen for low quantities purpose as well as a better solution for power applications.

Stamped & formed contacts offer the ability to be crimped automatically which makes them more suitable for high volume production applications.

Then comes the question: What plating should I choose ? Hereunder is a graph with criteria to guide you:

Vibration

Contact

size

Number of

cycles

250

100

0.4μm of gold min

#20 #12

5mA

5mV

Gold ﬂash

Silver

Tin

#16 #8

Contacts

Current /

Voltage

Page 42

UTS Series

Electrical characteristics: contact resistance

#20

Ø1mm

Machined < 6mΩ

Stamped &

formed

< 15mΩ

#16

Ø1.6mm

Machined < 3mΩ

Stamped &

formed

< 6mΩ

#12

Ø2.4mm

Machined < 5mΩ

Ø3.6mm

Machined < 5mΩ

Available platings

A 2μ Ni + 2μ Ag

J Gold ash over 2μ Ni

K Min 0.4μ gold over 2μ Ni

S31 Gold ash over Ni

S18

0.75μ gold min in active part over 2μ Ni Gold ash over Ni

S25 S26

Active part: 0.75μ Au over Ni

Crimp area: ash Au over Ni

T: 2μm Ni mini all over + 3 to 5 μm Sn

all over

TK6 2-5μ Sn pre-plated

Contact selector guide

Conscious of the wide variety of applications, contact packaging has been considered for small series (bulk packaging) and high volume production (reeled contacts):

• 50 pieces bulk packing (standard)

Packaging

• 1000 pieces bulk packing • 5000 pieces reeled machined

• 3000 pieces reeled stamped & formed contacts

contacts

Page 43

UTS Series

Contact

size

Type

Wire size Part number

Max

wire Ø

Max

insulator

Color band

Plating

available

AWG mm² Male Female Front Rear

#20

Ø1 mm

Machined 26-24 0.13-0.20 RM24W3- RC24W3- 1.58 max - - K

S&F 26-24 0.13-0.25

SM24W3S26 (1) SC24W3S25 (1)

0.89-1.58

- -

S25, S26

SM24WL3S26 (2) SC24WL3S25 (2) - -

Machined 22-20 0.32-0.52 RM20W3- RC20W3- 1.58 max - - K

S&F 22-20 0.35-0.5

SM20W3S26 (1) SC20W3S25 (1)

1.17-2.08

- -

S25, S26

SM20WL3S26 (2) SC20WL3S25 (2) - -

Machined 20-18 0.50-0.93 RM18W3- RC18W3- 2.10 max - - K

#16

Ø1.6

Machined 30-28 0.05-0.08 RM28M1- RC28M1- 0.55 1.1 - - K, J, T Machined 26-24 0.13-0.2 RM24M9- RC24M9- 0.8 1.6 Red - K, J, T

S&F 26-24 0.13-0.25

SM24M1- (1)

SM24ML1- (2)

SC24M1- (1)

SC24ML1- (2)

0.89-1.28 - - S31, S18, TK6

Machined 22-20 0.32-0.52

RM20M13- RC20M13-

1.18

1.8 Black -

K, J, T

RM20M12- RC20M12- 2.2 Blue -

S&F 22-20 0.35-0.5

SM20M1- (1)

SM20ML1- (2)

SC20M1- (1)

SC20ML1- (2)

1.17-2.08 - - S31, S18, TK6

Machined 20-16 0.52-1.5 RM16M23- RC16M23- 1.8 3.2 - - K, J, T

S&F 18-16 0.8-1.5

SM16M1- (1)

SM16ML1- (2)

SC16M1- (1)

SC16ML1- (2)

3.0 - - S31, S18, TK6

S&F 18-16 0.8-1.5

SM16M11- (1)

SM16ML11- (2)

SC16M11- (1)

SC16ML11- (2)

2.0-3.0 - - S31, S18, TK6

Machined 16-14 1.5-2.5 RM14M50- RC14M50- 2.05 3.2 - - K, J, T Machined 16-14 1.5-2.5 RM14M30- RC14M30- 2.28 3.2 - - K, J, T

S&F 14 2.0

SM14M1- (1)

SM14ML1- (2)

SC14M1- (1)

SC14ML1- (2)

3.2 - - S31, S18, TK6

#12

Ø2.4 mmMachined

22 0.13-0.4 8291 1457N- 8291 1456-

- 4.9 - A, K

20 0.5 8291 1459N- 8291 1458- 18 0.75-1.0 8291 1461N- 8291 1460- 16 1.5 8291 1463N- 8291 1462-

14 2.5 8291 1465N- 8291 1464- 12 4 8291 1467N- 8291 1466-

Ø3.6 mmMachined

16 1.5 8291 3601- 8291 3600-

- 6.5 - A

14 2.5 8291 3603- 8291 360212 4 8291 3605- 8291 3604-

10 6.0 8291 3607- 8291 3606-

8 10.0 8291 3609- 8291 3608-

Crimp contacts

Standard version

(1) contact reeled (2) loose contact

Contacts

Page 44

UTS Series

Contact

size

Type

Wire size Part number

Max

wire Ø

Max

insulator Ø

Color band

Plating

available

AWG mm² Male Female Front Rear

#16

Ø1.6 mm

Longer male

contact

(+1mm)

Machined

30-28 0.05-0.08 RM28M1GE1□

0.55 1.1 - Red

□ =

K, J or T

26-24 0.13-0.2 RM24M9GE1□ 0.8 1.6 Red Red

22-20 0.32-0.52

RM20M13GE1□

1.18

1.8 Black Red

RM20M12 GE1□ 2.2 Blue Red

20-16 0.52-1.5 RM16M23 GE1□ 1.8 3.2 - Red

16-14 1.5-2.5 RM14M50 GE1□ 2.05 - - Red 16-14 1.5-2.5 RM14M30 GE1□ 2.28 - - Red

#16

Ø1.6 mm

Shorter fe-

male contact

(-0.7mm)

Machined

30-28 0.05-0.08

RC28M1GE7□ 0.55 1.1 - Blue

□ =

K, J or T

26-24 0.13-0.2 RC24M9GE7□ 0.8 1.6 Red Blue

22-20 0.32-0.52

RC20M13GE7□

1.18

1.8 Black Blue

RC20M12GE7□ 2.2 Blue Blue

20-16 0.52-1.5 RC16M23GE7□ 1.8 3.2 - Blue

16-14 1.5-2.5 RC14M50GE7□ 2.05 - - Blue 16-14 1.5-2.5 RC14M30GE7□ 2.28 - - Blue

Contact 1

Contact 2

Standard male

contact

Standard female

contact

Longer male

contact

Standard male

contact

Standard female

contact

FMLB

Shorter female

contact

LMFB

Crimp contacts

First Mate Last Break contacts

How to make FMLB / LMFB connection

 



First Mate Last Break contacts should be chosen only if the cavity is not marked with the earth symbol. For cavities marked with the earth symbol, standard contacts will fulll the same role as a rst mate, last break contact used in a standard cavity.

Ground symbol

Page 45

UTS Series

Contact type

Contact range Contact part

number with cable

combination

Cabling notice

Male contact Female contact

Multipiece RM DXK10D28 RCDXK1D28

See page 68

See pages 72 & 73

Monocrimp RMDX60xxD28 RCDX60xxD28 See page 74

Contact type

Contact range Contact part

number with cable

combination

Cabling notice

Male contact Female contact

Multipiece

RMDXK10D28

+ YORK090

RCDXK1D28

+ YORK090

See page 69

See page 70

Monocrimp RMDX60xxD28 RCDX60xxD28 See page 71

Coaxial contacts

Coaxial contact range

We provide 2 types of coaxial contacts suitable for 50 or 75Ω, coaxial cable or twisted pair cable.

Monocrimp coaxial contact

• The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods.

• This economy is achieved by simultaneously crimping both the inner conductor and outer braid or drain wire.

Multipiece crimp coaxial contact

• The inner conductor and outer braid is crimped individually.

• The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact.

• An outer ferrule is used to connect the braid to the outer contact and provide cable support to ensure against bending and vibration.

