Sony XVM-61-EX Service manual

XVM-61EX/6100
Photo : XVM-611EX (Monitor)
This set consists of the following units.
XVM-61EX XVM-6100 MONITOR XVM-611EX XVM-611 VIDEO SELECTOR XA-601 CONTROLLER RM-X6100 HIDEAWA Y UNIT XA-602
US Model
XVM-6100
UK Model
E Model
German Model
XVM-61EX
Monitor (XVM-611/611EX)
System Liquid crystal color display Display Transparent TN LCD panel Drive system TFT active matrix system Picture size 6 in. ; 121.9 × 89.2 mm (4 7/
× 3 5/8 in.), 151 mm (6 in.) (w × h, diagonally)
Picture segment 224,640 (w 960 × h 234) Speaker type ø 5 cm (ø 2 in.) dynamic
speaker
Power requirements
12 V DC car battery (negative ground)
Current drain Approx. 0.7 A Dimensions 162 × 129 × 31 mm (6 1/2 ×
5 1/8 × 1 1/4 in.) (w × h × d)
Operating temperature
+5 ˚C ~ +45 ˚C (41 ˚F ~ 113 ˚F)
Mass Approx. 430 g (15.3 oz.)
Controller (RM-X6100) (XVM-6100 only)
Dimensions 178 × 50 × 40 mm (6 1/2 ×
2 × 1 1/4 in.) (w × h × d)
Operable range Approx. 3 m (118 1/4 in.) Mass Approx. 400 g (14.1 oz.)
(including cable)
SPECIFICATIONS
Supplied accessories
8
Design and specifications are subject to change without notice.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Controller (RM-X6100) (1) (XVM-6100 only) Monitor cable (1) Hideaway unit (XA-602) (1) (XVM-61EX only) Video selector (XA-601) (1) (XVM-6100 only)
EXTENSION MONITOR SYSTEM
XVM-61EX
MOBILE COLOR MONITOR SYSTEM
XVM-6100
MICROFILM
– 1 –
TABLE OF CONTENTS
1. GENERAL .......................................................................... 3
2. ELECTRICAL ADJUSTMENTS
Monitor Section ...................................................................... 4
Video Selector Section (XVM-6100 only)............................. 6
3. DIAGRAMS
3-1. Block Diagram
– Monitor Section (XVM-611/611EX) –........................... 7
3-2. Block Diagram – Video Selector Section (XA-601) – ....... 9
3-3. Block Diagram – Hideaway Unit Section (XA-602) – .... 10
3-4. Block Diagram – Controller Section (RM-X6100) –....... 11
3-5. Printed Wiring Board
– Monitor Section (XVM-611/611EX) –......................... 13
3-6. Schematic Diagram
– Monitor Section (XVM-611/611EX) –......................... 17
3-7. Schematic Diagram
– Video Selector Section (XA-601) – .............................. 22
3-8. Printed Wiring Board
– Video Selector Section (XA-601) – .............................. 25
3-9. Schematic Diagram
– Hideaway Unit Section (XA-602) –.............................. 28
3-10. Printed Wiring Board
– Hideaway Unit Section (XA-602) –.............................. 31
3-11. Printed Wiring Board
– Controller Section (RM-X6100) – ................................ 33
3-12. Schematic Diagram
– Controller Section (RM-X6100) – ................................ 35
4. EXPLODED VIEWS
4-1. Monitor Section (XVM-611/611EX)............................... 39
4-2. Video Selector Section (XA-601) .................................... 40
4-3. Controller Section (RM-X6100) ...................................... 41
4-4. Hideaway Unit Section (XA-602).................................... 42
5. ELECTRICAL PARTS LIST ................................... 43
– 2 –
SECTION 1

GENERAL

This section extracted from XVM-6100’s instruction manual.
– 3 –
SECTION 2

ELECTRICAL ADJUSTMENTS

Equipment
Use the following test equipment for alignment.
• Oscilloscope dual trace, 10 MHz band or above with delay mode
(use a 10 to 1 probe unless otherwise instructed.)
• NTSC color bar generator
• PAL color bar generator
• DC power supply
• Digital voltmeter
• XT-61VE (TV tuner unit of XTL-610E) (XVM-61EX only)
• Frequency counter
Equipment Connections
Make the test equipment connections as shown below (unless instructed otherwise) and perform the alignment.
