Sony-Ericsson K610, V630 Service Manual WORKING INSTRUCTION

Working Instruction, Mechanical

Applicable for K610i, K610m, and V630i

CONTENTS

1 Introduction ..............................................................................3

1.1 Equipment.................................................................................4

1.2 General cautions......................................................................5

2 Disassembly.............................................................................6

2.1 Overview ...................................................................................6

2.1.1 Sub Assembly Lid (Battery) & Battery...................................7

2.1.2 Cover (Rear) .........................................................................8

2.1.3 Sub Assembly Case (Front)..................................................9

2.1.4 Key (Main)...........................................................................11

2.1.5 Sub Assembly Case (Rear).................................................12

3 Replacements.........................................................................13

3.1 Sub Assembly Lid (Battery) ..................................................14

3.2 Cover (Rear)............................................................................14

3.3 Sub Assembly Case (Front) ..................................................14

3.4 Key (Main) ...............................................................................14

3.5 Cap (RF) ..................................................................................15

3.6 Co-Branding Label.................................................................16

3.7 M2 Cover (MS) ........................................................................17

3.8 Plate (LCD)..............................................................................18

3.9 TFT LCD Module 176 x 220....................................................20

3.10 Key Flex Module.....................................................................22

3.11 Frame (PWB)...........................................................................25

3.12 Receiver ..................................................................................27

3.13 Cushion (Frame).....................................................................28

3.14 Water Indicator.......................................................................29

3.15 Key (Power).............................................................................30

3.16 Key (Volume) ..........................................................................31

3.17 Key (Music).............................................................................32

3.18 Key (Cam)................................................................................33

3.19 Vibrator....................................................................................34

3.20 Loudspeaker...........................................................................35

3.21 Cushion (Speaker)..................................................................36

3.22 Sub Assembly Case (Rear)....................................................37

3.23 System Connector..................................................................38

3.24 Main Antenna..........................................................................39

3.25 Camera Shield ........................................................................41

3.26 Camera, 2M Pixel....................................................................43

3.27 Label........................................................................................45

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Approved according to 1/109 41-FCP 119 00

Working Instruction, Mechanical

4 Reassembly............................................................................46

4.1 Overview .................................................................................46

4.1.1 Sub Assembly Case (Rear).................................................47

4.1.2 Key (Main)...........................................................................48

4.1.3 Sub Assembly Case (Front)................................................49

4.1.4 Cover (Rear) .......................................................................50

4.1.5 Battery & Sub Assembly Lid (Battery).................................52

5 Revision history.....................................................................53

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Working Instruction, Mechanical

1 Introduction

K610

V630i

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Working Instruction, Mechanical

1.1 Equipment

SPECIAL TOOLS

• NTZ 112 459 Torque screwdriver (or equivalent)

• NTZ 112 288 Torx bit no. 6

• NTZ 112 1052 JCIS bit

• NTZ 112 1067 Mega camera removal tool

• NTZ 112 521 Flex film assembly tool

• NTZ 112 302/2 Front opening tool

STANDARD TOOLS

• Dentist hook

• Blunt pair of tweezers

• Guitar pick

ESD EQUIPMENT

Protect the phone from ESD damages whenever it has been opened by using:

• ESD-wristband

• ESD-gloves

LABEL EQUIPMENT

The following special equipment is required when replacing or installing a new label:

• Hot air flow solder station

• Zebra printer connected to computer

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Working Instruction, Mechanical

1.2 General cautions

The following cautions are considered to be generic for all phone models and will not be repeated in the Disassembly, Replacements and Reassembly sections:

•

KEEP ALL CONTACT SURFACES CLEAN

•

BE CAREFUL WHEN USING TOOLS LIKE THE DENTIST HOOK, TWEEZERS, OPENING TOOLS, GUITAR PICK ETC. TO AVOID SCRATCHES OR DAMAGES TO THE EXTERIOR AND INTERIOR PARTS OF THE PHONE

BE CAREFUL NOT TO DAMAGE ANY CONTACT SPRINGS

•

NEVER TOUCH THE DISPLAY GLASS

•

USE AIR BLOW EQUIPMENT TO KEEP THE DISPLAY MODULE DUST FREE

Press the On/Off button to turn off the phone.

Check that the memory stick has been removed.

How to open a board-to-board connector with the front opening tool.

How to open and close a FPC connector (often done with a dentist hook).

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Working Instruction, Mechanical

2 Disassembly

When you are going to replace a part being listed in Replacements, the instruction of that section usually begins by directing you to this Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before returning to Replacements for the actual replacement.