Suitable for Coaxial cable or Twisted cable

• For jacket diameter from 1.78 to 3.05mm Inner conductor up to 2.44mm diameter

Contacts for coaxial cable summary

Contacts for twisted pairs cable summary

• For jacket diameter from 0.64 to 1.45mm Inner conductor from AWG30 to AWG24

Contacts

Page 46

UTS Series

Contact size Type

Part number

Plating

Male Female

#20

Ø1mm

Short version RMW50A7□ RCW50A7□

□ = K

Long version RMW5016□ RCW5016□

#16

Ø1.6mm

Short version RM20M12E8□ RC20M12E8□

□ = K or T

Long version RM20M12E83□

RC20M12E83□

RC20M12E84□

PCB contacts

PCB soldering

UTS range can be carried out with a wave soldering process, but not reow soldering process. All high temperature processes are prohibited.

Page 47

UTS Series

Fibre optic contacts

Description

Size 16 Fibre optic contacts for TRIM TRIO® connectors

Size 16 Fibre optic contacts are optical contacts designed for the integration of optical links in all TRIM TRIO® cable connectors.

The Fibre optic contacts are designed to accommodate:

• Plastic Optical Fibre (POF)

1 mm core and 2.2 mm jacket

• Plastic Clad Fibre (PCF)

230µm core and 2.2 mm jacket

• Multimode Silica Fibre

62.5/125µm type 2.0 mm max. jacket

• Singlemode Silica Fibre

9/125µm type 2.0 mm jacket

Typical features and benefits are:

• Socket contact is spring loaded to avoid any air gap between the two optical faces.

• Low insertion loss is provided by high precision pieces.

• Single jumpers, multiway harness and active device housings can be supplied regarding customer requirement.

Technical characteristics

Performance

• Fibre type: POF/PCF Multimode Singlemode

62.5/125μm 9/125μm

• Wave length: 650 nm 1300 nm 1310 nm

• Optical insertion loss (typ.): 2 dB max. < 0.5 dB < 0.35 dB

• Jacketed external diameter: 2.2mm 2.0mm max. 2.0mm max.

• Temperature range: -25°C to +70°C -25°C to +70°C -25°C to +70°C

• Cable retention: 49N

• Mating cycles without cleaning: 50

• Max. mating cycles: 500

Construction

• Contact body: Copper alloy

Connector accommodation

Any TRIM TRIO® size 16 contact can be used in any contact position in any connector in the TRIM TRIO® size 16 interconnection system : UTP, UTS, UTG, UTO.

Contacts

Page 48

UTS Series

Part numbers Descriptions

80WD0005

Stripping tool

80WD0025

Automatic stripping tool for Ø 0.5 mm, 0.6 mm, 0.7 mm & 3.8 mm

80WM0006

Ruler

80WP0005

Polishing plate

80WP0013

Non slip base (to hold the polishing plate)

80WP0014

Polishing disk (grain size 9µm)

80WP0018

Polishing tool

80WP0019

Polishing disk (grain size 30µm)

80WS0002

Crimping plier

Part numbers Descriptions

80WG0010

Needle

80WG0015

Capsule

80WG0016

Syringe

80WN0005

Dry air spray

80WN0006

Optical paper

80WN0012

Dropping bottle

80WN0008

Wiping solvent

Descriptions

Stripping tool for Ø 2.2 mm

Kevlar scissors

Stripping tool for Ø 0.25 mm

Alumina blade

Polishing tool

Press t tool

Microscope

Descriptions

Polishing disk (grain size 9µm)

Polishing disk (grain size 0.3µm)

Curing oven

Polishing plate

Non slip base (to hold the polishing plate)

Glue

Fibre optic contacts

Ordering information

POF Contacts (Plastic Optical Fibre)

Male contact RMPOF1000 Female contact RCPOF1000B

PCF Contacts (Plastic Clad Fibre)

Male contact RMPCF230 Female contact RCPCF230B

POF Contact (Plastic Optical Fibre)

STANDARD TOOLING KIT - P/N 80MS0004

The

standard tooling kit

that can be ordered separately as well.

is made of the part numbers below

Silica Contacts - Multimode

Male contact RMMMOFA Female contact RCMMOFA

Silica Contacts - Monomode

Male contact RMSMOFA Female contact RCSMOFA

SPECIFIC TOOLING LIST - can be ordered only separately

STANDARD TOOLING KIT - P/N 80MG0039

PCF Contact (Plastic Clad Fibre)

Page 49

UTS Series

Part numbers Descriptions

80WC0001 Aramid yarn scissors

80WC0003 Cutter

80WC0004 Alumina blade

80WD0008 Stripping tool for Ø 0.20 mm

80WD0010 Stripping tool for Ø 0.25 mm

80WD0014 Stripping tool for Ø 0.60 mm

80WD0025

Automatic stripping tool for Ø 0.5 mm,

0.6 mm, 0.7 mm & 3.8 mm

80WM0006 Ruler

80WP0005 Polishing plate

80WP0013

Non slip base (to hold the polishing plate)

80WT0008 Curing oven

80WT0009 Protective tube

Part numbers Descriptions

80WD0036 Stripping tool for Ø 0.9 mm & 0.25 mm

80WD0005 Stripping tool for Ø 2.2 mm & 1.5 mm

80WL0001 Microscope x400

80WL0008 Microscope adaptor

80WP0025 Polishing tool

80WS0002 Crimping tool

80WT0005 Contact support for polymerisation

80WG0010 Needle

80WG0014 Glue

80WG0015 Capsule

80WG0016 Syringe

80WN0005 Dry air spray

80WN0006 Optical paper

80WN0012 Dropping bottle

80WP0014 Polishing disk (grain size 9µm)

80WP0015 Polishing disk (grain size 0.3μm)

Fibre optic contacts

Multimode Contact - Silica

STANDARD TOOLING KIT - P/N 80MG0027

The

standard tooling kit

that can be ordered separately as well.

is made of the part numbers below

SPECIFIC TOOLING LIST - can be ordered only separately

Contacts

Page 50

Page 51

UTS Series

Technical information

Tooling ................................................................................................................................................

Assembly instruction ......................................................................................................................

Rated current & working voltage ................................................................................................

UV resistance ...................................................................................................................................

Crimping .............................................................................................................................................

UL94 + UL1977 ..............................................................................................................................

IEC 61984 and IP codes explained ..........................................................................................

What is NEMA rating ? ..................................................................................................................

Page 52

UTS Series

Tooling

Automatic crimping tools

Mecal is leader in manufacturing tooling for crimping terminals over a stripped wire.

Established in 1976, Mecal has become one of the world's leading companies dedicated to the design and manufacture of semi automatic production tools for strip fed, open barrel crimp terminals, serving the Automotive, Telecom and Datacomm industry.

Souriau has been working in partnership with Mecal for a good number of years. With sales ofﬁces located in all major industrial regions of the world, the combined strengths of both organisations has resulted in a truly global solution to all your production tooling needs.

The extreme environment interconnect specialist “from deep sea to deep space”.

Souriau designs manufactures and markets high performance interconnect solutions for severe environments dedicated to the aerospace, defence, light and heavy industry markets.

