How it Works
Sony Ericsson
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SO-01B
Working Instructions
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Sony Ericsson X10i, X10a, SO-01B Working Instructions

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Page 1
Working Instructions
- mechanical -
1230-2324 Rev 6
Sony Ericsson Mobile Communications AB – Company Internal
X10i, X10a, SO-01B
Page 2
Working Instruction Repair Instruction Mechanical/
CONTENTS
1 Exterior Views ................................................................................. 4
1.1X10i, X10a ............................................................................................... 4
1.2SO-01B ................................................................................................... 5
2 Tools ................................................................................................ 6
3 Disassembly.................................................................................... 7
3.1Battery Cover ......................................................................................... 7
3.2Battery .................................................................................................... 7
3.3Rear Cover Assy .................................................................................... 8
3.4Non-Celler Antenna Speaker Box ...................................................... 10
3.5Main PBA .............................................................................................. 12
3.6Frame Sub Assembly .......................................................................... 13
4 Replacement ................................................................................. 15
4.1Battery Cover ....................................................................................... 15
4.2Rear Cover Assy .................................................................................. 15
4.3Front Cover Assy ................................................................................ 15
4.4Key Camera .......................................................................................... 15
4.5Key Volume .......................................................................................... 16
4.6Adhesive Frame Sub Assembly ......................................................... 17
4.7Audio Jack Connector ........................................................................ 19
4.8Audio Jack Holder ............................................................................... 20
4.9Camera 8 MPixel CMOS ...................................................................... 21
4.10Co-Brand .............................................................................................. 23
4.11Conductive Gasket .............................................................................. 25
4.12Core Unit Label .................................................................................... 26
4.13Cover Micro USB ................................................................................. 28
4.14Cover Sensor ....................................................................................... 30
4.15Cushion for Frame Key ....................................................................... 31
4.16Display 4.0 TFT .................................................................................... 32
4.17Frame Sub Assembly .......................................................................... 35
4.18Key Main ............................................................................................... 39
4.19Key On/Off ............................................................................................ 41
4.20Main Antenna ....................................................................................... 43
4.21Main Key FPC ...................................................................................... 45
4.22Main Key Frame ................................................................................... 47
4.23Non-Celler Antenna Speaker Box ...................................................... 49
4.24Receiver FPC ....................................................................................... 51
4.25Shield Can MComp Sheet Lid A1 ....................................................... 53
4.26Shield Can MComp Sheet Lid A3 ....................................................... 54
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Working Instruction Repair Instruction Mechanical/
4.27Shield Can MComp Sheet Lid A4 ....................................................... 55
4.28Shield Can MComp Sheet Lid A5 ....................................................... 57
4.29Shield Can Lid A1 ................................................................................ 59
4.30Shield Can Lid A2 ................................................................................ 61
4.31Shield Can Lid A3 ................................................................................ 62
4.32Shield Can Lid A4 ................................................................................ 64
4.33Shield Can Lid A5 ................................................................................ 66
4.34Shield Can Lid B1 ................................................................................ 68
4.35Shield Can Lid B2 ................................................................................ 69
4.36SIM and MicroSD FPC ......................................................................... 70
4.37Board Swap—Replace Swap Board .................................................. 72
4.38Board Swap – Change Label .............................................................. 72
4.39Board Swap – Customize Software ................................................... 72
5 Reassembly................................................................................... 73
5.1Front Cover Assy & Frame Sub Assembly ....................................... 73
5.2Main PBA .............................................................................................. 74
5.3Non-Celler Antenna Speaker Box ...................................................... 75
5.4Rear Cover Assy .................................................................................. 77
5.5Battery .................................................................................................. 79
5.6Battery Cover ....................................................................................... 79
6 Country of origin Barcodes for Brazil/VIVO Labels .................. 80
7 Revision History ........................................................................... 81
For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical
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1 Exterior Views
1.1 X10i, X10a
Working Instruction Repair Instruction Mechanical/
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1.2 SO-01B
Working Instruction Repair Instruction Mechanical/
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Working Instruction Repair Instruction Mechanical/
2 Tools
SPECIAL TOOLS
1. Guitar Pick
2. Flex Film Assembly Tool
3. Front Opening Tool
4. Torque Screwdriver
5. Bits(T6)
For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’!