XVM-61EX :
NAVI INPUT
color bar generator
VIDEO output
(75
(VIDEO)
XT-61VE XVM-611EX
MONITOR OUTPUT
)
XVM-6100 :
color bar generator
VIDEO output
(75
)
INPUT 1 (VIDEO)
XA-601 XVM-611
RM-X6100
MONITOR OUTPUT
CONTROLLER
MONITOR SECTION
Voltage Adjustment
Setting :
DIMMER selector (S701) : HIGH BRIGHT dial (RV702) : Max. (light) VOL dial (RV301) : Max.
Procedure :
1. Input the color bar (chroma off) signal from NTSC color bar generator and display on the monitor screen.
2. Connect the digital voltmeter to CL66 on the monitor main board.
3. Adjust RV401 (+5V) so that the digital voltmeter reads 5±0.1 V DC.
4. Connect the digital voltmeter to CL86 on the monitor main board.
5. Adjust RV601 (+9V) so that the digital voltmeter reads 8.5±0.1 V DC.
Connection points : Monitor main board Refer to page 5. Alignment points : Monitor main board Refer to page 5.
RGB Adjustment
Procedure :
1. Input the color bar (chroma off) signal from NTSC color bar generator and display on the monitor screen.
2. Connect the digital voltmeter to CL151 on the monitor main board.
3. Adjust RV213 (OFFSET) so that the digital voltmeter reads
2.3±0.1 V DC.
4. Connect the oscilloscope to CL42 on the monitor main board.
5. Adjust RV212 (COM CUT) so that the lower black level is
6.2±0.05 V DC.
6. Adjust RV208 (COM DRIVE) so that the upper 100% white level is 9.2±0.05 V DC.
7. Repeat steps 5 & 6 until the items in the standards are satisfied.
8. Connect the oscilloscope to CL41 of the monitor main board.
9. Adjust RV207 (R DRIVE) so that the lower black level is
6.2±0.05 V DC.
10. Adjust RV202 (R CUT) so that the upper 100% white level is
9.2±0.05 V DC.
11. Repeat steps 9 & 10 until the items in the standards are satisfied.
12. Connect the oscilloscope to CL43 of the monitor main board.
13. Adjust RV209 (B DRIVE) so that the upper 100% white level is 6.1±0.05 V DC.
14. Adjust RV204 (B CUT) so that the upper 100% white level is
9.1±0.05 V DC.
15. Repeat steps 13 & 14 until the items in the standards are satisfied.
1
2
3
4
5
6
7
8
white level (1st step)
black level (8th step) 0 V
Connection points : Monitor main board Refer to page 5. Alignment points : Monitor main board Refer to page 5.
– 4 –
V COM Adjustment
ABCD
1 Vp-p
SYNC
OUT
B OUT
Procedure :
1. Connect the oscilloscope to CL44 on the monitor main board.
2. Adjust RV210 (V COM AMP) & RV211 (V COM BIAS) so that the output waveform is within the standards.
3. Repeat step 2 until the standards are satisfied.
Standard values :
A : Adjust RV210 so the value is 4.9±0.1 Vp-p. B : Adjust RV211 so the value is 5.1±0.1 V.
A
B
0 V
VIDEO SELECTOR SECTION (XVM-6100 only)
NTSC Adjustment
Procedure :
1. Input the color bar signal from NTSC color bar generator on the AV selector board.
2. Connect the frequency counter to TP61 (SC OUT).
3. Confirm reading the frequency counter is 3.579545 MHz.
4. Connect the oscilloscope to CN3 pin (B OUT).
5. Adjust RV1 (Y.C ADJ) so that white peak (100% white) is
1.00 Vp-p.
6. Adjust RV2 (HUE ADJ) and RV3 (COL ADJ) so that amplitude of each color is same (A=B=C=D).
PAL Adjustment
Procedure :