Mini Applicator Stripper Presses

Mecal sales network:

www.mecal.net/eng/retevendita.php

Page 53

UTS Series

Contact size Part number Head Handles

#20

1mm

RM/RC 24W3 -

S20RM

SHANDLES

RM/RC 20W3 RM/RC 18W3 SM 24W3S - (1)

SC 24W3S - (1)

S20SCM20

SM 24WL3S - (2) SC 24WL3S - (2)

SM/SC 20W3S - (1)

SM/SC 20WL3S - (2)

#16

1.6mm

RM/RC 28M1 -

S16RCM20

RM/RC 24M9 RM/RC 20M13 RM/RC 20M12 -

RM/RC 16M23 -

S16RCM16

RM/RC 14M50 -

S16RCM1450

RM/RC 14M30 -

S16RCM14

SM/SC 24M1 SM/SC 24ML1 -

S16SCM20

SM/SC 20M1 SM/SC 20ML1 -

SM/SC 16M1 SM/SC 16ML1 -

S16SCML1

SM/SC 14M1 -

SM/SC 14M L1 SM/SC 16M11 -

SM/SC 16ML11 -

S16SCML11

Contact size Part number

Tool with separate locator

Extraction tools

Hand tool Positioner + locator setting

2.4mm

8291 1457N- / 8291 1456-

M317 VGE10077A

1-2

5106 02 09 24

8291 1459N- / 8291 1458-

8291 1461N- / 8291 1460-

8291 1463N- / 8291 1462-

8291 1465N- / 8291 1464-

8291 1467N- / 8291 1466-

3.6mm

8291 3601A / 8291 3600A

M317 VGE10078A

5106 021 09 36

8291 3603A / 8291 3602A

8291 3605A / 8291 3604A

8291 3607A / 8291 3606A

8291 3609A / 8291 3608A

6/7

Contact size Part number

Hand tools

(SHANDLES) head

Tool with separate locator

Extraction tools

Hand tool Positioner + locator setting

#16

Ø 1.6mm

Longer RM

contact

RM28M1GE1-

S16RCM20

MH860 MH861686

4/6

RX2025GE1

RM24M9GE1-

5/6

RM20M13GE1-

6/7

RM16M23 GE1-

S16RCM16 6/8

RM14M50 GE1-

S16RCM1450

M317 UH2-5 3

RM14M30 GE1-

S16RCM14

#16

Ø 1.6mm

Shorter RC

contact

RC28M1GE7-

S16RCM20

MH860 MH861646

4/6

RC24M9GE7-

5/6

RC20M13G E7RC20M12G E7-

5/7

RC16M23GE7-

S16RCM16 6/8

RC14M50G E7-

S16RCM1450

M317 UH2-5 3

RC14M30G E7-

S16RCM14

Standard contacts

Crimptooling table

Speciﬁc contacts

Coaxial contacts

See cabling notice pages 68 to 74.

Technical information

Page 54

UTS Series

Shell size

Jam nut

torque (Nm)

Ø Wire

Standard

version

Discrete

wire

sealing

8 1.5

3.2 mm

max.

from

1.7 mm

3.0 mm

10 3

12 4

14 5

18 5

Part number

Stripping length

L (mm)

Male Female

Machined contact #16

RM28M1-

RM24M9RM20M13RM20M12-

RC28M1-

RC24M9RC20M13RC20M12-

4.8

RM16M23-

RM14M50RM14M30-

RC16M23-

RC14M50RC14M30-

7.1

Stamped & formed contact #16

SM24M1-

SM24ML1-

SM20M1-

SM20ML1-

SC24M1-

SC24ML1-

SC20M1-

SC20ML1-

SM16M1-

SM16ML1-

SC16M1-

SC16ML1-

6.35

SM16M11-

SM16ML11-

SC16M11-

SC16ML11-

4.65

SM14M1-

SM14ML1-

SC16M11-

SC16ML11-

6.35

Machined contacts #20

RM24W3RM20W3RM18W3-

RC24W3-

RC20W3-

RC18W3-

4.8

Stamped & formed contact #20

SM24W3-

SM24WL3-

SM20W3-

SM20WL3-

SC24W3-

SC24WL3-

SC20W3-

SC20WL3-

Part number

Stripping length

L (mm)

Male Female

Screw contacts

Contact delivered with connector 5.8

Power contacts #12

8291 1457 8291 1459 -

8291 14618291 1463 8291 1465 8291 1467 -

8291 1456 8291 1458 8291 1460 8291 1462 8291 1464 8291 1466 -

7 to 8

Power contacts #8

8291 3601 8291 3603 8291 3605 8291 3607 8291 3609 -

8291 3600 8291 3602 8291 3604 8291 3606 8291 3608 -

6.5 to 7.5

Assembly instruction

Wire stripping

• Strip wires, crimp contacts

• Insert contacts into connector cavities (insert manually or use tool RTM205)

• Seat o-ring, place receptacle in the panel cut-out

• Tighten jam nut

UTS 7 assembly (mounting suggestion)

Jam nut

Optional coding ring

O-ring

Panel thickness:

3.2mm max

Page 55

UTS Series

Shell size

Nut tightening

torque (Nm)

Ø Wire

10 1

from

1.7 mm to

3.0 mm

12 1.5

14 1.5

UTS 0 assembly (mounting suggestion)

• Strip wires, crimp contacts

• Insert contacts into connector cavities (insert manually or use tool RTM205)

• Place receptacle in the panel cut-out, with optional gasket

• Secure receptacle with screws (not supplied)

Front mounting

Optional coding ring

3mm max

Gasket (optional)

Panel

Receptacle ﬂange

Rear mounting

Optional coding ring

3mm max

Gasket (optional)

Panel thickness: 2.5mm max

Receptacle ﬂange

Panel

• Slide accessories on the cable (make sure to keep compression ring on the grommet)

• Strip wires and crimp contacts

• Insert rst contact into the grommet (rst contact in cavity A, use male contact to pierce the grommet, no tool is required), then insert the contact in the connector cavity A (insert manually or use tool RTM205)

• Place the grommet and compression ring on the insulator

• Insert the other contacts

• Tighten nut (recommended torque: see note)

UTS 6 GN / UTS 7 GN assembly

Technical information

Nut

Optional coding ring

Grommet + Compression ring

Page 56

UTS Series

Shell

size

Recommended

jacket strip

length (mm)

Adapter

tightening

torque

(Nm)

Nut

tightening

torque

(Nm)

Ø Cable

range

Standard

seal

Ø Cable

range

Reducing

seal

Ø Wire

Male Female

8 (17) (25) 1 0.75 2.5/6.5 1.5/5.0

3.2 mm

max.

10 21 29 1.5 2 2.5/8.0 1.5/5.0

12 25 33 2 2.5 5.0/12.0 3.0/9.0 14 29 36 3 2.5 7.0/14.0 5.0/12.0

18 37 45 4 3.5 9.0/18.0 7.0/16.0

Shell

size

Recommended

jacket strip

length (mm)

Adapter

tightening

torque

(Nm)

Nut

tightening

torque

(Nm)

Ø Cable

range

Standard

seal

Ø Cable

range

Reducing

seal

Ø Wire

Male Female

8 (17) (25) 1 0.75 2.5/6.5 1.5/5.0

from

1.7 mm

3.0 mm

10 21 29 1.5 2 2.5/8.0 1.5/5.0

12 25 33 2 2.5 5.0/12.0 3.0/9.0 14 29 36 3 2.5 7.0/14.0 5.0/12.0

18 37 45 4 3.5 9.0/18.0 7.0/16.0

Assembly instruction

UTS 1 JC / UTS 6 JC assembly

• Slide accessories on the cable

Make sure the rubber gasket is positioned as shown.





• Strip external cable jacket

• Strip wires and crimp contacts

• Insert contacts into connector cavities (insert manually or use tool RTM205)

• Tighten adaptor with plug, tighten nut with adaptor (recommended torque values to be applied according to the table - right)

Adapter + mounted gasket

Nut

Coding ring

UTS 1 GJC / UTS 6 GJC assembly

• Slide accessories on the cable (make sure to keep compression ring on the grommet)

• Strip external cable jacket

• Strip wires and crimp contacts

• Insert rst contact into the grommet (rst contact in cavity A, the contact pierces the grommet, no tool is required), then insert the contact in the connector cavity A (insert manually or use tool RTM205)

• Place the grommet and compression ring on the insulator

• Insert the other contacts

• Tight adapter with plug, tight nut with adaptater (recommended torque values to be applied according to the table - right)

Adapter + mounted gasket

Nut

Optional coding ring

Grommet + Compression ring

Page 57

UTS Series

Shell size

UTS0

+ UTS6 EN JC & CJC

UTS0

+ UTS6 EN GN

UTS7

+ UTS6 EN JC & CJC

UTS7

+ UTS6 EN GN

A max B max C max D max

10 73.2 39.6 77.3 43.7

12 77.6 39.4 81.7 43.5

14 83.5 40 87.6 44.1

18 93.1 - 97.2 -

Shell

size

±0.25

Ø B

±0.1

Ø C

±0.1

Ø D

±0.2E±0.2

Front

mounting

Rear

mounting

8 15.1

3.2

12.5 14.5 14.6 13.75

10 18.3 15.1 17.8 17.7 16.5

12 20.6 18.2 22.2 22.5 21.2

14 23.0 21.4 25.5 25.7 24.3

18 27.0 27.8 31.8 32 30.6

UTS0 + UTS6

Mated connector length

UTS7 + UTS6

Panel cut out

Square ﬂange receptacle

UTS0

Push

Note : all dimensions are in mm

Contact extraction for size 16 & size 20 contacts

Pull

Locking spring

UTS7

Jam nut receptacle

How to remove a contact out of its cavity?