STANDARD TOOLS
1. Tweezers
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3 Disassembly
The disassembly is done in the following order:
1. Battery Cover
2. Battery
3. Rear Cover Assy
4. Non-Celler Antenna Speaker Box
5. Main PBA
6. Frame Sub Assembly
7. Front Cover Assy
Working Instruction Repair Instruction Mechanical/
3.1 Battery Cover
Insert Front Opening Tool to release the hook of the Battery Cover on the bottom side.
Lift to release the Battery Cover from the bottom side gently.
3.2 Battery
Lift up the Battery from its cavity by using a Front Opening Tool.
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Disassembly
Remove the Battery.
Working Instruction Repair Instruction Mechanical/
3.3 Rear Cover Assy
Remove the eight screws by a screwdriver with T6
There are thirteen securing hooks as shown by the arrows.
Insert the Guitar Pick into the right side of the Rear Cover Assy as shown.
Keep the Guitar Pick downward direction as shown to make sure not to touch the edge of Rear Cover Assy
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Working Instruction Repair Instruction Mechanical/
Disassembly
Push the Guitar Pick along gently to release the hooks of this side.
Keep the Guitar Pick downward direction as shown to make sure not to touch the edge of Rear Cover Assy
Push the Guitar Pick along gently to release the hooks of bottom side.
Keep the Guitar Pick downward direction as shown to make sure not to touch the edge of Rear Cover Assy!
Turn the Rear Cover Assy over from the right side to remove it gently.
Be careful not to damage it! If damaged, scrap it.
Lift to remove the Key Volume.
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Disassembly
Lift to remove the Key Camera.
3.4 Non-Celler Antenna
Working Instruction Repair Instruction Mechanical/
Speaker Box
There are four securing hooks on the Non-Celler Antenna Speak Box as shown by arrows.
Push the lower right hook of the Non-Celler Antenna Speak Box by fingers as the arrows shown.
Unsnap the hook by using a Front Opening Tool.
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Disassembly
Unsnap another hook on this side as shown.
Working Instruction Repair Instruction Mechanical/
Turn the Non-Celler Antenna Speak Box over to release the other two hooks gently.
Disconnect the BtB connector by using a Front Opening Tool.
Remove the Non-Celler Antenna Speak Box.
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Working Instruction Repair Instruction Mechanical/
Disassembly
Remove the Audio Jack Holder by using a pair of tweezers.
3.5 Main PBA
Disconnect the four BtB connectors of the Unit by using a Front Opening Tool.
Insert the Front Opening Tool to release the Main PBA from the left side.
Do the same on the opposite side.
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Disassembly
Lift up the bottom of the Main PBA gently.
Working Instruction Repair Instruction Mechanical/
Separate the Main PBA and the Unit carefully.
3.6 Frame Sub Assembly
Insert the Front Opening Tool underneath the Main Key Unit to release it.
Turn over the Main Key Unit as the arrow shown.
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Working Instruction Repair Instruction Mechanical/
Disassembly
Detach the FPC from the adhesive slightly by using a Flex Film Assembly Tool.
Release the Frame Sub Assembly with a Front Opening Tool on the left side.
Do the same on the opposite side.
Separate the Frame Sub Assembly and the Front Cover Assy.
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4 Replacement
4.1 Battery Cover
Follow the 3.1 Disassembly instructions!
Prepare a new Battery Cover.
Follow the 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
4.2 Rear Cover Assy
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare a new Rear Cover Assy
Follow the 5.4 – 5.6 Reassembly instructions!
4.3 Front Cover Assy
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Front Cover Assy.
Follow the 5.1 – 5.6 Reassembly instructions!
4.4 Key Camera
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare a new Key Camera.
Follow the 5.4 – 5.6 Reassembly instructions!