1. Input the color bar signal from PAL color bar generator on the AV selector board.
2. Connect the frequency counter to TP61 (SC OUT).
3. Confirm reading the frequency counter is 4.433619 MHz.
4. Connect the digital voltmeter to IC10 pin (DLA BIAS).
5. Adjust RV5 (DLA BIA ADJ) so that reading the digital voltmeter is 2.3 V.
6. Adjust RV1 (Y.C ADJ) so that white peak (100% white) is
1.00 Vp-p.
7. Adjust RV2 (HUE ADJ) and RV3 (COL ADJ) so that amplitude of each color is same (A=B=C=D).
Alignment points : Monitor main board
RV207
R DRIVE
ADJ
RV208
COM DRIVE
ADJ
RV213
OFFSET
ADJ
RV212
COM CUT
ADJ
Connection points : Monitor main board
– MONITOR MAIN BOARD (COMPONENT SIDE) –
RV202 R CUT
ADJ
RV209 B DRIVE ADJ
RV204 B CUT ADJ
RV210 V COM AMP ADJ
RV211 V COM BIAS ADJ
RV401 +5V ADJ
RV601 +9V ADJ
SYNC
OUT
B OUT
1 Vp-p
ABCD
Alignment points : AV selector board
– AV SELECTOR BOARD (COMPONENT SIDE) –
RV1 Y.C ADJ
RV5 DLA BIA ADJ
RV3 COL ADJ
RV4 APC ADJ
RV2 HUE ADJ
Connection points : AV selector board
– AV SELECTOR BOARD (CONDUCTOR SIDE)
– MONITOR MAIN BOARD (CONDUCTOR SIDE)
CL44 CL43 CL41 CL66
– 5 – – 6 –
CL42
CL151
IC10
TP61
(SC OUT)
CN3
XVM-61EX/6100
SECTION 3

DIAGRAMS

3-1. BLOCK DIAGRAM — MONITOR SECTION (XVM-611/611EX) —
(Page 11)
BUNPAIKI
BOARD
CN4
(XA-602)
1
AV
SELECTOR
BOARD
CN3
(XA-601)
(Page 10)
04
AUDIO IN
BEEP
R. IN
G. IN
B. IN
BRIGHT
C. SYNC
NTSC/PAL
POWER.
SW
+B (+12V)
BL. ON/OFF
MONITOR MAIN BOARD
CN1
3
2
15
14
13
5
12
16
8
6
9
2
S1
POWER
F901
RV301
VOL
CLAMP
CLAMP
CLAMP
SYNC SEP
IC202
SYNC
SEP
1 2
F501
F601
Q1
Q11
Q21
R
G
B
REG
IC302
AFC
VERTICAL
D102
POWER
B+ (+5V)
10 11
SEP
B+
SWITCH
Q609
B+
ON/OFF
Q605, 606
X202
480kHz
32FH VCO
RV702
BRIGHT
B+ (+9.1V)
RV601
+9V
COUNT
DOWN
POWER AMP
7 8
5 6
8
7
6
9
5
B+ (+8.7V)
AUDIO
IC301
OFFSET
CANSEL
PULSE
CONVERSION
30
1
3
CONVERSION
28
B+
(+5V)
INVERTER Q502-504
10
OUT2 +IN1
3
OUT1 SCP
7
CONVERTER
VIDEO CHROMA INTERFACE,
γ
-AMP, DRIVE AMP
γ
RECTIFY
CURRENT
16 17 18 19
RV213
OFFSET
DC-DC
IC401
CH
DISPLAY
SELECT
CURRENT CONVERSION
RV212
RV202
COM
CUT
CUT
DC-DC
CONVERTER
T501
14
+IN2
15
R
IC201
ADJUSTMENT
RV204
B
CUT
CN3
LEVEL
CURRENT CONVERSION F. F.