First of all, if the connector is tted with a backshell, unscrew it and slide it up the cable. Slide the extraction tip over contact from mating side and push it all the way into the connector cavity until it stops, indicating that the locking spring from the contact is depressed. Push on handle to activate the sprung loaded inner plunger to extract the contact from the rear of the connector.

Technical information

Page 58

UTS Series

Rated current & working voltage

Current carrying capacity

The current carrying capacity of a connector is limited by the thermal properties of materials used in it's construction. The amount of current that can be handled depends on the size of cable used, the ambient temperature and the heat that is generated inside the connector. Part 3 of the IEC 60512 standard determines through a derating curve, the maximum current permissible, which varies from one layout to another (Fig.1 & Fig.2). Wire size plays an important role as well, since they help to dissipate heat and avoid overheating (Fig.1 & Fig.3).

Please note that the curve should be adjusted when dealing with potential hot spots, which can occur as a result of unequal loading of current across a number of contacts. As a general rule, it is best to avoid locating power handling contacts in the middle of the connector; try to locate them towards the edge where heat can be dissipated more effectively. Eventually you should nd a level which represents the permissible operating range:

Current (A)

0 20 40 60 80 100 120

Fig.1: UTS 12-4 – 1.5mm² wires

Ambient Operating Temperature (°C)

35 33

25 23

20 18

15 13

Current (A)

8 5 3

0 20 40 60 80 100 120

Fig.3: UTS 12-4 – 2.5mm² wires

Ambient Operating Temperature (°C)

Current (A)

0 20 40 60 80 100 120

Fig.2: UTS 12-8 – 1.5mm² wires

Ambient Operating Temperature (°C)

Current use

Limited use

Not recommended use

The rated current is dened as uninterrupted continuous current that a connector can take when all contacts are energized simultaneously without exceeding the maximum limit of temperature. The earth contact is never loaded.

Page 59

UTS Series

Conductor

cross-section

Pull out

force

MM² AWG N

0.05 30 6

0.08 28 11

0.12 26 15

0.14 18

0.22 24 28

0.25 32

0.32 22 40

0.5 20 60

0.75 85

0.82 18 90

1.0 108

Conductor

cross-section

Pull out

force

MM² AWG N

1.3 16 135

1.5 150

2.1 14 200

2.5 230

3.3 12 275

4.0 310

5.3 10 355

6.0 360

8.4 8 370

10.0 380

UV resistance

Solar radiation affects all materials, but plastics can be susceptible to extreme degradation over time. The choice of materials for the UTS series was therefore a critical consideration.

All over the world we are not exposed to the same amount of energy given by the sun. The chart shown here clearly illustrates this.

So we performed test according to the ISO 4892-2 and simulated 5 years exposure to outdoor environments (temperature, humidity, etc...) After this period there was no signicant colour variation, no crazing, no cracking and no major variation of mechanical properties.

- 30°

- 60°

- 90°

One of the key factors which affects the performance of a connector, is the way contacts are terminated. Crimped connections are nowadays seen as the best solution to ensure quality throughout the lifetime of the product. Here are some reasons why we recommend this method of termination for UTS connectors:

Yearly mean of daily irradiation in UV (280-400 nm)

90°

60°

30°

0°

Crimping

To ensure that the crimp tooling is performing according to original specications, it is important to carry out regular checks. A common way to check the performance of tooling is with a simple pull test, ideally using a dedicated electric pull tester. Minimum recommended full forces are indicated in the tables below:

on horizontal plane (J/cm²) (1990-2004)

110

120

100

90°60°30°0°- 30°- 90° - 60° 180°150°120°- 180° - 150° - 120°

130

150

140

160

J/cm²

170

180

190

Advantages (Extract from the IEC 60352-2):

- Efcient processing of connections at each production level

- Processing by fully-automatic or semi- automatic crimping machines, or with hand operated tools

- No cold-soldered joints

- No degradation of the spring characteristic of female contacts by the soldering temperature

- No health risk from heavy metal and ux steam

- Preservation of conductor exibility behind the crimped connection

- No burnt, discolored and overheated wire insulation

- Good connections with reproducible electrical and mechanical performances

- Easy production control

Technical information

Page 60

UTS Series

Underwriter Laboratories

There are two main standards for industrial connectors: UL94 & UL1977

UL94

This standard is dedicated to plastics ammability. It characterises how the material burns in various orientation and thicknesses.

The UTS series has been rated at V-0 & HB.

Procedure: A specimen is supported in a vertical or horizontal position and a ame is applied to the bottom of the specimen. The ame is applied for ten seconds and then removed until aming stops, at which time the ame is reapplied for another ten seconds and then removed. Two sets of ve specimens are tested. The two sets are conditioned under different conditions.

V-0 :

• Specimens must not burn with aming combustion for more than 10 seconds after either test ame application.

• Total aming combustion time must not exceed 50 seconds for each set of 5 specimens.

• Specimens must not burn with aming or glowing combustion up to the specimen holding clamp.

• Specimens must not drip aming particles that ignite the cotton.

• No specimen can have glowing combustion remain for longer than 30 seconds after removal of the test ame.

5’’

Material

45°

HB :

• A material classed HB shall not have a burning rate exceeding 40 mm per minute over a 75 mm span for specimens having a thickness of 3.0 to 13 mm.

• A material classed HB shall not have a burning rate exceeding 75 mm per minute over a 75 mm span for specimens having a thickness less than 3.0 mm.

• A material classed HB shall cease to burn before the 100 mm reference mark.

12’’

Wire gauze

100±1mm

25±1mm

Cotton

45°

Material

45°

10±1mm

Wire gauze

Page 61

UTS Series

Type Flame rating

Relative thermal index (RTI)

Electrical/mechanical w/o impact */**

0 - 50/50 1A HB 50/50 1B HB 50/50

2 HB 50/50

3 HB 50/50

4 HB 50/50

Underwriter Laboratories

UL1977

There are several standards which deal with plug and receptacle. Each of them is only for a small area of applications. It could be telecommunication, Etc. The UL 1977 covers single and multipole connectors intended for factory assembly.

Requirements apply to devices in taking into account intensity and voltage. There a categories as follows:

Type 0 Type 1A

8.3 A

31 A

200 A

1000 A

According to above table, the level of performance that has to be reached could be different. Most of them are explained in the following page.

Tybe 1B

30 V

(42 V peak)

Type 4

600 V

Type 2

Type 3

Insulating materials:

Material uses for electrical insulation, as a minimum, have to comply with the characteristics shown below:

• Minimum ratings for polymeric materials

Assembly:

Connector has to be keyed to prevent any mismating that can damage the machine or hurt the user. In the same way, plugs and sockets have to be equipped to protect persons against contact with live parts. Finally the identied grounding contact shall be located so that the corresponding electrical continuity has to be completed before any other contact.

* The RTI of the material shall not be lower than the temperature measured during the Temperature Test. ** For a thickness less than that for which a value has been established, the RTI of the minimum thickness with an established value shall be used.