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Replacement
4.5 Key Volume
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare a new Key Volume.
Follow the 5.4 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
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Working Instruction Repair Instruction Mechanical/
Replacement
4.6 Adhesive Frame Sub Assembly
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Adhesive Frame Sub Assembly.
Follow the 5.2 – 5.6 Reassembly instructions!
REMOVAL
Detach the FPC from the Adhesive Frame Sub Assembly by using a Flex Film Assembly Tool.
Peel off the Adhesive Frame Sub Assembly by using a Flex Film Assembly Tool.
Scrap! Cannot be reused!
INSTALLATION
Put a new Adhesive Frame Sub Assembly align guiding poles.
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Working Instruction Repair Instruction Mechanical/
Replacement: Adhesive Frame Sub Assembly
Press to secure its attachment.
Peel off the protect film.
Turn over the FPC aligning guiding poles and press to secure its attachment.
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Replacement
4.7 Audio Jack Connector
Follow the 3.1 – 3.4 Disassembly instructions!
Prepare a new Audio Jack Connector.
Follow the 5.3 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Detach to remove the Jack Connector from the head by using a Flex Film Assembly Tool.
INSTALLATION
Place a new Jack Connector in place by using a pair of tweezers.
Press to secure its attachment by using a pair of tweezers.
Do not touch the spring pins.
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Replacement
4.8 Audio Jack Holder
Follow the 3.1 – 3.4 Disassembly instructions! Follow the 4.7 Removal instructions!
Prepare a new Audio Jack Holder. Follow the 4.7 Installation instructions!
Follow the 5.3 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
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Working Instruction Repair Instruction Mechanical/
Replacement
4.9 Camera 8 MPixel CMOS
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Camera 8 MPixel CMOS.
Follow the 5.2 – 5.6 Reassembly instructions!
REMOVAL
Unsnap the BtB connector by using a Front Opening Tool.
Remove the Camera 8 MPixel CMOS.
INSTALLATION
Place a new Camera 8 MPixel CMOS in place.
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Working Instruction Repair Instruction Mechanical/
Replacement: Camera 8 MPixel CMOS
Press to snap it.
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Replacement
4.10 Co-Brand
Follow the 3.1 Disassembly instructions!
Prepare a new Co-Brand
Follow the 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Push from the hole on the back side of the Battery Cover Co-brand Pocket by using a pair of tweezers.
Detach to remove the Co-Brand from the Battery Cover Co­brand Pocket.
INSTALLATION
Put a new Co-Brand in place.
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Replacement: Co-Brand
Press along to secure its attachment.
Working Instruction Repair Instruction Mechanical/
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Replacement
4.11 Conductive Gasket
Follow the 3.1 – 3.4 Disassembly instructions!
Prepare the new Conductive Gaskets
Follow the 5.3 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Detach the two Conductive Gaskets by using a pair of tweezers.
INSTALLATION
Put two new Conductive Gaskets in place.
Press to secure the attachments.
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Replacement
4.12 Core Unit Label
Follow the 3.1 – 3.2 Disassembly instructions!
Prepare a new Core Unit Label
Follow the 5.5 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Read the old Core Unit Label and write the information into the ‘LabelMake’ program.
Detach the Label from the corner by using a Front Opening Tool.
Remove the Label carefully by using a pair of tweezers
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Working Instruction Repair Instruction Mechanical/
Replacement: Core Unit Label
INSTALLATION
Check that the label format is properly loaded in the Zebra printer and write a new Label by using the ‘Label Make’ software.
One label only is allowed!
Press the new Core Unit Label onto the Main PBA.
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Replacement
4.13 Cover Micro USB
Prepare a new Cover Micro USB.
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the three hooks of the Cover Micro USB with a Front Opening Tool.
Pull the Cover Micro USB out of the Phone gently.
INSTALLATION
Place a new Cover Micro USB with the proper direction.
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Working Instruction Repair Instruction Mechanical/
Replacement: Cover Micro USB
Push the Cover Micro USB Into the Phone into the cavity by using a pair of tweezers
Press to snap the Cover Micro USB.