12 13 14 21
RV209
RV207
R
DRIVE
RV401
RV208
COM
DRIVE
B+ (+23V)
B+ (+13V)
B+ (+5V)
B- (-5V)
+5V
PROTECTOR
Q401
B
DRIVE
D502
D503
D504
D505
SP301
SPEAKER
22
POLARITY
SELECT
5 1
D401
BL
ON/OFF
Q801, 802
OUTPUT
AMP
Q Q
DIMMER
S701
LOW
HIGH
BL B+
SWITCH
Q602
23
24
25
27
SINGLE SHOT
IC203
HD
13 12
2 3
IC601 (1/3)
IC601 (3/3)
REG
Q604
V COM
AMP
Q211
14
BUFFER
1
DIMMER
IC601
Q603
DRIVE
Q601
BL
RV210
V COM AMP
IC601 (2/3)
SWITCH
Q610
810
RV211
V COM BIAS
V COM
BIAS
Q207-210
DC-AC
CONVERTER
INVERTER Q607, 608
B+
(+23V)
B+
(+13V)
B+
(+5V)
B-
(-5V)
B+
INVERTER
T601
CN8
15
13
11
10
21
22
24
23
18
9
8
7
6
5
3
2
CN601
VR
VG
VB
V COM
POLC
POLS
HD
VD
N/S
VGG (+23V)
VBB (+13V)
VBB (+13V)
VDD (+5V)
VDD (+5V)
VEE (-5V)
VEE (-5V)
HV
GND
DSP301
LIQUID CRYSTAL
DISPLAY
PANEL
Signal Path
: AUDIO
: VIDEO
BACK-LIGHT
UNIT
.
– 7 –
– 8 –
3-2. BLOCK DIAGRAM — VIDEO SELECTOR SECTION (XA-601) —
AV SELECTOR BOARD
5
3
5
3
IC3
IN2
IN1
IN1
AUDIO AMP IC1
AUDIO AMP IC2
IN2
VIDEO AMP Q22, 23
VIDEO AMP Q42, 43
OUT 2
OUT 1
OUT 2
OUT 1
POWER SWITCH IC6
8
XQ
32
POWER CONTROL Q1-5
7
1
7
1
CKVCC D
1
F1
VIDEO AMP Q601
1
Y. C. ADJ
+5V REG
IC5
RV1
3
SWITCH Q109
RELAY DRIVE Q104
IN1
1
IN 2
3
IN 3
5
VIDEO SWITCH IC7
IN1
1
IN 2
3
IN 3
5
L-CH SWITCH
IN1
1
IN 2
3
IN 3
5
R-CH SWITCH
COL. ADJ
F2
(INPUT)
(INPUT 1)
(INPUT 2)
POWER
DC IN 12V
VIDEO 1
VIDEO 2
AUDIO R
AUDIO L
AUDIO R
ACC
GND
J2-1
J1-3
J2-2
J2-3
F101
J1-1
J1-2AUDIO L
CN1
1
2
04
+5V REG
31
DL1
RY1
AUDIO
IC8
AUDIO
IC9
RV3
+5V
+12V
OUT
7 4
SW2 SW1
2
OUT
7
SW2
4 2
SW1
OUT
7 4
SW2
2
SW1
Y SIGNAL AMP Q101
X1 3.579545MHz
X2 4.433619MHz
Y IN
24
SYNC
IN
23
C IN
32
C ADJ
30
VXO1
4
3
VXO2
APC ADJ
RV4
APC. ADJ
SHARP
SYNC SEP
BURST GATE
PAL ID
VXO
APC
2
+5V
RGB DECODER IC10
PULSE GEN
FF
INV
PS
HUE
HUE ADJ
1
RV2
HUE. ADJ
MUTE DRIVE Q94
SIG AMP
CHROMA AMP
ADD/SUB SW
DEM
VIDEO AMP Q71
VIDEO AMP Q81
VIDEO
AMP
Q91
Y/C MIX
C SYNC
DLA BIAS
C OUT
DLA
DL AMP
R OUT
G OUT
B OUT
XVM-61EX/6100
J3-1
VIDEO 1
(THROUGH OUT)
VIDEO 2
J4-1
VIDEO
J5-1
J3-2
J4-2
J5-2
MUTE Q92
J3-3
J4-3
J5-3 AUDIO R
MUTE Q93
+5V
AUDIO AMP Q201, 202
15
14
12
IN
DL2
11
10
9
8
R SIGNAL AMP Q223
BUFFER Q102
RV5
DLA BIA. ADJ
G SIGNAL AMP Q222
SWITCH Q105
B SIGNAL AMP Q221
+12V
CN2
13
L. OUT
14
R. OUT
7
V3 ON
15
V1/V2
3
AUDIO 3 (R) IN
2
AUDIO 3 (L) IN
12
VIDEO 3 IN
6
+5V
8
POWER. SW
16
NTSC/PAL
5
BRIGHT
3
AUDIO OUT
16
NTSC/PAL
8
POWER. SW
12
C. SYNC
5
BRIGHT
6
+B (+12V)
15
R. OUT
14
G. OUT
13
B. OUT
CN3
MONITOR OUTPUT
(OUTPUT)
AUDIO 1
AUDIO 2
AUDIO L
AUDIO 1
AUDIO 2
CONTROLLER
(THROUGH OUT L)
(OUTPUT)
(THROUGH OUT R)
(OUTPUT)
2
1
Signal Path
: AUDIO
CONTROL BOARD CNJ1 (RM-X6100)
(Page 11)
MONITOR MAIN BOARD CN1 (XVM-611)
(Page 7)
.