Technical information

Page 62

UTS Series

Type

Uninsulated live part - uninsulated

live part of opposite polarity

Uninsulated live part - uninsulated

grounded metal part

Uninsulated live part - exposed

dead metal part

0 No No No 1A Yes Yes Yes 1B Yes Yes No

2 Yes Yes Yes

3 Yes Yes Yes

4 Yes Yes Yes

Underwriter Laboratories

UL1977

Spacing:

For a 250V max connector, distance through air or over material shall be 1.2mm whereas from 250V to 600V connector the spacing is 3.2 minimum. These distances have to be taken between uninsulated live parts as shown in the matrix below:

• Applicability of spacing requirements

An alternative way to determine voltage rating is with the Dielectric-Withstand test. If during one minute there is no arc-over or breakdown the rated voltage is given as given below:

a) 500 volts for a type 1B device b) 1000 volts plus twice rated voltage for types 1A, 2, 3 and 4 devices.

Marking:

A device shall be legibly marked with the manufacturer's trade name, trade mark, or other descriptive marking by which the organisation responsible for the product may be identied. (Exception: If the device is too small, or where the legibility would be difcult to attain, the manufacturer’s name, trademark, or other descriptive marking may appear on the smallest unit container or carton)

The following shall be marked on the device or on the smallest unit container or carton or on a stuffer sheet in the smallest unit container or carton:

a) The catalogue number or an equivalent designation b) The electrical rating in both volts and amperes, if assigned c) Whether ac or dc, if restricted d) Flammability class, if identied

Example - Marking for the arrangement 10-3:

10A 500V UL94 V-0

Page 63

UTS Series

IEC 61984

The norm is dedicated to connectors with rated voltage above 50V and up to 1000V and rated currents up to 125A per contact. But depending of your application connectors should be compliant with another standard. This has to be double checked with the customer.

There are lot of constructional requirements and performances specied in that standard. Most of them are illustrated in greater details hereafter.

Provisions for earthing:

The UTS connector is intended to be used on Class II systems. Even if the purpose of our connector is not to interrupt current, we often see a need to add a protective earth contact. Then this one shall be a “First mate, last break” style. Critically, among all of the normal assumptions we make in designing a connector, this contact has to be considered as a live part and must be protected against electric shock by double or reinforced insulation.

IP Code:

IP is a coding system dened by the IEC 60529 to indicate the degrees of protection provided by an enclosure. The aim of this is to give information regarding the accessibility of live parts against ingress of water and other foreign bodies.

1st digit Degree of protection 2nd digit Degree of protection

0 No protection against accidental contact.

No protection against solid foreign bodies.

1 Protection against contacts with any large area by hand and

against large solid foreign bodies with a diameter bigger than

50 mm.

2 Protection against contacts with the ngers.

Protection against solid foreign bodies with a diameter bigger than 12 mm.

3 Protection against tools, wires or similar objects with a diame-

ter bigger than 2.5 mm. Protection against small solid bodies with a diameter bigger than 2.5 mm.

4 As 3 however diameter is bigger than 1 mm. 4 Splash-proof.

5 Full protection against contacts. Protection against interior

injurious dust deposits.

6 Total protection against contacts. Protection against

penetration of dust.

UTS offers high sealing performance IP68 / 69K… Even in dynamic situations.

Code letters

(international

Protection)

0 No protection against water.

1 Drip-proof.

Protection against vertical water drips.

2 Drip-proof.

Protection against water drips up to a 15° angle.

3 Spray-proof.

Protection against diagonal water drips up to a 60° angle.

Protection against splashed water from all directions.

5 Hose-proof.

Protection against water (out of a nozzle) from all directions.

6 Protection against temporary ooding.

7 Protection against temporary immersions. 8 Protection against water pressure.

Pressure to be specied by supplier.

In addition to the IEC 60529 we conjointly use the DIN 40050 part 9 which are dedicated to road vehicles. The main differences are:

• First digit: 5 replaced by 5K, 6 by 6K. In the DIN the tested equipment is not depressurized as it is in the IEC.

• Second digit: 5K and 6K has been added and are equivalent respectively to 5 and 6 but with higher pressure. 9K which represents the High pressure cleaning.

9K High pressure hose-proof.

Protection against high pressure water (out of a nozzle) from all directions.

First digit

(foreign bodies

protection)

IP 6 8

Second digit

(water

protection)

Page 64

UTS Series

IEC 61984

Overvoltage

UTS connectors are qualied to be used on systems rated at Overvoltage category III

Per the IEC 60664-1 (formely VDE 0110) each category is linked to the end application and where the device will be implemented:

• Category IV (primary overcurrent protection equipment): Origin of the installation

• Category III (Any xed installation with a permanent connection) Fixed installation and equipment and for cases where the reliability and the availability is subject to special requirements

• Category II (Domestic applicances): Energy consuming equipment to be supplied from the xed installation

• Category I (Protected electronic circuit): For connection to circuit in which measures are taken to limit transient overvoltage.

Pollution degree

Per the IEC 60664-1 (formerly VDE 0110) the environment affects the performance of the insulation. Particles can build a bridge between two metal parts. As a rule dust mixed with water can be conductive and more generally speaking metal dust is conductive. Finally, the standard denes 4 levels of pollution:

• Degree 1 (Air conditioned dry room): No pollution or only dry, non conductive pollution occurs. The pollution has no inuence.

• Degree 2 (Personal computer in a residential area): Only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation is to be expected.

• Degree 3 (Machine tools): Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected.

• Degree 4 (Equipments on roof, locomotives): Continuous conductivity occurs due to conductive dust, rain or other wet conditions.

Finally, the harsher the environment is, the longer clearance and creepage distances should be. Nonetheless, according the IEC 61984, enclosure rated at IP54 or higher can be dimensioned for a lower pollution degree. This applies to mated connectors disengaged for test and maintenance.

Marking

The marking should give enough details to the user to know what the main characteristics are and without going deep in technical documentation. Below examples identify the suitability of the connector:

• Example 1:

Marking of a connector with rated current 16A, rated voltage 400V, rated impulse voltage 6kV and pollution degree 3, 2 and 1 for use in any system, preferably unearthed or delta-earthed systems:

16A 400V 6kV 3

• Example 2:

Marking of a connector with rated current 16A, rated insulation voltages line-to-earth 250V, line-to-line 400V, rated impulse voltage 4kV and pollution degree 3, 2 and 1 for use in earthed systems:

16A 250V 400V 4kV 3

Page 65

UTS Series

Enclosure rating

IP20 IP22 IP55 IP64 IP65 IP66 IP67

Type 1

•

Type 3

•

Type 3R

•

Type 3S

•

Type 4

•

Type 4X

•

Type 6

•

Type 12

•

Type 13

•

What is NEMA rating ?

• NEMA ratings vs IP ratings Whereas IP ratings only consider protection against ingress of foreign bodies - first digit - and ingress of water

(second digit), NEMA ratings consider these but also verify protection from external ice, corrosive materials, oil immersion, etc.

The correlation between NEMA & IP being limited only to dust and water, we can state that a NEMA type is equivalent to an IP rating but it is not possible to say the contrary.

Below a list of some NEMA standards:

• indicates compliance

Type 6 rating can be either Type 6 or Type 6P - please see below:

6 IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hose directed water, the entry of water during occasional temporary submersion at a limited depth and damage from external ice formation.

6P IP67 Enclosures constructed for either indoor or outdoor use to provide a degree of protection to personnel against incidental contact with the enclosed equipment, falling dirt, hose-directed water, the entry of water during prolonged submersion at a limited depth and damage from external ice formation.

Technical information

Page 66

Page 67

UTS Series

Annexes

Coaxial contacts - cabling notices .............................................................................................

Glossary of terms ............................................................................................................................

Coordinates for PC Tail terminations .........................................................................................

Stand off dimensions - Drilling pattern (PCB view).................................................................

Discrimination/Keying methods .................................................................................................