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Replacement
4.14 Cover Sensor
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Cover Sensor.
Follow the 5.1 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Remove it by using a pair of tweezers.
Do not damage the sensor.
INSTALLATION
Place a new Cover Sensor in place.
Press to secure its position.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.15 Cushion for Frame Key
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Cushion for Frame Key
Follow the 5.2 – 5.6 Reassembly instructions!
REMOVAL
Detach it by using a pair of tweezers.
INSTALLATION
Place a new Cushion for Frame Key in place.
Press to secure its position.
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Replacement
4.16 Display 4.0 TFT
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Display 4.0 TFT.
Follow the 5.1 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Detach the FPC from the Adhesive Frame Sub Assembly.
Turn over the Unit and release the Display 4.0 TFT with a Front Opening Tool on the left side.
Do the same on the right side.
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Replacement: Display 4.0 TFT
Separate the Display 4.0 TFT from the Unit.
Working Instruction Repair Instruction Mechanical/
Peel off the Adhesive Frame Sub Assembly by using a Flex Film Assembly Tool.
Scrap! Not to be reused!
INSTALLATION
Put a new Adhesive Frame Sub Assembly in place.
Fix it align with the guiding poles as shown.
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Replacement: Display 4.0 TFT
Place the Display 4.0 TFT in place.
Working Instruction Repair Instruction Mechanical/
Press to secure its position.
Do not touch the screen.
Peel off the protect film of the Adhesive Frame Sub Assembly.
Fix the FPC on the Adhesive Frame Sub Assembly aligns guiding poles.
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Replacement
4.17 Frame Sub Assembly
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Frame Sub Assembly.
Follow the 5.1 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Detach the FPC from the Adhesive Frame Sub Assembly.
Turn it over and release the Display 4.0 TFT with a Front Opening Tool on the left side.
Do the same on the right side.
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Working Instruction Repair Instruction Mechanical/
Replacement: Frame Sub Assembly
Separate the Display 4.0 TFT from the Frame Sub Assembly.
Peel off the Main Key FPC from the Frame Sub Assembly.
Detach the Receiver FPC from the frame by using a Flex Film Assembly Tool as shown.
INSTALLATION
Place a new Frame Sub Assembly.
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Working Instruction Repair Instruction Mechanical/
Replacement: Frame Sub Assembly
Attach a new Adhesive Frame Sub Assembly onto the Frame Sub Assembly align guiding poles.
Attach a new Receiver onto the Frame Sub Assembly aligned with the guiding poles.
Turn over the FPC and press the keys/pads aligned with the guiding poles as shown
Attach the Main Key FPC Unit onto the Frame Sub Assembly aligned with the guiding poles.
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Working Instruction Repair Instruction Mechanical/
Replacement: Frame Sub Assembly
Place the Display 4.0 TFT in place.
Press to secure its position.
Do not touch the screen.
Turn over the Unit and peel off the protect film of the Adhesive Frame Sub Assembly.
Fix the FPC on the Adhesive Frame Sub Assembly aligns guiding poles.
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Replacement
4.18 Key Main
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Key Main.
Follow the 5.1 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Lift to remove by using a pair of tweezers.
INSTALLATION
Place a new Key Main in the proper direction into the slot.
Fix the Key Main on the guiding pole by using a pair of tweezers.
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Replacement: Key Main
Press along to secure its position.
Working Instruction Repair Instruction Mechanical/
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Replacement
4.19 Key On/Off
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Key On/Off.
Follow the 5.1 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Push from the outside with a pair of tweezers.
Remove the Key On/Off from the inside.
INSTALLATION
Place the Key On/Off with proper direction into the slot.
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Replacement: Key On/Off
Fix the Key On/Off to the guiding pole by using a pair of tweezers.
Working Instruction Repair Instruction Mechanical/
Press to secure its position
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Replacement
4.20 Main Antenna
Follow the 3.1 – 3.3 Disassembly instructions!