REPLACEMENTS

Start

Contents

page

DISASSEMBLY

2.1 Overview

REASSEMBLY

Done

The disassembly is done in the following sequence:

1. Sub Assembly Lid (Battery) (a) & Battery (b)

2. Cover (Rear)

3. Sub Assembly Case (Front)

4. Key (Main)

5. Sub Assembly Case (Rear)

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Working Instruction, Mechanical

2.1.1 Sub Assembly Lid (Battery) & Battery

Press (quite hard) on the battery lid until you get a gap – use your thumb at the arrow (1).

Slide down the lid from its mounted position towards the bottom of the phone and remove it.

Lift the battery straight up at the bottom to release it.

If not released, turning the phone around at the same time will make it become released.

Remove the battery from the phone.

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Working Instruction, Mechanical

2.1.2 Cover (Rear)

Carefully insert the front opening tool where the music key is located.

E VERY CAREFUL WITH THE SMALL PLASTIC LOCKS INSIDE

(1) –

THE COVER

THEY MIGHT EASILY BREAK

Gently bend with the front opening tool until the rear cover starts to become loose from the rear case.

OMETIMES THE REAR COVER “POPS” AWAY FROM THE

PHONE WHEN DISASSEMBLED

Move the guitar pick along the gap (start at the corner) until the rear cover is loose.

Remove the rear cover.

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Working Instruction, Mechanical

2.1.3 Sub Assembly Case (Front)

Remove the four inside screws from the rear case by using torx bit no. 6.

EPLACE THE SCREWS IF THEY ARE DAMAGED, OTHERWISE

THEY CAN BE REUSED

Gently but firmly move the guitar pick along the gap, starting at the camera key.

Continue forward with the guitar pick until the front case is loose on this side.

The snap hooks to be released are located as indicated by the black arrows.

Continue up and around the corner and forward on to the opposite side, starting at the system connector, and repeat the two steps above.

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Working Instruction, Mechanical

Sub Assembly Case (Front) continued

DON’

T BEND THE FRONT CASE TOO MUCH SINCE IT CAN CAUSE

SERIOUS DAMAGE TO THE FRONT

Gently wiggle the front case slightly side to side to make the entire front become loose.

Gently lift up the front case and remove it.

Front case removed.

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Working Instruction, Mechanical

2.1.4 Key (Main)

Remove the main key by hand.

Sometimes the main key stays in the front, sometimes it falls out.

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Working Instruction, Mechanical

2.1.5 Sub Assembly Case (Rear)

Gently bend with the front opening tool at the centre of the top under the frame/PBA unit until it is released from the rear case.

Remove the frame/PBA unit completely from the rear case.

Rear case removed.

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Working Instruction, Mechanical

3 Replacements

Search for the part to be replaced on the Contents page and go to that instruction to be found in this Replacements section.

The instruction usually begins by directing you to the Disassembly section with a specification of the instructions you have to carry out in order to disassemble the phone as far as needed before the actual replacement.

Go back to this Replacements section and carry out the instruction. The instruction usually ends by directing you to the Reassembly section with a specification of the

instructions you have to carry out in order to reassemble the phone.

REPLACEMENTS

Start

Contents

page

DISASSEMBLY REASSEMBLY

Done

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Working Instruction, Mechanical

3.1 Sub Assembly Lid (Battery)

Follow the 2.1.1 Disassembly instructions! Prepare the new battery lid. Follow the 4.1.5 Reassembly instructions!

3.2 Cover (Rear)

Follow the 2.1.1 - 2.1.2 Disassembly instructions! Prepare the new rear cover. Follow the 4.1.4 - 4.1.5 Reassembly instructions!

3.3 Sub Assembly Case (Front)

Follow the 2.1.1 - 2.1.3 Disassembly instructions! Prepare the new front case. Follow the 4.1.3 - 4.1.5 Reassembly instructions!

3.4 Key (Main)

Follow the 2.1.1 - 2.1.4 Disassembly instructions! Prepare the new main key. Follow the 4.1.2 – 4.1.5 Reassembly instructions!

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Working Instruction, Mechanical

3.5 Cap (RF)

REMOVAL

Remove the RF cap with a dentist hook.

INSTALLATION

Insert a new RF cap with your fingers.

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Working Instruction, Mechanical

3.6 Co-Branding Label

REMOVAL

Gently remove the co-branding label with a dentist hook.

INSTALLATION

Attach a new co-branding label with the tweezers or by hand.

Keep the pressure on for a few seconds to secure a good attachment.

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