Page 68

UTS Series

Cable

type

Impe-

dance

Contact

type

Ø over jacket

Ø over

dielectric

Inner

cond

size

Ø outer braid

Male contact kit for coaxial cable

Female contact

kit for coaxial

cable

inch mm inch mm

Ext. Ø

inch mm

RG161/U 75

Multi

piece

0.09 2.29 0.057 1.45

RMDXK10D28 RCDXK10D28

RG179A/U 75 0.105 2.67 0.063 1.6 0.3 0.084 2.13 max

RG179B/U 75 0.105 2.67 0.063 1.6 0.3 0.084 2.13 max

RG187/U 75 0.11 2.79 max 0.06 1.52 0.3

RG188/U 50 0.11 2.79 max 0.06 1.52 0.51 0.078 1.98 max

RG174/U 50 0.11 2.92 0.06 1.52 0.48 0.088 2.24 max

AMPHENOL 21-598 50 0.105 2.67 0.06 1.52 0.48

RG196/U 50 0.08 2.03 max 0.034 0.086 0.3

RG178A/U 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max

RG/188A/U 50

Mono crimp

0.110 2.79 0.06 1.52 0.51 0.078 1.98 max RMDX60-36D28 RCDX60-36D28

KX21TVT (europe)

RG178 B/U

50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max RMDX60-34D28 RCDX60-34D28

RG178 / BU 50 0.075 1.91 0.034 0.86 0.3 0.054 1.37 max RMDX60-50D28 RCDX60-16D28

RG174/U 50 0.115 2.92 0.06 1.52 0.48 0.088 2.24 max RM DX60-32D28 RCDX60-32D28

RG188A/U 50 0.11 2.79 0.06 1.52 0.51 0.078 1.98 max RMDX60-36D28 RCDX60-36D28

RG316/U 50 0.107 2.72 0.6 1.52 0.51 0.078 2.05 max RMDX60-36D28 RCDX60-36D28

raychem 5024A3111 50 0.12 3.05 0.083 2.11 0.64 0.097 2.46 RMDX60-52D28 RCDX60-52D28

raychem 5026e1614 50 0.083 2.11 0.05 1.27 0.48 0.067 1.7 RMDX60-36D28 RCDX60-36D28

surprenant pn 8134 -

Multi

piece

0.1 2.54 0.058 1.47 0.3 RMDXK10D28 RCDXK10D28

PRD PN 247AS-

C1123-001

Mono crimp

0.103 2.62 0.06 1.52 0.51 0.078 1.98 RMDX60-18D28 RCDX60-18D28

PRD PN 247AS-C1251 - 0.092 2.34 0.05 1.27 0.64 0.067 1.7 RMDX60-18D28 RCDX60-18D28

JUDD C15013010902 - 0.087 2.13 0.05 1.27 0.48 0.066 1.67 RMDX60-36D28 RCDX60-36D28

CDC PIN22939200 - 0.09 2.29 0.048 1.22 0.3 0.064 1.63 RMDX60-46D28 RCDX60-16D28

CDC PIN22939200 - 0.09 2.29 0.048 1.22 0.3 0.064 1.63 RMDX60-50D28 RCDX60-16D28

CDC PIN245670000 - 0.104 2.64 0.067 1.7 0.3 0.083 2.11 RMDX60-50D28 RCDX60-16D28

ampex - 0.114 2.9 0.075 1.91 0.38 0.09 1.29 RMDX60-32D28 RCDX60-32D28

TI PN 920580 - 0.7 1.78 0.038 0.96 0.48 0.054 1.37 RMDX60-24D28 RCDX60-24D28

Honeywell PN

58000062

- 0.12 3.05 0.077 1.96

0.41

solid

0.096 2.44 RMDX60-26D28 RCDX60-26D28

- - 0.104 2.64 0.067 1.7 0.3 2.11 RMDX60-50D28 RCDX60-50D28

- - 0.09 2.29 0.048 1.22 0.3 1.63 RMDX60-50D28 RCDX60-50D28

- - 0.114 2.9 0.075 1.91 0.38 1.29 RMDX60-32D28 RCDX60-32D28

- - 0.07 1.78 0.038 0.96 0.48 1.37 RMDX60-24D28 RCDX60-24D28

- - 0.12 3.05 0.077 1.96 0.41 2.44 RMDX60-26D28 RCDX60-26D28

Coaxial contacts

Coaxial cable - Contact monocrimp and multipiece

Page 69

UTS Series

Cable

type

Contact

type

Inner AWG cond

Ø over jacket

(single wire)

Inner cond size

Ø outer

braid

Male

contact kit for

coaxial cable

Female

contact kit for

coaxial cable

inch mm

Stranded deﬁnition

Ext. Ø

inch mm

2#24 stranded mil w 16878 type B

Multi

piece

24 0.049

1.24

max

7/.008 - - RMDXK10D28 RCDXK10D28

2 #24 solid mil-w-76 type LW 24 0.047

1.12

max

1/.0201 - - RMDXK10D28 RCDXK10D28

2 #26 stranded mil w 76 type LW

or mil w16878 type b&e

26 0.043

1.09

max

7/.0063 0.16 - - RMDXK10D28 RCDXK10D28

2 #28 solid mil-w-81822/3 28 0.028

0.71

max

- - RMDXK10D28 RCDXK10D28

TWISTED PAIR 1/.201 SOLID MIL

w 76 TYPE lw or MIL W 16878

26 0.044

1.12

max

1/.0201 0.511 - - RMDXK10D28 RCDXK10D28

twisted pair solid mil w 81822/3 28 0.028

0.71

max

1/.0126 0.32 - - RMDXK10D28 RCDXK10D28

#28 7/.0036 per Hitachi spec

ec-711 (13-2820)

Mono crimp

- 0.046 1.17 7/.0036 - - -

RMDX60-31D28

+ YORX090

RCDX60-31D28

+ YORX090

20218201 - 0.028 0.71 - - - -

RMDX60-31D28

+ YORX090

RCDX60-31D28

+ YORX090

#30 solid - 0.025 0.64 - - - -

RMDX60-15D28

+ YORX090

RCDX60-15D28

+ YORX090

#26 7/.0063 26 0.028 0.71 7/.063 0.16 - -

RMDX60-31D28

+ YORX090

RCDX60-31D28

+ YORX090

#26 19/.004 26 0.049 1.24 19/.004 - - -

RMDX60-19D28

+ YORX090

RCDX60-19D28

+ YORX090

#24 7/.008 24 0.049 1.24 7/.008 - - -

RMDX60-19D28

+ YORX090

RCDX60-19D28

+ YORX090

#24 19/.005 24 0.057 1.45 19/.005 - - -

RMDX60-19D28

+ YORX090

RCDX60-19D28

+ YORX090

- 26 - 1.25 - - - 19x0.1

RMDX60-19D28

+ YORX090

RCDX60-19D28

+ YORX090

- 24 - 1.25 - - - 7x0.2

RMDX60-19D28

+ YORX090

RCDX60-19D28

+ YORX090

- 24 - 1.45 - - - 19x0.13

RMDX60-19D28

+ YORX090

RCDX60-19D28

+ YORX090

- 26 - 0.7 - - - 7x0.16

RMDX60-31D28

+ YORX090

RCDX60-31D28

+ YORX090

Twisted cable - Contact monocrimp and multipiece

Annexes

Page 70

UTS Series

Cable reference

Contact

type

Male

contact

Female contact

Crimp

tool

Die set

Stop

bushing

Cable strip length

Inner conductor

crimp

Braid crimp

A B C g dim t dim g dim t dim

2#24 stranded mil w

16878 type B

Multi

piece

RMDXK10D28 R CDXK10D28 M10S-1J - - See assembly notice

2 #24 solid mil-w-76

type LW

2 #26 stranded mil w 76

type LW or mil w16878

type b&e

2 #28 solid mil-

w-81822/3

TWISTED PAIR 1/.201

SOLID M IL w 76 TYPE lw

OR MIL W 16878

twisted pair solid mil w

81822/3

Coaxial contacts

Twisted pair cable multipiece contact cabling

Female contact

±0.41

Strip lengths of cable

7.95

±0.41

6.35

Conductor "W"

Outer hyring YOC-074

Twisted pair adapter YORK-090

Inner supporting sleeve RCDXB-055-1

Inner pin RMD26L-1

Outer female contact RCDX60-2

Male contact

Step 1: Step 2: Step 3:

Note : all dimensions are in mm

±0.41

13.49

Outer male contact RMDX60-2

Inner supporting sleeve

Conductor "X"

Step 1: Step 2: Step 3:

Twisted pair adapter

Outer hyring

Twisted pair adapter

Outer hyring

Supporting sleeve

Inner socket RFD26L-1

Inner supporting sleeve RMDXB-055-3

Twisted pair adapter YORK-090

Outer hyring YOC-074

Locking louver typical

Grounding louver typical

Conductor "Y"

Conductor "Z"

When using solid wire atten conductor "X" and "Z" using N24FL-1 die as shown

7.95

±0.41

5.94

±0.05

0.25

15.54

±0.41

15.54

Strip lengths of cable

7.95

±0.41

7.54

±0.41

7.54

7.95

±0.41

Page 71

UTS Series

Cable reference

Contact

type

Male

contact

Female contact

Crimp

tool

Die set

Stop

bushing

Cable strip length

Inner conductor

crimp

Braid crimp

A B C g dim t dim g dim t dim

#28 7/.0036 per Hitachi

spec ec-711 (13-2820)

Mono crimp

RMDX60-31D28

+ YORX090

RCDX60-31D28

+ YORX090

M10S-1J

S-80 S L-105 4.7 6.1 4.32

1.30 to

1.12

1.4 to

1.22

2.97 to

2.84

3.07 to

2.9

20218204 S-80 S L-105 3.94 6.1 3.16

1.30 to

1.17

1.4 to

1.22

2.97 to

2.84

3.07 to

2.79

#30 solid S-83 S L-105 4.7 6.1 4.06

1.22 to

1.12

1.35 to

1.22

2.97 to

2.84

3.12 to

2.95

#26 7/.0063 S-80 S L-105 4.7 6.1 4.06

1.30 to

1.17

1.4 to

1.22

2.97 to

2.84

3.07 to

2.9

#26 19/.004

M10SG8 ASSY'Y

TOOL DIE SET

STOP BUSH ING

M10S-1J TOOL

4.7 6.1 4.06

1.22 to

1.17

1.35 to

1.22

2.84 to

2.79

3.12 to

2.97

#24 7/.008 4.7 6.1 4.06

1.22 to

1.17

1.35 to

1.22

2.84 to

2.79

3.12 to

2.97

#24 19/.005 4.7 6.1 4.0 6

1.22 to

1.17

1.35 to

1.22

2.84 to

2.79

3.12 to

2.97

AWG26 (19x0.1)

M10SG8

crimping kit

4.7 6 4

AWG24 (7x0.2)

AWG24 (19x0.13)

AWG26 (7x0.16) S-80 SL-150

Twisted pair cable monocrimp contact cabling

• Select appropriate monocrimp coax twisted pair contact and cable combination.

• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).

• Strip the twisted pair cable to the designated wire strip lengths.

• Insert the stripped cable into the contact. One cable is to be inserted into the inside diameter of hyring, and pushed forwaerd into the inner contact. The second cable is to be inserted between the outside diameter of hyring and the inside diameter of the outer contact body.

• Crimp the contact.

Cable strip length

16 min.

Note : all dimensions are in mm

Braid crimp (G) to be measured

with die set fully closed

Inner conductor crimp (G) to be

measured with die set fully closed

See cable strip lengths

RMDX60 Male coax contact

RCDX60 Female coax contact

Annexes

Page 72

UTS Series

Cable

reference

Outer contact

Hyring com-

plementary

compoments

Crimp

tool

Die set

Stop

bushing

Inner

contact

Die set

Stop

bushing

Cable strip length

A B C

RG161U

Male:

RMDXK10D28

YOC074

M10S-1J S22-1 SL47-1 RFD26L1D28

S23D2

SL46D2

4.37 7.95 15.88

RG179 4.37 7.95 15.88

RG187U 4.37 7.95 15.88

RG188/U

S26D2

4.37 7.95 15.88

RG174/U 4.37 7.95 15.88

RG178A/U

YOC074 +

RMDXB0553

S23D2

7.54 9.12 17.53

RG196U 7.54 9.12 17.53

AMPHENOL

21-598

YOC074

- 4.37 7.95 15.88

surprenant

pn 8134

- 4.37 7.95 15.88

RMDXK10D28

includes

RMDX602D28 Body contact

RFD26L1D28 Inner contact

YOC-074 Outer hyring

RMDXB0553

Inner supporting

sleeve

Coaxial contacts

Multipiece male contact with coax cable

Multipiece kit details

Cable stip length

Dielectric diameter

Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve

±0.41

Outer male contact RMDX60-2

Step 1:

- Assemble outer hyring onto cable

- Assemble inner socket to inner conductor and crimp

Inner socket RFD26L-1

Step 2:

- Insert the assembly into the outer male contact until the inner socket snaps into place

- The cable braid (shield) should now cover the barrel of the outer male contact as shown

Outer hyring YOC-074

Step 3:

- Slide outer hyring forward against spring and crimp in place as shown

15.88

±0.41

7.95

±0.41

4.37

Locking louver typical

Grounding louver typical

Strip lengths of cable

Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve

±0.41

17.53

Outer male contact RMDX60-2

Step 1:

- Assemble outer hyring onto cable

- Assemble supporting sleeve over dielectric and under braid

- Assemble inner socket to inner conductor, push back against sleeve and crimp

Note : all dimensions are in mm

Supporting sleeve

Outer hyring

Inner socket RFD26L-1

Step 2:

- Insert the assembly into the outer male contact until the inner socket snaps into place

- The cable braid (shield) should now cover the barrel of the outer male contact as shown

Inner supporting sleeve RMDXB-055-3

Outer hyring YOC-074

Step 3:

- Slide outer hyring forward against spring and crimp in place as shown

±0.41

9.12

±0.41

7.54

Locking louver typical

Grounding louver typical

Strip lengths of cable

Page 73

UTS Series

Cable

reference

Outer contact

Hyring com-

plementary

compoments

Crimp

tool

Die set

Stop

bushing

Inner

contact

Die set

Stop

bushing

Cable strip length

A B C

RG161U

Female:

RCDXK10D28

YOC074

M10S-1J S22-1 SL47-1 RMD26L1D28

S23D2

SL46D2

4.37

11.13

RG179

S23D2

4.37 11.13

RG187U 4.37 11.13

RG188/U 4.37 11.13

RG174/U 4.37 11.13

RG178A/U

YOC074 +

RMDXB0553

S23D2

6.35 11.13

RG196U 6.35 11.13

AMPHENOL

21-598

YOC074

- 4.37 11.13

surprenant

pn 8134

- 4.37 11.13

RCDXK10D28

includes

RCDX602D28 Body contact

RMD26L1D28 Inner contact

YOC-074 Outer hyring

RCDXB0553

Inner supporting

sleeve

Multipiece female contact with coax cable

Multipiece kit details Cable stip length

Dielectric diameter

Contact assembly with dielectric diameter over 1.4mm - without inner supporting sleeve

±0.41

Strip lengths of cable

Step 1:

- Assemble outer hyring onto cable

- Assemble inner pin to inner conductor and crimp

11.13

±0.41

4.37

Step 2:

- Insert the assembly into the outer female contact until the inner pin snaps into place

- The cable braid (shield) should now cover the barrel of the outer female contact as shown

Outer hyring YOC-074

Inner pin RMD26L-1

Outer female contact RCDX60-2

Step 3:

- Slide outer hyring forward against spring and crimp in place as shown

Contact assembly with dielectric diameter under 1.4mm - with inner supporting sleeve

±0.41

11.13

Strip lengths

Step 1:

- Assemble outer hyring onto cable

- Assemble supporting sleeve over dielectric and under braid

- Assemble inner pin to inner conductor, push back against sleeve and crimp

Note : all dimensions are in mm

of cable

Outer hyring

Supporting sleeve

6.35

±0.41

Outer hyring YOC-074

Step 2:

- Insert the assembly into the outer female contact until the inner pin snaps into place

- The cable braid (shield) should now cover the barrel of the outer female contact as shown

Supporting sleeve RCDXB-055-1

Inner pin RMD26L-1

Outer female contact RCDX60-2028

Step 3:

- Slide outer hyring forward against spring and crimp in place as shown

Annexes

Page 74

UTS Series

Cable

reference

Male

contact

Female contact

Crimp

tool

Die set

Stop

bushing

Cable strip length

Inner conductor

crimp

Braid crimp

A B C g dim t dim g dim t dim

CDC PIN22939200 R MDX60-46D28 RCDX60-16D28

M10S-1J

S-80 SL-105 4.19 5.97 8.51 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84

CDC PIN22939200 R MDX60-46D28 RCDX60-16D28 S-87 S L-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84

CDC PIN245670000 RMDX60-50D28 RCDX60-16D28 S-80 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95

KX21TVT (europe)

RG178 B/U

RMDX60-34D28 RC DX60-34D28 S-82 SL-105 5.08 6.35 8.89 1.30/1.17 1.32/1.17 2.84/2.74 3.07/2.9

RG178 / BU RMDX60-50D28 RCDX60-16D28 S-87 SL-105 5.08 6.35 8.89 1.30/1.17 1.40/1.22 2.77/2.64 3.02/2.84

ampex RM DX60-32D28 RCDX60-32D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95

TI PN 920580 RMDX60-24D28 RC DX60-24D28 S-82 SL-105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9

RG174/U RMDX60-32D28 RCDX60-32D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95

Honeywell PN

58000062

RMDX60-26D28 RC DX60-26D28 S-82 SL-105 5.08 6.35 8.89 1.35/1.19 1.42/1.27 2.87/2.74 3.07/2.9

RG188A /U RM DX60-36D28 RCDX60-36D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95

RG316/ U R MDX60-36D28 RCDX60-36D28 S-80 SL-105 5.08 6.35 11.68 1.30/1.17 1.40/1.22 2.97/2.84 3.12/2.95

PRD PN

247AS-C1123-001

RMDX60-18D28 RC DX60-18D28

M10SG8 ASSY'Y

TOOL DIE SET

STOP BUSH ING

M10S-1J TOOL

5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97

PRD PN 247AS-C1251 RMDX60-18D28 RC DX60-18D28 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97

raychem 5024A3111 R MDX60-52D28 RC DX60-52D28 S-88 SL-105 5.08 6.35 11.68 1.37/1.27 1.45/1.32 2.92/2.79

raychem 5026e1614 RMDX60-36D28 RCDX60-36D28 M10SG8 ASSY'Y

TOOL DIE SET

STOP BUSH ING

M10S-1J TOOL

5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97

JUDD C15013010902 RMDX60-36D28 RCDX60-36D28 5.08 6.35 8.89 1.22/1.17 1.35/1.22 2.92/2.79 3.12/2.97

inner cond. #30,

braid diam 2.64

RMDX60-50D28 RC DX60-50D28 S-80 SL-105 5.1 6.35 8.9 - - - -

inner cond. #30,

braid diam 2.29

RMDX60-50D28 RC DX60-50D28 S-87 S L-105 4.2 6.35 8.5 - - - -

inner cond. #28,

braid diam 2.9

RMDX60-32D28 RC DX60-32D28 S-80 SL-105 5.1 6.35 11.7 - - - -

inner cond. #26,

braid diam 1.78

RMDX60-24D28 RC DX60-24D28 S-82 SL-105 5.1 6.35 8.9 - - - -

inner cond. #26,

braid diam 3.05

RMDX60-26D28 RC DX60-26D28 S-82 SL-105 5.1 6.35 8.9 - - - -

Coaxial contacts

Coax cable with monocrimp contact cabling

• Select appropriate cable and contact combination.

• Select appropriate crimp tooling (hand tool, S-die set, stop bushing).

• Strip coax cable to the designated wire strip lengths.

• Insert the stripped coax into the rear of the contact.

• Crimp the contact.

Cable strip length

See cable strip lengths

RCDX60 Female coax contact

RMDX60 Male coax contact

Page 75

UTS Series

Glossary of terms

• Clearance

Per the IEC 60664-1 it is the shortest distance between two conductive parts even over the air.

• Creepage distance

Per the IEC 60664-1 it represents the shortest distance along the surface of the insulating material between two conductive parts.

• Working voltage

Per the IEC 60664-1 it is the highest r.m.s. value of A.C. or D.C. voltage across any particular insulation which can occur when the equipment is supplied at rated voltage.

• Rated impulse voltage

Impulse withstands voltage value assigned by the manufacturer to the equipment or to a part of it characterizing the specied withstand capability of its insulation against transient overvoltage.

• Working current

It is the maximum continuous and not interrupted current able to be carried by all contacts without exceeding the maximum temperature of the insulating material.

Air gap Creepage distance

• CTI (Comparative Tracking Index)

The CTI value is commonly used to characterize the electrical breakdown properties of an insulating material. It allows users to know the tendency to create creepage paths. This value represents the maximum voltage after 50 drops of ammonium chloride solution without any breakdown.

• RTI (Relative temperature Index):

Extract from ULs website: “Maximum service temperature for a material, where a class of critical property will not be unacceptably compromised through chemical thermal degradation, over the reasonable life of an electrical product, relative to a reference material having a conrmed, acceptable corresponding performance dened RTI.

- RTI Elec: Electrical RTI, associated with critical electrical insulating properties.

- RTI Mech Imp: Mechanical Impact RTI, associated with critical impact resistance, resilience and exibility properties.

- RTI Mech Str: Mechanical Strength (Mechanical without Impact) RTI, associated with critical mechanical strength where impact resistance, resilience and exibility are not essential”

• Transient voltage

Extract from the IEC 60664-1: Short duration overvoltage of a few millisecond or less, oscillatory or non-oscillatory, usually highly damped.

Annexes

Page 76

UTS Series

Drilling patterns (terminations viewed from male rear face, soldering side)

8D3A/8D988D3 8D48D2

8D33

10D98 12D2

12D1012D8

10D710D6

12D3

12D14

Page 77

UTS Series

14D5 14D1514D12

14D18 14D19

18D30

18D11

18D32

Annexes

Page 78

UTS Series

Shell size Angle A Angle B Angle C

Ø Internal

diameter D1

Diameter D2

Ø External

diameter D3

Ø E

8 15° 15° 15° 13.5 17.7 22

3.1

22° 68°

30°

17 21.25 25.5

12 22 26.25 30.5

14 22° 24 32.5

Stand off dimensions - Drilling pattern (PCB view)

4mm

Size 8

7.5mm

Size 10 to 14

10mm

Note : all dimensions are in mm

Page 79

UTS Series

Shell

size

Layout

Discrimination keys degrees

W X Y Z

8E2 58° 122° 8E3

8E3A

60° 210°

8E4 45°

8E33 90°

102W2

103 104

106

45°

10E6 10E7

90°

10E98 90° 180° 240° 270°

12E2 12E3 180°

124 128 26°

12E8 90° 112° 203° 292°

1210

12E10

60° 155° 270° 295°

12E14 45°

14E5 40° 92° 184° 273°

142G1

147

1412 60° 14E12 43° 90° 14E15 17° 110° 155° 234° 14E18 15° 90° 180° 270°

1419 30° 165° 315° 14E19 30° 165° 315°

18E11 62° 119° 241° 340°

1823 158° 270°

18E30 180° 193° 285° 350°

1832

18E32

85° 138° 222° 265°

Discrimination/Keying methods

In applications where similar connectors are used next to each other, mismatching can be a reason for disturbances, system failure or even danger to operating personnel.

To eliminate mismatching, all TRIM TRIO can be equipped with discrimination keys, which offer unlimited possibilities for an error avoiding interconnection system.

The other way around is to rotate the insert into the shell.

connectors

N (Normal)

Note: Insert rotated in body (viewed from front face of male insert)

Connectors with rotated inserts can be ordered by adding the suffix W, X, Y or Z to the standard part number.

Annexes

Page 80

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INDUTSCAUS04EN © Copyright SOURIAU April 2010 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOU RIAU for changes without prior notication or public announcement. Any duplication is prohibited, unless approved in writing.