Prepare a new Main Antenna.
Follow the 5.4– 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Push to release the two hooks from inside of the Rear Cover Assy by using a Flex Film Assembly Tool.
Detach carefully and remove it.
INSTALLATION
Put a new Main Antenna in place.
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Replacement: Main Antenna
Press to snap the two hooks of Main Antenna.
Working Instruction Repair Instruction Mechanical/
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Replacement
4.21 Main Key FPC
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Main Key FPC.
Follow the 5.1 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Peel off the Main Key Unit from the Frame Sub Assembly.
Detach the Main Key FPC from the Main Key Frame.
INSTALLATION
Place a new Main Key FPC in place.
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Working Instruction Repair Instruction Mechanical/
Replacement: Main Key FPC
Attach the Main Key FPC onto the Main Key Frame aligns two guiding poles.
Attach it onto the Frame Sub Assembly aligned with two guiding poles as shown.
Press to secure its attachment.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.22 Main Key Frame
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Main Key Frame and a new Main Key FPC.
Follow the 5.1 – 5.6 Reassembly instructions!
REMOVAL
Peel it off the Main Key FPC from the Frame Sub Assembly.
INSTALLATION
Place the a new Main Key Frame and a new Main Key FPC in place.
Attach the Main Key FPC onto the Main Key Frame aligns two guiding poles.
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Replacement: Main Key Frame
Attach it onto the Frame Sub Assembly aligned with two guiding poles as shown.
Working Instruction Repair Instruction Mechanical/
Press to secure its attachment.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.23 Non-Celler Antenna Speaker Box
Follow the 3.1 – 3.4 Disassembly instructions!
Prepare a new Non-Celler Antenna Speaker Box
Follow the 5.3 – 5.6 Reassembly instructions!
REMOVAL
Remove the two Conductive Gaskets.
Detach and remove the SIM and MicroSD FPC gently.
Be careful not to damage the SIM and MicroSD FPC
INSTALLATION
Put a new Non-Celler Antenna Speaker Box in place.
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Working Instruction Repair Instruction Mechanical/
Replacement: Non-Celler Antenna Speaker Box
INSTALLATION
Put the SIM and MicroSD FPC align with the two guiding poles of the Non-Celler Antenna Speaker Box.
Attach the SIM and MicroSD FPC aligns guiding poles.
Attach two new Conductive Gaskets onto the Unit.
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Replacement
4.24 Receiver FPC
Follow the 3.1 – 3.6 Disassembly instructions!
Prepare a new Receiver FPC.
Follow the 5.1 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Detach the keys/pads from the frame by using a Flex Film Assembly Tool as shown.
Detach the speaker carefully.
INSTALLATION
Place the Receiver FPC in place
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Working Instruction Repair Instruction Mechanical/
Replacement: Receiver FPC
Attach the Receiver FPC aligned with the two guiding poles.
Turn over the FPC.
Put the keys/pads aligned with the guiding poles as shown.
Press to secure attachment.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.25 Shield Can MComp Sheet Lid A1
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can MComp Sheet Lid A1.
Follow the 5.2 – 5.6 Reassembly instructions!
REMOVAL
Detach the Shield Can MComp Sheet Lid A1 from Main PBA
INSTALLATION
Put a new Shield Can MComp Sheet Lid A1 in place.
Press to secure its attachment.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.26 Shield Can MComp Sheet Lid A3
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can MComp Sheet Lid A3.
Follow the 5.2 – 5.6 Reassembly instructions!
REMOVAL
Detach the Shield Can MComp Sheet Lid A3 from Main PBA
INSTALLATION
Put a new Shield Can MComp Sheet Lid A3 in place.
Press to secure its attachment.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.27 Shield Can MComp Sheet Lid A4
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can MComp Sheet Lid A4.
Follow the 5.2 – 5.6 Reassembly instructions!
REMOVAL
Detach the Shield Can MComp Sheet Lid A4 from Main PBA
INSTALLATION
Put a new Shield Can MComp Sheet Lid A4 in place.