– 9 –
: VIDEO
– 10 –
XVM-61EX/6100
3-3. BLOCK DIAGRAM — HIDEAWAY UNIT SECTION (XA-602) —
BUNPAIKI BOARD
R SIGNAL AMP IC2
5
4
G SIGNAL AMP IC3
5
4
B SIGNAL AMP IC4
5
4
C. SYNC SIGNAL AMP IC5
5
4
BUFFER Q16, 17
+12V
+5V
POWER
CONTROL
Q11-13
BUFFER
Q3
BUFFER
Q4
F3
2 3
SWITCH
IC6
D XQ
TV TUNER (XT-61VE)
(POWER) DC IN 12V
R. IN
G. IN
B. IN
C. SYNC
SIRCS
POWER. SW
BEEP
NTSC/PAL
AUX. V
BL. ON/OFF
AUDIO IN
BRIGHT
+12V
ACC
GND
CNJ2 CN1
15
14
13
12
10
8 2
16
77
9
3
5
6
F201
1
2
3
4
6 8
11
13
14
10
9
CN2
1
CN5
1
2
VIN2
8
VIN1
1
VIN2
8
VIN1
1
VIN2
8
VIN1
1
VIN2
8
VIN1
1
BUFFER
Q1, 2
F1
3 1
+5V REG
IC1
BUFFER Q14, 15
ACC DET
Q9, 10
VOUT2
VOUT1
VOUT2
VOUT1
VOUT2
VOUT1
VOUT2
VOUT1
F2
BUFFER
Q5, 6
BUFFER
Q7, 8
CK
3-4. BLOCK DIAGRAM — CONTROLLER SECTION (RM-X6100) —
CN3
MAIN
15
R. OUT
14
G. OUT
13
B. OUT
12
C. SYNC
+12V
1
6
10
8 2
16
7
9
3
5
5
3
2
16
7
9 15 14 13 12
8
6
+B (+12V)
SIRCS POWER. SW BEEP
NTSC/PAL
AUX. V
BL. ON/OFF
AUDIO OUT
BRIGHT
CN4 SUB
BRIGHT
AUDIO OUT
BEEP NTSC/PAL AUX. V BL. ON/OFF R. OUT G. OUT B. OUT C. SYNC POWER. SW
+B (+12V)
MONITOR (XVM-610E)
1
AV SELECTOR
BOARD
CN2
(XA-601)
(Page 10)
MONITOR MAIN BOARD CN1 (XVM-611EX)
(Page 7)
AUDIO 3 (R) OUT AUDIO 3 (L) OUT
VIDEO 3 OUT
POWER. SW
BRIGHT
NTSC/PAL
2
04
(VIDEO INPUT 3)
VIDEO
AUDIO
CNJ1 CN2
12 13
L. IN
88
59
16 13
14 2
R. IN
15 1
V1/V2
77
V3 ON
61
+5V
J2
3 2
CONTROL BOARD
-1
-2 L
-3 R
10
11
4 3
POWER
RV2
BRIGHT
+5V
S3
(NTSC/PAL)
PAL NTSC
SW
Q2
CN1
+5V
S1
+5V
+5V
MUTE
Q1
1
VIDEO INPUT
2
3
HEADPHONE
AMP
IC1
IN1
15 10
MUTE1
14
MUTE2
3
IN2
2
S2
EVR
MUTE1
MUTE2
EVR
EVR
CONT
PO1
VC
PO2
12
7
Signal Path
RV1
PHONES
.
: AUDIO
: VIDEO
J1
(HEADPHONES)
04
Signal Path
.
: AUDIO
: VIDEO
– 11 – – 12 –
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