Sony-Ericsson K600 Service Manual WORKING INSTRUCTION

K600/K608/V600 Working Instructions - mechanical
Working Instructions - mechanical
Applicable for K600, K608 & V600
CONTENTS
1 Read this first!........................................................................................ 2
2 Introduction ............................................................................................ 3
3 Repair actions........................................................................................ 4
3.1
Battery Lid & Battery ..................................................................................6
3.2
Rear Case sub ass’y..................................................................................8
3.3
Front Case sub ass’y................................................................................10
3.4
Keypad.....................................................................................................11
3.5
Key Flex ass’y..........................................................................................12
3.6
LCD…. .....................................................................................................14
3.7
Receiver...................................................................................................16
3.8
Frame & Camera Front ............................................................................17
3.9
Antenna Frame ass’y ...............................................................................19
3.10 Flash Light................................................................................................20
3.11 Camera Grommet.....................................................................................21
3.12 Videophone Key.......................................................................................21
3.13 Volume Key..............................................................................................22
3.14 Internet Key..............................................................................................22
3.15 Microphone ..............................................................................................23
3.16 Camera, rear............................................................................................23
3.17 Liquid Intrusion Indicator..........................................................................24
3.18 Cover USB ...............................................................................................25
3.19 Vibrator ass’y ...........................................................................................26
3.20 Loudspeaker ............................................................................................27
3.21 Cover & Bearing, camera rear..................................................................28
3.22 Magnet .....................................................................................................29
3.23 Cap RF (external antenna).......................................................................30
3.24 Co-brand inlay..........................................................................................31
4 Label ......................................................................................................32
5 Revision History ...................................................................................33
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K600/K608/V600 Working Instructions - mechanical
1 Read this first!
After reading section 2 ‘Introduction’ and the first page of section 3 ‘Repair Actions’, do as follows when a mechanical part needs to be replaced:
Search for the part name on the contents page and go to the page number where the instruction is found
Disassemble the phone as far as needed by moving to the instructions stated as e.g. Follow the Removal instructions of sections 3.1 – 3.6
Carry out the actual repair action as described
Assemble the phone by moving to the instructions stated as e.g.
Follow the Assembly instructions of sections 3.6 – 3.1 (pls. note the reverse order)
When watching the document off-line (after downloading and extracting the ZIP-file), most of the Removal and Assembly headings are blue-colored and underlined.
By clicking on such a heading, a Flash Player window opens, showing a video clip of the removal/assembly.
The flash movie can be controlled from the keyboard by holding down the Ctrl-key and pressing another key as follows:
- Start and Stop: Ctrl – Enter
- Rewind to start position: Ctrl – R
- Move one small step forward: Ctrl – right arrow
- Move one small step back: Ctrl – left arrow
If your computer is set up to show Flash movies in an Internet Explorer window, the movie will most likely be full size, resulting in poor picture quality.
To shrink the video window to its proper size, drag the bottom right corner of the Internet Explorer window until the movie is shown without blurs and edges, which occurs when the movie window is approx. 12 x 9 cm (indicated by the red frame in the adjacent picture).
However, it is recommended to have your computer set up to have the Flash movies played by the Flash Player application.
NOTE! Flash Player ver. 6 or later must be installed on the computer. The Flash Player can be downloaded free of charge from www.macromedia.com
.
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K600/K608/V600 Working Instructions - mechanical
2 Introduction
SPECIAL TOOLS
No new special tools are introduced but a few other Sony Ericsson tools are required:
NTZ 112 459 Torque screwdriver (or equivalent) set to 20 Ncm ± 6% and 11 Ncm ± 2 Ncm
NTZ 112 288 Torx bit no. 6 (for 20 Ncm)
NTZ 112 1052 Phillips bit (for 11 Ncm)
NTZ 112 521 Flexfilm assembly tool
NTZ 112 302/2 Front opening tool
STANDARD TOOLS
The following tools have to be locally purchased:
Dentist hook
Blunt pair of tweezers
Guitar pick
ESD EQUIPMENT
Protect the phone from ESD damages whenever it has been opened by using:
ESD-gloves (cotton gloves)
ESD-wristband
ADHESIVES
Use a dentist hook or a blunt pair of tweezers to remove old adhesives. If necessary, clean the surface with isopropyl alcohol before attaching new adhesives.
CAUTIONS
Keep all contact surfaces clean, no dirt or hand grease!
Be careful when using tools like the dentist hook, tweezers, opening tools, guitar pick etc.
to avoid scratches or damages to the exterior and interior parts of the phone!
Be careful not to damage the contact springs on parts like the microphone and vibrator!
Remember to remove the protection foils on new parts such as the front case and
the LCD!
Never touch the display glass!
Use air blow equipment to keep the front window and display module dust free!
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K600/K608/V600 Working Instructions - mechanical
3 Repair actions
K600
K608
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K600/K608/V600 Working Instructions - mechanical
V600
PRECAUTIONARY ACTIONS
Press the On/Off-button to turn the phone off.
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K600/K608/V600 Working Instructions - mechanical
3.1 Battery Lid & Battery
REMOVAL
Push the two locking knobs downwards.
Gently fold up the battery lid and remove it.
Lift up the battery and remove it.
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K600/K608/V600 Working Instructions - mechanical
Battery Lid & Battery continued
ASSEMBLY
Put the battery in the battery compartment.
.
Attach the battery lid by starting at the side of the volume keys and then fold it down.
Lock the lid with the two locking knobs.
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K600/K608/V600 Working Instructions - mechanical
3.2 Rear Case sub ass’y
REMOVAL
Follow the Removal Instructions of section 3.1
This picture shows the screw positions of K600 which are the same for K608 and V600!
Remove the four screws using torx bit no. 6.
Removed screws cannot be used and must be scrapped!
Insert the guitar pick between the front case and the rear case and release the rear case by sliding the guitar pick to unsnap the snap hooks.
The USB cover might fall out during this procedure!
Do the same thing on the opposite side of the phone!
Gently lift the rear case up and remove it.
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K600/K608/V600 Working Instructions - mechanical
Rear case sub ass’y continued
ASSEMBLY
Position the rear case onto the front case and gently push to make them snap together.
Tighten four new screws using 20 Ncm torque with torx bit no. 6.
Follow the Assembly instructions of section 3.1
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K600/K608/V600 Working Instructions - mechanical
3.3 Front Case sub ass’y
REMOVAL
Follow the Removal instructions of sections 3.1–3.2
Press with the Front Opening Tool on the digit ‘2’ of the keypad to release the PCB.
Separate the PCB from the front case.
ASSEMBLY
Make sure that all components inside the front case are in their proper places!
Place the PCB into the side with the volume key first.
Gently push the PCB onto the front case to make them snap together.
Follow the Assembly instructions of 3.2 - 3.1
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