Press to secure its attachment.
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Working Instruction Repair Instruction Mechanical/
Replacement: Shield Can MComp Sheet Lid A4
Peel off the protect film.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.28 Shield Can MComp Sheet Lid A5
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can MComp Sheet Lid A5.
Follow the 5.2 – 5.6 Reassembly instructions!
REMOVAL
Detach the Shield Can MComp Sheet Lid A5 from Main PBA
INSTALLATION
Put a new Shield Can MComp Sheet Lid A5 in place.
Press to secure its attachment.
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Working Instruction Repair Instruction Mechanical/
Replacement: Shield Can MComp Sheet Lid A5
Peel off the protect film.
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Replacement
4.29 Shield Can Lid A1
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can Lid A1.
Follow the 5.2 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the corners of the Shield Can Lid A1 with a pair of tweezers and remove it.
Scrap! Cannot be reused!
INSTALLATION
Place a new Shield Can Lid A1 from lower side as shown.
Follow the assembly steps firmly!
Press to snap on both sides with fingers following the order as the arrows shown.
Follow the assembly steps firmly!
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Working Instruction Repair Instruction Mechanical/
Replacement: Shield Can Lid A1
Put a new Shield Can MComp Sheet Lid A1 in place.
Press to secure its attachment.
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Replacement
4.30 Shield Can Lid A2
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can Lid A2.
Follow the 5.2 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the corners of the Shield Can Lid A2 with a pair of tweezers and remove it.
INSTALLATION
Put a new Shield Can Lid A2 in place.
Press to snap it.
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Replacement
4.31 Shield Can Lid A3
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can Lid A3.
Follow the 5.2 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the corners of the Shield Can Lid A3 with a pair of tweezers and remove it.
INSTALLATION
Put a new Shield Can Lid A3 in place.
Press to snap it.
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Working Instruction Repair Instruction Mechanical/
Replacement: Shield Can Lid A3
Put a new Shield Can MComp Sheet Lid A3 in place.
Press to secure its attachment.
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Replacement
4.32 Shield Can Lid A4
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can Lid A4.
Follow the 5.2 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the corners of the Shield Can Lid A4 with a pair of tweezers and remove it.
INSTALLATION
Put a new Shield Can Lid A4 in place.
Press to snap it.
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Working Instruction Repair Instruction Mechanical/
Replacement: Shield Can Lid A4
Put a new Shield Can MComp Sheet Lid A4 in place.
Press to secure its attachment.
Peel off the protect film.
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Replacement
4.33 Shield Can Lid A5
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can Lid A5.
Follow the 5.2 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the corners of the Shield Can Lid A5 with a pair of tweezers and remove it.
INSTALLATION
Put a new Shield Can Lid A5 in place.
Press to snap it.
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Working Instruction Repair Instruction Mechanical/
Replacement: Shield Can Lid A5
Put a new Shield Can MComp Sheet Lid A5 in place.
Press to secure its attachment.
Peel off the protect film.
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Replacement
4.34 Shield Can Lid B1
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can Lid B1.
Follow the 5.2 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the corners of the Shield Can Lid B1 with a pair of tweezers and remove it.
INSTALLATION
Put a new Shield Can Lid B1 in place.
Press to snap it.
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Replacement
4.35 Shield Can Lid B2
Follow the 3.1 – 3.5 Disassembly instructions!
Prepare a new Shield Can Lid B2.
Follow the 5.2 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Unsnap the corners of the Shield Can Lid B2 with a pair of tweezers and remove it.
INSTALLATION
Put a new Shield Can Lid B2 in place.
Press to snap it.
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Replacement
4.36 SIM and MicroSD FPC
Follow the 3.1 – 3.4 Disassembly instructions!
Prepare a new SIM and MicroSD FPC.
Follow the 5.3 – 5.6 Reassembly instructions!
Working Instruction Repair Instruction Mechanical/
REMOVAL
Remove the two Conductive Gaskets.
Detach and remove the SIM and MicroSD FPC gently.
INSTALLATION
Put a new SIM and MicroSD FPC and align it with the two guiding poles of the Non-Celler Antenna Speaker Box.
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Working Instruction Repair Instruction Mechanical/
Replacement: SIM and MicroSD FPC
Press to secure its attachment.
Put the two new Conductive Gaskets onto the Unit.
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Working Instruction Repair Instruction Mechanical/
Replacement
4.37 Board Swap—Replace Swap Board
Follow the 3.1 – 3.5 Disassembly instructions! Follow the 4.9 Removal instructions!
Prepare a new swap board.
Follow the 4.9 Installation instructions! Follow the 5.2 - 5.2 Reassembly instructions! NOTE: Startup the unit to initialize settings, before perform
Customize Phone in Emma
4.38 Board Swap – Change Label
Change Label
Follow the instructions in the Generic Repair Manual – Build swap for change of label.
4.39 Board Swap – Customize Software
Customization of software
Follow the instructions in the Generic Repair Manual – Build swap for customization of the software
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5 Reassembly
The reassembly is done in the following order:
1. Front Cover Assy
2. Frame Sub Assembly
3. Main PBA
4. Non-Celler Antenna Speaker Box
5. Rear Cover Assy
6. Battery
7. Battery Cover
Working Instruction Repair Instruction Mechanical/
5.1 Front Cover Assy & Frame Sub Assembly
Place Frame Sub Assembly at approximately 30o onto the Front Cover Assy.
Press the Frame Sub Assembly to snap it.
Attach the FPC aligned with the two guiding poles.
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Reassembly
Press to secure its attachment.
Working Instruction Repair Instruction Mechanical/
Lift and gently turn over the Main Key Unit into its cavity.
Press the Main Key Unit to snap.
5.2 Main PBA
Place the Main PBA at approximately 30o.
Insert the Micro USB connector first!
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Working Instruction Repair Instruction Mechanical/
Reassembly
Press to snap the Unit.
Make sure all the BtB connectors are above the Main PBA before press!
Snap the four BtB connectors as indicated
5.3 Non-Celler Antenna Speaker Box
Put the Audio Jack Unit in place.
Make sure the Audio Jack head is inserted into the hole!
Put the Non-Celler Antenna Speaker Box in place.
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Reassembly
Press to snap the BtB connector by fingers.
Working Instruction Repair Instruction Mechanical/
Turn over the Non-Celler Antenna Speaker Box.
Press the four hooks to snap.
Put the Key Volume into its cavity.
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Reassembly
Put the Key Camera in place.
Working Instruction Repair Instruction Mechanical/
Fix the Key Camera by using a pair of tweezers.
5.4 Rear Cover Assy
Put the Rear Cover Assy in place.
Press to snap the four hooks in the direction of the arrows.
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Reassembly
Press to snap the three hooks on the opposite side.
Working Instruction Repair Instruction Mechanical/
Press to snap the four hooks on the bottom side.
Press to snap the two hooks on the top side
Apply 20 Ncm torque when tightening eight Screw Other Len:4.5 Diam:1.7 with T6.
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Reassembly
5.5 Battery
Put the Battery in place.
Working Instruction Repair Instruction Mechanical/
Press the Battery into its cavity.
5.6 Battery Cover
Put the Battery Cover in place.
Press to snap it.
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Working Instruction Repair Instruction Mechanical/
6 Country of origin Barcodes for Brazil/VIVO Labels
Below is a link to a list of countries of origin. If you are printing a Brazil or VIVO label, scan the barcode corresponding to the correct country of origin for the “Fabricado” field.
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Working Instruction Repair Instruction Mechanical/
7 Revision History
Rev. Date Changes / Comments
1 2010-Mar-11 Initial release 2 2010-05-10 Add Board Swap Chapter 3 2010-05-10 Update one photo one page8 4 2010-07-16 Update one sequence on page 20. 5 2010-07-29 Add chapter 6 about Brazil/VIVO label content 6 2010-09-16 Add info in chapter 4.37, for startup of unit
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